Pre- Project Report for PYROLYSIS OIL FROM SCRAP TIRES BY

Regd. Office: F-17, Upal Tower, A.K. Road Surat-395006 Tel: +91 261 2548483 Fax: +91 261 2549312 MOB: +91 96244 44455 Email: jb.international@ymail.com riddhilubes@yahoo.com

100% wastage tire recycling is achieved (No churn left after the Process) No chemical ingredients are used in process (environment friendly) During and after the process; no soil, water or air pollution is observed. Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand) The most cost-effective wastage tyre recycling technology in the world. Raw material (wastage tyre) is cheap and easy to provide. These are the byproducts of tyre production. Each recycled ton of tyres preserves 10 tons of CO2 that is a major greenhouse gas. It is a 100 % pollution free process, thus making eco-friendly environment. The process can be applied to all rubber based materials. The system creates an alternate source of energy to replace petroleum products and natural gas. System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent. The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the Process different vacuum values are applied in pre-determined Temperatures and in different phases. Different gases are obtained and The condensed gas is stored as a fuel-oil in tanks.

host (with shell body machine) sub-air package cooling system (coiled tubes with big pool type cooling, or vertical tubes cooling system) cooling tower light oil tank heavy oil tank water sealing tank (safety system) gas combustion system (including the air blower, gas guns), etc The temperature meters, the pressure meters, the safety valve Dedusting system: sulfur removal system (3) with sprinkler head desulphurization carbon black auto dreg system draft fan The speed reducer The control cabinet The burner The Magnet rings Feeding conveyor Steel pulling machine pipes, the small parts Waste gas recycling system

Equipment model Raw material Per batch productivity Per day productivity The device host material Thickness Work pressure Total electric power Cooling way Driving pattern Heating pattern Noise dB(A) Host size(L*W) Working pattern

GM-6000 Plastic/rubber 5 tons 7-8tons Q245R boiler plate 12mm/14mm Normal pressure 10kw Water-cooling Gear driving Direct or indirect 85 2200mm*6000mm Intermittent/continuous

GM-2800-6000 Plastic/rubber 10 tons 10 tons Q245R boiler plate 12mm/14mm/16mm Normal pressure 10kw Water-cooling Gear driving Direct or indirect 85 2800mm*6000mm Intermittent/continuous

FUEL OIL CARBON BLACK STEEL WIRE GAS

(40% to 45%) (30% to 35%) (10% to 15%) (10% to 15%)

Item Density g/cm3 Freezing Point oC flash point oC Kinematic viscosity mPa.s Combustion value/kg

Tire Oil 0.90 -10 50 6 10500

We can recover 35% oil from scrap tyre. 35% recovery X8000kg tyre used during the batch = 2800 liter oil Approximate resale rate would be 29 ` per liter Total income from oil resale will be 29 `X 2800KG = 81200 `

We can recover 30% Carbon Black from scrap trye. 35% recovery X8000kg tyre used during the batch = 2800 KGs Approximate resale rate would be 8 ` to 10` per kgs Total income from oil resale will be 8 `X 2800KG = 22400 `

We can recover 12% Scrap Wires from scrap trye. 12% recovery X8000kg tyre used during the batch = 960 KGs Approximate resale rate would be 12 ` to 14` per Kgs Total income from oil resale will be 12 `X 2800KG = 11520 `

We consider 3 batches per 2 days. & 16 hours per batch time.

Currently feedstock is available @ 6` to 7` per kg. We are using 8 ton per batch. 8000kgs X 7 ` = 56000 ` per batch feedstock cost.

Per batch we required approximately 8oo kg. Fire wood for initial startup. Rate is 4.5 `per kg. 800 X 4.5 ` per kg = 3600 `

Manpower cost of per batch is 2000 `.

Approx. Per batch cost is 1000 ` Other misc. cost per batch is 1000 `