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ALSPA Automation Cell


ALSPA CE2000 Controller
AS111 - 1 and 2 Analog output module
Product Datasheet
2009-03-10 als56406 en Rev J In the ALSPA control system, the ALSPA CE2000 field controller provides a large range of secured Inputs/Outputs modules. The AS111 module is an analog output module providing 8 outputs (0-20 mA or 4-20 mA current) referenced with respect to the process voltage 0 V common. It includes isolation from the digital processing and an analog output feedback system. The AS111 module is housed in a CE2000 rack. A green LED on the front panel indicates if the module is working. It goes out in the following cases: the CE2000 rack PU does not have access to the module, the module has detected a hardware fault, the module has detected a user fault: loss of the process voltage, disconnection of a channel.

FEATURES Mechanical Characteristics Power supply

AS111
Dimension (W x H x D) Weight
I/O bus

1 slot = 2,54 cm x 23,3cmx 22cm with bezel attached 0, 480 kg voltage: 5 V ( 5 %), consumption: 150 mA AS111-1module: voltage: 48 V (38.4 V to 60 V), consumption: 50 mA + 8 Ic, with 0 Ic 30 mA AS111-2module: voltage: 24 V (19.2 V to 30 V), consumption: 50 mA + 8 Ic, with 0 Ic 30 mA

process

Electrical Characteristics(*) Characteristics of the current outputs


Electrical performances 8 current output channels with a common point, isolated from the earth and the processing voltage, outputs/earth: isolated at 1500 V rms, outputs/internal voltages: isolated at 1500 V rms, permitted output overvoltage: 60 V, process/processing isolation: 10 M at 500 V DC. Output signal: 0-20 mA/4-20 mA, maximum output load: - AS111-1: < 800 (at process power minimum), - AS111-2: < 600 (at process power minimum), minimum output load: 0 , possible overloading: 0-22 mA/2-22 mA. Accuracy: of full scale (0-20) in conditions + 23C 10C 0.1% typical (0.18 % max), temperature accuracy: 20 ppm/C max resolution: 12 bits, i.e. 5.37 A, refresh rate: 50 ms, probability test: 10 bits,

(*) In the following text, the voltages indicated by an unsigned number and a V (e.g: 5 V) are DC and positive

Range

Accuracy

PTP20A43015 en Rev L - Copyright ALSTOM 2009. ALSTOM, the ALSTOM logo and any alternative version thereof are trademarks and service marks of ALSTOM. The other names mentioned, registered or not, are the property of their respective companies. The technical and other data contained in this document is provided for information only. Neither ALSTOM, its officers and employees accept responsibility for or should be taken as making any representation or warranty (whether express or implied) as to the accuracy or completeness of such data or the achievement of any projected performance criteria where these are indicated. ALSTOM reserves the right to revise or change this data at any time without further notice. helpdesk.control-systems@power.alstom.com

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AS111 - 1 and 2 Analog output module


2009-03-10 als56406 en Rev J

ALSPA CE2000 Controller

Protection

General protection on the process voltage +Vp by CTP with maximum tripping current at 20C:0.75 A. Protection of each channel by CTP with maximum tripping current at 20C: 0.3 A. The AS111 module includes: an analog interface consisting of: - a switching converter, - four D/A converters (serial 2-channel, 12-bit DACs) actuating the eight outputs, - eight analogue current outputs, - one A/D converter (8-channel, 10-bit ADC) fitted with eight analogue inputs for feedback of the DAC outputs, an opto-electronic interface. an intelligent unit consisting of a micro-controller fitted with: - EPROM/RAM/EEPROM, - timers, - an analog interface control circuit, an interface with the 2000 I/O bus consisting of: - a circuit for plugging in with power on, an 2000 I/O bus slave interface, - a dual access RAM (DPR). The AS111 module outputs the analog signals and reads them back. This consists of: converting the PLC digital information into electrical signals available at the process end, check the validity of the analog outputs by rereading them.

Operation

AS111 module block diagram


VPD: distributed process voltage, VPE: external process voltage, Chan. 0 to 7: analogue current outpts, DAC: digital to analogue converter, ADC: analogue to digital converter, mc: micro-controller, MEM: EPROM/RAM/EEPROM, MST: circuit for plugging in with power on, DPR: dual access RAM, IE: slave interface.

PTP20A43015 en Rev L - Copyright ALSTOM 2009. ALSTOM, the ALSTOM logo and any alternative version thereof are trademarks and service marks of ALSTOM. The other names mentioned, registered or not, are the property of their respective companies. The technical and other data contained in this document is provided for information only. Neither ALSTOM, its officers and employees accept responsibility for or should be taken as making any representation or warranty (whether express or implied) as to the accuracy or completeness of such data or the achievement of any projected performance criteria where these are indicated. ALSTOM reserves the right to revise or change this data at any time without further notice. helpdesk.control-systems@power.alstom.com

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AS111 - 1 and 2 Analog output module


2009-03-10 als56406 en Rev J

ALSPA CE2000 Controller

The AS111 module: tests its own circuits, except for the last stage which produces the current outputs, converses with the higher level via the 2000 I/O bus, handles the dialogue necessary for customization of the board. The AS111 module informs the CE2000 PU of the faults which it has detected:

Set up Customization
The only customization required is for the origin of the process voltage; it can be selected by two straps.

The module gives a configuration report so that the CE2000 processing unit can check whether a module was replaced during a halt. After a replacement, the module can be reconfigured at any time, except if the CE2000 is stopped.

Configuration
Before being used, the AS111 module should be provided with all the parameters indispensable for the processing: the parameters specific to the module, -the physical address of the module,

user fault

at each acquisition, the module checks for the presence of the process voltage and indicates it absence. This fault is acknowledged at resumption of the process voltage. at each output, the module checks for the presence and the quantity of the current transmitted for each load. If the load is absent, the module indicates its disconnection.

Process connection Power supply voltage connection


The power supply voltage is connected by: the three-pin connector if the module is supplied by the common process power supply (VPD) distributed by the backplane, an F type connector if the module is supplied by an external process power supply (VPE).lower position supply VPE
3-pin connector

The fault is acknowledged at reconnection of the load.

hardware fault

Connection of the outputs


The outputs are connected through an F type connector located on the rear of the module.
This connection is ensured either by a flat cable or by the RA150 connection module:

the module performs a transparent test of the circuits corresponding to the micro-controller and indicates the detected faults. it monitors the micro-controller by an internal watch-dog. If the watch-dog is de-activated, the module is re-initialized, thus leading to its disappearance from the 2000 I/O bus.

Distributed process voltage External process voltage

If the feedback of the analogue outputs is faulty, the feedback operation is immediately repeated several times. If the fault persists, the module should be removed for repair.

48-pin connector

operational fault

the exchanges between the CE2000 PU and the AS111 module are checked (inconsistency of received data, unidentified commands, non-executable tasks). The module issues a service report indicating the type of fault detected. the fault is acknowledged on restoration of coherent dialogue.

The supply is selected by straps placed near the connectors: upper position VPD -lower position VPE the frequency of the mains voltage (50 Hz or 60 Hz), the parameters specific to each channel - the channel number, - 4-20 mA or 0-20 mA output.

the (+) pole of the dipole is connected to terminal Si2 of the corresponding output, the (-) pole of the dipole is connected to terminal Si4 of the corresponding output.

The dipole shielding is connected to the enclosure metalwork.

PTP20A43015 en Rev L - Copyright ALSTOM 2009. ALSTOM, the ALSTOM logo and any alternative version thereof are trademarks and service marks of ALSTOM. The other names mentioned, registered or not, are the property of their respective companies. The technical and other data contained in this document is provided for information only. Neither ALSTOM, its officers and employees accept responsibility for or should be taken as making any representation or warranty (whether express or implied) as to the accuracy or completeness of such data or the achievement of any projected performance criteria where these are indicated. ALSTOM reserves the right to revise or change this data at any time without further notice. helpdesk.control-systems@power.alstom.com

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AS111 - 1 and 2 Analog output module


2009-03-10 als56406 en Rev J

ALSPA CE2000 Controller

I/O Connections block DIN 41612 shapeF 48-pin (male, bent) connector process connector and terminal

2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32

PVPS S02 S05 S13 S21 S24 S32 S35

ZVPE S01 S04 S12 S15 S23 S31 S34

PVPE ZVPS S03 S11 S14 S22 S25 S33

S42 S45 S53 S61 S64 S72 S75

S41 S44 S52 S55 S63 S71 S74 S43 S51 S54 S62 S65 S73

Rear male connector PROCESS CONNECTOR

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

PVPE ZVPE S01(nc) S02(+) S03(nc) S04(-) S05(nc) S11(nc) S12(+) S13(nc) S14(-) S15(nc) S21(nc) S22(+) S23(nc) S24(-) S25(nc) S31(nc) S32(+) S33(nc) S34(-) S35(nc) (nc) (nc) (nc) (nc) S41(nc) S42(+) S43(nc) S44(-) S45(nc) S51(nc) S52(+) S53(nc) S54(-) S55(nc) S61(nc) S62(+) S63(nc) S64(-) S65(nc) S71(nc) S72(+) S73(nc) S74(-) S75(nc)

RA150 MODULE PROCESS TERMINAL BLOCK

Copyright ALSTOM 2009. ALSTOM Power Energy Management Business 9, rue Ampre 91345 MASSY Cedex France Assistance Customer: helpdesk.control-systems@power.alstom.com www.power.alstom.com

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