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Engineers Planners & Valuers - Civil / Structural design engineers
Calculation Sheet
Sheet No : cont'd 4 4 4 :
1 3
Date : 4 4
Note : Input data in yellow cells only and ensure all check boxes are displaying "ok" or "safe".
Unit weight of Fire Brick Lining Height of Fire Brick Lining above Ground Level The temperature of gases above surrounding air Coefficient of expansion of concrete and Steel Grade of Steel fy = ( 250 or 415) Allowable tensile stress in steel Modulus of Elasticity of steel Es = Grade Concrete Mix M25 Modulus of Elasticity of Concrete Ec =
Thickness of chimney shell at top portion
1.1E-05 per deg C 250 140 2.05E+05 25 2.85E+04 200 25.00 300 25.00 400 10.00 6.00 1800 1600 1400 0.70
15 18.67 4.00 5.00 -2.00 20 13.33 5.00 7.00 -2.80 25 10.98 6.00 8.50 -3.20 30 9.33 8.00 10.00 -3.60
400
mm
10.00 m
100
fig 1
Cross-Section of Chimney
Lining Support Distance @ every Constant wind pressure intensity at top portion Constant wind pressure intensity at middle portion Constant wind pressure intensity at bottom portion Shape Factor Grade of conc (N/mm2) modular ratio m Allowable compressive stress (Direct) N/mm2 Allowable compressive stress (Bending) N/mm2 Allowable tebsile stress (Direct) N/mm2
250
415
140
230
15 0.22 0.29 0.34 0.37 0.40 0.42 0.44 0.44 0.44 0.44 0.44 0.44
20 0.22 0.30 0.35 0.39 0.42 0.45 0.47 0.49 0.51 0.51 0.51 0.51
25 0.23 0.31 0.36 0.40 0.44 0.46 0.49 0.51 0.53 0.55 0.56 0.57
30 0.23 0.31 0.37 0.41 0.45 0.48 0.50 0.53 0.55 0.57 0.58 0.60
35 0.23 0.31 0.37 0.42 0.45 0.49 0.52 0.54 0.56 0.58 0.60 0.62
40 0.23 0.32 0.38 0.42 0.46 0.49 0.52 0.55 0.57 0.60 0.62 0.63
Weight of Lining per meter height = = *( 4.00 0.1 17310 - 2 ( 0.4 + 0.1 * 1.00 * 19000 N + 0.05 )) *
PTO
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Page 1 of 16
Weight of Concrete per meter height For 200 mm thk shell, w = [ 4.00 - 0.20 ] * = 59690 N/m [ 4.00 - 0.30 ] * = 87179 N/m [ 4.00 - 0.40 ] * = 113097 N/m 0.20 * 1.00 * 25000
For
300 mm thk
shell, w =
0.30
1.00 *
25000
For
400 mm thk
shell, w =
0.40
1.00 *
25000
2) Stress at Section 25.00 m below top Let the vertical reinforcement be 50 mm place at a cover of As = 1.00 % of the concrete area ok ok
1 * * ( 4.00 ^2 - 3.60 ^2 ) * 1000000 100 4 = 23876 mm2 Nos of = 119 16 mm bars = 23876 201 Hence provide 140 bars of 16mm suitably placed along the circumference Actual As = 28149 mm2
>
ok
23876
mm2
ok
Equivalent thickness of steel ring placed at the centre of the shell thickness ( R = 2.00 0.1 = 1.90 m ) is 28149 = 2.36 mm 2R Horizontal steel (hoops) may be provided @ Area of steel per metre height of chimney Hence pitch s of Ts =
W = P1 =
25.00 0.7 *
0.2 % of sectional area 0.2 * 200 * 1000 = 400 100 113 = 282.5 mm 12 mm bar hoops = 1000 * 400 Provide these at 250 mm centre 59690 = 1492257 N = 4.00 * * 25.0 = ) = 1575000 126000 N acting at N.m m = 1055 mm 12.5
ok mm2
ok
1800 (
m below top
.: M =
126000
12.5
.: Eccentricity For M 25
e = M =
W
concrete , m = .: Eqivalent area
1575000 = 1492257
10.98
1.055
= A = /4 * ( 4.00 ^2 ( 10.98 1 )* = 2668534 mm2 Eqivalent moment of inertia = I = ( / 64) ( = * ( 4.00 ^ 4 - 3.60 ^ 4 64 ( 10.98 1 ) * * 1900 = 4.8286E+12 mm4
* 1000000 +
D 4 -d 4 )+(m-1) R ts (R) 2
) * 4 + 1900 ^ 2 PTO
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Page 2 of 16
1055
W A
MD
2I
4000
1.212 -0.093
N/mm2 N/mm2
< <
8.5 -0.8
N/mm2 N/mm2
allowable allowable
(Safe) (Safe)
2) Stress at Section 50.00 m below top Thickness of shell = 300 mm 1.00 % of the concrete area ok ok
1 * * ( 4.00 ^2 - 3.40 ^2 ) * 1000000 100 4 = 34872 mm2 Nos of = 111 20 mm bars = 34872 314 Hence provide 130 bars of 20mm suitably placed along the circumference Actual As = 40841 mm2
>
ok
34872
mm2
ok
Equivalent thickness of steel ring placed at the centre of the shell thickness ( R = 2.00 0.15 = 1.85 m ) is 40841 = 3.51 mm 2R Horizontal steel (hoops) may be provided @ Area of steel per metre height of chimney Hence pitch s of Ts =
W =
25.00 25.00
* *
0.2 % of sectional area 0.2 * 300 * 1000 = 600 100 113 = 188.0 mm 12 mm bar hoops = 1000 * 600 Provide these at 180 mm centre 59690 + 25.00 * 17310 + 87179 = 4104491 N = 4.00 * 25.0 112000.00 * 37.5 + ) + = 0.7 * 1600 ( 238000.00 N * 1.492 12.5 m = = 1492 4.00 * 25.0 )
ok mm2
ok
P1 = =
.: M =
112000
6125000 mm
N.m
.: Eccentricity
e = M =
6125000 = 4104491
PTO
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Page 3 of 16
For M
25
concrete , m
10.98
.: Eqivalent area
= A = /4 * ( 4.00 ^2 ( 10.98 1 )* = 3894758 mm2 Eqivalent moment of inertia = I = ( /64 ) ( = * ( 4.00 ^ 4 - 3.40 ^ 4 64 ( 10.98 1 ) * * 1850 = 6.7041E+12 mm4 For no tension to develop, allowable eccentricity
* 1000000 +
D 4 -d 4 ) + ( m-1 ) R ts (R) 2
) * 4 + 1850 ^ 2
1492
= 2I = 2 * 6.7041E+12 AD 3894758 * 4000 = 860.7 mm mm. Hence some tension will be developed in the leeward side.
W A
MD
2I
4000
2.881 -0.773
N/mm2 N/mm2
< <
8.5 -0.8
N/mm2 N/mm2
allowable allowable
(Safe) (Safe)
3) Stress at Section 60.00 m below top Thickness of shell = 400 mm 1.00 % of the concrete area ok ok
1 * * ( 4.00 ^2 - 3.20 ^2 ) * 1000000 100 4 = 45239 mm2 Nos of = 93 nos 25 mm bars = 45239 491 Hence provide 120 bars of 25mm suitably placed along the circumference Actual As = 58905 mm2
>
ok
45239
mm2
ok
Equivalent thickness of steel ring placed at the centre of the shell thickness ( R = 2.00 0.15 = 1.85 m ) is 58905 = 5.07 mm 2R Horizontal steel (hoops) may be provided @ Area of steel per metre height of chimney Hence pitch s of 12 mm bar hoops Ts =
0.2 % of sectional area 0.2 * 400 * 1000 = 800 100 = 1000 * 113 = 141.0 mm 800 Provide these at 140 mm centre =
ok mm2
ok PTO
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Page 4 of 16
W =
25.00 10.00
* *
59690 17310
+ +
25.00 10.00
* *
87179 N
P1 = = .: M = =
4.00 4.00
* 25.0 277200 * mm
) N 5.0
* 47.5 + N.m
.: Eccentricity
e = M =
10.98 For M 25 concrete , m = .: Eqivalent area = A = /4 * ( 4.00 ^2 ( 10.98 1 )* = 5111764 mm2 Eqivalent moment of inertia = I = ( /64 ) ( = * ( 4.00 ^ 4 - 3.20 ^ 4 64 ( 10.98 1 ) * * 1850 = 8.4252E+12 mm4 For no tension to develop, allowable eccentricity
* 1000000 +
D 4 -d 4 ) + ( m-1 ) R ts (R) 2
) * 4 + 1850 ^ 2
1609
= 2I = 2 * 8.4252E+12 AD 5111764 * 4000 = 824.1 mm mm. Hence some tension will be developed in the leeward side.
W A
MD
2I
4000
< >=
8.5 -0.8
The eccentricity is quite high. Due to this, tensile stresses in the windward side are expected to be greather than 0.8 N/mm2 resultingin cracking of concrete. Hence it is assumed that only steel will take the tensile stresses and concrete in the tensile zone will be ignored. Thus, the method of analysis used at 25.00 m and 50.00 m will not be applicable. We shall analyse the section for stresses by method discussed in 8.3. 400 Tc = Ts = 5.07 m = 10.98 mm mm R= 2.00 - 0.20 = 1.80 eccentricity e = 1.609 m m
[ R [
(Tc-Ts)
sin2
4
sin
+ +
2
(-)
m Ts
]
cos
fig 2
(Tc-Ts) {
cos }
m Ts
]
PTO
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Page 5 of 16
180
[
Assume
( 40.00 0.51 )
0.51 *
{
+
sin2
4
(-)
10.98 * 2
0.51 *
1.609
]
cos m
( 40.00 -
sin
cos
+ 10.98 * *
0.51
Now adjust the value of angle in such a way that the value of eccentricity e is
>=
= .: e =
86.00
C =
1.5010
radians
= .: consider =
[
=
(Tc-Ts)
sin
(-)
cos
+ m Ts cos
]
* 5.07 * 0.0698
5408566
2 * 1800 * 1 + 0.06976
c1
400
5.07
{
= .: Compressive stress c1 = in Concrete
0.9976 + 1.6406
* 0.0698
+ 10.98 * *
]
safe
8.5
N/mm2
34.00
N/mm2
<
140
N/mm2
safe
0.2 0.2 * % of sectional area 400 100 * 1000 = ok 800
mm2
Hence pitch s of
12
mm bar hoops = 1000 * 113 = 141.0 mm 800 Provide these at 140 mm centre
As = D1 = .:
113.1 4000
in pitch s = 140 mm centre, if the cover is 40 mm 80 = 3920 mm p * s 277200 * 140 t1 = = = 43.7676 N/mm2 2 * As * D1 2 * 113 * 3920
mm2
Safe
PTO
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Page 6 of 16
fig 4
Thickness of shell Tc = Thickness of steel Ts = Cover to vertical steel = c1 = Es = 3.5607 2.05E+05 N/mm
400 5.07 50
2
mm mm mm
100 50
mm = 350 mm
0.875
N/mm2 = 0.01267
Ec =
2.05E+05 10.98
1.867E+04 per C
N/mm2
p =
Ts Tc
5.07 400
1.10E-05
Temperature difference
200
ok ok ok
80 % of temperature drops through the lining and shell. Let us assume that C = 200 * 0.8 = 160 Drop in temperature 5 times more than that in shell, per unit thickness, Asssuming that drop in lining is the drop of temperature through concrete is given by, T = 400 + 160 5 * 100 * 400 = 71.11 C
[1
+ ( m 2
* p
= * T * Ec
0.5 * k .: or
m * p * (a - k) 1 + ( 10.98 10.98 1 ) * * 0.01267 * ( 0.01267 ) 0.875 = 0.24343 0.793 = 0 ] k = ) 1.1E-05 * 71.11 * 1.867E+04
8.0219 * k * k -
14.6043
solving for k
0.7620 PTO
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Page 7 of 16
c = =
= 11.129 Since wind stresses are taken into account, Permissible Stress in Concrete = 4 * 3 8.5 =
11.33
N/mm
Thus the compressive stress less than the permissible The above analysis is based on the assumption that the tension caused by temperature variation cannot be taken by concrete, and it is taken entirely by steel. Stress in Steel = t = mc a-k k = 10.98 * = 18.113 11.129 * ( N/mm2 0.875 0.762 0.762 )
(d) Stresses on windward side, due to temperature gradient p * t1 a - k ) = * T * Ec 0.5 * k2 p = 0.01266892 a = N/mm2 C T = 71.11 Ec = 33.998 0.875 0 = 0.5 * k2 = 14.604 0.875 18670 0.000011 * m = 10.98 N/mm2 * 71.11 18670
m * p * ( where .: 10.98 or *
k2
0.121716639 0.12172 -
0.5 0.5
* *
k2 =
0.0295
solving
Tensile stress in Steel, assuming concrete to be fully cracked. t = m c a k k = 10.98 * 4.5615 * ( 0.875 - 0.31234 ) 0.31234 140 N/mm2
90.23
N/mm2
<
( safe )
(e) Stresses on the Neutral axis .(i.e. temperature effect alone) k2 = where -mp + 2mpa + m2p2 p = 0.01267 a T = 71.11 2 * + = C * 0.875 Ec = 0.01267 * 10.98 * 18670 0.875 0.01267 PTO
Prep By : A B Quadri- Abq Consultants - 9959010210 - em-abquadri@yahoo.com-12-2-826/2 Royal Residency, Besides Amba talkies, Mehdipatnam , Hyderabad-500028
N/mm2
or
k2
0.01267 +
10.98 10.98 *
0.01267 *
Page 8 of 16
k2 =
Tensile stress in concrete, assuming concrete to be fully cracked. t2 = m c a 2 - k2 = k2 = 10.98 * 5.4550 * ( 0.875 - 0.37352 ) 0.37352 140 N/mm
2
80.42
N/mm
<
( safe )
(b) Stress in horizontal reinforcement due to temperature : p' = A S Tc 360 400 From Eq. 8.13. a' = = 113.10 = 140 * 400 = 0.900 0.00202
or
k'
10.98
0.00202 +
2 * +
10.98 10.98 *
0.00202 * 10.98 *
0.900 0.00202
0.00202 *
k' =
Tensile stress in concrete, assuming concrete to be fully cracked. t2 = m c' a' - k' = k' = 10.98 * 2.6118 * ( 0.900 - 0.17884 ) 0.17884 140 N/mm2 O.k
115.64
N/mm2
<
These stresses are due to temperature effect alone. To this we must add the stresses due to wind. Hence total stress in steel = 159.41 = 115.64 + 43.768 N/mm2 t = 4 * 140 = 186.67 Safe Since wind is also acting, permissible N/mm2 3 allowable tensile stress in steel
PTO
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Page 9 of 16
5. Flue Opening : 1.5 m wide and Provide a flue opening 2.0 m high at bottom. ok The boundary of the opening is thickened and reinforced as shown in Fig A. The vertical steel bars are bent on either side of the opening as shown
fig 6
6. Force acting at 0.00 level for Foundation Design : P V M 0.00 level P = M = V = 5408566 8701000 277200 N N .m M N
PTO
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Page 10 of 16
7. Design of Cirrcullar Chimney Foundation : P Data Concrete Grade Steel Grade S.B.C of Soil Density of soil Axial Load Moment eccentricity Horizontal load
Outer dia of chimney Thickness of chimney wall Dia of Footing
Level of footing below ground
277.2 H
e 1609
5408.57
D= T= = c =
25 N/mm2 415 N/mm2 200 Kn/m2 18 Kn/m3 5408.57 Kn 8701 Kn . M 1.609 m 277.2 Kn 4.00 m 400 mm 14.00 m 200 mm 4000 mm 1700 mm 2300 mm 32 25 mm 75 mm
200
FGL
Soil filling inside
1700
4000
T
2300
4000 d 14000 OD
P'
= 5408.57 = P + Weight of Chimney Wall + Soil Filling inside of wall + Weight of soil + Self weight of footing = 5408.57 + ( 4.00 ^2 3.60 ^2 ) 4 * ( 1.70 + 0.2 ) * 25 + ( 3.60 ^2 ) * 18 4 + ( 14.00 ^2 4.00 ^2 ) * 18 * 4 + ( 14.00 ^2 ) * 2.30 * 25 4 = 5408.57 + 113.41 + 183.22 + = 18882.61 8701 8701 9865.24 M' P' = kn + H * ( D + T + A ) + 277.2 * ( 2.30 + Kn . M 9865.24 18882.61 = 0.5225 <
OD
14000
fig 7
1.70
4325.97
8851.44
M'
= = =
1.70 OD 8
+ = Ok
0.2 1.75
) m
.: e' =
Axx
= * OD2 4 = 153.94 m2
Ixx
= * 64
OD4 = OD3 = 32
1885.74099
m4 m3 PTO
Zxx
= *
269.39157
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Page 11 of 16
Totd
P' A
M' Zxx
fig 8
122.664 = =
36.620 Kn / m2 Kn / m2 =
max min
159.28 86.04
< >
200 0
Kn / m2 allowable Kn / m2 allowable
Ok Ok
Stabilising Moment = P' * OD Overturning Moment 2 M' 18882.61 * 14.00 2 9865.24 13.40 > 1.5 safe
mm mm
bars bars
Bar Spacing at ro Bar Spacing at fro Uniform pressure under area 'PQRS' Pressure due to Moment at 'RS' Pressure due to Moment at 'PQ'
= = = = =
0.0524 radians ro = 2000 mm fro = 7000 mm 105 mm Length of segment 'PQ' 367 mm Length of segment 'RS' 122.7 36.6 10.5 Kn / m2 Kn / m2 R Kn / m2
b1
Main Reinforcement
1.1781 2.963
m2 m
fro ro
S
b2 a2
a1
Q
Footing Outer Dia
A
rs
rp
A
Chimney Outer Dia
fig 9
PTO
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Page 12 of 16
159.28
86.04
18882.61 153.94
9865.24 269.39
C / L of foundation
2000
2500
Straight portion
2500
Sloping portion 16 top radial reinforcement 1.79 1
r
c/L of Foundation
32
120
nos
16
200
c/c
1112.5
critical punching shear section
75
cover
2225
C/L
7000 Section A - A
fig 10
+ = = 8.5 +
= N/mm2 N/mm2 =
516.06 m = 0.289
Kn .m 10.98
230
R =
k 3 fc'all
0.289
Hence
d =
Mf = 1000 * R
2108.25 mm
.: adopt T = .: d = As =
2300 2225 M * j
2300 = 2225
75 1116
mm2
516059761 * 0.90378 * 32
mm2
= * ( 4 = 1295
+ >
25
)
mm2
1116 = 0.556 %
900 ok
Circullar reinf
p% =
PTO
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Page 13 of 16
2300
Punching Shear : Check Punching shear at ro + d/2 from the c/L r d = 1112.5 mm r + d = 2 2 = 3.00 = 0.0524 radians Radius of Punching shear = rps = 3113 mm Radius of Foundation = fro = 7000 mm Bar Spacing at rps = 163 mm Length of segment 'a1a2' Bar Spacing at fro = 367 mm Length of segment 'RS' Uniform pressure under area 'PQRS' Pressure due to Moment at 'RS' Pressure due to Moment at 'PQ' .: = = = 122.7 36.6 16.3 Kn / m2 Kn / m2 Kn / m2 F = 0.16 143.00 fck do = 0.16 = = + 10.47 = 25 = = 163 2225 153.47 0.8 Kn N/mm2
Area of Segment 'PQa1a2' =
2000
mm
3113
mm
1.02919 2.193
m2 m
CG of Segment 'PQa1a2'
from 'a1a2'
0.16 *
F fck * <
1177
mm provided
Shear :
Check shear at r + d from the c/L, End of Straight portion, and at three points at sloping portion.
mm 2000 5333 6167 7000 4225 4500 mm 278 366 104 220 234 322 mm 2225 2225 1292 825 2225 1758 mm 32 + 25 32 + 25 32 + 25 32 + 16 32 + 16 32 + 0 mm2 1295 0.5597 ok 122.7 36.6 10.46 1.178 2.96 516 599 ok 0.50 0.31 72 157 Reqd 85 12 414 381 175 ok 1295 0.2646 ok 122.7 36.6 22.10 0.815 1.50 188 599 ok 0.25 0.23 113 118 Reqd 5 12 6433 180 175 ok 1295 0.2488 ok 122.7 36.6 23.54 0.753 1.34 156 599 ok 0.25 0.23 120 110 Not Reqd 1 1 245 1 ok 1005 0.2057 ok 122.7 36.6 27.90 0.538 0.87 73 367 ok 0.25 0.23 112 81 Not Reqd 1 1 193 1 ok 1005 0.2417 ok 122.7 36.6 32.26 0.287 0.43 19 270 ok 0.25 0.23 96 45 Not Reqd 1 1 142 1 ok 804 0.2664 ok 122.7 36.6 36.62 0.000 0.00 0 138 ok 0.25 0.23 69 0 Not Reqd 1 1 91 1 ok
distance from c/L Reinforcement Spacing Effective depth Bar dia As p% Uniform pressure Pressure due to moment @ rs Pressure due to moment at section Area of Segment 'PQxx' CG of Segment 'PQxx' M actual / bar M allowable / bar p% for Shear Shear Stress tc Shear allowable Shear actual Shear Reinf Shear - Vs per main bar Shear - MS bar dia fyall 140 spacing Minimum shear s = 2.5Asvfy/b .: Provided spacing =
N/mm2 Kn Kn Kn mm mm mm
PTO
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Page 14 of 16
Top Portion :
Height of Top portion of Chimney Wind intensity of top portion of Chimney Concrete Area of Top Portion of chimney Moment of Inertia of Top portion of Chimney Wind Moment at the base of Top Portion Modulus of Elasticity of Concrete M / Ei Area of M / Ei of top portion C.g of Area of M / Ei of top portion Moment of Area of M / Ei from top portion Partial Deflection of Top Portion wrt bottom of top portion Ratio L / top = = = = = = = = = = = =
L /
25.00 1800 2668534 4.8286E+12 1.5750E+06 2.8500E+04 1.1445E-08 1.4306E-04 1.6667E+04 2.3843E+00 2.384 10485
mm (1) mm
> L /
200 ok
Middle Portion :
Height of Middle portion of Chimney Wind intensity of Middle portion of Chimney Area of Middle Portion of chimney Moment of Inertia of Middle portion of Chimney Wind Moment at the base of Middle Portion Modulus of Elasticity of Concrete M / Ei Area of M / Ei of Middle portion C.g of Area of M / Ei of Middle portion from top Moment of Area of M / Ei of Middle portion Partial Deflection of Top Portion wrt bottom of middle portion Ratio L / top = = = = = = = = = = = =
L /
25.00 1600 3894758 6.7041E+12 6.1250E+06 2.8500E+04 3.2057E-08 5.4377E-04 3.7500E+04 2.2776E+01 22.776 2195
mm (2) mm
< L /
200 ok
PTO
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Page 15 of 16
Bottom Portion :
Height of Bottom portion of Chimney Wind intensity of Bottom portion of Chimney Area of Bottom Portion of chimney Moment of Inertia of Bottom portion of Chimney Wind Moment at the base of Bottom Portion Modulus of Elasticity of Concrete M / Ei Area of M / Ei of Bottom portion C.g of Area of M / Ei of Bottom portion from top Moment of Area of M / Ei of Bottom portion Total Deflection of Top Portion wrt bottom of bottom portion Ratio L / = = = = = = = = = = = 10.00 1400 5111764 8.4252E+12 8.7010E+06 2.8500E+04 3.6236E-08 3.4147E-04 5.5000E+04 4.1556E+01 41.556 mm mm (3) m N/m2 mm2 mm4 N.m N/mm2 1/mm
top
1444
<
200 ok
PTO
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Page 16 of 16