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TYPE OF SHELL - CYLINDRICAL TYPE OF DISHED END - TORISPHERICAL SIZE OF THE TANK = 1.5m dia X 1.

8m height

SL.NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

ITEM DESIGN INTERNAL PR. DESIGN TEMP. VESSEL OUTSIDE DIA. ALLOWABLE STRESS WELD JOINT FACTOR ASSUMED SHELL THK t/D0 RATIO TYPE OF DISH HEAD CROWN RADIUS KNUCKLE RADIUS VESSEL INSIDE RADIUS. DEPTH OF DISHING DEPTH RATIO C FACTOR SHELL THK (MIN) DISH THK (MIN)

NOTATION UNIT kg/cm2 p T D f J ts mm Deg.C mm kgf/mm2

FORMULA

DATA 1.02 100.00 1512.00 9.80 0.85 6.00

REMARK

REFF . APPENDIX A IS2825 MATL IS 2002 Gr 2A IS 2825,PAGE 8 ,CLASS 2

(ts/D)

0.0040 IS-4049/TABLE 2

REF.IS:2825,PAGE 20 ELLIPSOIDAL IS4049(PARTII),TABLE 2 IS4049(PARTII),TABLE 2

Rc rn R Dd

mm mm mm mm (D - 2*ts)/2
Rc-(SQRT((Rc-R)*(Rc+R-2*r n)))

1500.00 150.00 750.00 290.66 0.19 1.70

IS4049 (PARTII), PAGE 1 REF.IS:2825,PAGE 20 REF.IS:2825 PAGE 20 REF.IS:2825,PAGE 13,CLAUSE3.3.2.2 REF.IS:2825,PAGE 21,CLAUSE3.5.3

Dd/D C tsmin tdmin mm mm p*D/((200*f*J)+p) p*D*C/((200*f*J)

0.93 1.57

DESIGN OF RING STIFFNERS ADJACENT TO SADDLE (REF.PRESSURE VESSEL DESIGN HAND BOOK ALONG WITH THIS CALCULATION) Diameter of the tank D 1500 mm Radius of the tank r 750 mm 2.46 Length of the tank(cylinderical part) L 1800 mm Thickness of the shell t 6 mm Design Internal pressure p 1.02 kg/cm2 14.51 Design temparature T 100 C Saddle width b 250 mm 9.84 Corrossion Allowance C 3 mm Tank weight (Empty) W1 843.53 kg Weight of Nozzles 1400.00 kg Tank weight (content) W2 4000 kg Total weight W 6243.53274 kg Yield strength of steel fy 250 N/mm2 Load per saddle support P 3121.76637 kg Saddle angle of contact q 120 deg. A 320 mm 1.05 H 831 mm 2.72 Allowable stress of bolt S 140 N/mm2 Outer radius of the tank ro 756 mm 29.76

ft

psi inch

ft ft inch

DESIGN OF SADDLE: a.Stresses in shell: 1.Maximum longitudinal stress due to bending at mid span(S1) S1 = + or - 3*K1*P*L/(p*r*r*t) where, L=Length of tank in ft. L 6.00 ft r = Radius of the tank in inch. r 29.53 inch K1 0.58 (PAGE-164 OF PRESSURE VESSEL DESIGN HAND BOOK) t=thk. Of the shell in inch t 0.236 inch 0.472441 P=Load per saddle in lbs. P 6883.494846 lbs 0.709 S1 111.12 psi Longitudinal stress due to pressure, SE = (p/2t)(r+0.6*t) SE Total combined stress = S1+SE 2.Tangential shear stress in plane of saddle(S'2), A>R/2, K'2 = S'2=(K'2*P/rt)*((L-2A-H)/(L+H)) S'2 155.91 psi 911.09 psi 1022.21 psi 1.171 < 12000 psi < 15000 psi

3.Ring compression in shell over the saddle(S5), To reduce the stress, use 16mm thk. Wear plate. Shell thk. t Wear plate thk. t1 tT

K5 = 0.236 inch 0.236 inch 0.472 inch 760.16 psi 0.1 688.35 lbs

0.76

(PAGE-178 OF PRESSURE VESSEL DESIGN HAND BOOK)

S5 = K5*P/tT(b+10tT)
Assume frictional co-efficient Shear force at the saddle base, fo*P

S5 fo V

<

16000 psi

63.31

1.8 mm 0.07 inch Xo = r*Sin60 / rad 60 Xo

(m)

25 inch

Bending moment: M = V*(63.31-Xo) M = Pa*b/2

M1 Pa

26368.66 lb-inch 5358.11 lbs 24299.83 N 4.00 Nos.

is counteracted by the weight of the vessel.

No of Anchor bolts

Net area of the tension bolt Assume dia. Of the bolt HENCE O.K. LENGTH OF THE ANCHOR BOLT: Max. force in Anchor bolt, F1 = Pa/N Hence bond force to be developed BOND FORCE PRODUCED, p x q x Lb*tb THEREFORE, Lb =F1/(p x q x tb)

an
q

173.57 mm2 12.00 mm 452.16 > 173.57

F1

6074.96 N 6074.96 N

Lb

134.35 mm

Hence provide the anchor bolt length of 140.00 mm

Saddle design: a. Top flange thickness:tf: Pp =P/ro((1+cosb)/(p-(2/3)p+cosbsinb)) b = 120 degree Bending moment,Mb = (Pp/b)*(b/2)*(b/4) Flange thickness, tf = (6Mb/Sa)^0.5 Provide Flange plate thickness of

Pp

188.44 lb/inch

Mb tf

231.84 lb/inch 0.27 inch 8.00 mm 6.73 mm 0.31 inch

b. Web thickness. Use 12mm thk. Plate tw Calculate the max.allowable ht. "h" of a 1 in wide strip column, Area Radius of gyration , r = sqrt(I/A) aw I r P/a = 18000/(1+(1/18000)*(h/k)^2) We get, h = tw*((1500/Pp)(18000*tw-Pp))^0.5 h c.Base plate thickness: Max.stress = S = M/Z = 0.5(Q/2*m)(b/2)/(tb^2/6) tb = (P*b/(26400*m))^0.5 Provide Base plate thickness of Check for Bearing pressure: P/b*m Max. Horizontal splitting force: F = K8*P F Area required at bottom cross section ar = F/(0.66*18000) ar tb

0.472 inch 12.00 mm 0.472 inch under Pp

0.472 in^2 0.039370079 mm4 0.288675135

121.55 inch

3087.361 >

350

6.02 inch 12 mm

152.85 mm 0.48 inch

9868.79 psi

<

750 psi (allowable)

1404.23 lb 0.12 inch^2

9.84

0.31 inch 0.472 inch 13.78

0.48 9.84 af aw ab Total available area 3.10 6.51 4.72 14.33 inch^2

Number of stiffners: N = (m/24)+1.

3.00 nos.

N HAND BOOK)

HENCE O.K.

HENCE O.K.

SEL DESIGN HAND BOOK)

HENCE O.K.

63.31

ht of the vessel.

allowable)

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