LIBRO DE DOCUMENTOS FINALES

DESARROLLO DE LA INGENIERIA DE DETALLE, PROCURA DE EQUIPO Y DE MATERIALES,

CONSTRUCCION, PRUEBAS, CAPACITACION, PREOPERATIVOS DE ARRANQUE,
ARRANQUE Y PRUEBAS DE COMPORTAMIENTO PARA LAS UNIDADES DE PLANTA
COMBINADA, PLANTA HIDRODESULFURADORA DE DIESEL Y PLANTA CATALITICA FCC
No.2,

REFINERIA GENERAL LAZARO CARDENAS

MINATITLAN, VER.
CONTRATO: PR-OP-L-025/04P - LICITACION: 18572039-011-03

PLANTA HDD
U-24 000
B - PROCURA Y FABRICACIN
TV-24001

VOLUMEN 1 DE 1
ORIGINAL

INDESIN

DRAGADOS INDUSTRIAL/DPIM

LIBROS DE DOCUMENTOS FINALES DE

PROCURA Y FABRICACIN

DRAGADOS PROYECTOS
INDUSTRIALES
DE MEXICO, S. A DE C. V.
DRAGADOS INDUSTRIAL,SA

DESARROLLO DE LA INGENIERIA DE DETALLE, PROCURA DE EQUIPO Y DE MATERIALES, CONSTRUCCION, PRUEBAS, CAPACITACION,

PREOPERATIVOS DE ARRANQUE, ARRANQUE Y PRUEBAS DE COMPORTAMIENTO PARA LAS UNIDADES DE PLANTA COMBINADA, PLANTA
HIDRODESULFURADORA DE DIESEL Y PLANTA CATALITICA FCC No.2,

REFINERIA GENERAL LAZARO CARDENAS, MINATITLAN, VER.

CONTRATO: PR-OP-L-025/04P - LICITACION: 18572039-011-03

PLANTA HIDRODESULFURADORA DE DIESEL

INDICE
No. DE
VOLUMEN

No. DE DISCO

HOJA DE DATOS DE INGENIERIA

1 DE 1

1 DE 1

P3UFEHHHD-H263 HOJA DE DATOS VEPICA

1 DE 1

1 DE 1

HOJA DE DATOS DE VENDEDOR (CERTIFICADO POR VENDEDOR Y CONTRATISTA)

1 DE 1

1 DE 1

VER EL INCISO "P" MEMORIA DE CALCULO PAG. 3

1 DE 1

1 DE 1

ORDEN DE COMPRA

1 DE 1

1 DE 1

P3UFPBR55-00001 PEDIDO EN FIRME

1 DE 1

1 DE 1

P3UFPBR55-00001-AP1

1 DE 1

1 DE 1

P3UFPBR55-00001-AP2

1 DE 1

1 DE 1

P3UFPBR55-00001-AP3

1 DE 1

1 DE 1

P3UFEHHRQ-A001 REQUISICION DE TANQUES ATMOSFERICOS

1 DE 1

1 DE 1

ESPECIFICACIONES DEL CONTRATISTA

P3UFEHHSP-F001 NOTAS GENERALES Y DOCUMENTOS DE VENDEDOR PARA EQUIPO
MECANICO

1 DE 1

1 DE 1

1 DE 1

1 DE 1

512-ET-08-2 TANQUES ATMOSFERICOS

1 DE 1

1 DE 1

DIBUJOS DEL CONTRATISTA

P3UFEAA40-1423 DIAGRAMA DE TUBERIAS E INSTRUMENTACION DEL PAQUETE DE
CARBONATO DE SODIO

1 DE 1

1 DE 1

1 DE 1

1 DE 1

P3UFEKK00-0002 PLANO DE LOCALIZACION GENERAL DE EQUIPOS DE LA PLANTA HDD

1 DE 1

1 DE 1

ESPECIFICACIONES DELVENDEDOR (EN SU CASO)

1 DE 1

1 DE 1

NO APLICA

1 DE 1

1 DE 1

No. DE SECCION

DESCRIPCION
LISTADO DE EQUIPOS PARA LA EJECUCIN DEL PROYECTO, AS MISMO SE RELACIONAN
LOS DOCUMENTOS DE PROCURA Y FABRICACIN

11

TANQUES ATMOSFERICOS

11 - 01

TV-24001
A)

B)

C)

D)

E)

F)

G)

CERTIFICADO DE MATERIALES PRINCIPALES

1 DE 1

1 DE 1

LISTA DE MATERIALES No.DE DIBUJO IND-10-06-001B REPORTE 1

1 DE 1

1 DE 1

CERTIFICADO DE CALIDAD No. FTCI-0808-1506

1 DE 1

1 DE 1

CERTIFICADO DE CALIDAD No. 07013661

1 DE 1

1 DE 1

CERTIFICADO DE CALIDAD No. FTCI-0608-1315

1 DE 1

1 DE 1

CERTIFICADO DE CALIDAD No. 07008942

1 DE 1

1 DE 1

CERTIFICADO DE CALIDAD No. IND-20-06

1 DE 1

1 DE 1

CERTIFICADO DE CALIDAD No. FTCI-0407-345

1 DE 1

1 DE 1

CERTIFICADO DE CALIDAD No. 07013863

1 DE 1

1 DE 1

CERTIFICADO DE CALIDAD No. B698398 (4 HOJAS)

1 DE 1

1 DE 1

CERTIFICADO DE CALIDAD No. FTCI-0707-619

1 DE 1

1 DE 1

CERTIFICADO DE CALIDAD No. 06043586

1 DE 1

1 DE 1

CERTIFICADO DE CALIDAD No. 3545192 (2 HOJAS)

1 DE 1

1 DE 1

CERTIFICADO DE CALIDAD No. NL/616

1 DE 1

1 DE 1

LISTA DE MATERIALES No. DE DIBUJO IND-10-06-001C REPORTE 2

1 DE 1

1 DE 1

CERTIFICADO DE CALIDAD No. 3545192

1 DE 1

1 DE 1

CERTIFICADO DE CALIDAD No. IND-20-06

1 DE 1

1 DE 1

LIBROS DE DOCUMENTOS FINALES DE

PROCURA Y FABRICACIN

DRAGADOS PROYECTOS
INDUSTRIALES
DE MEXICO, S. A DE C. V.
DRAGADOS INDUSTRIAL,SA

DESARROLLO DE LA INGENIERIA DE DETALLE, PROCURA DE EQUIPO Y DE MATERIALES, CONSTRUCCION, PRUEBAS, CAPACITACION,

PREOPERATIVOS DE ARRANQUE, ARRANQUE Y PRUEBAS DE COMPORTAMIENTO PARA LAS UNIDADES DE PLANTA COMBINADA, PLANTA
HIDRODESULFURADORA DE DIESEL Y PLANTA CATALITICA FCC No.2,

REFINERIA GENERAL LAZARO CARDENAS, MINATITLAN, VER.

CONTRATO: PR-OP-L-025/04P - LICITACION: 18572039-011-03

PLANTA HIDRODESULFURADORA DE DIESEL

INDICE
No. DE
VOLUMEN

No. DE DISCO

CERTIFICADO DE CALIDAD No. 8194672

1 DE 1

1 DE 1

REPORTE IND-10-06-001C MAPEO DE MATERIALES

1 DE 1

1 DE 1

LISTA DE MATERIALES No. DE DIBUJO IND-10-06-0001D REPORTE 3

1 DE 1

1 DE 1

CERTIFICADO DE CALIDAD No. IND-20-06

1 DE 1

1 DE 1

IND-1006-001 C REPORTE DE MAPEO DE MATERIALES

1 DE 1

1 DE 1

LISTA DE MATERIALES No.DE DIBUJO IND-10-06-001E REPORTE 4

1 DE 1

1 DE 1

CERTIFICADO DE CALIDAD No. 8194672

1 DE 1

1 DE 1

CERTIFICADO DE CALIDAD No. B698398 (4 HOJAS)

1 DE 1

1 DE 1

LISTA DE MATERIALES No.DE DIBUJO IND-10-06-001F REPORTE 5

1 DE 1

1 DE 1

CERTIFICADO DE CALIDAD No. B698398 (4 HOJAS)

1 DE 1

1 DE 1

CERTIFICADO DE CALIDAD No. IND-20-06

1 DE 1

1 DE 1

PLAN DE INSPECCION

1 DE 1

1 DE 1

PLAN DE INSPECCION Y PRUEBA (7 HOJAS)

1 DE 1

1 DE 1

PROCEDIMIENTOS Y CALIFICACION DE SOLDADURA (WPS, PQR)

1 DE 1

1 DE 1

PROCEDIMIENTO WPS No. 0507

1 DE 1

1 DE 1

PROCEDIMIENTO PQR No. 9102

1 DE 1

1 DE 1

TT-13/0512 REPORTE DE ENSAYO DE TENSION

1 DE 1

1 DE 1

BT-11/0512 REPORTE DE ENSAYO DE DOBLEZ

1 DE 1

1 DE 1

ESPECIFICACION DEL PROCEDIMIENTO DE SOLDADURA WPS

1 DE 1

1 DE 1

CALIFICACION DE SOLDADOR JORGE M. SANCHEZ PROCESO:SMAW

1 DE 1

1 DE 1

REPORTE No. SM-04 INSPECCION RADIOGRAFICA

CALIFICACION DE SOLDADOR JUVENTINO GUTIERREZ LOPEZ PROCESO: SMAW

1 DE 1

1 DE 1

1 DE 1

1 DE 1

REPORTE DE INSPECCION RADIOGRAFICA No. 35

1 DE 1

1 DE 1

CALIFICACION DEL SOLDADOR EDUARDO LOVERA SOTELO (WPQ)

1 DE 1

1 DE 1

REPORTE RADIOGRAFICO No. 339

1 DE 1

1 DE 1

CALIFICACION DEL SOLDADOR MANUEL JUAN GARCIA (WPQ)

1 DE 1

1 DE 1

REPORTE RADIOGRAFICO No. 01

1 DE 1

1 DE 1

CALIFICACION DEL SOLDADOR MIGUEL ANGEL ARZAT PEREZ (WPQ)

1 DE 1

1 DE 1

REPORTE INDESIN 7 INSPECCION RADIOGRAFICA

1 DE 1

1 DE 1

CALIFICACION DEL SOLDADOR RAFAEL ANAY ROJO (WPQ)

1 DE 1

1 DE 1

REPORTE INDESIN 3 INSPECCION RADIOGRAFICA

1 DE 1

1 DE 1

CALIFICACION DEL SOLDADOR GERARDO LUNA SAVEDRA (WPQ)

1 DE 1

1 DE 1

REPORTE RADIOGRAFICO No. 61

1 DE 1

1 DE 1

CALIFICACION DEL SOLDADOR DAMIAN REYEZ ACOSTA (WPQ)

1 DE 1

1 DE 1

REPORTE INDESIN 4 INSPECCION RADIOGRAFICA

1 DE 1

1 DE 1

CALIFICACION DEL SOLDADOR DAMIAN REYEZ ACOSTA (WPQ)

1 DE 1

1 DE 1

REPORTE DE RADIOGRAFICO No. 7

1 DE 1

1 DE 1

CALIFICACION DEL SOLDADOR NOE CRUZ CHAVERO (WPQ)

1 DE 1

1 DE 1

REPORTE RADIOGRAFICO No. 39

1 DE 1

1 DE 1

MAPAS DE SOLDADURA Y DE INSPECCION EN SU CASO

1 DE 1

1 DE 1

REPORTE No. 1 INSPECCION RADIOGRAFICA

1 DE 1

1 DE 1

REPORTE No. 2 INSPECCION RADIOGRAFICA

1 DE 1

1 DE 1

REPORTE No. 8 INSPECCION RADIOGRAFICA

1 DE 1

1 DE 1

REPORTE No. 10 INSPECCION RADIOGRAFICA

1 DE 1

1 DE 1

REPORTE No. 14 INSPECCION RADIOGRAFICA

1 DE 1

1 DE 1

IND-10-06-001-C REPORTE DE MAPEO DE SOLDADURA 10-06 (2 HOJAS)

1 DE 1

1 DE 1

No. DE SECCION

H)

I)

J)

DESCRIPCION

LIBROS DE DOCUMENTOS FINALES DE

PROCURA Y FABRICACIN

DRAGADOS PROYECTOS
INDUSTRIALES
DE MEXICO, S. A DE C. V.
DRAGADOS INDUSTRIAL,SA

DESARROLLO DE LA INGENIERIA DE DETALLE, PROCURA DE EQUIPO Y DE MATERIALES, CONSTRUCCION, PRUEBAS, CAPACITACION,

PREOPERATIVOS DE ARRANQUE, ARRANQUE Y PRUEBAS DE COMPORTAMIENTO PARA LAS UNIDADES DE PLANTA COMBINADA, PLANTA
HIDRODESULFURADORA DE DIESEL Y PLANTA CATALITICA FCC No.2,

REFINERIA GENERAL LAZARO CARDENAS, MINATITLAN, VER.

CONTRATO: PR-OP-L-025/04P - LICITACION: 18572039-011-03

PLANTA HIDRODESULFURADORA DE DIESEL

INDICE
No. DE
VOLUMEN

No. DE DISCO

REPORTE No. 1 MAPEO DE SOLDADURA

1 DE 1

1 DE 1

REPORTE No. 2 MAPEO DE SOLDADURA

1 DE 1

1 DE 1

IND-10-06-001-C REPORTE DE MAPEO DE SOLDADURA BOQUILLAS

IND-10-06-001-C REPORTE DE MAPEO DE SOLDADURA CUPULA DEL TANQUE

1 DE 1

1 DE 1

1 DE 1

1 DE 1

REPORTE No. 3 MAPEO DE SOLDADURA

IND-10-06-001-C REPORTE DE MAPEO DE SOLDADURA FONDO DEL TANQUE

1 DE 1

1 DE 1

1 DE 1

1 DE 1

REPORTE No. 4 MAPEO DE SOLDADURA

IND-10-06-001-C REPORTE DE MAPEO DE SOLDADURA SUMIDERO

1 DE 1

1 DE 1

1 DE 1

1 DE 1

REPORTE No. 5 MAPEO DE SOLDADURA

1 DE 1

1 DE 1

No. PAC-067 PROCEDIMIENTO DE INSPECCION VISUAL DE SOLDADURAS

1 DE 1

1 DE 1

No. DE SECCION

K)

L)

DESCRIPCION

REGISTRO DE INSPECCION DIMENSIONAL

1 DE 1

1 DE 1

REPORTE No.IND/DRA/01-TC REPORTE DIMENSIONAL DEL FONDO (4 HOJAS)

1 DE 1

1 DE 1

REPORTE DE ROLADO

1 DE 1

1 DE 1

IND/DRA/01-DF REPORTE DE INSPECCION DIAMETRAL DEL FONDO DEL TANQUE

1 DE 1

1 DE 1

IND/DRA/01-RR REPORTE DE REDODEZ POR ANILLO

1 DE 1

1 DE 1

IND/DRA/02-RR REPORTE DE REDODEZ POR ANILLO

1 DE 1

1 DE 1

IND/DRA/03-RR REPORTE DE REDODEZ POR ANILLO

1 DE 1

1 DE 1

IND/DRA/04-RR REPORTE DE REDODEZ POR ANILLO

1 DE 1

1 DE 1

IND/DRA/05-RR REPORTE DE REDODEZ POR ANILLO

1 DE 1

1 DE 1

IND/DRA/05-PN REPORTE DE DE PLOMEO Y NIVELACION DEL 1 ANILLO

1 DE 1

1 DE 1

IND/DRA/04-PN REPORTE DE DE PLOMEO Y NIVELACION DEL 2 ANILLO

1 DE 1

1 DE 1

IND/DRA/03-PN REPORTE DE DE PLOMEO Y NIVELACION DEL 3 ANILLO

1 DE 1

1 DE 1

IND/DRA/02-PN REPORTE DE DE PLOMEO Y NIVELACION DEL 4 ANILLO

1 DE 1

1 DE 1

IND/DRA/01-PN REPORTE DE DE PLOMEO Y NIVELACION DEL 5 ANILLO

1 DE 1

1 DE 1

REPORTE No. 1 INSPECCION DIMENSIONAL TRAZO DE CANUTO 1

1 DE 1

1 DE 1

REPORTE No. 1 INSPECCION DIMENSIONAL TRAZO DE CANUTO 2

1 DE 1

1 DE 1

REPORTE No. 1 INSPECCION DIMENSIONAL TRAZO DE CANUTO 3

1 DE 1

1 DE 1

REPORTE No. 1 INSPECCION DIMENSIONAL TRAZO DE CANUTO 4

1 DE 1

1 DE 1

REPORTE No. 1 INSPECCION DIMENSIONAL TRAZO DE CANUTO 5

1 DE 1

1 DE 1

CALIBRACIONES

1 DE 1

1 DE 1

DB-3770-07 MEDIDOR DE ESPESORES DE ULTRASONIDO

1 DE 1

1 DE 1

08P5311.1 MANOMETRO BOURDON

1 DE 1

1 DE 1

TWI 27008 POSITESTFM (MEDIDOR DE ESPESOR DE RECUBRIMIENTO)

1 DE 1

1 DE 1

646/2007 TERMOHIGROMETRO DGITAL

CALIFICACION EN PRUEBAS NO DESTRUCTIVAS

1 DE 1

1 DE 1

1 DE 1

1 DE 1

LIQUIDOS PENETRANTES NIVEL I Y II

1 DE 1

1 DE 1

RADIOGRAFIA INDUSTRIAL NIVEL II

1 DE 1

1 DE 1

CAMARA DE VACIO NIVEL II

1 DE 1

1 DE 1

1 DE 1

1 DE 1

REPORTE No. 1 INSPECCION DE RECUBRIMIENTO

1 DE 1

1 DE 1

REPORTE No. 2 INSPECCION DE RECUBRIMIENTO

1 DE 1

1 DE 1

REPORTE No. 3 INSPECCION DE RECUBRIMIENTO

1 DE 1

1 DE 1

CERTIFICADO No. 18413 RECUBRIMIENTO PRIMARIO DE ZINC RP-4

1 DE 1

1 DE 1

DIBUJOS DEL VENDEDOR /CERTIFICADO POR CONTRATISTA)

1 DE 1

1 DE 1

IND-10-06-001A ARREGLO GENERAL

1 DE 1

1 DE 1

M) REPORTE DE PRUEBA DE PINTURA Y ADHERENCIA DE TALLER EN SU CASO

N)

LIBROS DE DOCUMENTOS FINALES DE

PROCURA Y FABRICACIN

DRAGADOS PROYECTOS
INDUSTRIALES
DE MEXICO, S. A DE C. V.
DRAGADOS INDUSTRIAL,SA

DESARROLLO DE LA INGENIERIA DE DETALLE, PROCURA DE EQUIPO Y DE MATERIALES, CONSTRUCCION, PRUEBAS, CAPACITACION,

PREOPERATIVOS DE ARRANQUE, ARRANQUE Y PRUEBAS DE COMPORTAMIENTO PARA LAS UNIDADES DE PLANTA COMBINADA, PLANTA
HIDRODESULFURADORA DE DIESEL Y PLANTA CATALITICA FCC No.2,

REFINERIA GENERAL LAZARO CARDENAS, MINATITLAN, VER.

CONTRATO: PR-OP-L-025/04P - LICITACION: 18572039-011-03

PLANTA HIDRODESULFURADORA DE DIESEL

INDICE
No. DE
VOLUMEN

No. DE DISCO

IND-10-06-001B DETALLE DE BOQUILLAS

1 DE 1

1 DE 1

IND-10-06-001C DETALLE DE CUERPO

1 DE 1

1 DE 1

IND-10-06-001D DETALLE DE FONDO

1 DE 1

1 DE 1

IND-10-06-001E DETALLE DE TECHO

1 DE 1

1 DE 1

IND-10-06-001F DETALLE DE REGISTRO DE HOMBRE

1 DE 1

1 DE 1

IND-10-06-001G DETALLE DE ESTRUCTURA PARA TECHO

1 DE 1

1 DE 1

IND-10-06-001H PLACA DE NOMBRE

1 DE 1

1 DE 1

IND-10-06-001I ESCALERA HELICOIDAL

1 DE 1

1 DE 1

IND-10-06-001J PLATAFORMA DE LLEGADA DE ESCALERA HELICOIDAL (3 HOJAS)

1 DE 1

1 DE 1

IND-10-06-001K CLIPS PARA SOPORTE DE TUBERIA

1 DE 1

1 DE 1

CERTIFICADO DE CONFORMIDAD FINAL PARCIAL Y DEL EQUIPO TOTAL (TANQUE) POR

CONTRATISTA Y VENDEDOR

1 DE 1

1 DE 1

CARTA GARANTIA

1 DE 1

1 DE 1

CERTIFICADO DE ACEPTACION

1 DE 1

1 DE 1

INFORME DE LIBERACION

1 DE 1

1 DE 1
1 DE 1

No. DE SECCION

O)

P)

DESCRIPCION

DOCUMENTACION E INFORMACION DE CALIDAD DEL EQUIPO AUXILIAR Y/O ACCESORIOS

1 DE 1

REPORTE DE LIQUIDOS PENETRANTES

1 DE 1

1 DE 1

PRUEBA DE BURBUJA

1 DE 1

1 DE 1

PRUEBA HIDROSTATICA

1 DE 1

1 DE 1

PRUEBA NEUMATICA

1 DE 1

1 DE 1

REPORTE DE MEDICIN DE ESPESORES DE LAS BOQUILLAS

1 DE 1

1 DE 1

P3UFPBR55-00001-IND-1006-CD01-1 MEMORIA DE CALCULO

1 DE 1

1 DE 1

A) HOJAS DE DATOS DE INGENIERIA.

B) HOJA DE DATOS DEL VENDEDOR.

(CERTIFICADO POR EL VENDEDOR Y EL
CONTRATISTA).

DRAGADOS PROYECTOS INDUSTRIALES

DE MXICO, S.A. DE C.V.

CONTRATO

OFICINA TECNICA .

PR-OP-L025/04P

AS BUILT
APROB
FHL
Item
AUTORIZ CSC
EQUIPO No:

CLIENTE:

Atmospheric Tanks Design Calculations

TANQUE DE ALMACENAMIENTO DE CARBONATO DE SODIO

TV-24001X
PEMEX

DOCUMENTO No:

IND 10 06 CD 01

DISEADO POR:

FGB

FECHA:

10/01/10

DESCRIPCIN
PROYECTO:

RECONFIGURACIN DE LA REFINERA GENERAL LZARO CRDENAS

N PROYECTO:

PIDIREGAS
PR-OP-L-25/04P

UNIDAD :

UNIDAD HIDRODESULFURADORA
DE DIESEL HDD

N CONTRATO
VEPICA

ORDEN DE
COMPRA:

P3UFPBR55-00001

REQ. MAT. N:

NoDOCTO:

P3UFPBR5500001-IND-1006-CD01

EQUIPO:

ARCHIVO
ELECTRONICO:

P3UFPBR5500001-IND-1006-CD01-2.pdf

LUG
AR:

MINATITLAN,
VERACRUZ

No
PAQUETE:

IPC III

002501

P3UFEHHRQ-A001
TV-24001X

TITULO:
DOCUMENTO No. :
REQ. MAT. No.:
ORDEN DE COMPRA:
EQUIPO:
SERVICIO:

CALCULOS DE DISEO MECANICO

IND 10 06 CD 01
P3UFEHHRQ-A001
P3UFPBR55-00001
TV-24001X
TANQUE DE ALMACENAMIENTO DE CARBONATO DE SODIO
APROVED

WITH COMMENT

RESUBMIT

REVIEWED

This approval or review does not relieve the vendor /

subcontractor of his responsibilities to meet all requirements0of
the contract.
ORIGINAL
CHECKED
APPD(PRJ.)
SIGN
DATE
DRAGADOS INDUSTRIALES S.A. DE C.V.

MANUFACTURED BY:
FABRICADO POR:

10/01/10

COMO SE CONSTRUYO

FGB

GGR

AFM

27/10/06

COMO SE CONSTRUYO

AJRJ

VMO

AJRJ

7/11/07

FOR APPROVAL

SFC

ABT

GL

27/01/07

COMENTARIOS VEPICA

SFC

ABT

GL

REV.

DATE

DESCRIPTION

PREPARED BY

CHECKED BY

APPROVED
BY

MECHANICAL DESIGN CALCULATION SHEET

WORKs ORDER:
SERVICE:
ITEM No. :
POSITION / SIZE:
LOCATION:

TANQUE DE FLUSHING
TV-24001X
CILINDRICO VERTICAL / 8926 mm I.D. x 8926 LONG.
MINATITLAN, VERACRUZ, MEXICO

DESIGN DATA

UNITS

DESIGN PRESSURE
DESIGN TEMPERATURE:
M.D.M.T
CORROSION ALLOWABLE:
HYDROSTATIC TEST PRESSURE

KPa
C
C
mm
KPa

FLANGE RATING
SPECIAL SERVICE

150#
-----------------------------SHELL (CIRCUNFERENTIAL):
SHELL (LONGITUDINAL) :
HEAD
HEAD TO SHELL JOINT:

RADIOGRAPHIC EXAMINATION:

P.W.H.T.:
STRESS RELIEVE AFTER FORMING
IMPACT TEST:
ASME CODE STAMP:
CODE DESIGN:
SEISMIC & WIND:

NO
--------

---------------------

LLENO DE AGUA
83
2
1.6 (Tapa/Fondo/Cuerpo/BOQ)
LLENO DE AGUA

SPOT (85%)
SPOT (85%)
SPOT (85%)
SPOT (85%)

--------

API 650 ULTIMA EDICION

Manual de Diseo de Obras Civiles Ed. 1993 (CFE) Seismic desing
criteria for the Reconfiguration Project of General Lazaro Cardenas
Refinery in Minatitlan, Veracruz. Seismic Zone B, Soil type: III, Group:
A (500 years) Regional Wind Velocity: 145 Km/hr.

10/01/10

FGB

GGR

AFM

27/10/06

AJRJ

VMO

AJRJ

7/11/07

SFC

ABT

GL

27/01/07

SFC

ABT

GL

REV.

DATE

MADE

CHECK

APPROVED.

PRESSURE VESSEL
DESIGN REPORT

API-650/653 GENERAL TANK DATA

API Design Code ( 650 or 653 ).........................
Design Method (V, O, or A) ............................
(V=variable, O=one foot, A=Appendix A)
Run Objective (D=design, A=analyze) ...................

650
O
D

Design Temperature ...............................(F )

Design Pressure at Top ....................(lb./sq.in.)
Shell Material ........................................

302.00
2.0000
A-283

Shell Design Stress [Sd] ..................(lb./sq.in.)

Shell Hydro Test Stress [St] ..............(lb./sq.in.)

20000.
22500.

Tank Nominal Diameter [D] ........................(ft.)

Tank Shell Height [HTK] ..........................(ft.)
Design Liquid Level [H] ..........................(ft.)
Liquid Specific Gravity [G] ...........................
Weight of Attachments/Structures..................(lb.)
Distance down to Top Wind Girder .................(ft.)
Joint Efficiency (App A or 653) [E] ...................
Wind Velocity .............................(mph
)

29.285
29.285
29.285
1.0050
3500.0
0.00000
0.85000
90.300

Insulation Thickness .............................(in.)

Insulation Density ...............................(lb./cu.i
Include Wind Moment in Appendix F_4_2 Calculations ....

Yes
Yes
Yes

Number of Shell Courses ...............................

Entire shell course (4_3_3_1_a) .......................
Local area of shell (4_3_3_1_b) .......................
Shell Course # 1 Height ..........................(ft.)
Entire shell c 2rse (4_3_3_1_a) .......................
Local area of 2ell (4_3_3_1_b) .......................
Shell Course # 2 Height ..........................(ft.)
Entire shell c 3rse (4_3_3_1_a) .......................
Local area of 3ell (4_3_3_1_b) .......................
Shell Course # 3 Height ..........................(ft.)
Entire shell c 4rse (4_3_3_1_a) .......................
Local area of 4ell (4_3_3_1_b) .......................
Shell Course # 4 Height ..........................(ft.)
Entire shell c 5rse (4_3_3_1_a) .......................
Local area of 5ell (4_3_3_1_b) .......................
Shell Course # 5 Height ..........................(ft.)

5
6.0000
0.31250
0.62500E-01
6.0000
0.25000
0.62500E-01
6.0000
0.25000
0.62500E-01
6.0000
0.25000
0.62500E-01
5.2493
0.25000
0.62500E-01

TANK SHELL COURSE MATERIALS

Shell
Shell
Shell
Shell
Shell
Shell
Shell
Shell

Course
Course
Course
Course
Course
Course
Course
Course

#
#
#
#
#
#
#
#

1
1
1
1
1
1
1
1

Material Name ........................

Design Stress [Sd] .......(lb./sq.in.)
Hydro Test Stress [St] ...(lb./sq.in.)
Minimum Yield Stress .....(lb./sq.in.)
Minimum Tensile Stress ...(lb./sq.in.)
Maximum Thickness ..............(in. )
Material Grade .......................
Material Group .......................

A-283
20000.
22500.
30000.
55000.
1.0000
C

Shell
Shell
Shell
Shell
Shell
Shell
Shell
Shell

Course
Course
Course
Course
Course
Course
Course
Course

#
#
#
#
#
#
#
#

2
2
2
2
2
2
2
2

Material Name ........................

Design Stress [Sd] .......(lb./sq.in.)
Hydro Test Stress [St] ...(lb./sq.in.)
Minimum Yield Stress .....(lb./sq.in.)
Minimum Tensile Stress ...(lb./sq.in.)
Maximum Thickness ..............(in. )
Material Grade .......................
Material Group .......................

A-283
20000.
22500.
30000.
55000.
1.0000
C

Shell
Shell
Shell
Shell
Shell
Shell
Shell
Shell

Course
Course
Course
Course
Course
Course
Course
Course

#
#
#
#
#
#
#
#

3
3
3
3
3
3
3
3

Material Name ........................

Design Stress [Sd] .......(lb./sq.in.)
Hydro Test Stress [St] ...(lb./sq.in.)
Minimum Yield Stress .....(lb./sq.in.)
Minimum Tensile Stress ...(lb./sq.in.)
Maximum Thickness ..............(in. )
Material Grade .......................
Material Group .......................

A-283
20000.
22500.
30000.
55000.
1.0000
C

Shell
Shell
Shell
Shell
Shell
Shell
Shell
Shell

Course
Course
Course
Course
Course
Course
Course
Course

#
#
#
#
#
#
#
#

4
4
4
4
4
4
4
4

Material Name ........................

Design Stress [Sd] .......(lb./sq.in.)
Hydro Test Stress [St] ...(lb./sq.in.)
Minimum Yield Stress .....(lb./sq.in.)
Minimum Tensile Stress ...(lb./sq.in.)
Maximum Thickness ..............(in. )
Material Grade .......................
Material Group .......................

A-283
20000.
22500.
30000.
55000.
1.0000
C

Shell
Shell
Shell
Shell
Shell
Shell
Shell
Shell

Course
Course
Course
Course
Course
Course
Course
Course

#
#
#
#
#
#
#
#

5
5
5
5
5
5
5
5

Material Name ........................

Design Stress [Sd] .......(lb./sq.in.)
Hydro Test Stress [St] ...(lb./sq.in.)
Minimum Yield Stress .....(lb./sq.in.)
Minimum Tensile Stress ...(lb./sq.in.)
Maximum Thickness ..............(in. )
Material Grade .......................
Material Group .......................

A-283
20000.
22500.
30000.
55000.
1.0000
C

ANCHOR BOLT DETAILS

Anchor Bolt Diameter ...................(in.)
Anchor Bolt Material ..............
Threads per Unit Length ........................(1/in.)
Bolt Allowable Stress .....................(lb./sq.in.)
Number of Anchor Bolts (optional) .....................
Bolt Yield Stress .........................(lb./sq.in.)
Bolt Offset from Mean Tank Diameter ..............(ft.)
Anchor Bolt Corrosion Allowance (optional) .......(in.)

API-650 ROOF DETAILS SPECIFICATION

Roof Type (1-4) .......................................
(1=Supt Cone 2=Rafter Supt Cone 3=Cone 4=Dome 5=Umbrella)
Angle Between Roof and Horizontal ................(deg)
Net Area at Roof/Shell Junction [A] ...........(sq.in.)
Thickness of Roof Plate ..........................(in.)
Roof Plate Corrosion Allowance ...................(in.)
---/ For General Roof, No Design /--Weight of Roof Plates ............................(lb.)
Weight of Snow on Roof ...........................(lb.)
Weight of Roof Framing ...........................(lb.)
Pct of Weights Supported by Shell .....................
---/ For Supported Cone Roof Design /--Roof Live Load ............................(lb/ft2
)
Preferred Rafter Type (W, WT, S, C) ...................
Preferred Girder Type (W, WT, S, C) ...................
Preferred Column Type (W, WT, S, C, DC, DI, P ) .......
Roof Plate Material ...................................
Roof Plate Allowable Design Stress ........(lb./sq.in.)
Structural Member Material ............................
Structural Member Allowable Design Stress..(lb./sq.in.)
Maximum Allowed Rafter Length ....................(ft.)
Maximum Allowed Girder Length ....................(ft.)
Center Column Cap Plate Diameter .................(ft.)

1.62500
A-307
8.0000
20000.
16
36000.
0.3641
0.62500E-01

1
3.6000
0.18000
0.25000
0.62500E-01
0.00000
0.00000
0.00000
0.00000

45.000
C
C
P
A-283
20000.
A-36
23200.
20.000
20.000
1.0000

API-650 SEISMIC DETAILS (App E.)

Seismic Zone ..........................................
Group
.........
Terrain type
.................................
Structure type
.........................
Total Weight of Tank Shell [Ws] ..................(lb.)
Minimum Yield Strength of Bottom Plate ....(lb./sq.in.)
Bottom Plate Thickness [tb] ......................(in.)
Anchored or Unanchored (U or A) .......................
Lateral Force Coefficient C1 (optional) ...............
Lateral Force Coefficient C2 (optional) ...............

B
A
III
5
34403.95
20000.
0.31250
A
0.60000
0.00000

COMPUTATION CONTROL DIRECTIVES

ROOF_PROJECTION_IN_WIND_MOMENT=
10%_PLUS_5_PSF_IN_WIND_MOMENT=
SHELL_THICK_CONVERG_TOLERANCE=
GENERATE_MESSAGE_FILE=
COSINE_CURVE_TOLERANCE=
COSINE_CURVE_ITERATION_LIMIT=
WIND_GIRDER_SHELL_THICKNESS=
SHELL_SETTLEMENT_METHOD=
CORRODED_NOZZLES=
SECT_3.11_WIND_PRESSURE=
653_CORRODED_HYDROTEST_CASE=
UPLIFT_IN_MIN_ANCHORAGE_E.6=
THICKNESS_ROUNDUP_TO_NEAREST=
PLATE_MATERIAL_DENSITY=
MODIFY_FLUID_HEIGHT_BY_PRESSURE=
ROUND_ANCHOR_BOLTS_BY=
WIND_MOMENT_IN_APP_F
FULL_SHELL_WEIGHT_IN_APP_F

YES
YES
0.49999999E-02
YES
0.30000001
100.00000
MAX
FOURIER_SERIES
NO
18.000000
NO
YES
0.00000000
0.28360000
NO
4.0000000
Sect_3.9.7.1
YES

in.

lb/ft2

in.
lb./cu.in.

WIND DATA PER SECT 3.9.7.1

Wind Velocity in Miles/Hour:
Velocity Factor, (V/100)**2:
Wind Pressure, including 10% + 5 psf:
Wind Profile Area in sq.ft.:
Wind Moment (ft-lb):
Wind Shear Force (lb):

90.300
0.81541
30.258
871.08
0.39203E+06
26357.

MATERIAL VALUES FOR COURSE:

Yield Strength Reduction Factor from Table M-1:
H1 Reduction Factor due to temperature:
Allowable Design Stress, Bottom Courses (psi):
Allowable Test Stress (psi):
Joint Efficiency Used:

1
0.87940
0.98222
17588.
22500.
0.85000

MATERIAL VALUES FOR COURSE:

Yield Strength Reduction Factor from Table M-1:
H1 Reduction Factor due to temperature:
Allowable Design Stress, Bottom Courses (psi):
Allowable Test Stress (psi):
Joint Efficiency Used:

2
0.87940
0.98222
17588.
22500.
0.85000

MATERIAL VALUES FOR COURSE:

Yield Strength Reduction Factor from Table M-1:
H1 Reduction Factor due to temperature:
Allowable Design Stress, Top Courses (psi):
Allowable Test Stress (psi):
Joint Efficiency Used:

3
0.87940
0.98222
17588.
22500.
0.85000

MATERIAL VALUES FOR COURSE:

Yield Strength Reduction Factor from Table M-1:
H1 Reduction Factor due to temperature:
Allowable Design Stress, Top Courses (psi):
Allowable Test Stress (psi):
Joint Efficiency Used:
MATERIAL VALUES FOR COURSE:
Yield Strength Reduction Factor from Table M-1:
H1 Reduction Factor due to temperature:
Allowable Design Stress, Top Courses (psi):
Allowable Test Stress (psi):
Joint Efficiency Used:

4
0.87940
0.98222
17588.
22500.
0.85000
5
0.87940
0.98222
17588.
22500.
0.85000

Thickness evaluation based on One Foot Method.

"One Foot" Shell Course Thicknesses before
Sect 3.6.1.1 check and round up.
Course,
Course,
Course,
Course,
Course,
Course,
Course,
Course,
Course,
Course,

Design
Test
Design
Test
Design
Test
Design
Test
Design
Test

Thickness
Thickness
Thickness
Thickness
Thickness
Thickness
Thickness
Thickness
Thickness
Thickness

(in)
(in)
(in)
(in)
(in)
(in)
(in)
(in)
(in)
(in)

1
1
2
2
3
3
4
4
5
5

0.1856
0.0957
0.1508
0.0686
0.1159
0.0416
0.0811
0.0145
0.0811
0.0145

Thickness(in) for each course.

#
DESIGN
TEST
USER INPUT
1 0.18750
0.18750
0.31250
2 0.18750
0.18750
0.25000
3 0.18750
0.18750
0.25000
4 0.18750
0.18750
0.25000
5 0.18750
0.18750
0.25000
API-653 THICKNESS/CORROSION RESERVES
Retiring Thickness
Remaining Corrosion
# Design
Test
Design
Test
(in)
(in)
(in)
(in)
1
0.00000
0.00000 0.31250
0.31250
2
0.00000
0.00000 0.25000
0.25000
3
0.00000
0.00000 0.25000
0.25000
4
0.00000
0.00000 0.25000
0.25000
5
0.00000
0.00000 0.25000
0.25000

Allowed Fluid Heights (ft) for each course.

#
DESIGN
TEST
REQUIRED
1
29.731
56.408
29.285
2
29.731
56.408
21.285
3
29.731
56.408
13.285
4
29.731
56.408
5.2847
5
29.731
56.408
5.2847

SHELL WEIGHTS (with Nozzles)

Computed weight of shell (lb):
Computed corroded shell weight (lb):
Insulation weight, in shell weight (lb
Computed C.G. of shell (ft):
Weight of shell Used (lb):
C.G. of shell Used (ft):

20630.
13753.
0.00000
14.642
34403.95
14.0879

WIND GIRDER COMPUTATIONS

Top Girder, required section modulus(in^3):
Distance from top to intermediate
wind girder (ft):
Intermediate girder section modulus (in^3):

TRANSFORMED SHELL COMPUTATIONS, Girder #:

Trnsfrmd shell height below last girder(ft)
Individual transformed course & height (ft):
Individual transformed course & height (ft):
Individual transformed course & height (ft):
Individual transformed course & height (ft):
Individual transformed course & height (ft):

2.0478
69.427
4.8549

1
5
4
3
2
1

29.2493
5.2493
6.0000
6.0000
6.0000
6.0000

THIS GIRDER IS NOT NECESSARY !!!

=====================================
TANK - Roof Design Data

User Specified Design Roof Load (psf):

55.210

User Specified Design Roof Load (psf):

Total weight of Roof Plates (lb):
Corroded weight of Roof Plates (lb):

6890.3
5167.7

Computed Number of Girder Rings:

Computed Number of Rafter Rings:

0
1

Radii to Girder Rings from Center of Tank

Ring, Radius Length (ft):
1
Rafter Spacing: t * SQRT( 2 * Sp / P )
Spacing according to B&Y Eq 4.25 (in):
Limiting spacing per API 3.10.4.5 (in):
Finalized outer rafter spacing (in):
Finalized inner rafter spacing (in):

14.64

80.750
75.398
75.398
66.000

Girder Ring Lengths & Quantities (from center ring)

According to B&Y Eq 4.26
L = 2 * R * SIN( 360 / 2N )
RING

Number

Length (ft)

RAFTER DETAILS FROM CENTER OF TANK

RING #, Initial Number Required
:
Number after multiple/space check:
Outer edge # and spacing (in):
Inner edge # and spacing (in):

1
0
0

14.642
15
73.600
0.000

RAFTER SHAPE DETAILS FROM TANK CENTER

RING Number:
1
Unit load, Moment, Required Sect Mod:
14.11
Selected shape and Sect Modulous
: C5X6.7
Finalized shape and unit weight
: C5X6.7
Cumulative Rafter Weight
:

50995.75

2.20
3.00
6.70
1425.03

GIRDER SHAPE DETAILS FROM TANK CENTER

COLUMN SHAPE DETAILS FROM TANK CENTER
RING Number:
Column Height and initial load
:
Number of columns, reqd radii gyrtn :

1
30.21
1

19329.53
2.01

Checking Column Shape

: P6_STD
Radii of Gyration
:
2.24
Allowable, Actual Compressive stress:
10924.66
Finalized shape and unit weight
: P6_STD
Cumulative Column Weight
:

ROOF WEIGHT SUMMARY

Weight of Roof Plates
Weight of Roof Rafters
Weight of Roof Girders
Weight of Roof Columns
TOTAL Roof Weight

(lb):
(lb):
(lb):
(lb):
(lb):

2.24
3566.87
18.99
573.61

6890.3
1425.0
0.00000
573.61
8888.9

=== SECTION 3.10.3 CHECKS =======

Column Ring
L/r and t/R ratios
Y and FS values
App_M factor and Cma

:
:
:
:

Rafter Ring
: 1
Bending Allowable per 3.10.3.4.B
Unbraced Length
:
Shear Allowable
per 3.10.3.5.B

161.45703
1.00000
1.00000

0.09333
1.89798
7210.33301

20000.00000
0.00000
13000.00000

Over-riding roof input parameters

Weight of Roof plates (lb) :
Weight of Roof Framing (lb):
Percent (fraction) supported by Shell :

WIND OVERTURNING STABILITY CHECK

Overturning moment * (V/100)^2 (ft-lb)
Resisting (dead load) moment (ft-lb):
Anchors required

6890.3
1425.0
0.50000

0.18919E+06
0.00000

APPENDIX F CONSIDERATIONS
Uplift Pressure Force (lb):
Resisting Weight (lb)
:
Section F.7 must be used.

0.19398E+06
39453.

RE-ANALYSIS USING INCREASED "H" IS REQUIRED

Design Liquid Height Modified by F.7.1
New Liquid Height (ft):
33.877

WIND DATA PER SECT 3.9.7.1

Wind Velocity in Miles/Hour:
Velocity Factor, (V/100)**2:
Wind Pressure, including 10% + 5 psf:
Wind Profile Area in sq.ft.:
Wind Moment (ft-lb):
Wind Shear Force (lb):

90.099
0.81541
30.258
871.08
0.39203E+06
26357.

MATERIAL VALUES FOR COURSE:

Yield Strength Reduction Factor from Table M-1:
H1 Reduction Factor due to temperature:
Allowable Design Stress, Bottom Courses (psi):
Allowable Test Stress (psi):
Joint Efficiency Used:

MATERIAL VALUES FOR COURSE:

Yield Strength Reduction Factor from Table M-1:
H1 Reduction Factor due to temperature:
Allowable Design Stress, Bottom Courses (psi):
Allowable Test Stress (psi):
Joint Efficiency Used:

MATERIAL VALUES FOR COURSE:

Yield Strength Reduction Factor from Table M-1:
H1 Reduction Factor due to temperature:
Allowable Design Stress, Top Courses (psi):
Allowable Test Stress (psi):
Joint Efficiency Used:

MATERIAL VALUES FOR COURSE:

Yield Strength Reduction Factor from Table M-1:
H1 Reduction Factor due to temperature:
Allowable Design Stress, Top Courses (psi):
Allowable Test Stress (psi):
Joint Efficiency Used:

0.87940
0.98222
17588.
22500.
0.85000

0.87940
0.98222
17588.
22500.
0.85000

0.87940
0.98222
17588.
22500.
0.85000

0.87940
0.98222
17588.
22500.
0.85000

10

MATERIAL VALUES FOR COURSE:

Yield Strength Reduction Factor from Table M-1:
H1 Reduction Factor due to temperature:
Allowable Design Stress, Top Courses (psi):
Allowable Test Stress (psi):
Joint Efficiency Used:

5
0.87940
0.98222
17588.
22500.
0.85000

Thickness evaluation based on One Foot Method.

"One Foot" Shell Course Thicknesses before
Sect 3.6.1.1 check and round up.
Course,
Course,
Course,
Course,
Course,
Course,
Course,
Course,
Course,
Course,

Design
Test
Design
Test
Design
Test
Design
Test
Design
Test

Thickness
Thickness
Thickness
Thickness
Thickness
Thickness
Thickness
Thickness
Thickness
Thickness

(in)
(in)
(in)
(in)
(in)
(in)
(in)
(in)
(in)
(in)

1
1
2
2
3
3
4
4
5
5

0.2055
0.1113
0.1707
0.0842
0.1359
0.0571
0.1011
0.0300
0.1011
0.0300

Thickness(in) for each course.

#
DESIGN
TEST
USER INPUT
1 0.20554
0.18750
0.37500
2 0.18750
0.18750
0.31250
3 0.18750
0.18750
0.31250
4 0.18750
0.18750
0.31250
5 0.18750
0.18750
0.25000

API-653 THICKNESS/CORROSION RESERVES

Retiring Thickness
Remaining Corrosion
# Design
Test
Design
Test
(in)
(in)
(in)
(in)
1
0.00000
0.00000 0.31250
0.31250
2
0.00000
0.00000 0.25000
0.25000
3
0.00000
0.00000 0.25000
0.25000
4
0.00000
0.00000 0.25000
0.25000
5
0.00000
0.00000 0.25000
0.25000

Allowed Fluid Heights (ft) for each course.

#
DESIGN
TEST
REQUIRED
1
33.877
61.739
33.877
2
29.731
56.408
25.877
3
29.731
56.408
17.877
4
29.731
56.408
9.8773
5
29.731
56.408
9.8773

11

SHELL WEIGHTS (with Nozzles)

Computed weight of shell (lb):
Computed corroded shell weight (lb):
Insulation weight, in shell weight (lb
Computed C.G. of shell (ft):
Weight of shell Used (lb):
C.G. of shell Used (ft):

21172.
14296.
0.00000
14.370
29360.
14.370

WIND GIRDER COMPUTATIONS

Top Girder, required section modulus(in^3):
Distance from top to intermediate
wind girder (ft):
Intermediate girder section modulus (in^3):

TRANSFORMED SHELL COMPUTATIONS, Girder #:

Trnsfrmd shell height below last girder(ft)
Individual transformed course & height (ft):
Individual transformed course & height (ft):
Individual transformed course & height (ft):
Individual transformed course & height (ft):
Individual transformed course & height (ft):

2.0478
69.427
4.8549

1
5
4
3
2
1

29.2493
5.2493
6.0000
6.0000
6.0000
6.0000

THIS GIRDER IS NOT NECESSARY !!!

=====================================
TANK - Roof Design Data
User Specified Design Roof Load (psf):

55.210

User Specified Design Roof Load (psf):

Total weight of Roof Plates (lb):
Corroded weight of Roof Plates (lb):
Rafter Spacing: t * SQRT( 2 * Sp / P )
Spacing according to B&Y Eq 4.25 (in):
Limiting spacing per API 3.10.4.5 (in):
Finalized outer rafter spacing (in):
Finalized inner rafter spacing (in):

6890.3
5167.7

80.750
75.398
75.398
66.000

Girder Ring Lengths & Quantities (from center ring)

According to B&Y Eq 4.26
L = 2 * R * SIN( 360 / 2N )
RING
Number
Length (ft)

RAFTER DETAILS FROM CENTER OF TANK

RING #, Initial Number Required
:
Number after multiple/space check:
Outer edge # and spacing (in):
Inner edge # and spacing (in):

1
0
0

14.642
15
73.600
0.000

RAFTER SHAPE DETAILS FROM TANK CENTER

12

RING Number:
1
Unit load, Moment, Required Sect Mod:
14.11
Selected shape and Sect Modulous
: C5X6.7
Finalized shape and unit weight
: C5X6.7
Cumulative Rafter Weight
:

50995.76

2.20
3.00
6.70
1425.03

GIRDER SHAPE DETAILS FROM TANK CENTER

COLUMN SHAPE DETAILS FROM TANK CENTER
RING Number:
Column Height and initial load
:
Number of columns, reqd radii gyrtn :

1
30.21
1

19329.53
2.01

Checking Column Shape

: P6_STD
Radii of Gyration
:
2.24
Allowable, Actual Compressive stress:
10924.66
Finalized shape and unit weight
: P6_STD
Cumulative Column Weight
:

ROOF WEIGHT SUMMARY

Weight of Roof Plates
Weight of Roof Rafters
Weight of Roof Girders
Weight of Roof Columns
TOTAL Roof Weight

(lb):
(lb):
(lb):
(lb):
(lb):

2.24
3566.87
18.99
573.61

6890.3
1425.0
0.00000
573.61
8888.9

=== SECTION 3.10.3 CHECKS =======

Column Ring
L/r and t/R ratios
Y and FS values
App_M factor and Cma

:
:
:
:

Rafter Ring
: 1
Bending Allowable per 3.10.3.4.B
Unbraced Length
:
Shear Allowable
per 3.10.3.5.B

161.45703
1.00000
1.00000

0.09333
1.89798
7210.33301

20000.00000
0.00000
13000.00000

Over-riding roof input parameters

Weight of Roof plates (lb) :
Weight of Roof Framing (lb):
Percent (fraction) supported by Shell :
WIND OVERTURNING STABILITY CHECK
Overturning moment * (V/100)^2 (ft-lb)
Resisting (dead load) moment (ft-lb):
Anchors required
APPENDIX F CONSIDERATIONS
Uplift Pressure Force (lb):
Resisting Weight (lb)
:
Section F.7 must be used.
Required Roof Compression Area F.5
Compression Area (in^2) from F.5.1
:
Participating Area (in^2) from 3.10.5:
Participating Area (in^2) from 3.10.6:

6890.3
1425.0
0.50000

0.18919E+06
0.00000

0.19398E+06
39453.

27.119
4.5527
0.45738

13

FRANGIBLE JUNCTION LIMIT (3.10.2.5.3)

Maximum Area at Junction (in^2):
Design Pressure, F.4.1
P (inches of Water):
P (psi)
:
User pressure exceeds Design Pressure.

3.0830

1.8577
0.67080E-01

Failure Pressure f/ Compression Ring F.6

Failure Pressure (inches of water):
2.0723
Failure Pressure (psi)
:
0.74830E-01
Maximum Design Pressure, F.4.2
NOTE, F.4.2 ignored moment term due to
negative value for Pmax.
Pmax (inches of Water):
11.295
Pmax (psi)
:
0.40785
User pressure exceeds Maximum. Attempting to
implement Section F.7.
SEISMIC EVALUATION - FLUID WEIGHTS
Computed operating fluid weight (lb):
Computed test fluid weight (lb):
Computed empty fluid weight (lb):

0.12356E+07
0.12295E+07
0.00000

COEFFICIENTS FROM E-2 to E-4

D/H value
W1/Wt from E-2
W2/Wt from E-2
X1 = (X1/H * H) from E-3
X2 = (X2/H * H) from E-3
K from E-4

1.0000
0.79000
0.21000
11.714
21.231
0.58000

LATERAL FORCE COEFFICIENTS

1st Slosh Mode Period
Site Amplification Factor
Coefficient C1
Coefficient C2
Zone Coefficient used
Facilities Factor used

3.1387
1.5000
0.60000
0.35843
0.53000
1.0000

OVER-TURNING MOMENTS
Design Case (ft-lb):
Test Case (ft-lb):
Empty Case (ft-lb):

0.50517E+07
0.50284E+07
0.36900E+06

SEISMIC SHEAR FORCE

Design Case (lb):
Test Case (lb):
Empty Case (lb):

0.37763E+06
0.37584E+06
17923.

ANCHORED TANK LONGITUDINAL COMPRESSIVE STRESSES

Design Case (psi)
3270.3
Test Case (psi)
3256.3
Empty Case (psi)
452.12
TANK ALLOWABLE COMPRESSIVE STRESSES
Design Case (psi)
Test Case (psi)
Empty Case (psi)

6062.5
6054.4
2807.5

TANK SEISMIC STRESS PASS/FAIL STATUS

Design Case Passed
Test Case Passed
Empty Case Passed

14

ANCHOR BOLT DETAILS PER API-650, 3.12

W1 (lbs) ....................
W2 (lbs) ....................
W3 (lbs) ....................
Bolt uplift reset for case: Design Pressure
Bolt uplift reset for case: Failure Pressure

18508.
21092.
33598.

Initial Number of Anchors:

Bolt Circle Circumference:
Maximum Allowed Bolt Spacing:

Case
Design Pressure
Test Pressure
Failure Pressure
Wind Loading
Seismic OPE
Seismic Test
Design Press + Wind Load
Design Press + Seismic OPE
Design Press + Seismic Test

16.000
94.454
6.0000

Uplift, Allowable, Load/Bolt

0.00000
13191.
0.00000
0.16829E+06
17588.
10518.
0.00000
31658.
0.00000
4749.3
25327.
296.83
0.66892E+06
25327.
41808.
0.66574E+06
25327.
41609.
7333.1
17588.
458.32
0.67150E+06
25327.
41969.
0.66832E+06
25327.
41770.

Anchor Bolt Initial Design

Case
Design Pressure
Test Pressure
Failure Pressure
Wind Loading
Seismic OPE
Seismic Test
Design Press + Wind Load
Design Press + Seismic OPE
Design Press + Seismic Test

Number,
16
16
16
16
16
16
16
16
16

Diameter,
Stress
0.00000
0.00000
1.1250
14448.
0.00000
0.00000
1.0000
538.71
1.6250
24885.
1.6250
24767.
1.0000
831.80
1.6250
24982.
1.6250
24863.

Anchor Bolt Final Design

Case
Design Pressure
Test Pressure
Failure Pressure
Wind Loading
Seismic OPE
Seismic Test
Design Press + Wind Load
Design Press + Seismic OPE
Design Press + Seismic Test

Number,
16
16
16
16
16
16
16
16
16

Diameter,
1.6250
1.6250
1.6250
1.6250
1.6250
1.6250
1.6250
1.6250
1.6250

Stress
0.00000
6260.8
0.00000
176.68
24885.
24767.
272.81
24982.
24863.

WIND INFORMATION
Wind Velocity ............................(mph
)
Velocity Factor ......................................
Wind Pressure ............................(lb./sq.in.)
Area Exposed to Wind .....................(ft.
**2)
Sect 3.9.7.1 Wind Moment on Tank .........(ft.lb.
)
Wind Shear Force Acting on Tank ..........(lb.
)

90.300
0.81541
0.21013
871.08
0.39203E+06
26357.

15

MATERIAL PROPERTY INFORMATION

Wind Girder Height Reduction Factor ..................

0.98222

The following material properties have been modified in

accordance with API-650 (and API-653 where applicable).
Course
Number
1
2
3
4
5

Material
Name
A-283
A-283
A-283
A-283
A-283

Design
Test
App M
Stress (Sd) Stress (St) Reduction
(lb./sq.in.) (lb./sq.in.)
17588.
22500.
0.8794
17588.
22500.
0.8794
17588.
22500.
0.8794
17588.
22500.
0.8794
17588.
22500.
0.8794

SHELL COURSE THICKNESS DATA - One Foot Method

Thickness Values for Three Cases
MIN TEMP
COURSE DESIGN
TEST
USER
(deg F )
(in. )
(in. )
(in. )
1
2
3
4
5

0.20554
0.18750
0.18750
0.18750
0.18750

0.18750
0.18750
0.18750
0.18750
0.18750

0.31250
0.25000
0.25000
0.25000
0.25000

11.0
11.0
11.0
11.0
11.0

Status
NA
NA
NA
NA
NA

SHELL COURSE ALLOWED FLUID HEIGHTS

Fluid Heights for Three Cases
COURSE DESIGN
TEST
REQUIRED
(ft. )
(ft. )
(ft. )
1
2
3
4
5

33.877
29.731
29.731
29.731
29.731

61.739
56.408
56.408
56.408
56.408

33.877
25.877
17.877
9.8773
9.8773

Maximum allowed fluid height of entire tank for:

Design Thickness Case .................(ft.
Test
Thickness Case .................(ft.
Required fluid height .................(ft.

)
)
)

BASE PLATE DETAILS - SHELL WEIGHT & CENTER OF GRAVITY

Base Plate Thickness .....................(in.
)
(from API-650 Table 3-1)
Base Plate Width per 3.5.2 ...............(in.
)
( 2 + ThkCrs1 + max[ 24, (390tb / sqrt(HG))] )
Weight of Shell + Nozzles ................(lb.
)
Total Weight of all Nozzles ..............(lb.
)
Center of Gravity (Shell+Nozzles) ........(ft.
)
WIND OVERTURNING STABILITY CHECK
Corroded Shell Weight + %Roof ............(lb.
2/3 Resisting (Dead Load) Moment .........(ft.lb.
Overturning Wind Moment * (V/100)**2 .....(ft.lb.
Anchors are required for Sect 3.11
Number of anchors required ...............
Design tension load per anchor ...........(lb.
Anchor bolt diameter .....................(in.

33.877
61.739
33.877

0.31250
26.206
29360.
0.00000
14.370

)
)
)

21092.
0.00000
0.18919E+06

)
)

0
0.00000
0.00000

16

WIND GIRDER INFORMATION

For "open top" tanks ...
Required Section Modulus, Top Girder ...(in.
**3)
Table 3-20 Detail, B value .............(in.
)
Table 3-20 Shape name (if applicable)...............
Maximum Height of Unstiffened Shell ......(ft.

2.0478
b
0.00
3x3x.25

69.427

WIND GIRDER - TRANSFORMED SECTION METHOD

Number of Intermediate Girders Reqd ..................

WEIGHT SUMMARY
-------------Shell (Corroded) .............................(lb.):
Shell (Non-Corroded) .........................(lb.):
Base Plate ...................................(lb.):
Bottom Plate .................................(lb.):
Nozzles ......................................(lb.):
Roof Plates ..................................(lb.):
Roof Framing/Structure .......................(lb.):
Shell Attachments ............................(lb.):
Insulation ...................................(lb.):
Operating Fluid ..............................(lb.):
Water Weight .................................(lb.):

14296.
29360.
2402.
8694.
4325.
6890.
1999.
3500.
0.
1235622.
1229475.

Operating Weight (Non-Corroded) ..............(lb.):

Test Weight (Non-Corroded) ...................(lb.):
Empty Weight (Non-Corroded) ..................(lb.):

1288468.
1282320.
52845.

TANK - Roof Design/Analysis Data

SUPPORTED CONE ROOF
Structural Library: AISC89.BIN
Roof thickness per 3.10.2.2, Cone Roof (in.
):

0.25000

Total weight of Roof Plates ...........(lb.

):
(Based on user input thickness)
User Specified Design Roof Load .......(lb./sq.in.):
(including user plate thickness)

6890.3
0.38340

Computed Number of Girder Rings:

Girder Radii, Number, Length from Tank Center
Ring
Radius Length
Number
Length
(ft.
)
(ft.
)

Computed Number of Rafter Rings:

Rafter Details from Tank Center
RING Number Outer NUM/
Inner NUM/
Max
Spacing GRDR
Spacing GRDR Length (ft.
(in. )
(in. )
1
15
73.600 ( 0)
0.000 ( 0)
14.170

Rafter Size Details from Tank Center

RING Rafter Load
Selected
--Section Modulus-(lb./in. )
Shape
Required
Actual
(in. **3) (in. **3)
1
14.668 C5X6.7
2.29
3.00
Girder Size Details from Tank Center
RING Girder Load
Selected
--Section Modulus-(lb./in. )
Shape
Required
Actual
(in. **3) (in. **3)

17

Column Size Details (from center, Ring 0)

RING
Column
Column
Allow Comp Required Radius
Load
Height
Stress
of Gyration
(lb. )
(ft. ) (lb./sq.in.)
(in.
)
0
19903.1
30.21
10924.7
2.014

RING

Num

Selected
Shape
P6_STD

Actual Comp
Stress
(lb./sq.in.)
3566.9

Actual Radii
of Gyration
(in.)
(in.)
2.245
2.245

SECTION 3.10.3 CHECKS FOR ROOF MEMBERS

Rafter Actual
Allowable
Status
Actual
Allowable
Status
Ring
Shear
Shear
Bending
Bending
(lb./sq.in.) (lb./sq.in.)
(lb./sq.in.) (lb./sq.in.)
1
633.0
13000.0 PASS
17671.7
20000.0 PASS
Girder Actual
Allowable
Status
Actual
Allowable
Status
Ring
Shear
Shear
Bending
Bending
(lb./sq.in.) (lb./sq.in.)
(lb./sq.in.) (lb./sq.in.)
Column Actual
Allowable
Status
Ring Compression Compression
(lb./sq.in.) (lb./sq.in.)
0
3566.9
7210.3 PASS
ROOF WEIGHT SUMMARY
Weight of Roof Plates ...............(lb.
Weight of Roof Rafters ..............(lb.
Weight of Roof Girders ..............(lb.
Weight of Roof Columns ..............(lb.
TOTAL Roof Weight ...................(lb.

):
):
):
):
):

6890.3
1425.0
0.00000
573.61
8888.9

ROOF EVALUATIONS - Appendix F

Uplift force due to internal pressure..(lb.
Total weight resisting uplift .........(lb.

):
):

0.19398E+06
39453.

Max Design Pressure, limited by uplift.(in of H2O ):

Max Design Pressure, limited by uplift.(lb./sq.in.):
(According to F.4.2)

11.295
0.40785

Max Design Pressure, roof/shell joint.(in of H2O ):

Max Design Pressure, roof/shell joint.(lb./sq.in.):
(According to F.4.1)

1.8577
0.67080E-01

Compression Ring Failure Pressure .....(in of H2O ):

Compression Ring Failure Pressure .....(lb./sq.in.):
(According to F.6)

2.0723
0.74830E-01

NOTE, this tank requires an Anchored Base !!!

Per F.7, allowed pressure is: .........(lb./sq.in.):

2.5000

Required Compression Areas, Roof/Shell Junction

Area as per Section F.5 ..............(in.
**2 ):

27.119

FRANGIBLE ROOF-TO-SHELL JUNCTION AREA LIMIT

Area as per Section 3.10.2.5.3 ........(in.

3.0830

**2 ):

18

SEISMIC EVALUATION RESULTS - Appendix E

DESIGN
Tank Fluid Weights
(lb.
)
0.12356E+07
Fluid Weight w/ Tank (lb.
)
0.97614E+06
Fluid Weight Sloshing(lb.
)
0.25948E+06
Wgt Resisting Momt Wl(lb./ft.)
0.00000
Shear Force
(lb.
)
0.37763E+06
OverTurning Momt.
(ft.lb. )
0.50517E+07
Actual Comprs Strs(lb./sq.in.)
3270.3
Allowable Stress (lb./sq.in.)
6062.5
Sloshing Wave Height (ft.
)
3.1032
Status
PASS

TEST
0.12295E+07
0.97129E+06
0.25819E+06
0.00000
0.37584E+06
0.50284E+07
3256.3
6054.4

EMPTY
0.00000
0.00000
0.00000
0.00000
17923.
0.36900E+06
452.12
2807.5

PASS

PASS

ANCHOR BOLT DETAILS - Section 3.12

Case

Design Pressure
:
Test Pressure
:
Failure Pressure
:
Wind Loading
:
Seismic OPE
:
Seismic Test
:
Design Press + Wind Load
:
Design Press + Seismic OPE :
Design Press + Seismic Test:

Uplift
(lb.)
0.00000
0.16829E+06
0.00000
4749.3
0.66892E+06
0.66574E+06
7333.1
0.67150E+06
0.66832E+06

Allowable
Bolt Stress
(lb./sq.in.)
13191.
17588.
31658.
25327.
25327.
25327.
17588.
25327.
25327.

Load/Bolt
(lb.)
0.00000
10518.
0.00000
296.83
41808.
41609.
458.32
41969.
41770.

ANCHOR BOLT RESULTS - Section 3.12

Case

Design Pressure
:
Test Pressure
:
Failure Pressure
:
Wind Loading
:
Seismic OPE
:
Seismic Test
:
Design Press + Wind Load
:
Design Press + Seismic OPE :
Design Press + Seismic Test:

Number
of Bolts
16
16
16
16
16
16
16
16
16

Bolt
Diameter
(in. )
1.625
1.625
1.625
1.625
1.625
1.625
1.625
1.625
1.625

Final Anchor Bolt Spacing .............. (ft. )

Anchor bolts are required.

Bolt Stress
(lb./sq.in.)
0.
6261.
0.
177.
24885.
24767.
273.
24982.
24863.

5.87

19

ITEM:

TV-24001x

ELABORO: S.F.C.
FECHA:
27/OCT/06

3.1a CALCULO DE CARGAS POR SISMO DE ACUERDO A "CFE"

CONDICION DE OPERACIN

DATOS DE ENTRADA
Altura total del tanque.
Nivel de operacin.
Dimetro del interior tanque.

8.926
8.626
8.926

m
m
m

R=

Peso especifico del fluido

Radio del tanque.

1005
4.463

kg/m3
m

E=
DE =
t=
I=
RR =

Modulo de elasticidad del material del tanque

Dimetro exterior del cuerpo deacuerdo con el espesor promedio.
Espesor promedio de la pared del tanque
momento de inercia de la seccin transversal del tanque
Factor de sobre resistencia.

20,389,509,948.67
9.084
0.079
22.655
2.000

kg/m2
m
m
m4

M=

Masa total del fluido contenido en el tanque.

55,298.09

r
kg s 2

1,590.76

r
kg s 2

H' =
H=
DI =

MT = Masa total del material del tanque.

DATOS DE SALIDA
V=

Cortante total

138,966.25

kg

306,368.15

lb

M=

Momento Total

599,289.76

kg-m

4,334,671.15

lb-ft

20

TV-24001X

ITEM:

ELABORO: S.F.C.
FECHA:
27/OCT/06
Calculo de la masa impulsiva.

MO =

r
kg s 2

55,298.09

Calculo de la altura de la masa impulsiva.

HO =

4.31

m.

Calculo de la carga uniformemente repartida para el calculo de la deformacion.

w=

MO g
=
H

62,888.28

kg/m

Calculo de la defomacion del tanque considerandolo como una viga empotrada en un extremo con

wH O4
=
=
8EI

0.0000059

Calculo de la constante elastica de amortiguamiento de la masa impulsiva.

K0 =

MOg

=
92,121,276,709.40

kg/s2

Calculo del periodo de la masa impulsiva.

TO

M
= 2 O
KO

0.004868049

21

ITEM:

TV-24001X

ELABORO: S.F.C.
FECHA:
27/OCT/06

a [T0 ] = 0.3393

Q['T0 ] = 1.03
= 1.51
Calculo del cortante provocado por la masa impulsiva.

= M

a [T O ]

R R

g
=
Q ['T O ]

135,176.61

kg

583,016.71

kg-m

Calculo del momento provocado por la masa impulsiva.

M OO = V O H O =
Calculo de la cargas impulsivas devidas al cuerpo del tanque
M0T = Masa total del material del tanque.
H0T = Posicion del cdentro de gravedad.
H' = Altura total del tanque.

1,590.76
4.29
8.93

r
kg s 2
m

m
m

Calculo de la carga uniformemente repartida para el calculo de la deformacion.

w=

M OT g
=
H

1,748.31

kg/m

Calculo de la defomacion del tanque considerandolo como una viga empotrada en un extremo con

wH 4
=
=
8EI

0.0000030

22

ITEM:

TV-24001X

ELABORO: S.F.C.
FECHA:
27/OCT/06
Calculo de la constante elastica de amortiguamiento de la masa impulsiva del tanque.

K 0T =

M OT g

5,196,341,435.51

kg/s2

Calculo del periodo de la masa impulsiva del tanque.

TOT

M
= 2 OT
K OT

0.003476431

3,789.65

kg

16,273.05

kg-m

a[T0 T ] = 0.3281

Q['T0T ] = 1.02
= 1.51
Calculo del cortante provocado por la masa impulsiva del tanque.

VOT

a[TOT ]

= M OT g ' R =
Q[TOT ]

Calculo del momento provocado por la masa impulsiva del tanque.

M OOT = VOT H OT =
Calculo del cortante total provocado por la masa impulsiva.

VT 0 = V0 + V0T =

138,966.25

kg

Calculo del momento total provocado por la masa impulsiva.

M T 00 = M 00 + M 00T =

599,289.76

kg-m
23

ITEM:

TV-24001X

ELABORO: S.F.C.
FECHA:
27/OCT/06
Calculo del cortante total en la base.

VT = VT20 + V12 =

138,966.25

kg

599,289.76

kg-m

Calculo del momento total en la base.

MT =

M T200 + M O21 =

Calculo de las cargas considerando el efecto bidireccional.

Calculo del cortante total en la base, considerando sus componentes ortogonales.

24
23

ITEM:

TV-24001X

ELABORO: S.F.C.
FECHA:
27/OCT/06
Parmetros para espectros elsticos de diseo para suelo tipo III

Parametro

a0
c
d
Ta
Tb
Tc
k

Periodo de recurrencia
100 aos
500 aos
0.15

0.30

0.50

1.00

0.25

0.50

0.15

0.15

0.40

0.40

1.40

1.40

1.00

1.00

25

ITEM:

TV-24001X

ELABORO: S.F.C.
FECHA:
27/OCT/06

CRITERIOS DE PEMEX QUE SERAN APLICADOS PARA LAS CARGAS DE LA MASA

IMPULSIVA M0

a 0 + ( c a 0 )

T
= 0.33927977
Ta

T < Ta

Ta T Tb

c = 0
S a (T )
=
g

T Tb 2

= 0.0000
c + (d c )

Tc Tb

2
2
Tc Tc
=
T T

d k + (1 k )

Tb < T < Tc

T Tc

S a (T )
=a
g

0.05

0.45

0.02

= 1.51

T < Tc

0.05 0.45 T

1 c = 0.00
1 +

T Tc

=
Q = 2.00
26

ITEM:

TV-24001X

ELABORO: S.F.C.
FECHA:
27/OCT/06

1 + (Q 1)
2k

Q' =

1 + (Q 1)

1 + (Q 1)

T
1.03

T =
a

2k

T Ta

= 0.00

Ta < T < Tc

= 0.00

T Tc

p
2k
2

T
p = k + (1 k ) b = 1.00
T

CRITERIOS DE PEMEX QUE SERAN APLICADOS PARA LAS CARGAS DE LA MASA

a 0 + ( c a 0 )

T
= 0.32805095
Ta

Ta T Tb

c = 0
S a (T )
=
g

T Tb 2

= 0.0000
c + (d c )

Tc Tb

2
2

Tc Tc
d k + (1 k ) =
T T

T < Ta

Tb < T < Tc

T Tc

S a (T )
=a
g

0.02
27

ITEM:

TV-24001X

ELABORO: S.F.C.
FECHA:
27/OCT/06

0.05

0.45

= 1.51

T < Tc

=
0.05 0.45 T

1 +
1 c =

T

0.00

T Tc

=
Q = 2.00

1 + (Q 1)
2k

1 + (Q 1)

T
1.02

T =
a

2k

= 0.00

T Ta

Ta < T < Tc

Q' =

1 + (Q 1)

p
2k

= 0.00

T Tc

T
p = k + (1 k ) b = 1.00
T
28

ITEM:

TV-24001X

ELABORO: S.F.C.
FECHA:
27/OCT/06
DI =
t=
DE =

8.926
0.009525
8.94505

m
m
m

Area del anillo

Altura del anillo
Volumen del material para este anillo
= Peso especifico del material
W E = Peso del anillo

0.267383702
1.828
0.488777407
7842.547401
3833.259979

m2
m
m3
kg/m3

DI =
t=
DE =

8.926
0.0079
8.9418

m
m
m

Area del anillo

Altura del anillo
Volumen del material para este anillo
= Peso especifico del material
W E = Peso del anillo

0.221726729
1.828
0.405316461
7842.547401
3178.713561

m2
m
m3
kg/m3

DI =
t=
DE =

8.926
0.0079
8.9418

m
m
m

0.221726729
1.828
0.405316461
7842.547401
3178.713561

m2
m
m3
kg/m3

8.926
0.0079
8.9418

m
m
m

0.221726729
1.828
0.405316461
7842.547401
3178.713561

m2
m
m3
kg/m3

Dimetro del interior tanque.

Espesor del anillo
Dimetro exterior del cuerpo.

A=
h=
V=

Dimetro del interior tanque.

Espesor del anillo
Dimetro exterior del cuerpo.

A=
h=
V=

Dimetro del interior tanque.

Espesor del anillo
Dimetro exterior del cuerpo.

Area del anillo

Altura del anillo
Volumen del material para este anillo
= Peso especifico del material
W E = Peso del anillo

A=
h=
V=

DI =
t=
DE =

Dimetro del interior tanque.

Espesor del anillo
Dimetro exterior del cuerpo.

Area del anillo

Altura del anillo
Volumen del material para este anillo
= Peso especifico del material
W E = Peso del anillo
A=
h=
V=

kg

kg

kg

kg

29

ITEM:

DI =
t=
DE =

TV-24001X

ELABORO: S.F.C.
FECHA:
27/OCT/06
8.926
0.00635
8.9387

Dimetro del interior tanque.

Espesor del anillo
Dimetro exterior del cuerpo.

m
m
m

Area del anillo

Altura del anillo
Volumen del material para este anillo
= Peso especifico del material
W E = Peso del anillo

0.178192463
1.600
0.28510794
7842.547401
2235.972536

m2
m
m3
kg/m3

W=

15,605.37

kg

A=
h=
V=

Peso del equipo

kg

Calculo del centro de gravedad de las paredes del tanque.

ANILLO

PESO

1
2
3
4
5

P
3833
3179
3179
3179
2236
15605

H =

POSICION DEL
CENTRO DE
GRAVEDAD

h
0.914
2.742
4.570
6 398
6.398
8.912

(Pxh)
= 4.294
P

Pxh

3504
8716
14527
20337
19927
67011

30

3.2 CALCULO DE CARGAS POR VIENTO DE ACUERDO A "CFE"

CONDICION DE OPERACIN , PRUEBA Y VACIO

CALCULO DE CARGAS POR VIENTO DE ACUERDO A "CFE"

MANUAL DE DISEO DE OBRAS CIVILES DE C.F.E.

DATOS REQUERIDOS
DESCRIPCIN
Clasificacin de la Estructura segn su importancia
Clasificacin de la Estructura segn su respuesta
Categora del Terreno segn su rugosidad
Clase de la Estructura segn su tamao
Velocidad Regional (VR)
Factor de tamao (FC)
Altura gradiente donde no varia la velocidad del viento ()
Variacin del viento con la altura segn la rugosidad del terreno ()
Factor Topogrfico (FT)
Factor de Rugosidad y Altura (Frz) = 1.56*(10/) cuando h<10,1.56*(h/) cuando 10<h< =
Factor de Exposicin (F) = FcFrz =
Velocidad de diseo (VD) = VRFTF =
P i b
Presin
baromtrica
t i ()
Altitud sobre el Nivel del Mar (hm) =
Temperatura ambiental ()
Factor de Correccin (G) = 0.392/(273+) =
2

UNIDAD

VALOR

Km/hr
m.
Km/hr
mm Hg.
H
m.
C
-

Grupo A
Tipo 1
Categora 1
Clase A
145.00
1.00
245.00
0.099
1.00
Ver Tabla
Ver Tabla
Ver Tabla
758 4
758.4
20
32
0.975
Ver Tabla
1
1
0.85
Ver Tabla
8.926
Ver Tabla
Ver Tabla
0.000
8.942
8.942
SI

Presin dinmica (qz) = 0.0048 G VD =

Factor de reduccin de presin (KA)
Factor de presin local (KL)
Coeficiente de presin exterior (CPe) =
Presin de diseo (Pz) = CPe KA KL qz =

Kg/cm
-

Kg/cm
m.
Kg.
Kg-m
m.
m.
m.
-

Altura total del equipo (h) =

Fuerza sobre el equipo (Fz) = Pz A =
Momento de volteo mximo de diseo (Mz) = Fzh =
Rugosidad (d') =
Diametro o dimensin horizontal del tanque (b) =
Diametro efectivo del tanque ( De)
Equipo con Plartaformas y Escaleras?

10
9
8
7
6
5
4
3
2
1

ITEM No.

TV-24001X

ELABORO:
FECHA:
HOJA:

ING. S.F.C

27-oct-06
1 de 1

TV-24001X

CALCULO DE CARGAS
No.
SECCIN

ALTURA
(m)

ALTURA DE
SECCIN (m)

DIAMETRO
EFECTIVO

AREA EXP.
(m2)

Frz
h<10

VD
(Km/h)

F
10<h<

qZ

PZ

(Kg/m2)

(Kg/m2)

1
2
3
4
5
6
7
8
9

0.45
1.34
2.23
3.12
4.02
4.91
5.80
6.69
7.59

0.89
0.89
0.89
0.89
0.89
0.89
0.89
0.89
0.89

8.942
8.942
8.942
8.942
8.942
8.942
8.942
8.942
8.942

7.98
7.98
7.98
7.98
7.98
7.98
7.98
7.98
7.98

1.14
1.14
1.14
1.14
1.14
1.14
1.14
1.14
1.14

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

1.14
1.14
1.14
1.14
1.14
1.14
1.14
1.14
1.14

164.80
164.80
164.80
164.80
164.80
164.80
164.80
164.80
164.80

127.07
127.07
127.07
127.07
127.07
127.07
127.07
127.07
127.07

108.01
108.01
108.01
108.01
108.01
108.01
108.01
108.01
108.01

10

8.48

0.89

8.942

7.98

1.14

0.00

1.14

164.80

127.07

108.01

PRESION DE VIENTO

108.01

kg / m 2

22.12

PSF

31

ITEM No:
DEPTO:
ELABORO:
FECHA:
HOJA:

TV-24001X
ING. S.F.C

27-oct-06
1 de 1

CLASIFICACIN DE ESTRUCTURAS SEGN SU IMPORTANCIA

MANUAL DE DISEO DE OBRAS CIVILES DE C.F.E.

GRUPO

DESCRIPCIN
Estructuras para las que se recomienda un grado de seguridad elevado. Pertenecen a este grupo aqullas que en caso de fallar causaran la prdida de un nmero
importante de vidas, o perjuicios econmicos o culturales excepcionalmente altas; asimismo, las construcciones y depsitos cuya falla implique un peligro
significativo por almacenar o contener sustancias txicas o inflamables, as como aquellas cuyo funcionamiento es impresindible y debe continuar despues de la
ocurrencia de vientos fuertes tales como los provocados por huracanes. Quedan excluidos los depsitos y las estructuras enterradas.

Ejemplos de este grupo son las construcciones cuya falla impida la operacin de plantas termoelctricas, hidroelctricas y nucleares; entre stas pueden
mencionarse las chimeneas, las subestaciones elctricas y las torres y postes que formen parte de lneas de transmisin principales. Dentro de esta clasificacin
tambien se cuentan las centrales telefnicas e inmuebles de telecomunicaciones principales, puentes, estaciones terminales de transporte, estaciones de
bomberos, de rescate y de policia, hospiales e inmuebles mdicos con reas de urgencias, centros de operacin en situaciones de desastre, escuelas, estadios,
templos y museos. Del mismo modo pueden considerarse los locales, las cubiertas y los paraguas que protejan equipo especialmente costoso, y las reas de
reunin que puedan alojar a ms de doscientas personas, tales como salas de estectculos, auditorios y centros de convensiones.

Estructuras para las que se recomienda un grado de seguridad moderado. Se encuentra dentro de este grupo aquellas que en caso de fallar, representan un bajo
riesgo de prdida de vidas humanas y que ocasionaran daos materiales de magnitud intermedia. Este es el caso de las plantas industriales, bodegas ordinarias,
gasolineras (excluyendo los depsitos exteriores de combustibles pertenecientes al Grupo A), comercios restaurentes, casas para habitacin, viviendas, edificios
de apartamentos u oficinas, hoteles, bardas cuya altura sea mayor que 2.5 metros y todas las construcciones cuya falla por viento pueda poner en peligro a otras
de esta clasificacin o de la anterior. Se incluyen tambin salas de reunin y espectculos y estructuras de depsitos, urbanas o industriales, no incluidas en el
Grupo A, as como todas aquellas construcciones que formen parte de plantas generadoras de energa y que, en caso de fallar, no paralizan el funcionamiento de
la planta. Asimismo se consideran en este grupo las subestaciones elctricas y las lneas y postes de transmisin de menor importancia que las del Grupo A.

Estructuras para las que se recomienda un bajo grado de seguridad. Son aqullas cuya falla no implica graves consecuencias, ni pueden causar daos a
construcciones de los Grupos A y B. Abarca, por ejemplo, no slo bodegas provisionales, cimbras, carteles, muros aislados y bardas con alturas no mayor que 2.5
metros, sino tambien recubrimientos, tales como canceleras y elementos estructurales que formen parte de las fachadas o de las construcciones, siempre y
cuando no representen un peligro que pueda causar daos corporales o materiales importantes en caso de desprendimiento. Si por el contrario, las consecuencias
de su despendimiento son grabes, dichos recubrimientos se analizarn utilizando las presiones de diseo de la estructrura principal.

32

ITEM No:
DEPTO:
ELABORO:
FECHA:
HOJA:

TV-24001X
ING. S.F.C
27-oct-06
1 de 1

CLASIFICACIN DE ESTRUCTURAS SEGN SU RESPUESTA ANTE LA ACCIN DEL VIENTO

MANUAL DE DISEO DE OBRAS CIVILES DE C.F.E.

TIPO

DESCRIPCIN

Estructuras poco sencibles a las rfagas y a los efectos dinmicos del viento. Abarca todas aqullas en las que la relacin de aspecto , (definida como el
coeficiente entre la altura y la menor dimensin en planta), es menor o igual a cinco y cuyo periodo natural de vibracin es menor o igual a un segundo. Pertenecen
a este tipo, por ejemplo, la mayora de los edificios para habitacin u oficinas,bodegas, naves industriales, teatros y auditorios, puentes cortos y viaductos. En el
caso de puentes, constituidos por losas, trabes,armaduras simples o continuas o arcos, la relacin de aspecto se calcular como el cociente entre el claro mayor y
la menor dimensin perpendicular a ste. Tambin incluye las construcciones cerradas con sistemas de cubierta suficientemente rigidos, es decir, capaces de
resistir las cargas debidas al viento sin que vare esencialmente su geometra. Se excluyen las cubiertas flexibles, como las de tipo colgante, a menos que por la
adopcin de una geometra adecuada proporcionada por la aplicacin de preesfuerzo u otra medida conveniente, logre limitarse a la respuesta estructural
dinmica.

Estructuras que por su alta relacin de aspecto o las dimensiones reducidas se su seccin transversal son especialmente sensibles a las rfagas de corta duracin
(entre 1 y 5 segundos) y cuyos periodos naturales largos favorecen la ocurrencia de oscilaciones importantes en la direccin del viento. Dentro de este tipo se
cuentan los edificios con relacin de aspecto, , mayor que cinco o con periodo fundamental mayor que un segundo. Se incluyen tambin, por ejemplo, las torres
de celosa atirantadas y las autosoportadas para lneas de transmisin, chimeneas, tanques elevados, antenas, bardas, parapetos, anuncios y, en general, las
construcciones que presentan una dimensin muy corta paralela a la direccin del viento. Se excleyen aqullas que explcitamente se mencionan como
pertenecientes a los Tipos 3 y 4.

Estas estructuras adems de reunir todas las caractersticas de las del Tipo 2, presentan oscilaciones importantes transversales al flujo del viento provocadas por
la aparicin peridica de vrtices o remolinos con ejes paralelos a la direccin del viento. En este tipo se incluyen las construcciones y elementos aproximadamente
cilindricos o prismticos esbeltos, tales como chimeneas, tuberas exteriores o elevadas, arbotantes para ilumunacin, postes de distribucin y cables de lneas de
transmisin.

Estructuras que por su forma o por lo largo de sus periodos de vibracin (periodos naturales mayores que un segundo), presentan problemas aerodinmicos
especiales. Entre ellas se hallan las formas aerodinmicamente inestables como son los cables de las lneas de transmisin cuya seccin transversal se ve
modificada de manera desfavorable en zonas sometidas a heladas, las tuberas colgantes y las antenas parablicas. Tambien pertenecen a esta clasificacin las
cubiertas colgantes que no pueden incluirse en el Tipo 1 y las estructuras flexibles con periodos de vibracin prximos entre s.
33

ITEM No:
DEPTO:
ELABORO:
FECHA:
HOJA:

TV-24001X
ING. S.F.C
27-oct-06
1 de 1

CATEGORA DEL TERRENO SEGN SU RUGOSIDAD

MANUAL DE DISEO DE OBRAS CIVILES DE C.F.E.

CATEGORA

DESCRIPCIN

EJEMPLOS

LIMITACIONES

Franjas costeras planas, zonas de pantanos, campos La longitud mnima de este tipo de terreno en la direccin
Terreno abierto, prcticamente plano y sin
areos, pastizales y tierras de cultivo sin setos o del viento debe ser de 2000 m 10 veces la altura de la
obstrucciones.
construccin por disear, la que sea mayor.
bardas alrededor. Superficies nevadas planas

Terreno plano
obstrucciones.

reas urbanas, suburbanas y de bosques, o cualquier

Terreno cubierto por numerosas obstrucciones terreno con numerosas obstrucciones estrechamente
espaciadas. El tamao de las contrucciones
estrechamente espaciadas.
corresponde al de las casas y viviendas.

Por lo menos el 50% de los edificios tienen una altura

mayor que 20 m. Las obstrucciones miden de 10 a 30 m
Terreno con numerosas obstrucciones largas, Centros de grandes ciudades y complejos industriales
de altura. La longitud mnima de este tipo de terreno en la
altas y estrechamente espaciadas.
bien desarrollados.
direccin del viento debe ser la mayor entre 400 m y 10
veces la altura de la construccin.

ondulado

con

pocas

Campos de cultivo o granjas con pocas obstrucciones

Las obstrucciones tienen alturas de 1.5 a 10 m, en una
tales como setos o bardas alrededor, rboles y
longitud mnima de 1500 m.
construcciones dispersas.
Las construcciones presentan alturas de 3 a 5 m. La
longitud mnima de este tipo de terreno en la direccin del
viento debe ser de 500 m 10 veces la altura de la
construccin, la que sea mayor.

34

ITEM No.
DEPTO:
ELABORO:
FECHA:
HOJA:

TV-24001X
ING. S.F.C
27-oct-06
1 de 1

CLASE DE ESTRUCTURA SEGN SU TAMAO

MANUAL DE DISEO DE OBRAS CIVILES DE C.F.E.

CLASE

DESCRIPCIN

FACTOR DE
TAMAO FC

CLASE A

Todo elemento de recubrimiento de fachadas, de ventaneras y de techumbres y sus respectivos sujetadores. Todo elemento estructural
aislado, expuesto directamente a la accin del viento. Asimismo, todas las construcciones cuya mayor dimensin, ya sea horizontal o vertical,
sea manor que 20 metros.

1.00

CLASE B

Todas las construcciones cuya mayor dimensin, ya sea horizontal o vertical, varie entre 20 y 50 metros.

0.95

CLASE C

T d las
l construcciones
t
i
i ya sea h
i
t l o vertical,
ti l sea mayor que 50 metros.
t
Todas
cuya mayor di
dimensin,
horizontal

0 90
0.90

d'

0.00
0.00

0.00
0.00

0.00
0.00

CLASE
1.00
0.00
0.00

FC
1.00
0.00
0.00

1.00
1
2
3

Clase A
Clase A
Clase B
Clase C
35

ITEM No:
DEPTO:
ELABORO:
FECHA:
HOJA:

TV-24001X
ING. S.F.C
27-oct-06
1 de 1

VALORES DE y
CATEGORA
DE
TERRENO

Clase A

Categora 1
Categora 2
Categora 3
Categora 4

0.099
0.128
0.156
0.170

1.00
0.00
0.00
0.00

1.00
0.099
0.000
0.000
0.000

0.00
0.000
0.000
0.000
0.000

CLASE DE ESTRUCTURA
Clase B
0.101
0.131
0.160
0.177

0.00
0.000
0.000
0.000
0.000

0.099
0.000
0.000
0.000

= (m)
Clase C
0.105
0.138
0.171
0.193

245
315
390
455

245
0
0
0

36

ITEM No:
DEPTO:
ELABORO:
FECHA:
HOJA:

TV-24001X
ING. S.F.C
27-oct-06
1 de 1

FACTOR DE TOPOGRAFIA LOCAL FT

SITIOS

TOPOGRAFIA

FT

Base de promotorios y faldas de serranas del lado de sotavento.

0.8

Valles cerrados.

0.9

Terreno prcticamente plano, campo abierto, ausencia de cambios topogrficos importantes, con pendientes menores que 5%.

1.0

Terrenos inclinados con pendientes entre 5 y 10%, valles abiertos y litorales planos.

1.1

Cimas de promotorios, colinas o montaas, terrenos con pendientes mayores que 10%, caadas cerradas y valles que formen un embudo o
can, islas.

1.2

Protegidos

Normales

Espuestos

37

ITEM No:
DEPTO:
ELABORO:
FECHA:
HOJA:

TV-24001X
ING. S.F.C
27-oct-06
1 de 1

RELACIN ENTRE LA ALTITUD Y LA PRESIN BAROMTRICA

ALTITUD
(msnm)

PRESIN BAROMTRICA
(mm de Hg)

0.00
20.00
500.00
0.00
1000.00
0.00
1500.00
0.00
2000.00
0.00
2500.00
0.00
0 00
3000.00
0.00
3500.00

760.0
758.4
720.0
765.0
675.0
755.0
635.0
740.0
600.0
740.0
565.0
740.0
740 0
530.0
740.0
495.0
Valores de Interpolacin

38

ITEM No:
DEPTO:
ELABORO:
FECHA:
HOJA:

TV-24001X
ING. S.F.C
27-oct-06
1 de 1

COEFICIENTE DE ARRASTRE Ca
DATOS REQUERIDOS

VALOR

( b ) Dimetro o dimensin horizontal del recipiente =

( VD ) Velocidad del Viento de Diseo =
( d' ) Dimensin que sobresale de las Rugosidades =
( h ) Altura o dimensin vertical del recipiente =

SECCIN TRANSVERSAL
Circular ( bVD 6 m2/s )

bVD
360.16

Circular ( bVD < 6 m2/s )

Hexagonal u Octagonal
Cuadrada (Viento normal a una cara)
Cuadrada (Viento sobre una esquina)

0.00

360.1639
Valores de Interpolacin

8.942
40.278
0.000
8.926

UNIDAD
m.
m/s
m.
m.

145.00

TIPO DE SUPERFICIE
Lisa o poco Rugosa ( d' / b 0.0 )
Rugosa (d' / b 0.02 )
Muy Rugosa ( d'
d / b 0.08
0 08 )
Cualquiera
Cualquiera
Cualquiera
Cualquiera

Km/hr

d' / b
0.00
0.00
0.00
0 00
0.00

1.00

0.00

7.00

0.5
0.7
0.8
08
0.7
1.0
1.3
1.0

0.48
0.68
0.77
0 77
0.68
0.97
1.28
0.98

0.6
0.8
1.0
10
0.8
1.2
1.4
1.1

RELACIN h / b
0.00
25.00
0.56
0.76
0.92
0 92
0.64
1.12
1.17
0.94

0.7
0.9
1.2
12
1.2
1.4
2.0
1.5

0.00

40.00

0.70
0.40
1.20
1 20
1.20
1.40
1.67
1.33

0.7
1.2
1.2
12
1.2
1.4
2.2
1.6

h/b

1.00

1.12E-05
39

ITEM No:
DEPTO:
ELABORO:
FECHA:
HOJA:

TV-24001X
ING. S.F.C
27-oct-06
1 de 1

DIAMETRO EFECTIVO, De
D (Diametro del Recipiente + 2 x
Espesor de Aislamiento
4 ft - 0 in.

1.219 Mts.)
4 ft - 0 in - 8 ft - 0 in.
Mts. - 2.4384 Mts.)
> 8 ft - 0 in.
2.4384 Mts.)

0
0
3
SI
17.884
14.3072
12.5188

(1.2192
((>

Recipiente con o sin Escalera

Recipinte con Plataformas y

Escaleras

De = 1.6 D

De = 2.0 D

De = 1.4 D

De = 1.6 D

De = 1
1.2
2D

De = 1
1.4
4D

0
0
12.5188
NO
0
0
0

40

CALCULO
DE
BOQUILLAS

Nozzle D (D)

Located on:
Liquid static head included:
Nozzle material specification:

TECHO
0 kPa
SA-106 B Smls. Pipe (II-D Metric p. 14, ln. 5)

Nozzle longitudinal joint efficiency: 1

Nozzle description:
Pad material specification:
Pad diameter:

4" Sch 80 (XS) DN 100

SA-283 C (II-D Metric p. 10, ln. 2)
218.38 mm

Flange description:

4 inch Class 150 WN A105

Applied Loads
Radial load:
Pr = 7.8
N
Circumferential moment: M1 = 7.88 N-m
Circumferential shear: V2 = 8
N
Longitudinal moment: M2 = 7.88 N-m
Longitudinal shear:
V1 = 8
N
N-m
Torsion moment:
Mt = 9.5
Internal pressure:
P = 233.49 kPa
Head yield stress:
Sy = 192
MPa

Maximum stresses due to the applied loads at the pad edge (includes pressure)
Mean dish radius Rm = 8,779.95 mm
U = ro/Sqr(Rm*t) = 0.374
Pressure stress intensity factor, I = 1 (derived from PVP-Vol. 399, pages 77-82)
Local pressure stress = I*P*Ri/2*t = 15,658.00 psi (107.9581 MPa)
Maximum combined stress (PL+Pb+Q) = 108.61 MPa
Allowable combined stress (PL+Pb+Q ) = +-3*S = +-324 MPa
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (P L) = 107.99 MPa
Allowable local primary membrane stress (PL) = +-1.5*S = +-162 MPa
The local maximum primary membrane stress (PL) is within allowable limits.

41

Stresses at the pad edge per WRC Bulletin 107

Figure

value

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

SR-2*

0.1668

-0.014

-0.014

-0.014

-0.014

-0.014

-0.014

-0.014

-0.014

SR-2

0.1128

-0.062

0.062

-0.062

0.062

-0.062

0.062

-0.062

0.062

SR-3*

0.1611

-0.048

-0.048

0.048

0.048

SR-3

0.3612

-0.655

0.655

0.655

-0.655

SR-3*

0.1611

-0.048

-0.048

0.048

0.048

SR-3

0.3612

-0.655

0.655

0.655

-0.655

Pressure stress*

107.958 107.958 107.958 107.958 107.958 107.958 107.958 107.958

Total Ox stress

107.179 108.613 108.586 107.4

107.179 108.613 108.586 107.4

Membrane Ox stress* 107.896 107.896 107.993 107.993 107.896 107.896 107.993 107.993
SR-2*

0.0501

-0.007

-0.007

-0.007

-0.007

-0.007

-0.007

-0.007

-0.007

SR-2

0.0346

-0.021

0.021

-0.021

0.021

-0.021

0.021

-0.021

0.021

SR-3*

0.0495

-0.014

-0.014

0.014

0.014

SR-3

0.1084

-0.2

0.2

0.2

-0.2

SR-3*

0.0495

-0.014

-0.014

0.014

0.014

SR-3

0.1084

-0.2

0.2

0.2

-0.2

Pressure stress*

107.958 107.958 107.958 107.958 107.958 107.958 107.958 107.958

Total Oy stress

107.717 108.158 108.144 107.786 107.717 108.158 108.144 107.786

Membrane Oy stress* 107.937 107.937 107.965 107.965 107.937 107.937 107.965 107.965
Shear from Mt

0.014

0.014

0.014

0.014

0.014

0.014

0.014

0.014

Shear from V1

Shear from V2

Total Shear stress

0.014

0.014

0.014

0.014

0.014

0.014

0.014

0.014

Combined stress
(PL+Pb+Q)

107.717 108.613 108.586 107.786 107.717 108.613 108.586 107.786

Notes: (1) * denotes primary stress.

(2) The nozzle is assumed to be a rigid (solid) attachment.
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
Mean dish radius Rm = 8,779.95 mm
U = ro/Sqr(Rm*t) = 0.134
Pressure stress intensity factor, I = 0.41728 (derived from PVP-Vol. 399, pages 77-82)
Local pressure stress = I*P*Ri/2*t = 6,534.00 psi (45.05034 MPa)
Maximum combined stress (PL+Pb+Q) = 45.37 MPa
Allowable combined stress (PL+Pb+Q ) = +-3*S = +-324 MPa
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (P L) = 45.05 MPa
Allowable local primary membrane stress (PL) = +-1.5*S = +-162 MPa
The local maximum primary membrane stress (PL) is within allowable limits.

42

Stresses at the nozzle OD per WRC Bulletin 107

Figure

value

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

SR-2*

0.258

-0.007

-0.007

-0.007

-0.007

-0.007

-0.007

-0.007

-0.007

SR-2

0.2624

-0.028

0.028

-0.028

0.028

-0.028

0.028

-0.028

0.028

SR-3*

0.1393

-0.007

-0.007

0.007

0.007

SR-3

1.192

-0.31

0.31

0.31

-0.31

SR-3*

0.1393

-0.007

-0.007

0.007

0.007

SR-3

1.192

-0.31

0.31

0.31

-0.31

Pressure stress*

45.05

45.05

45.05

45.05

45.05

45.05

45.05

45.05

Total Ox stress

44.699 45.374 45.333 44.768 44.699 45.374 45.333 44.768

Membrane Ox stress* 45.037 45.037 45.05

45.05

45.037 45.037 45.05

45.05

SR-2*

0.0786

SR-2

0.0764

-0.007

0.007

-0.007

0.007

-0.007

0.007

-0.007

0.007

SR-3*

0.0421

SR-3

0.3708

-0.097

0.097

0.097

-0.097

SR-3*

0.0421

SR-3

0.3708

-0.097

0.097

0.097

-0.097

Pressure stress*

45.05

45.05

45.05

45.05

45.05

45.05

45.05

45.05

Total Oy stress

44.947 45.154 45.14

44.961 44.947 45.154 45.14

44.961

Membrane Oy stress* 45.05

45.05

45.05

45.05

45.05

45.05

45.05

45.05

Shear from Mt

0.021

0.021

0.021

0.021

0.021

0.021

0.021

0.021

Shear from V1

Shear from V2

Total Shear stress

0.021

0.021

0.021

0.021

0.021

0.021

0.021

0.021

Combined stress
(PL+Pb+Q)

44.947 45.374 45.333 44.961 44.947 45.374 45.333 44.961

Notes: (1) * denotes primary stress.

(2) The nozzle is assumed to be a rigid (solid) attachment.

Longitudinal stress in the nozzle wall due to internal pressure + external loads
2

sn (Pm) = P*Ri/(2*tn) - Pr/(p*(Ro - Ri )) + M*Ro/I

2
2
= 33.8652*1.913/(2*0.2949) - 1.7535/(p*(2.25 - 1.913 )) + 98.63274*2.25/9.610495
= 132.5441 psi (0.914MPa)

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external loads is
acceptable ( S = 118 MPa)

43

Shear stress in the nozzle wall due to external loads

2

2 0.5

sshear = (VL + Vc ) / (p*Ri*tn)

2
2 0.5
= (8 + 8 ) / (p*48.59*8.56)
= 0.009 MPa
2

storsion = Mt / (2*p*Ri *tn)

2
= 9.5 / (2*p*48.59 *8.56)
= 0.075 MPa
stotal = sshear + storsion
= 0.009 + 0.075
= 0.083 MPa
UG-45(c): The total combined shear stress (0.083 MPa) is below than the allowable (0.7*Sn = 0.7*118 = 82.6 MPa)

44

Nozzle F (F)
Cylinder #2

Located on:
Liquid static head included:

0 kPa

Nozzle material specification:

SA-106 B Smls. Pipe (II-D Metric p. 14, ln. 5)

Nozzle longitudinal joint efficiency: 1

Nozzle description:
6" Sch 80 (XS) DN 150
Pad material specification:
Pad diameter:
Flange description:

SA-283 C (II-D Metric p. 10, ln. 2)

269.88 mm
6 inch Class 150 WN A105

Applied Loads
Radial load:
Pr = 14.7
N
Circumferential moment: Mc = 9.8
N-m
Circumferential shear: Vc = 8.7
N
Longitudinal moment: ML = 9.8
N-m
Longitudinal shear:
VL = 8.7
N
Torsion moment:
Mt = 12.5
N-m
Internal pressure:
P = 152.21 kPa
Mean shell radius:
Rm = 4,467.75 mm
Local shell thickness:
t = 6.3
mm
Shell yield stress:
Sy = 192
MPa

Maximum stresses due to the applied loads at the pad edge (includes pressure)
Rm / t = 4,467.75 / 6.3 = 709.1892
WRC-107: Rm/t > 300 (ratio not covered by WRC-107; Rm/t = 300 used which may be unconservative) (at pad edge)
Pressure stress intensity factor, I = 1 (derived from PVP-Vol. 399, pages 77-82)
Local circumferential pressure stress = I*P*Ri/t =107.868 MPa
Local longitudinal pressure stress = I*P*Ri/2t =53.931 MPa
Maximum combined stress (PL+Pb+Q) = 109.49 MPa
Allowable combined stress (PL+Pb+Q) = +-3*S = +-324 MPa
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (P L) = 107.91 MPa
Allowable local primary membrane (PL) = +-1.5*S = +-162 MPa
The maximum local primary membrane stress (PL) is within allowable limits.

45

Stresses at the pad edge per WRC Bulletin 107

Figure

value

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

3C*

50.5009

0.0264

-0.028

-0.028

-0.028

-0.028

4C*

55.0718

0.0264

-0.028

-0.028

-0.028

-0.028

1C

0.1814

0.0264

-0.4

0.4

-0.4

0.4

2C-1

0.1161

0.0264

-0.255

0.255

-0.255

0.255

3A*

6.6889

0.0264

-0.021

-0.021

0.021

0.021

1A

0.101

0.0264

-1.269

1.269

1.269

-1.269

3B*

22.6416

0.0264

-0.069

-0.069

0.069

0.069

1B-1

0.056

0.0264

-0.703

0.703

0.703

-0.703

Pressure stress*

107.868 107.868 107.868 107.868 107.868 107.868 107.868 107.868

Total circumferential stress

106.814 108.73

108.358 107.462 106.152 109.489 108.73

106.993

Primary membrane circumferential stress* 107.772 107.772 107.91

107.91

107.82

107.82

107.862 107.862

3C*

50.5009

0.0264

-0.028

-0.028

-0.028

-0.028

4C*

55.0718

0.0264

-0.028

-0.028

-0.028

-0.028

1C-1

0.1714

0.0264

-0.379

0.379

-0.379

0.379

2C

0.1143

0.0264

-0.255

0.255

-0.255

0.255

4A*

8.5709

0.0264

-0.028

-0.028

0.028

0.028

2A

0.0599

0.0264

-0.752

0.752

0.752

-0.752

4B*

6.6961

0.0264

-0.021

-0.021

0.021

0.021

2B-1

0.0854

0.0264

-1.069

1.069

1.069

-1.069

Pressure stress*

53.931

53.931

53.931

53.931

53.931

53.931

53.931

53.931

Total longitudinal stress

52.435

55.33

54.613

53.234

52.869

54.882

54.427

53.434

Primary membrane longitudinal stress*

53.883

53.883

53.924

53.924

53.876

53.876

53.931

53.931

Shear from Mt

0.021

0.021

0.021

0.021

0.021

0.021

0.021

0.021

Circ shear from Vc

Long shear from VL

Total Shear stress

0.021

0.021

0.021

0.021

0.021

0.021

0.021

0.021

Combined stress (PL+Pb+Q)

106.814 108.73

108.358 107.462 106.152 109.489 108.73

106.993

Note: * denotes primary stress.

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
Rm / t = 4,467.75 / 15.82 = 282.4151
Pressure stress intensity factor, I = 0.39822 (derived from PVP-Vol. 399, pages 77-82)
Local circumferential pressure stress = I*P*Ri/t =42.954 MPa
Local longitudinal pressure stress = I*P*Ri/2t =21.477 MPa
Maximum combined stress (PL+Pb+Q) = 108.25 MPa
Allowable combined stress (PL+Pb+Q) = +-3*S = +-324 MPa

46

The maximum combined stress (PL+Pb+Q) is within allowable limits.

Maximum local primary membrane stress (PL) = 107.86 MPa
Allowable local primary membrane (PL) = +-1.5*S = +-162 MPa
The maximum local primary membrane stress (PL) is within allowable limits.
Stresses at the nozzle OD per WRC Bulletin 107
Figure

value

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

3C*

54.4731

0.0165

-0.014

-0.014

-0.014

-0.014

4C*

54.575

0.0165

-0.014

-0.014

-0.014

-0.014

1C

0.2411

0.0165

-0.083

0.083

-0.083

0.083

2C-1

0.1661

0.0165

-0.055

0.055

-0.055

0.055

3A*

3.7923

0.0165

-0.007

-0.007

0.007

0.007

1A

0.101

0.0165

-0.324

0.324

0.324

-0.324

3B*

12.3585

0.0165

-0.021

-0.021

0.021

0.021

1B-1

0.0617

0.0165

-0.2

0.2

0.2

-0.2

Pressure stress*

42.954 42.954 42.954 42.954 107.868 107.868 107.868 107.868

Total circumferential stress

42.665 43.175 43.106 42.816 107.441 108.255 108.103 107.62

Primary membrane circumferential stress* 42.92

42.92

42.961 42.961 107.848 107.848 107.862 107.862

3C*

54.4731

0.0165

-0.014

-0.014

-0.014

-0.014

4C*

54.575

0.0165

-0.014

-0.014

-0.014

-0.014

1C-1

0.2343

0.0165

-0.083

0.083

-0.083

0.083

2C

0.1591

0.0165

-0.055

0.055

-0.055

0.055

4A*

4.2171

0.0165

-0.007

-0.007

0.007

0.007

2A

0.0625

0.0165

-0.2

0.2

0.2

-0.2

4B*

4.1263

0.0165

-0.007

-0.007

0.007

0.007

2B-1

0.1011

0.0165

-0.324

0.324

0.324

-0.324

Pressure stress*

53.931 53.931 53.931 53.931 21.477

21.477

21.477

21.477

Total longitudinal stress

53.503 54.317 54.165 53.683 21.201

21.712

21.615

21.325

Primary membrane longitudinal stress*

53.91

53.91

53.924 53.924 21.456

21.456

21.47

21.47

Shear from Mt

0.021

0.021

0.021

0.021

0.021

0.021

0.021

0.021

Circ shear from Vc

Long shear from VL

Total Shear stress

0.021

0.021

0.021

0.021

0.021

0.021

0.021

0.021

Combined stress (PL+Pb+Q)

53.503 54.317 54.165 53.683 107.441 108.255 108.103 107.62

Note: * denotes primary stress.

47

Longitudinal stress in the nozzle wall due to internal pressure + external loads
2

sn (Pm) = P*Ri/(2*tn) - Pr/(p*(Ro - Ri )) + M*Ro/I

2
2
= 22.07606*2.8805/(2*0.378) - 3.3047/(p*(3.3125 - 2.8805 )) + 122.6651*3.3125/40.49067
= 93.75581 psi (0.646MPa)
The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external loads is
acceptable ( S = 118 MPa)
Shear stress in the nozzle wall due to external loads
2

2 0.5

sshear = (VL + Vc ) / (p*Ri*tn)

2
2 0.5
= (8.7 + 8.7 ) / (p*73.16*10.97)
= 0.005 MPa
2

storsion = Mt / (2*p*Ri *tn)

2
= 12.5 / (2*p*73.16 *10.97)
= 0.034 MPa
stotal = sshear + storsion
= 0.005 + 0.034
= 0.039 MPa
UG-45(c): The total combined shear stress (0.039 MPa) is below than the allowable (0.7*Sn = 0.7*118 = 82.6 MPa)

48

Nozzle G (G)

Located on:

Cylinder #3

Liquid static head included:

0 kPa

Nozzle material specification:

SA-106 B Smls. Pipe (II-D Metric p. 14, ln. 5)

Nozzle longitudinal joint efficiency:

Nozzle description:

6" Sch 80 (XS) DN 150

Pad material specification:

SA-283 C (II-D Metric p. 10, ln. 2)

Pad diameter:

269.88 mm

Flange description:

6 inch Class 150 WN A105

Applied Loads
Radial load:
Pr = 14.7
N
Circumferential moment: Mc = 9.8
N-m
Circumferential shear: Vc = 8.7
N
Longitudinal moment: ML = 9.8
N-m
Longitudinal shear:
VL = 8.7
N
Torsion moment:
Mt = 12.5
N-m
Internal pressure:
P = 152.21 kPa
Mean shell radius:
Rm = 4,467.75 mm
Local shell thickness:
t = 6.3
mm
Shell yield stress:
Sy = 192
MPa

Maximum stresses due to the applied loads at the pad edge (includes pressure)
Rm / t = 4,467.75 / 6.3 = 709.1892
WRC-107: Rm/t > 300 (ratio not covered by WRC-107; Rm/t = 300 used which may be unconservative) (at pad edge)
Pressure stress intensity factor, I = 1 (derived from PVP-Vol. 399, pages 77-82)
Local circumferential pressure stress = I*P*Ri/t =107.868 MPa
Local longitudinal pressure stress = I*P*Ri/2t =53.931 MPa
Maximum combined stress (PL+Pb+Q) = 109.49 MPa
Allowable combined stress (PL+Pb+Q) = +-3*S = +-324 MPa
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (P L) = 107.91 MPa
Allowable local primary membrane (PL) = +-1.5*S = +-162 MPa
The maximum local primary membrane stress (PL) is within allowable limits.

49

Stresses at the pad edge per WRC Bulletin 107

Figure

value

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

3C*

50.5009

0.0264

-0.028

-0.028

-0.028

-0.028

4C*

55.0718

0.0264

-0.028

-0.028

-0.028

-0.028

1C

0.1814

0.0264

-0.4

0.4

-0.4

0.4

2C-1

0.1161

0.0264

-0.255

0.255

-0.255

0.255

3A*

6.6889

0.0264

-0.021

-0.021

0.021

0.021

1A

0.101

0.0264

-1.269

1.269

1.269

-1.269

3B*

22.6416

0.0264

-0.069

-0.069

0.069

0.069

1B-1

0.056

0.0264

-0.703

0.703

0.703

-0.703

Pressure stress*

107.868 107.868 107.868 107.868 107.868 107.868 107.868 107.868

Total circumferential stress

106.814 108.73

108.358 107.462 106.152 109.489 108.73

106.993

Primary membrane circumferential stress* 107.772 107.772 107.91

107.91

107.82

107.82

107.862 107.862

3C*

50.5009

0.0264

-0.028

-0.028

-0.028

-0.028

4C*

55.0718

0.0264

-0.028

-0.028

-0.028

-0.028

1C-1

0.1714

0.0264

-0.379

0.379

-0.379

0.379

2C

0.1143

0.0264

-0.255

0.255

-0.255

0.255

4A*

8.5709

0.0264

-0.028

-0.028

0.028

0.028

2A

0.0599

0.0264

-0.752

0.752

0.752

-0.752

4B*

6.6961

0.0264

-0.021

-0.021

0.021

0.021

2B-1

0.0854

0.0264

-1.069

1.069

1.069

-1.069

Pressure stress*

53.931

53.931

53.931

53.931

53.931

53.931

53.931

53.931

Total longitudinal stress

52.435

55.33

54.613

53.234

52.869

54.882

54.427

53.434

Primary membrane longitudinal stress*

53.883

53.883

53.924

53.924

53.876

53.876

53.931

53.931

Shear from Mt

0.021

0.021

0.021

0.021

0.021

0.021

0.021

0.021

Circ shear from Vc

Long shear from VL

Total Shear stress

0.021

0.021

0.021

0.021

0.021

0.021

0.021

0.021

Combined stress (PL+Pb+Q)

106.814 108.73

108.358 107.462 106.152 109.489 108.73

106.993

Note: * denotes primary stress.

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
Rm / t = 4,467.75 / 15.82 = 282.4151
Pressure stress intensity factor, I = 0.39822 (derived from PVP-Vol. 399, pages 77-82)
Local circumferential pressure stress = I*P*Ri/t =42.954 MPa
Local longitudinal pressure stress = I*P*Ri/2t =21.477 MPa
Maximum combined stress (PL+Pb+Q) = 108.25 MPa
Allowable combined stress (PL+Pb+Q) = +-3*S = +-324 MPa

50

The maximum combined stress (PL+Pb+Q) is within allowable limits.

Maximum local primary membrane stress (PL) = 107.86 MPa
Allowable local primary membrane (PL) = +-1.5*S = +-162 MPa
The maximum local primary membrane stress (PL) is within allowable limits.
Stresses at the nozzle OD per WRC Bulletin 107
Figure

value

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

3C*

54.4731

0.0165

-0.014

-0.014

-0.014

-0.014

4C*

54.575

0.0165

-0.014

-0.014

-0.014

-0.014

1C

0.2411

0.0165

-0.083

0.083

-0.083

0.083

2C-1

0.1661

0.0165

-0.055

0.055

-0.055

0.055

3A*

3.7923

0.0165

-0.007

-0.007

0.007

0.007

1A

0.101

0.0165

-0.324

0.324

0.324

-0.324

3B*

12.3585

0.0165

-0.021

-0.021

0.021

0.021

1B-1

0.0617

0.0165

-0.2

0.2

0.2

-0.2

Pressure stress*

42.954 42.954 42.954 42.954 107.868 107.868 107.868 107.868

Total circumferential stress

42.665 43.175 43.106 42.816 107.441 108.255 108.103 107.62

Primary membrane circumferential stress* 42.92

42.92

42.961 42.961 107.848 107.848 107.862 107.862

3C*

54.4731

0.0165

-0.014

-0.014

-0.014

-0.014

4C*

54.575

0.0165

-0.014

-0.014

-0.014

-0.014

1C-1

0.2343

0.0165

-0.083

0.083

-0.083

0.083

2C

0.1591

0.0165

-0.055

0.055

-0.055

0.055

4A*

4.2171

0.0165

-0.007

-0.007

0.007

0.007

2A

0.0625

0.0165

-0.2

0.2

0.2

-0.2

4B*

4.1263

0.0165

-0.007

-0.007

0.007

0.007

2B-1

0.1011

0.0165

-0.324

0.324

0.324

-0.324

Pressure stress*

53.931 53.931 53.931 53.931 21.477

21.477

21.477

21.477

Total longitudinal stress

53.503 54.317 54.165 53.683 21.201

21.712

21.615

21.325

Primary membrane longitudinal stress*

53.91

53.91

53.924 53.924 21.456

21.456

21.47

21.47

Shear from Mt

0.021

0.021

0.021

0.021

0.021

0.021

0.021

0.021

Circ shear from Vc

Long shear from VL

Total Shear stress

0.021

0.021

0.021

0.021

0.021

0.021

0.021

0.021

Combined stress (PL+Pb+Q)

53.503 54.317 54.165 53.683 107.441 108.255 108.103 107.62

Note: * denotes primary stress.

51

Longitudinal stress in the nozzle wall due to internal pressure + external loads
2

sn (Pm) = P*Ri/(2*tn) - Pr/(p*(Ro - Ri )) + M*Ro/I

2
2
= 22.07606*2.8805/(2*0.378) - 3.3047/(p*(3.3125 - 2.8805 )) + 122.6651*3.3125/40.49067
= 93.75581 psi (0.646MPa)
The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external loads is
acceptable ( S = 118 MPa)
Shear stress in the nozzle wall due to external loads
2

2 0.5

sshear = (VL + Vc ) / (p*Ri*tn)

2
2 0.5
= (8.7 + 8.7 ) / (p*73.16*10.97)
= 0.005 MPa
2

storsion = Mt / (2*p*Ri *tn)

2
= 12.5 / (2*p*73.16 *10.97)
= 0.034 MPa
stotal = sshear + storsion
= 0.005 + 0.034
= 0.039 MPa
UG-45(c): The total combined shear stress (0.039 MPa) is below than the allowable (0.7*Sn = 0.7*118 = 82.6 MPa)

52

Nozzle O (O)

Located on:

Cylinder #1

Liquid static head included:

0 kPa

Nozzle material specification:

SA-106 B Smls. Pipe (II-D Metric p. 14, ln. 5)

Nozzle longitudinal joint efficiency:

Nozzle description:

4" Sch 80 (XS) DN 100

Pad material specification:

SA-283 C (II-D Metric p. 10, ln. 2)

Pad diameter:

215.9 mm

Flange description:

4 inch Class 150 WN A105

Applied Loads
Radial load:
Pr = 7.8
N
Circumferential moment: Mc = 7.88
N-m
Circumferential shear: Vc = 8
N
Longitudinal moment: ML = 7.88
N-m
Longitudinal shear:
VL = 8
N
Torsion moment:
Mt = 9.5
N-m
Internal pressure:
P = 191.47 kPa
Mean shell radius:
Rm = 4,468.56 mm
Local shell thickness:
t = 7.92
mm
Shell yield stress:
Sy = 192
MPa

Maximum stresses due to the applied loads at the pad edge (includes pressure)
Rm / t = 4,468.56 / 7.92 = 563.8707
WRC-107: Rm/t > 300 (ratio not covered by WRC-107; Rm/t = 300 used which may be unconservative) (at pad edge)
Pressure stress intensity factor, I = 1 (derived from PVP-Vol. 399, pages 77-82)
Local circumferential pressure stress = I*P*Ri/t =107.868 MPa
Local longitudinal pressure stress = I*P*Ri/2t =53.931 MPa
Maximum combined stress (PL+Pb+Q) = 108.81 MPa
Allowable combined stress (PL+Pb+Q) = +-3*S = +-324 MPa
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (P L) = 107.9 MPa
Allowable local primary membrane (PL) = +-1.5*S = +-162 MPa
The maximum local primary membrane stress (PL) is within allowable limits.

53

Stresses at the pad edge per WRC Bulletin 107

Figure

value

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

3C*

54.2034

0.0211

-0.014

-0.014

-0.014

-0.014

4C*

56.6586

0.0211

-0.014

-0.014

-0.014

-0.014

1C

0.2132

0.0211

-0.159

0.159

-0.159

0.159

2C-1

0.1399

0.0211

-0.103

0.103

-0.103

0.103

3A*

5.3402

0.0211

-0.014

-0.014

0.014

0.014

1A

0.101

0.0211

-0.807

0.807

0.807

-0.807

3B*

17.6697

0.0211

-0.041

-0.041

0.041

0.041

1B-1

0.0589

0.0211

-0.469

0.469

0.469

-0.469

Pressure stress*

107.868 107.868 107.868 107.868 107.868 107.868 107.868 107.868

Total circumferential stress

107.241 108.386 108.261 107.531 106.876 108.806 108.517 107.22

Primary membrane circumferential stress* 107.813 107.813 107.896 107.896 107.841 107.841 107.868 107.868
3C*

54.2034

0.0211

-0.014

-0.014

-0.014

-0.014

4C*

56.6586

0.0211

-0.014

-0.014

-0.014

-0.014

1C-1

0.2032

0.0211

-0.152

0.152

-0.152

0.152

2C

0.1354

0.0211

-0.103

0.103

-0.103

0.103

4A*

6.4552

0.0211

-0.014

-0.014

0.014

0.014

2A

0.0612

0.0211

-0.49

0.49

0.49

-0.49

4B*

5.506

0.0211

-0.014

-0.014

0.014

0.014

2B-1

0.0933

0.0211

-0.745

0.745

0.745

-0.745

Pressure stress*

53.931

53.931

53.931

53.931

53.931

53.931

53.931

53.931

Total longitudinal stress

53.007

54.8

54.524

53.338

53.31

54.496

54.317

53.545

Primary membrane longitudinal stress*

53.903

53.903

53.931

53.931

53.903

53.903

53.931

53.931

Shear from Mt

0.014

0.014

0.014

0.014

0.014

0.014

0.014

0.014

Circ shear from Vc

Long shear from VL

Total Shear stress

0.014

0.014

0.014

0.014

0.014

0.014

0.014

0.014

Combined stress (PL+Pb+Q)

107.241 108.386 108.261 107.531 106.876 108.806 108.517 107.22

Note: * denotes primary stress.

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
Rm / t = 4,468.56 / 17.44 = 256.1544
Pressure stress intensity factor, I = 0.45771 (derived from PVP-Vol. 399, pages 77-82)
Local circumferential pressure stress = I*P*Ri/t =49.373 MPa
Local longitudinal pressure stress = I*P*Ri/2t =24.683 MPa
Maximum combined stress (PL+Pb+Q) = 108.21 MPa
Allowable combined stress (PL+Pb+Q) = +-3*S = +-324 MPa

54

The maximum combined stress (PL+Pb+Q) is within allowable limits.

Maximum local primary membrane stress (P L) = 107.87 MPa
Allowable local primary membrane (PL) = +-1.5*S = +-162 MPa
The maximum local primary membrane stress (PL) is within allowable limits.
Stresses at the nozzle OD per WRC Bulletin 107
Figure

value

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

3C*

53.1031

0.0112

-0.007

-0.007

-0.007

-0.007

4C*

50.5678

0.0112

-0.007

-0.007

-0.007

-0.007

1C

0.2693

0.0112

-0.041

0.041

-0.041

0.041

2C-1

0.1978

0.0112

-0.028

0.028

-0.028

0.028

3A*

2.1736

0.0112

-0.007

-0.007

0.007

0.007

1A

0.101

0.0112

-0.317

0.317

0.317

-0.317

3B*

6.8906

0.0112

-0.014

-0.014

0.014

0.014

1B-1

0.0644

0.0112

-0.2

0.2

0.2

-0.2

Pressure stress*

49.373 49.373 49.373 49.373 107.868 107.868 107.868 107.868

Total circumferential stress

49.125 49.58

49.553 49.208 107.496 108.213 108.144 107.593

Primary membrane circumferential stress* 49.353 49.353 49.38

49.38

107.855 107.855 107.868 107.868

3C*

53.1031

0.0112

-0.007

-0.007

-0.007

-0.007

4C*

50.5678

0.0112

-0.007

-0.007

-0.007

-0.007

1C-1

0.2697

0.0112

-0.041

0.041

-0.041

0.041

2C

0.1883

0.0112

-0.028

0.028

-0.028

0.028

4A*

2.0185

0.0112

-0.007

-0.007

0.007

0.007

2A

0.0637

0.0112

-0.2

0.2

0.2

-0.2

4B*

2.6419

0.0112

-0.007

-0.007

0.007

0.007

2B-1

0.1086

0.0112

-0.338

0.338

0.338

-0.338

Pressure stress*

53.931 53.931 53.931 53.931 24.683

24.683

24.683

24.683

Total longitudinal stress

53.538 54.296 54.227 53.634 24.442

24.897

24.856

24.511

Primary membrane longitudinal stress*

53.917 53.917 53.931 53.931 24.669

24.669

24.683

24.683

Shear from Mt

0.028

0.028

0.028

0.028

0.028

0.028

0.028

0.028

Circ shear from Vc

Long shear from VL

Total Shear stress

0.028

0.028

0.028

0.028

0.028

0.028

0.028

0.028

Combined stress (PL+Pb+Q)

53.538 54.296 54.227 53.634 107.496 108.213 108.144 107.593

Note: * denotes primary stress.

55

Longitudinal stress in the nozzle wall due to internal pressure + external loads
2

sn (Pm) = P*Ri/(2*tn) - Pr/(p*(Ro - Ri )) + M*Ro/I

2
2
= 27.77065*1.913/(2*0.2949) - 1.7535/(p*(2.25 - 1.913 )) + 98.63274*2.25/9.610495
= 112.7749 psi (0.778MPa)
The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external loads is
acceptable ( S = 118 MPa)
Shear stress in the nozzle wall due to external loads
2

2 0.5

sshear = (VL + Vc ) / (p*Ri*tn)

2
2 0.5
= (8 + 8 ) / (p*48.59*8.56)
= 0.009 MPa
2

storsion = Mt / (2*p*Ri *tn)

2
= 9.5 / (2*p*48.59 *8.56)
= 0.075 MPa
stotal = sshear + storsion
= 0.009 + 0.075
= 0.083 MPa
UG-45(c): The total combined shear stress (0.083 MPa) is below than the allowable (0.7*Sn = 0.7*118 = 82.6 MPa)

56

Nozzle R (R)

Located on:

Cylinder #4

Liquid static head included:

0 kPa

Nozzle material specification:

SA-106 B Smls. Pipe (II-D Metric p. 14, ln. 5)

Nozzle longitudinal joint efficiency:

Nozzle description:

4" Sch 80 (XS) DN 100

Pad material specification:

SA-283 C (II-D Metric p. 10, ln. 2)

Pad diameter:

215.9 mm

Flange description:

4 inch Class 150 WN A105

Applied Loads
Radial load:
Pr = 7.8
N
Circumferential moment: Mc = 7.88
N-m
Circumferential shear: Vc = 8
N
Longitudinal moment: ML = 7.88
N-m
Longitudinal shear:
VL = 8
N
Torsion moment:
Mt = 9.5
N-m
Internal pressure:
P = 114.78 kPa
Mean shell radius:
Rm = 4,466.97 mm
Local shell thickness:
t = 4.75
mm
Shell yield stress:
Sy = 192
MPa

Maximum stresses due to the applied loads at the pad edge (includes pressure)
Rm / t = 4,466.97 / 4.75 = 940.4554
WRC-107: Rm/t > 300 (ratio not covered by WRC-107; Rm/t = 300 used which may be unconservative) (at pad edge)
Pressure stress intensity factor, I = 1 (derived from PVP-Vol. 399, pages 77-82)
Local circumferential pressure stress = I*P*Ri/t =107.889 MPa
Local longitudinal pressure stress = I*P*Ri/2t =53.945 MPa
Maximum combined stress (PL+Pb+Q) = 110.53 MPa
Allowable combined stress (PL+Pb+Q) = +-3*S = +-324 MPa
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (P L) = 107.94 MPa
Allowable local primary membrane (PL) = +-1.5*S = +-162 MPa
The maximum local primary membrane stress (PL) is within allowable limits.

57

Stresses at the pad edge per WRC Bulletin 107

Figure

value

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

3C*

54.1982

0.0211

-0.021

-0.021

-0.021

-0.021

4C*

56.6564

0.0211

-0.021

-0.021

-0.021

-0.021

1C

0.2131

0.0211

-0.441

0.441

-0.441

0.441

2C-1

0.1398

0.0211

-0.29

0.29

-0.29

0.29

3A*

5.3421

0.0211

-0.021

-0.021

0.021

0.021

1A

0.101

0.0211

-2.241

2.241

2.241

-2.241

3B*

17.6767

0.0211

-0.069

-0.069

0.069

0.069

1B-1

0.0589

0.0211

-1.31

1.31

1.31

-1.31

Pressure stress*

107.889 107.889 107.889 107.889 107.889 107.889 107.889 107.889

Total circumferential stress

106.2

109.399 108.958 106.917 105.166 110.53

109.689 106.09

Primary membrane circumferential stress* 107.8

107.8

107.937 107.937 107.848 107.848 107.889 107.889

3C*

54.1982

0.0211

-0.021

-0.021

-0.021

-0.021

4C*

56.6564

0.0211

-0.021

-0.021

-0.021

-0.021

1C-1

0.2031

0.0211

-0.421

0.421

-0.421

0.421

2C

0.1354

0.0211

-0.283

0.283

-0.283

0.283

4A*

6.4582

0.0211

-0.028

-0.028

0.028

0.028

2A

0.0612

0.0211

-1.358

1.358

1.358

-1.358

4B*

5.5077

0.0211

-0.021

-0.021

0.021

0.021

2B-1

0.0933

0.0211

-2.068

2.068

2.068

-2.068

Pressure stress*

53.945

53.945

53.945

53.945

53.945

53.945

53.945

53.945

Total longitudinal stress

51.414

56.392

55.592

52.297

52.255

55.537

55.027

52.876

Primary membrane longitudinal stress*

53.903

53.903

53.945

53.945

53.896

53.896

53.951

53.951

Shear from Mt

0.028

0.028

0.028

0.028

0.028

0.028

0.028

0.028

Circ shear from Vc

0.007

0.007

-0.007

-0.007

Long shear from VL

-0.007

-0.007

0.007

0.007

Total Shear stress

0.034

0.034

0.021

0.021

0.021

0.021

0.034

0.034

Combined stress (PL+Pb+Q)

106.2

109.399 108.958 106.917 105.166 110.53

109.689 106.09

Note: * denotes primary stress.

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
Rm / t = 4,466.97 / 14.27 = 313.037
WRC-107: Rm/t > 300 (ratio not covered by WRC-107; Rm/t = 300 used which may be unconservative)
Pressure stress intensity factor, I = 0.33286 (derived from PVP-Vol. 399, pages 77-82)
Local circumferential pressure stress = I*P*Ri/t =35.915 MPa
Local longitudinal pressure stress = I*P*Ri/2t =17.954 MPa
Maximum combined stress (PL+Pb+Q) = 108.41 MPa

58

Allowable combined stress (PL+Pb+Q) = +-3*S = +-324 MPa

The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (P L) = 107.89 MPa
Allowable local primary membrane (PL) = +-1.5*S = +-162 MPa
The maximum local primary membrane stress (PL) is within allowable limits.
Stresses at the nozzle OD per WRC Bulletin 107
Figure

value

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

3C*

61.1637

0.0112

-0.007

-0.007

-0.007

-0.007

4C*

59.6416

0.0112

-0.007

-0.007

-0.007

-0.007

1C

0.2728

0.0112

-0.062

0.062

-0.062

0.062

2C-1

0.1846

0.0112

-0.041

0.041

-0.041

0.041

3A*

2.8046

0.0112

-0.007

-0.007

0.007

0.007

1A

0.101

0.0112

-0.469

0.469

0.469

-0.469

3B*

8.323

0.0112

-0.021

-0.021

0.021

0.021

1B-1

0.0643

0.0112

-0.296

0.296

0.296

-0.296

Pressure stress*

35.915 35.915 35.915 35.915 107.889 107.889 107.889 107.889

Total circumferential stress

35.549 36.225 36.184 35.673 107.344 108.406 108.296 107.482

Primary membrane circumferential stress* 35.887 35.887 35.929 35.929 107.875 107.875 107.889 107.889
3C*

61.1637

0.0112

-0.007

-0.007

-0.007

-0.007

4C*

59.6416

0.0112

-0.007

-0.007

-0.007

-0.007

1C-1

0.2628

0.0112

-0.062

0.062

-0.062

0.062

2C

0.1752

0.0112

-0.041

0.041

-0.041

0.041

4A*

2.4779

0.0112

-0.007

-0.007

0.007

0.007

2A

0.0637

0.0112

-0.296

0.296

0.296

-0.296

4B*

3.2688

0.0112

-0.007

-0.007

0.007

0.007

2B-1

0.1082

0.0112

-0.503

0.503

0.503

-0.503

Pressure stress*

53.945 53.945 53.945 53.945 17.954

17.954

17.954

17.954

Total longitudinal stress

53.365 54.496 54.386 53.503 17.602

18.278

18.209

17.699

Primary membrane longitudinal stress*

53.931 53.931 53.945 53.945 17.94

17.94

17.954

17.954

Shear from Mt

0.034

0.034

0.034

0.034

0.034

0.034

0.034

0.034

Circ shear from Vc

Long shear from VL

Total Shear stress

0.034

0.034

0.034

0.034

0.034

0.034

0.034

0.034

Combined stress (PL+Pb+Q)

53.365 54.496 54.386 53.503 107.344 108.406 108.296 107.482

Note: * denotes primary stress.

59

Longitudinal stress in the nozzle wall due to internal pressure + external loads
2

sn (Pm) = P*Ri/(2*tn) - Pr/(p*(Ro - Ri )) + M*Ro/I

2
2
= 16.64811*1.913/(2*0.2949) - 1.7535/(p*(2.25 - 1.913 )) + 98.63274*2.25/9.610495
= 76.69621 psi (0.529MPa)
The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external loads is
acceptable ( S = 118 MPa)
Shear stress in the nozzle wall due to external loads
2

2 0.5

sshear = (VL + Vc ) / (p*Ri*tn)

2
2 0.5
= (8 + 8 ) / (p*48.59*8.56)
= 0.009 MPa
2

storsion = Mt / (2*p*Ri *tn)

2
= 9.5 / (2*p*48.59 *8.56)
= 0.075 MPa
stotal = sshear + storsion
= 0.009 + 0.075
= 0.083 MPa
UG-45(c): The total combined shear stress (0.083 MPa) is below than the allowable (0.7*Sn = 0.7*118 = 82.6 MPa)

60

Nozzle #C (C)

Located on:
Liquid static head included:

Cylinder #4
0 kPa
SA-106 B Smls. Pipe (II-D Metric p. 14, ln.
Nozzle material specification:
5)
Nozzle longitudinal joint efficiency: 1
Nozzle description:
2" Sch 80 (XS) DN 50
Flange description:
2 inch Class 150 WN A105
Reinforcement Calculations for Internal Pressure
The vessel wall thickness governs the MAWP of this nozzle.
UG-45 Nozzle Wall
Thickness Summary (mm)
The nozzle passes UG-45

UG-37 Area Calculation Summary (cm2)

For P = 152.21 kPa @ 83 C
A
required

A
available

A1

A2

A3

A5

A
welds

treq

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.42

tmin
4.85

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg41)

Required weld Actual weld

size (mm)
size (mm)

Status

3.88

4.2

weld size is adequate

Nozzle to shell groove (Lower) 3.88

4.4

weld size is adequate

Calculations for internal pressure 152.21 kPa @ 83 C

Fig UCS-66.2 general note (1) applies.
Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).
Nozzle UCS-66 governing thk: 4.85 mm
Nozzle rated MDMT:
-105 C
Parallel Limits of reinforcement per UG-40
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(49.25, 24.63 + (5.54 - 0) + (7.9 - 1.6))
=
49.25 mm
Outer Normal Limits of reinforcement per UG-40
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(7.9 - 1.6), 2.5*(5.54 - 0) + 0)
=
13.84 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
P*Rn/(Sn*E - 0.6*P)
=
152.2091*24.63/(118,000*1 - 0.6*152.2091)
=
0.03 mm

61

Required thickness tr from UG-37(a)

tr
=
P*R/(S*E - 0.6*P)
=
152.2091*4,464.6/(108,000*1 - 0.6*152.2091)
=
6.3 mm
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 5.54 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 3.88 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 4.4 mm
The weld size t2 is satisfactory.
t1 + t2 = 8.6 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):
tr1 = 0.03 mm (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 7.9 mm
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3.42 mm
The greater of tr2 or tr3:
tr5 = 7.9 mm
tr6 = 3.42 mm
The lesser of tr4 or tr5:
Required per UG-45 is the larger of tr1 or tr6 = 3.42 mm
Available nozzle wall thickness new, t n = 0.875*5.54 = 4.85 mm
The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
The vessel wall thickness governs the MAP of this nozzle.
UG-45 Nozzle Wall
Thickness Summary (mm)
The nozzle passes UG-45

UG-37 Area Calculation Summary (cm2)

For P = 190.95 kPa @ 21.11 C
A
required

A
available

A1

A2

A3

A5

A
welds

treq

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.42

tmin
4.85

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg41)

Required weld Actual weld

size (mm)
size (mm)
3.88

Nozzle to shell groove (Lower) 3.88

Status

4.2

weld size is adequate

weld size is adequate

Calculations for internal pressure 190.95 kPa @ 21.11 C

62

Parallel Limits of reinforcement per UG-40

=
MAX(d, Rn + (tn - Cn) + (t - C))
LR
=
MAX(49.25, 24.63 + (5.54 - 0) + (7.9 - 0))
=
49.25 mm
Outer Normal Limits of reinforcement per UG-40
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(7.9 - 0), 2.5*(5.54 - 0) + 0)
=
13.84 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
P*Rn/(Sn*E - 0.6*P)
=
190.9467*24.63/(118,000*1 - 0.6*190.9467)
=
0.04 mm
Required thickness tr from UG-37(a)
=
P*R/(S*E - 0.6*P)
tr
=
190.9467*4,463/(108,000*1 - 0.6*190.9467)
=
7.9 mm
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 5.54 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 3.88 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):
tr1 = 0.04 mm (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 7.9 mm
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3.42 mm
The greater of tr2 or tr3:
tr5 = 7.9 mm
The lesser of tr4 or tr5:
tr6 = 3.42 mm
Required per UG-45 is the larger of tr1 or tr6 = 3.42 mm
Available nozzle wall thickness new, t n = 0.875*5.54 = 4.85 mm
The nozzle neck thickness is adequate.

63

Nozzle #E (E)
Located on:
Liquid static head included:

Cylinder #5
0 kPa
SA-106 B Smls. Pipe (II-D Metric p. 14, ln.
Nozzle material specification:
5)
Nozzle longitudinal joint efficiency: 1
Nozzle description:
3" Sch 80 (XS) DN 80
Pad material specification:
SA-283 C (II-D Metric p. 10, ln. 2)
Pad diameter:
258.9 mm
Flange description:
3 inch Class 150 WN A105
Reinforcement Calculations for Internal Pressure
The vessel wall thickness governs the MAWP of this nozzle.
UG-45 Nozzle Wall
Thickness Summary (mm)
The nozzle passes UG-45

UG-37 Area Calculation Summary (cm2)

For P = 191.47 kPa @ 83 C
A
required

A
available

A1

A2

A3

A5

A
welds

treq

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.8

tmin
6.67

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld Actual weld

size (mm)
size (mm)

Status

Nozzle to pad fillet (Leg41)

4.2

4.2

weld size is adequate

Pad to shell fillet (Leg42)

4.2

weld size is adequate

Nozzle to pad groove (Upper)

4.2

weld size is adequate

5.4

weld size is adequate

Nozzle to shell groove (Lower) 5.33

Calculations for internal pressure 191.47 kPa @ 83 C

Fig UCS-66.2 general note (1) applies.
Nozzle is impact test exempt to -105 C per UCS-66(b)(3) (coincident ratio = 0.00475).
Pad impact test exemption temperature from Fig UCS-66M Curve A = -8 C
Fig UCS-66.1M MDMT reduction = 28.8 C, (coincident ratio = 0.52917).
Nozzle UCS-66 governing thk: 6.67 mm
Nozzle rated MDMT:
-105 C
Pad UCS-66 governing thickness: 6
mm
Pad rated MDMT:
-36.8 C
Parallel Limits of reinforcement per UG-40
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(73.66, 36.83 + (7.62 - 0) + (9.53 - 1.6))
=
73.66 mm
Outer Normal Limits of reinforcement per UG-40
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
LH
=
MIN(2.5*(9.53 - 1.6), 2.5*(7.62 - 0) + 6)
=
19.81 mm

64

Nozzle required thickness per UG-27(c)(1)

=
P*Rn/(Sn*E - 0.6*P)
trn
=
191.4719*36.83/(118,000*1 - 0.6*191.4719)
=
0.06 mm

Required thickness tr from UG-37(a)

tr
=
P*R/(S*E - 0.6*P)
=
191.4719*4,464.6/(108,000*1 - 0.6*191.4719)
=
7.92 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

Inner fillet: tmin
= lesser of 19 mm or tn or te = 6 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 4.2 mm
tc(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
Outer fillet: tmin
= lesser of 19 mm or te or t = 6 mm
tw(min) = 0.5*tmin = 3 mm
tw(actual) = 0.7*Leg = 0.7*6 = 4.2 mm

UG-45 Nozzle Neck Thickness Check

Wall thickness per UG-45(a):
tr1 = 0.06 mm (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 9.53 mm
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 4.8 mm
The greater of tr2 or tr3:
tr5 = 9.53 mm
The lesser of tr4 or tr5:
tr6 = 4.8 mm
Required per UG-45 is the larger of tr1 or tr6 = 4.8 mm
Available nozzle wall thickness new, t n = 0.875*7.62 = 6.67 mm
The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
The vessel wall thickness governs the MAP of this nozzle.
UG-45 Nozzle Wall
Thickness Summary (mm)
The nozzle passes UG-45

UG-37 Area Calculation Summary (cm2)

For P = 230.14 kPa @ 21.11 C
A
required

A
available

A1

A2

A3

A5

A
welds

treq

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.8

tmin
6.67

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

65

UW-16 Weld Sizing Summary

Weld description

Required weld Actual weld

size (mm)
size (mm)

Status

Nozzle to pad fillet (Leg41)

4.2

4.2

weld size is adequate

Pad to shell fillet (Leg42)

4.2

weld size is adequate

Nozzle to pad groove (Upper)

4.2

weld size is adequate

weld size is adequate

Nozzle to shell groove (Lower) 5.33

Calculations for internal pressure 230.14 kPa @ 21.11 C

Parallel Limits of reinforcement per UG-40

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(73.66, 36.83 + (7.62 - 0) + (9.53 - 0))
=
73.66 mm
Outer Normal Limits of reinforcement per UG-40
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(9.53 - 0), 2.5*(7.62 - 0) + 6)
=
23.81 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
P*Rn/(Sn*E - 0.6*P)
=
230.1438*36.83/(118,000*1 - 0.6*230.1438)
=
0.07 mm
Required thickness tr from UG-37(a)
tr
=
P*R/(S*E - 0.6*P)
=
230.1438*4,463/(108,000*1 - 0.6*230.1438)
=
9.52 mm
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

Inner fillet: tmin
= lesser of 19 mm or tn or te = 6 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 4.2 mm
tc(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
Outer fillet: tmin
= lesser of 19 mm or te or t = 6 mm
tw(min) = 0.5*tmin = 3 mm
tw(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):
tr1 = 0.07 mm (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 9.52 mm
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 4.8 mm
tr5 = 9.52 mm
The greater of tr2 or tr3:
The lesser of tr4 or tr5:
tr6 = 4.8 mm
Required per UG-45 is the larger of tr1 or tr6 = 4.8 mm
Available nozzle wall thickness new, t n = 0.875*7.62 = 6.67 mm
The nozzle neck thickness is adequate.

66

Nozzle #J (J)
TECHO

Located on:
Liquid static head included:

0 kPa
SA-106 B Smls. Pipe (II-D Metric p. 14, ln.
Nozzle material specification:
5)
Nozzle longitudinal joint efficiency: 1
Nozzle description:
2" Class 3000 DN 50 - threaded
Pad material specification:
SA-283 C (II-D Metric p. 10, ln. 2)
Pad diameter:
167.5 mm
Nozzle orientation:
40
Reinforcement Calculations for Internal Pressure

The vessel wall thickness governs the MAWP of this nozzle.

UG-45 Nozzle Wall
Thickness Summary (mm)
The nozzle passes UG-45

UG-37 Area Calculation Summary (cm2)

For P = 233.49 kPa @ 83 C
A
required

A
available

A1

A2

A3

A5

A
welds

treq

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 1.5

tmin
6.95

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld Actual weld

size (mm)
size (mm)

Status

Nozzle to pad fillet (Leg41)

4.45

4.9

weld size is adequate

Pad to shell fillet (Leg42)

3.18

4.2

weld size is adequate

Nozzle to pad groove (Upper)

4.45

weld size is adequate

6.4

weld size is adequate

Nozzle to shell groove (Lower) 5.56

Calculations for internal pressure 233.49 kPa @ 83 C

Fig UCS-66.2 general note (1) applies.
Nozzle is impact test exempt to -105 C per UCS-66(b)(3) (coincident ratio = 0.00373).
Pad impact test exemption temperature from Fig UCS-66M Curve A = -8 C
Fig UCS-66.1M MDMT reduction = 42 C, (coincident ratio = 0.43406)
Rated MDMT is governed by UCS-66(b)(2).
Nozzle UCS-66 governing thk: 6.95 mm
Nozzle rated MDMT:
-105 C
Pad UCS-66 governing thickness: 6.35 mm
Pad rated MDMT:
-48 C
Parallel Limits of reinforcement per UG-40
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(61.35, 30.68 + (7.94 - 0) + (11.09 - 1.6))
=
61.35 mm

67

Outer Normal Limits of reinforcement per UG-40

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
LH
=
MIN(2.5*(11.09 - 1.6), 2.5*(7.94 - 0) + 6.35)
=
23.72 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
P*Rn/(Sn*E - 0.6*P)
=
233.4923*30.16/(118,000*1 - 0.6*233.4923)
=
0.06 mm
Required thickness tr from UG-37(a)(a)
=
P*L*M/(2*S*E - 0.2*P)
tr
=
233.4923*8,775.2*1/(2*108,000*1 - 0.2*233.4923)
=
9.49 mm
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

Inner fillet: tmin
= lesser of 19 mm or tn or te = 6.35 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 4.45 mm
tc(actual) = 0.7*Leg = 0.7*7 = 4.9 mm
Outer fillet: tmin
= lesser of 19 mm or te or t = 6.35 mm
tw(min) = 0.5*tmin = 3.18 mm
tw(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
Upper groove: tmin
= lesser of 19 mm or tn or te = 6.35 mm
tw(min) = 0.7*tmin = 4.45 mm
tw(actual) = 6 mm
Lower groove: tmin
= lesser of 19 mm or tn or t = 7.94 mm
tw(min) = 0.7*tmin = 5.56 mm
tw(actual) = 6.4 mm
ASME B16.11 Coupling Wall Thickness Check
Interpretation VIII-1-83-66 has been applied.
Wall thickness req'd per ASME B16.11 2.1.1: tr1 = 0.08 mm (E =1)
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Available nozzle wall thickness new, t n = 0.875*7.94 = 6.95 mm
The nozzle neck thickness is adequate.

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.
UG-37 Area Calculation Summary (cm2)
For P = 272.95 kPa @ 21.11 C
The opening is adequately reinforced
A
A
A1
required available
6.8039

7.4825

--

A2

A3

4.1213 --

A5

UG-45 Nozzle Wall

Thickness Summary (mm)
The nozzle passes UG-45
A
welds

2.8709 0.4903 1.5

treq

tmin
6.95

68

UG-41 Weld Failure Path Analysis Summary (N)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W
W1-1
strength
W2-2
strength
W3-3
strength
73,483

80,811

153,842

68,819

178,264

99,824

160,069

UW-16 Weld Sizing Summary

Weld description

Required weld Actual weld

size (mm)
size (mm)

Status

Nozzle to pad fillet (Leg41)

4.45

4.9

weld size is adequate

Pad to shell fillet (Leg42)

3.18

4.2

weld size is adequate

Nozzle to pad groove (Upper)

4.45

weld size is adequate

Nozzle to shell groove (Lower) 5.56

weld size is adequate

Calculations for internal pressure 272.95 kPa @ 21.11 C

Parallel Limits of reinforcement per UG-40

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(61.35, 30.68 + (7.94 - 0) + (11.09 - 0))
=
61.35 mm
Outer Normal Limits of reinforcement per UG-40
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(11.09 - 0), 2.5*(7.94 - 0) + 6.35)
=
26.19 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
P*Rn/(Sn*E - 0.6*P)
=
272.9521*30.16/(118,000*1 - 0.6*272.9521)
=
0.07 mm
Required thickness tr from UG-37(a)(a)
tr
=
P*L*M/(2*S*E - 0.2*P)
=
272.9521*8,773.6*1/(2*108,000*1 - 0.2*272.9521)
=
11.09 mm
Area required per UG-37(c)
Allowable stresses: S n = 118, Sv = 108, Sp = 108 MPa
fr1 = lesser of 1 or Sn/Sv = 1
fr2 = lesser of 1 or Sn/Sv = 1
fr3 = lesser of fr2 or Sp/Sv = 1
fr4 = lesser of 1 or Sp/Sv = 1
A
=
d*tr*F + 2*tn*tr*F*(1 - fr1)
=
(61.35*11.09*1 + 2*7.94*11.09*1*(1 - 1)) / 100
=
6.8039 cm2
Area available from FIG. UG-37.1
A1 = larger of the following= 0 cm2
=
d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
=
(61.35*(1*11.09 - 1*11.09) - 2*7.94*(1*11.09 - 1*11.09)*(1 - 1)) / 100
=
0 cm2

69

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(2*(11.09 + 7.94)*(1*11.09 - 1*11.09) - 2*7.94*(1*11.09 - 1*11.09)*(1 - 1)) / 100
0 cm2

A2 = smaller of the following= 4.1213 cm2

=
5*(tn - trn)*fr2*t
=
(5*(7.94 - 0.07)*1*11.09) / 100
=
4.3619 cm2
=
=
=

2*(tn - trn)*(2.5*tn + te)*fr2

(2*(7.94 - 0.07)*(2.5*7.94 + 6.35)*1) / 100
4.1213 cm2

A41

=
=
=

Leg2*fr3
(72*1) / 100
0.4903 cm2

A42

=
=
=

Leg2*fr4
(02*1) / 100
0 cm2

(Part of the weld is outside of the limits)

A5
=
(Dp - d - 2*tn)*te*fr4
=
((122.71 - 77.5)*6.35*1) / 100
=
2.8709 cm2
Area =
=
=

A1 + A2 + A41 + A42 + A5
0 + 4.1213 + 0.4903 + 0 + 2.8709
7.4825 cm2

As Area >= A the reinforcement is adequate.

UW-16(d) Weld Check
Inner fillet: tmin
= lesser of 19 mm or tn or te = 6.35 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 4.45 mm
tc(actual) = 0.7*Leg = 0.7*7 = 4.9 mm
Outer fillet: tmin
= lesser of 19 mm or te or t = 6.35 mm
tw(min) = 0.5*tmin = 3.18 mm
tw(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
Upper groove: tmin
= lesser of 19 mm or tn or te = 6.35 mm
tw(min) = 0.7*tmin = 4.45 mm
tw(actual) = 6 mm
Lower groove: tmin
= lesser of 19 mm or tn or t = 7.94 mm
tw(min) = 0.7*tmin = 5.56 mm
tw(actual) = 8 mm
ASME B16.11 Coupling Wall Thickness Check
Interpretation VIII-1-83-66 has been applied.
Wall thickness req'd per ASME B16.11 2.1.1: tr1 = 0.09 mm (E =1)
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Available nozzle wall thickness new, t n = 0.875*7.94 = 6.95 mm
The nozzle neck thickness is adequate.

70

Allowable stresses in joints UG-45(c) and UW-15(c)

0.74*108 = 79.92 MPa
Groove weld in tension:
Nozzle wall in shear:
0.7*118 = 82.6 MPa
Inner fillet weld in shear:
0.49*108 = 52.92 MPa
Outer fillet weld in shear:
0.49*108 = 52.92 MPa
Upper groove weld in tension: 0.74*108 = 79.92 MPa
Strength of welded joints:
(1) Inner fillet weld in shear
(/2)*Nozzle OD*Leg*Si = (/2)*76.2*7*52.92 = 44,339.71 N
(2) Outer fillet weld in shear
(/2)*Pad OD*Leg*So = (/2)*167.5*6*52.92 = 83,540.66 N
(3) Nozzle wall in shear
(/2)*Mean nozzle dia*tn*Sn = (/2)*68.26*7.94*82.6 = 70,301.71 N
(4) Groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*76.2*8*79.92 = 76,528 N
(6) Upper groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*76.2*6*79.92 = 57,396 N
Loading on welds per UG-41(b)(1)
W
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
=
(680.3904 - 0 + 2*7.94*1*(1*11.09 - 1*11.09))*108
=
73,482.8 N
W1-1

=
=
=

(A2 + A5 + A41 + A42)*Sv

(412.1282 + 287.0865 + 49.0322 + 0)*108
80,810.68 N

W2-2

=
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(412.1282 + 0 + 49.0322 + 0 + 2*7.94*11.09*1)*108
68,819.14 N

W3-3

=
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(412.1282 + 0 + 287.0865 + 49.0322 + 0 + 0 + 2*7.94*11.09*1)*108
99,824.48 N

Load for path 1-1 lesser of W or W1-1 = 73482.8 N

Path 1-1 through (2) & (3) = 83,540.66 + 70,301.71 = 153,842.37 N
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 68819.14 N
Path 2-2 through (1), (4), (6) = 44,339.71 + 76,528 + 57,396 = 178,263.7 N
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 73482.8 N
Path 3-3 through (2), (4) = 83,540.66 + 76,528 = 160,068.65 N
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

71

Nozzle #L (L)

Located on:
Liquid static head included:

Cylinder #5
0 kPa
SA-106 B Smls. Pipe (II-D Metric p. 14, ln.
Nozzle material specification:
5)
Nozzle longitudinal joint efficiency: 1
Nozzle description:
3" Sch 80 (XS) DN 80
Pad material specification:
SA-283 C (II-D Metric p. 10, ln. 2)
Pad diameter:
258.9 mm
Flange description:
3 inch Class 150 WN A105
Reinforcement Calculations for Internal Pressure
The vessel wall thickness governs the MAWP of this nozzle.
UG-45 Nozzle Wall
Thickness Summary (mm)
The nozzle passes UG-45

UG-37 Area Calculation Summary (cm2)

For P = 191.47 kPa @ 83 C
A
required

A
available

A1

A2

A3

A5

A
welds

treq

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.8

tmin
6.67

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld Actual weld

size (mm)
size (mm)

Status

Nozzle to pad fillet (Leg41)

4.2

4.2

weld size is adequate

Pad to shell fillet (Leg42)

3.5

weld size is adequate

Nozzle to pad groove (Upper)

4.2

weld size is adequate

5.4

weld size is adequate

Nozzle to shell groove (Lower) 5.33

Calculations for internal pressure 191.47 kPa @ 83 C

Fig UCS-66.2 general note (1) applies.
Nozzle is impact test exempt to -105 C per UCS-66(b)(3) (coincident ratio = 0.00475).
Pad impact test exemption temperature from Fig UCS-66M Curve A = -8 C
Fig UCS-66.1M MDMT reduction = 28.8 C, (coincident ratio = 0.52917).
Nozzle UCS-66 governing thk: 6.67 mm
Nozzle rated MDMT:
-105 C
Pad UCS-66 governing thickness: 6
mm
Pad rated MDMT:
-36.8 C
Parallel Limits of reinforcement per UG-40
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(73.66, 36.83 + (7.62 - 0) + (9.53 - 1.6))
=
73.66 mm

72

Outer Normal Limits of reinforcement per UG-40

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
LH
=
MIN(2.5*(9.53 - 1.6), 2.5*(7.62 - 0) + 6)
=
19.81 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
P*Rn/(Sn*E - 0.6*P)
=
191.4719*36.83/(118,000*1 - 0.6*191.4719)
=
0.06 mm
Required thickness tr from UG-37(a)
=
P*R/(S*E - 0.6*P)
tr
=
191.4719*4,464.6/(108,000*1 - 0.6*191.4719)
=
7.92 mm
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(d) Weld Check
Inner fillet: tmin
= lesser of 19 mm or tn or te = 6 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 4.2 mm
tc(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
Outer fillet: tmin
= lesser of 19 mm or te or t = 6 mm
tw(min) = 0.5*tmin = 3 mm
tw(actual) = 0.7*Leg = 0.7*5 = 3.5 mm
Upper groove: tmin
= lesser of 19 mm or tn or te = 6 mm
tw(min) = 0.7*tmin = 4.2 mm
tw(actual) = 5 mm
Lower groove: tmin
= lesser of 19 mm or tn or t = 7.62 mm
tw(min) = 0.7*tmin = 5.33 mm
tw(actual) = 5.4 mm
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):
tr1 = 0.06 mm (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 9.53 mm
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 4.8 mm
The greater of tr2 or tr3:
tr5 = 9.53 mm
tr6 = 4.8 mm
The lesser of tr4 or tr5:
Required per UG-45 is the larger of tr1 or tr6 = 4.8 mm
Available nozzle wall thickness new, t n = 0.875*7.62 = 6.67 mm
The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
The vessel wall thickness governs the MAP of this nozzle.
UG-45 Nozzle Wall
Thickness Summary (mm)
The nozzle passes UG-45

UG-37 Area Calculation Summary (cm2)

For P = 230.14 kPa @ 21.11 C
A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.8

treq

tmin
6.67

73

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld Actual weld

size (mm)
size (mm)

Status

Nozzle to pad fillet (Leg41)

4.2

4.2

weld size is adequate

Pad to shell fillet (Leg42)

3.5

weld size is adequate

Nozzle to pad groove (Upper)

4.2

weld size is adequate

weld size is adequate

Nozzle to shell groove (Lower) 5.33

Calculations for internal pressure 230.14 kPa @ 21.11 C

Parallel Limits of reinforcement per UG-40

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(73.66, 36.83 + (7.62 - 0) + (9.53 - 0))
=
73.66 mm
Outer Normal Limits of reinforcement per UG-40
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(9.53 - 0), 2.5*(7.62 - 0) + 6)
=
23.81 mm
Nozzle required thickness per UG-27(c)(1)
=
P*Rn/(Sn*E - 0.6*P)
trn
=
230.1438*36.83/(118,000*1 - 0.6*230.1438)
=
0.07 mm
Required thickness tr from UG-37(a)
=
P*R/(S*E - 0.6*P)
tr
=
230.1438*4,463/(108,000*1 - 0.6*230.1438)
=
9.52 mm
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

Inner fillet: tmin
= lesser of 19 mm or tn or te = 6 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 4.2 mm
tc(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
Outer fillet: tmin
= lesser of 19 mm or te or t = 6 mm
tw(min) = 0.5*tmin = 3 mm
tw(actual) = 0.7*Leg = 0.7*5 = 3.5 mm
Upper groove: tmin
= lesser of 19 mm or tn or te = 6 mm
tw(min) = 0.7*tmin = 4.2 mm
tw(actual) = 5 mm
Lower groove: tmin
= lesser of 19 mm or tn or t = 7.62 mm
tw(min) = 0.7*tmin = 5.33 mm
tw(actual) = 7 mm

74

UG-45 Nozzle Neck Thickness Check

Wall thickness per UG-45(a):
tr1 = 0.07 mm (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 9.52 mm
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 4.8 mm
tr5 = 9.52 mm
The greater of tr2 or tr3:
tr6 = 4.8 mm
The lesser of tr4 or tr5:
Required per UG-45 is the larger of tr1 or tr6 = 4.8 mm
Available nozzle wall thickness new, t n = 0.875*7.62 = 6.67 mm
The nozzle neck thickness is adequate.

75

Nozzle #P (P)

Located on:
Liquid static head included:

TECHO
0 kPa
SA-106 B Smls. Pipe (II-D Metric p. 14, ln.
Nozzle material specification:
5)
Nozzle longitudinal joint efficiency: 1
Nozzle description:
2" Sch 80 (XS) DN 50
Pad material specification:
SA-283 C (II-D Metric p. 10, ln. 2)
Pad diameter:
210.91 mm
Flange description:
2 inch Class 150 WN A105
Reinforcement Calculations for Internal Pressure
The vessel wall thickness governs the MAWP of this nozzle.
UG-45 Nozzle Wall
Thickness Summary (mm)
The nozzle passes UG-45

UG-37 Area Calculation Summary (cm2)

For P = 233.49 kPa @ 83 C
A
required

A
available

A1

A2

A3

A5

A
welds

treq

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.42

tmin
4.85

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld Actual weld

size (mm)
size (mm)

Status

Nozzle to pad fillet (Leg41)

3.88

4.2

weld size is adequate

Pad to shell fillet (Leg42)

4.2

weld size is adequate

Nozzle to pad groove (Upper)

3.88

weld size is adequate

4.4

weld size is adequate

Nozzle to shell groove (Lower) 3.88

Calculations for internal pressure 233.49 kPa @ 83 C

Fig UCS-66.2 general note (1) applies.
Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).
Pad impact test exemption temperature from Fig UCS-66M Curve A = -8 C
Fig UCS-66.1M MDMT reduction = 42 C, (coincident ratio = 0.43406)
Rated MDMT is governed by UCS-66(b)(2).
Nozzle UCS-66 governing thk: 4.85 mm
Nozzle rated MDMT:
-105 C
Pad UCS-66 governing thickness: 6
mm
Pad rated MDMT:
-48 C
Parallel Limits of reinforcement per UG-40
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(54.64, 27.32 + (5.54 - 0) + (11.09 - 1.6))
=
54.64 mm

76

Outer Normal Limits of reinforcement per UG-40

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
LH
=
MIN(2.5*(11.09 - 1.6), 2.5*(5.54 - 0) + 6)
=
19.84 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
P*Rn/(Sn*E - 0.6*P)
=
233.4923*24.63/(118,000*1 - 0.6*233.4923)
=
0.05 mm
Required thickness tr from UG-37(a)(a)
=
P*L*M/(2*S*E - 0.2*P)
tr
=
233.4923*8,775.2*1/(2*108,000*1 - 0.2*233.4923)
=
9.49 mm
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

Inner fillet: tmin
= lesser of 19 mm or tn or te = 5.54 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 3.88 mm
tc(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
Outer fillet: tmin
= lesser of 19 mm or te or t = 6 mm
tw(min) = 0.5*tmin = 3 mm
tw(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
UG-45 Nozzle Neck Thickness Check
Interpretation VIII-1-83-66 has been applied.
Wall thickness per UG-45(a):
tr1 = 0.05 mm (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 19.63 mm
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3.42 mm
The greater of tr2 or tr3:
tr5 = 19.63 mm
The lesser of tr4 or tr5:
tr6 = 3.42 mm
Required per UG-45 is the larger of tr1 or tr6 = 3.42 mm
Available nozzle wall thickness new, t n = 0.875*5.54 = 4.85 mm
The nozzle neck thickness is adequate.

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.
UG-45 Nozzle Wall
Thickness Summary (mm)
The nozzle passes UG-45

UG-37 Area Calculation Summary (cm2)

For P = 272.95 kPa @ 21.11 C
A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.42

treq

tmin
4.85

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

77

UW-16 Weld Sizing Summary

Weld description

Required weld Actual weld

size (mm)
size (mm)

Status

Nozzle to pad fillet (Leg41)

3.88

4.2

weld size is adequate

Pad to shell fillet (Leg42)

4.2

weld size is adequate

Nozzle to pad groove (Upper)

3.88

weld size is adequate

Nozzle to shell groove (Lower) 3.88

weld size is adequate

Calculations for internal pressure 272.95 kPa @ 21.11 C

Parallel Limits of reinforcement per UG-40
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(54.64, 27.32 + (5.54 - 0) + (11.09 - 0))
=
54.64 mm
Outer Normal Limits of reinforcement per UG-40
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(11.09 - 0), 2.5*(5.54 - 0) + 6)
=
19.84 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
P*Rn/(Sn*E - 0.6*P)
=
272.9521*24.63/(118,000*1 - 0.6*272.9521)
=
0.06 mm
Required thickness tr from UG-37(a)(a)
=
P*L*M/(2*S*E - 0.2*P)
tr
=
272.9521*8,773.6*1/(2*108,000*1 - 0.2*272.9521)
=
11.09 mm
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(d) Weld Check
Inner fillet: tmin
= lesser of 19 mm or tn or te = 5.54 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 3.88 mm
tc(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
Outer fillet: tmin
= lesser of 19 mm or te or t = 6 mm
tw(min) = 0.5*tmin = 3 mm
tw(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
UG-45 Nozzle Neck Thickness Check
Interpretation VIII-1-83-66 has been applied.
Wall thickness per UG-45(a):
tr1 = 0.06 mm (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 19.54 mm
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3.42 mm
tr5 = 19.54 mm
The greater of tr2 or tr3:
The lesser of tr4 or tr5:
tr6 = 3.42 mm
Required per UG-45 is the larger of tr1 or tr6 = 3.42 mm
Available nozzle wall thickness new, tn = 0.875*5.54 = 4.85 mm
The nozzle neck thickness is adequate.

78

Nozzle #T (T)
Cylinder #5

Located on:
Liquid static head included:

0 kPa
SA-106 B Smls. Pipe (II-D Metric p. 14, ln.
Nozzle material specification:
5)
Nozzle longitudinal joint efficiency: 1
Nozzle description:
2" Sch 80 (XS) DN 50
Flange description:
2 inch Class 150 WN A105
Reinforcement Calculations for Internal Pressure
The vessel wall thickness governs the MAWP of this nozzle.
UG-45 Nozzle Wall
Thickness Summary (mm)
The nozzle passes UG-45

UG-37 Area Calculation Summary (cm2)

For P = 191.47 kPa @ 83 C
A
required

A
available

A1

A2

A3

A5

A
welds

treq

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.42

tmin
4.85

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg41)

Required weld Actual weld

size (mm)
size (mm)

Status

3.88

4.2

weld size is adequate

Nozzle to shell groove (Lower) 3.88

4.4

weld size is adequate

Calculations for internal pressure 191.47 kPa @ 83 C

Fig UCS-66.2 general note (1) applies.
Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).
Nozzle UCS-66 governing thk: 4.85 mm
Nozzle rated MDMT:
-105 C
Parallel Limits of reinforcement per UG-40
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(49.25, 24.63 + (5.54 - 0) + (9.53 - 1.6))
=
49.25 mm
Outer Normal Limits of reinforcement per UG-40
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(9.53 - 1.6), 2.5*(5.54 - 0) + 0)
=
13.84 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
P*Rn/(Sn*E - 0.6*P)
=
191.4719*24.63/(118,000*1 - 0.6*191.4719)
=
0.04 mm

79

Required thickness tr from UG-37(a)

tr
=
P*R/(S*E - 0.6*P)
=
191.4719*4,464.6/(108,000*1 - 0.6*191.4719)
=
7.92 mm
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 5.54 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 3.88 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 4.4 mm
The weld size t2 is satisfactory.
t1 + t2 = 8.6 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):
tr1 = 0.04 mm (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 9.53 mm
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3.42 mm
The greater of tr2 or tr3:
tr5 = 9.53 mm
tr6 = 3.42 mm
The lesser of tr4 or tr5:
Required per UG-45 is the larger of tr1 or tr6 = 3.42 mm
Available nozzle wall thickness new, t n = 0.875*5.54 = 4.85 mm
The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
The vessel wall thickness governs the MAP of this nozzle.
UG-45 Nozzle Wall
Thickness Summary (mm)
The nozzle passes UG-45

UG-37 Area Calculation Summary (cm2)

For P = 230.14 kPa @ 21.11 C
A
required

A
available

A1

A2

A3

A5

A
welds

treq

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.42

tmin
4.85

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg41)

Required weld Actual weld

size (mm)
size (mm)
3.88

Nozzle to shell groove (Lower) 3.88

Status

4.2

weld size is adequate

weld size is adequate

Calculations for internal pressure 230.14 kPa @ 21.11 C

80

Parallel Limits of reinforcement per UG-40

=
MAX(d, Rn + (tn - Cn) + (t - C))
LR
=
MAX(49.25, 24.63 + (5.54 - 0) + (9.53 - 0))
=
49.25 mm
Outer Normal Limits of reinforcement per UG-40
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(9.53 - 0), 2.5*(5.54 - 0) + 0)
=
13.84 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
P*Rn/(Sn*E - 0.6*P)
=
230.1438*24.63/(118,000*1 - 0.6*230.1438)
=
0.05 mm
Required thickness tr from UG-37(a)
=
P*R/(S*E - 0.6*P)
tr
=
230.1438*4,463/(108,000*1 - 0.6*230.1438)
=
9.52 mm
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 5.54 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 3.88 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):
tr1 = 0.05 mm (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 9.52 mm
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3.42 mm
The greater of tr2 or tr3:
tr5 = 9.52 mm
The lesser of tr4 or tr5:
tr6 = 3.42 mm
Required per UG-45 is the larger of tr1 or tr6 = 3.42 mm
Available nozzle wall thickness new, t n = 0.875*5.54 = 4.85 mm
The nozzle neck thickness is adequate.

81

Nozzle #S (S)
Cylinder #5

Located on:
Liquid static head included:

0 kPa
SA-106 B Smls. Pipe (II-D Metric p. 14, ln.
Nozzle material specification:
5)
Nozzle longitudinal joint efficiency: 1
Nozzle description:
2" Sch 80 (XS) DN 50
Flange description:
2 inch Class 150 WN A105
Reinforcement Calculations for Internal Pressure
The vessel wall thickness governs the MAWP of this nozzle.
UG-45 Nozzle Wall
Thickness Summary (mm)
The nozzle passes UG-45

UG-37 Area Calculation Summary (cm2)

For P = 191.47 kPa @ 83 C
A
required

A
available

A1

A2

A3

A5

A
welds

treq

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.42

tmin
4.85

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg41)

Required weld Actual weld

size (mm)
size (mm)

Status

3.88

4.2

weld size is adequate

Nozzle to shell groove (Lower) 3.88

4.4

weld size is adequate

Calculations for internal pressure 191.47 kPa @ 83 C

Fig UCS-66.2 general note (1) applies.
Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).
Nozzle UCS-66 governing thk: 4.85 mm
Nozzle rated MDMT:
-105 C
Parallel Limits of reinforcement per UG-40
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(49.25, 24.63 + (5.54 - 0) + (9.53 - 1.6))
=
49.25 mm
Outer Normal Limits of reinforcement per UG-40
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(9.53 - 1.6), 2.5*(5.54 - 0) + 0)
=
13.84 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
P*Rn/(Sn*E - 0.6*P)
=
191.4719*24.63/(118,000*1 - 0.6*191.4719)
=
0.04 mm

82

Required thickness tr from UG-37(a)

tr
=
P*R/(S*E - 0.6*P)
=
191.4719*4,464.6/(108,000*1 - 0.6*191.4719)
=
7.92 mm
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 5.54 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 3.88 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 4.4 mm
The weld size t2 is satisfactory.
t1 + t2 = 8.6 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):
tr1 = 0.04 mm (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 9.53 mm
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3.42 mm
The greater of tr2 or tr3:
tr5 = 9.53 mm
tr6 = 3.42 mm
The lesser of tr4 or tr5:
Required per UG-45 is the larger of tr1 or tr6 = 3.42 mm
Available nozzle wall thickness new, t n = 0.875*5.54 = 4.85 mm
The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
The vessel wall thickness governs the MAP of this nozzle.
UG-45 Nozzle Wall
Thickness Summary (mm)
The nozzle passes UG-45

UG-37 Area Calculation Summary (cm2)

For P = 230.14 kPa @ 21.11 C
A
required

A
available

A1

A2

A3

A5

A
welds

treq

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.42

tmin
4.85

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg41)

Required weld Actual weld

size (mm)
size (mm)
3.88

Nozzle to shell groove (Lower) 3.88

Status

4.2

weld size is adequate

weld size is adequate

Calculations for internal pressure 230.14 kPa @ 21.11 C

83

Parallel Limits of reinforcement per UG-40

=
MAX(d, Rn + (tn - Cn) + (t - C))
LR
=
MAX(49.25, 24.63 + (5.54 - 0) + (9.53 - 0))
=
49.25 mm
Outer Normal Limits of reinforcement per UG-40
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(9.53 - 0), 2.5*(5.54 - 0) + 0)
=
13.84 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
P*Rn/(Sn*E - 0.6*P)
=
230.1438*24.63/(118,000*1 - 0.6*230.1438)
=
0.05 mm
Required thickness tr from UG-37(a)
=
P*R/(S*E - 0.6*P)
tr
=
230.1438*4,463/(108,000*1 - 0.6*230.1438)
=
9.52 mm
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(d) Weld Check

tmin = lesser of 19 mm or tn or t = 5.54 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 3.88 mm
t1(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
The weld size t1 is satisfactory.
t2(actual) = 6 mm
The weld size t2 is satisfactory.
t1 + t2 = 10.2 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):
tr1 = 0.05 mm (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 9.52 mm
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 3.42 mm
The greater of tr2 or tr3:
tr5 = 9.52 mm
The lesser of tr4 or tr5:
tr6 = 3.42 mm
Required per UG-45 is the larger of tr1 or tr6 = 3.42 mm
Available nozzle wall thickness new, t n = 0.875*5.54 = 4.85 mm
The nozzle neck thickness is adequate.

84

Nozzle #MH-1 (MH-1)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Pad material specification:
Pad diameter:
Nozzle description:
Nozzle orientation:
Distance to head center, R:

TECHO
0 kPa
SA-283 C (II-D Metric p. 10, ln. 2)
1
SA-516 70 (II-D Metric p. 18, ln. 24)
1149.89 mm
24" DIAM. TIPO API
68
3100 mm

Reinforcement Calculations for Internal Pressure

Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-37 Area Calculation Summary (cm2)
For P = 186.29 kPa @ 83 C
The opening is adequately reinforced
A
A
required available
48.2271

48.2299

A1

A2

A3

12.2374 3.7097 --

A5

UG-45 Nozzle Wall

Thickness Summary (mm)
The nozzle passes UG-45
A
welds

treq

tmin

31.4325 0.8503 8.33

8.33

UG-41 Weld Failure Path Analysis Summary (N)

All failure paths are stronger than the applicable weld loads
Weld load Weld load
W
W1-1

Path 1-1
strength

392,146

1,171,676 62,444

388,719

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

1,438,474 405,803

Path 3-3
strength
1,065,774

UW-16 Weld Sizing Summary

Weld description

Required weld Actual weld

size (mm)
size (mm)

Status

Nozzle to pad fillet (Leg41)

4.45

4.9

weld size is adequate

Pad to shell fillet (Leg42)

3.18

4.2

weld size is adequate

Nozzle to pad groove (Upper)

4.45

weld size is adequate

6.4

weld size is adequate

Nozzle to shell groove (Lower) 5.83

Calculations for internal pressure 186.29 kPa @ 83 C

Nozzle is impact test exempt to -105 C per UCS-66(b)(3) (coincident ratio = 0.03359).
Pad impact test exemption temperature from Fig UCS-66M Curve B = -29 C
Fig UCS-66.1M MDMT reduction = 42 C, (coincident ratio = 0.43406)
Rated MDMT is governed by UCS-66(b)(2).
Nozzle UCS-66 governing thk: 8.33 mm
Nozzle rated MDMT:
-105 C
Pad UCS-66 governing thickness: 6.35 mm
Pad rated MDMT:
-48 C
Parallel Limits of reinforcement per UG-40
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(637.15, 318.57 + (8.33 - 0) + (11.09 - 1.6))
=
637.15 mm

85

Outer Normal Limits of reinforcement per UG-40

=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
LH
=
MIN(2.5*(11.09 - 1.6), 2.5*(8.33 - 0) + 6.35)
=
23.72 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
P*Rn/(Sn*E - 0.6*P)
=
186.285*298.02/(108,000*1 - 0.6*186.285)
=
0.52 mm
Required thickness tr from UG-37(a)(a)
=
P*L*M/(2*S*E - 0.2*P)
tr
=
186.285*8,775.2*1/(2*108,000*1 - 0.2*186.285)
=
7.57 mm
Area required per UG-37(c)
Allowable stresses: S n = 108, Sv = 108, Sp = 138 MPa
fr1 = lesser of 1 or Sn/Sv = 1
fr2 = lesser of 1 or Sn/Sv = 1
fr3 = lesser of fr2 or Sp/Sv = 1
fr4 = lesser of 1 or Sp/Sv = 1
A
=
d*tr*F + 2*tn*tr*F*(1 - fr1)
=
(637.15*7.57*1 + 2*8.33*7.57*1*(1 - 1)) / 100
=
48.2271 cm2
Area available from FIG. UG-37.1
A1 = larger of the following= 12.2374 cm2
=
d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
=
(637.15*(1*9.49 - 1*7.57) - 2*8.33*(1*9.49 - 1*7.57)*(1 - 1)) / 100
=
12.2374 cm2
=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(2*(9.49 + 8.33)*(1*9.49 - 1*7.57) - 2*8.33*(1*9.49 - 1*7.57)*(1 - 1)) / 100
0.6845 cm2

A2 = smaller of the following= 3.7097 cm2

=
5*(tn - trn)*fr2*t
=
(5*(8.33 - 0.52)*1*9.49) / 100
=
3.7097 cm2
=
=
=

2*(tn - trn)*(2.5*tn + te)*fr2

(2*(8.33 - 0.52)*(2.5*8.33 + 6.35)*1) / 100
4.251 cm2

A41

=
=
=

Leg2*fr3
(72*1) / 100
0.4903 cm2

A42

=
=
=

Leg2*fr4
(62*1) / 100
0.36 cm2

A5

=
=
=

(Dp - d - 2*tn)*te*fr4
((1,149.89 - 654.89)*6.35*1) / 100
31.4325 cm2

86

Area =
=
=

A1 + A2 + A41 + A42 + A5
12.2374 + 3.7097 + 0.4903 + 0.36 + 31.4325
48.2299 cm2

As Area >= A the reinforcement is adequate.

UW-16(d) Weld Check
Inner fillet: tmin
= lesser of 19 mm or tn or te = 6.35 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 4.45 mm
tc(actual) = 0.7*Leg = 0.7*7 = 4.9 mm
Outer fillet: tmin
= lesser of 19 mm or te or t = 6.35 mm
tw(min) = 0.5*tmin = 3.18 mm
tw(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
Upper groove: tmin
= lesser of 19 mm or tn or te = 6.35 mm
tw(min) = 0.7*tmin = 4.45 mm
tw(actual) = 6 mm
Lower groove: tmin
= lesser of 19 mm or tn or t = 8.33 mm
tw(min) = 0.7*tmin = 5.83 mm
tw(actual) = 6.4 mm
UG-45 Nozzle Neck Thickness Check
Interpretation VIII-1-83-66 has been applied.
Wall thickness per UG-45(a):
tr1 = 0.52 mm (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 16.7 mm
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 8.33 mm
The greater of tr2 or tr3:
tr5 = 16.7 mm
The lesser of tr4 or tr5:
tr6 = 8.33 mm
Required per UG-45 is the larger of tr1 or tr6 = 8.33 mm
Available nozzle wall thickness new, t n = 8.33 mm
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:
0.74*108 = 79.92 MPa
Nozzle wall in shear:
0.7*108 = 75.6 MPa
0.49*108 = 52.92 MPa
Inner fillet weld in shear:
Outer fillet weld in shear:
0.49*108 = 52.92 MPa
Upper groove weld in tension: 0.74*138 = 102.12 MPa
Strength of welded joints:
(1) Inner fillet weld in shear
(/2)*Nozzle OD*Leg*Si = (/2)*612.7*7*52.92 = 356,521.46 N
(2) Outer fillet weld in shear
(/2)*Pad OD*Leg*So = (/2)*1,149.89*6*52.92 = 573,519.81 N
(3) Nozzle wall in shear
(/2)*Mean nozzle dia*tn*Sn = (/2)*604.37*8.33*75.6 = 598,156.12 N
(4) Groove weld in tension

87

(/2)*Nozzle OD*tw*Sg = (/2)*612.7*6.4*79.92 = 492,254.51 N

(6) Upper groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*612.7*6*102.12 = 589,698.38 N
Loading on welds per UG-41(b)(1)
W
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
=
(4,822.707 - 1,223.74 + 2*8.33*1*(1*9.49 - 1*7.57))*108
=
392,146.1 N
W1-1

=
=
=

(A2 + A5 + A41 + A42)*Sv

(370.967 + 3,143.25 + 49.0322 + 35.9999)*108
388,719 N

W2-2

=
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(370.967 + 0 + 49.0322 + 0 + 2*8.33*9.49*1)*108
62,443.7 N

W3-3

=
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(370.967 + 0 + 3,143.25 + 49.0322 + 35.9999 + 0 + 2*8.33*9.49*1)*108
405,802.8 N

Load for path 1-1 lesser of W or W1-1 = 388719 N

Path 1-1 through (2) & (3) = 573,519.8 + 598,156.1 = 1,171,675.9 N
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).
Load for path 2-2 lesser of W or W2-2 = 62443.7 N
Path 2-2 through (1), (4), (6) = 356,521.5 + 492,254.5 + 589,698.4 = 1,438,474.42 N
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 392146.1 N
Path 3-3 through (2), (4) = 573,519.8 + 492,254.5 = 1,065,774.29 N
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
% Extreme fiber elongation - UCS-79(d)
EFE =
(50*t / Rf)*(1 - Rf / Ro)
=
=

(50*8.33 / 302.18)*(1 - 302.18 / )

1.379%

The extreme fiber elongation does not exceed 5%.

Reinforcement Calculations for MAP
Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-37 Area Calculation Summary (cm2)
For P = 206.97 kPa @ 21.11 C
The opening is adequately reinforced
A
A
required available
53.5756

53.5899

A1

A2

A3

17.0864 4.2206 --

A5

UG-45 Nozzle Wall

Thickness Summary (mm)
The nozzle passes UG-45
A
welds

treq

31.4325 0.8503 8.33

tmin
8.33

UG-41 Weld Failure Path Analysis Summary (N)

All failure paths are stronger than the applicable weld loads
Weld load Weld load
W
W1-1

Path 1-1
strength

398,911

1,171,676 70,843

394,237

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

1,561,557 414,202

Path 3-3
strength
1,188,857

88

UW-16 Weld Sizing Summary

Weld description

Required weld Actual weld

size (mm)
size (mm)

Status

Nozzle to pad fillet (Leg41)

4.45

4.9

weld size is adequate

Pad to shell fillet (Leg42)

3.18

4.2

weld size is adequate

Nozzle to pad groove (Upper)

4.45

weld size is adequate

Nozzle to shell groove (Lower) 5.83

weld size is adequate

Calculations for internal pressure 206.97 kPa @ 21.11 C

Parallel Limits of reinforcement per UG-40

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(637.17, 318.58 + (8.33 - 0) + (11.09 - 0))
=
637.17 mm
Outer Normal Limits of reinforcement per UG-40
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(11.09 - 0), 2.5*(8.33 - 0) + 6.35)
=
27.19 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
P*Rn/(Sn*E - 0.6*P)
=
206.9669*298.02/(108,000*1 - 0.6*206.9669)
=
0.57 mm
Required thickness tr from UG-37(a)(a)
tr
=
P*L*M/(2*S*E - 0.2*P)
=
206.9669*8,773.6*1/(2*108,000*1 - 0.2*206.9669)
=
8.41 mm
Area required per UG-37(c)
Allowable stresses: S n = 108, Sv = 108, Sp = 138 MPa
fr1 = lesser of 1 or Sn/Sv = 1
fr2 = lesser of 1 or Sn/Sv = 1
fr3 = lesser of fr2 or Sp/Sv = 1
fr4 = lesser of 1 or Sp/Sv = 1
A
=
d*tr*F + 2*tn*tr*F*(1 - fr1)
=
(637.17*8.41*1 + 2*8.33*8.41*1*(1 - 1)) / 100
=
53.5756 cm2
Area available from FIG. UG-37.1
A1 = larger of the following= 17.0864 cm2
=
d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
=
(637.17*(1*11.09 - 1*8.41) - 2*8.33*(1*11.09 - 1*8.41)*(1 - 1)) / 100
=
17.0864 cm2
=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(2*(11.09 + 8.33)*(1*11.09 - 1*8.41) - 2*8.33*(1*11.09 - 1*8.41)*(1 - 1)) / 100
1.0419 cm2

A2 = smaller of the following= 4.2206 cm2

=
5*(tn - trn)*fr2*t
=
(5*(8.33 - 0.57)*1*11.09) / 100
=
4.3045 cm2

89

=
=
=

2*(tn - trn)*(2.5*tn + te)*fr2

(2*(8.33 - 0.57)*(2.5*8.33 + 6.35)*1) / 100
4.2206 cm2

A41

=
=
=

Leg2*fr3
(72*1) / 100
0.4903 cm2

A42

=
=
=

Leg2*fr4
(62*1) / 100
0.36 cm2

A5

=
=
=

(Dp - d - 2*tn)*te*fr4
((1,149.89 - 654.89)*6.35*1) / 100
31.4325 cm2

Area =
=
=

A1 + A2 + A41 + A42 + A5
17.0864 + 4.2206 + 0.4903 + 0.36 + 31.4325
53.5899 cm2

As Area >= A the reinforcement is adequate.

UW-16(d) Weld Check
Inner fillet: tmin
= lesser of 19 mm or tn or te = 6.35 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 4.45 mm
tc(actual) = 0.7*Leg = 0.7*7 = 4.9 mm
Outer fillet: tmin
= lesser of 19 mm or te or t = 6.35 mm
tw(min) = 0.5*tmin = 3.18 mm
tw(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
Upper groove: tmin
= lesser of 19 mm or tn or te = 6.35 mm
tw(min) = 0.7*tmin = 4.45 mm
tw(actual) = 6 mm
Lower groove: tmin
= lesser of 19 mm or tn or t = 8.33 mm
tw(min) = 0.7*tmin = 5.83 mm
tw(actual) = 8 mm
UG-45 Nozzle Neck Thickness Check
Interpretation VIII-1-83-66 has been applied.
Wall thickness per UG-45(a):
tr1 = 0.57 mm (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 15.47 mm
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 8.33 mm
The greater of tr2 or tr3:
tr5 = 15.47 mm
tr6 = 8.33 mm
The lesser of tr4 or tr5:
Required per UG-45 is the larger of tr1 or tr6 = 8.33 mm
Available nozzle wall thickness new, t n = 8.33 mm
The nozzle neck thickness is adequate.

90

Allowable stresses in joints UG-45(c) and UW-15(c)

0.74*108 = 79.92 MPa
Groove weld in tension:
Nozzle wall in shear:
0.7*108 = 75.6 MPa
0.49*108 = 52.92 MPa
Inner fillet weld in shear:
Outer fillet weld in shear:
0.49*108 = 52.92 MPa
Upper groove weld in tension: 0.74*138 = 102.12 MPa
Strength of welded joints:
(1) Inner fillet weld in shear
(/2)*Nozzle OD*Leg*Si = (/2)*612.7*7*52.92 = 356,521.46 N
(2) Outer fillet weld in shear
(/2)*Pad OD*Leg*So = (/2)*1,149.89*6*52.92 = 573,519.81 N
(3) Nozzle wall in shear
(/2)*Mean nozzle dia*tn*Sn = (/2)*604.37*8.33*75.6 = 598,156.12 N
(4) Groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*612.7*8*79.92 = 615,337.38 N
(6) Upper groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*612.7*6*102.12 = 589,698.38 N
Loading on welds per UG-41(b)(1)
W
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
=
(5,357.562 - 1,708.642 + 2*8.33*1*(1*11.09 - 1*8.41))*108
=
398,910.9 N
W1-1

=
=
=

(A2 + A5 + A41 + A42)*Sv

(422.0637 + 3,143.25 + 49.0322 + 35.9999)*108
394,237.4 N

W2-2

=
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(422.0637 + 0 + 49.0322 + 0 + 2*8.33*11.09*1)*108
70,842.86 N

W3-3

=
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(422.0637 + 0 + 3,143.25 + 49.0322 + 35.9999 + 0 + 2*8.33*11.09*1)*108
414,201.9 N

Load for path 1-1 lesser of W or W1-1 = 394237.4 N

Path 1-1 through (2) & (3) = 573,519.8 + 598,156.1 = 1,171,675.9 N
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).
Load for path 2-2 lesser of W or W2-2 = 70842.86 N
Path 2-2 through (1), (4), (6) = 356,521.5 + 615,337.4 + 589,698.4 = 1,561,557.29 N
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 398910.9 N
Path 3-3 through (2), (4) = 573,519.8 + 615,337.4 = 1,188,857.15 N
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

91

Nozzle #MH-2 (MH-2)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Pad material specification:
Pad diameter:
Nozzle description:
Nozzle orientation:
Projection available outside vessel, Lpr:

Cylinder #5
0 kPa
SA-283 C (II-D Metric p. 10, ln. 2)
1
SA-516 70 (II-D Metric p. 18, ln. 24)
1246.7 mm
24" DIAM. TIPO API
215
295.48 mm

Reinforcement Calculations for Internal Pressure

Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-37 Area Calculation Summary (cm2)
For P = 177.62 kPa @ 83 C
The opening is adequately reinforced
A
A
required available
43.8068

43.816

A1

A2

A3

3.4277 3.1084 --

UG-45 Nozzle Wall

Thickness Summary (mm)
The nozzle passes UG-45
A
welds

A5

treq

tmin

36.7895 0.4903 8.33

8.33

UG-41 Weld Failure Path Analysis Summary (N)

All failure paths are stronger than the applicable weld loads
Weld load Weld load
W
W1-1

Path 1-1
strength

437,129

1,219,959 53,132

436,193

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

1,438,474 450,459

Path 3-3
strength
1,114,058

UW-16 Weld Sizing Summary

Weld description

Required weld Actual weld

size (mm)
size (mm)

Status

Nozzle to pad fillet (Leg41)

4.45

4.9

weld size is adequate

Pad to shell fillet (Leg42)

3.18

4.2

weld size is adequate

Nozzle to pad groove (Upper)

4.45

weld size is adequate

6.4

weld size is adequate

Nozzle to shell groove (Lower) 5.55

Calculations for internal pressure 177.62 kPa @ 83 C

Nozzle impact test exemption temperature from Fig UCS-66M Curve A = -8 C
Fig UCS-66.1M MDMT reduction = 28.8 C, (coincident ratio = 0.52917).
Pad impact test exemption temperature from Fig UCS-66M Curve B = -29 C
Fig UCS-66.1M MDMT reduction = 28.8 C, (coincident ratio = 0.52917)
Rated MDMT is governed by UCS-66(b)(2).
Nozzle UCS-66 governing thk: 8.33 mm
Nozzle rated MDMT:
-36.8 C
Pad UCS-66 governing thickness: 6.35 mm
Pad rated MDMT:
-48 C

92

Parallel Limits of reinforcement per UG-40

=
MAX(d, Rn + (tn - Cn) + (t - C))
LR
=
MAX(596.03, 298.02 + (8.33 - 0) + (9.53 - 1.6))
=
596.03 mm
Outer Normal Limits of reinforcement per UG-40
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(9.53 - 1.6), 2.5*(8.33 - 0) + 6.35)
=
19.81 mm
Nozzle required thickness per UG-27(c)(1)
=
P*Rn/(Sn*E - 0.6*P)
trn
=
177.6183*298.02/(108,000*1 - 0.6*177.6183)
=
0.49 mm
Required thickness tr from UG-37(a)
tr
=
P*R/(S*E - 0.6*P)
=
177.6183*4,464.6/(108,000*1 - 0.6*177.6183)
=
7.35 mm
Area required per UG-37(c)
Allowable stresses: S n = 108, Sv = 108, Sp = 138 MPa
fr1 = lesser of 1 or Sn/Sv = 1
fr2 = lesser of 1 or Sn/Sv = 1
fr3 = lesser of fr2 or Sp/Sv = 1
fr4 = lesser of 1 or Sp/Sv = 1
A
=
d*tr*F + 2*tn*tr*F*(1 - fr1)
=
(596.03*7.35*1 + 2*8.33*7.35*1*(1 - 1)) / 100
=
43.8068 cm2
Area available from FIG. UG-37.1
A1 = larger of the following= 3.4277 cm2
=
d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
=
(596.03*(1*7.92 - 1*7.35) - 2*8.33*(1*7.92 - 1*7.35)*(1 - 1)) / 100
=
3.4277 cm2
=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(2*(7.92 + 8.33)*(1*7.92 - 1*7.35) - 2*8.33*(1*7.92 - 1*7.35)*(1 - 1)) / 100
0.1871 cm2

A2 = smaller of the following= 3.1084 cm2

=
5*(tn - trn)*fr2*t
=
(5*(8.33 - 0.49)*1*7.92) / 100
=
3.1084 cm2
=
=
=

2*(tn - trn)*(2.5*tn + te)*fr2

(2*(8.33 - 0.49)*(2.5*8.33 + 6.35)*1) / 100
4.2652 cm2

A41

=
=
=

Leg2*fr3
(72*1) / 100
0.4903 cm2

A42

=
=
=

Leg2*fr4
(02*1) / 100
0 cm2

93

(Part of the weld is outside of the limits)

=
(Dp - d - 2*tn)*te*fr4
A5
=
((1,192.06 - 596.03 - 2*8.33)*6.35*1) / 100
=
36.7895 cm2
Area =
=
=

A1 + A2 + A41 + A42 + A5
3.4277 + 3.1084 + 0.4903 + 0 + 36.7895
43.816 cm2

As Area >= A the reinforcement is adequate.

UW-16(d) Weld Check
Inner fillet: tmin
= lesser of 19 mm or tn or te = 6.35 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 4.45 mm
tc(actual) = 0.7*Leg = 0.7*7 = 4.9 mm
Outer fillet: tmin
= lesser of 19 mm or te or t = 6.35 mm
tw(min) = 0.5*tmin = 3.18 mm
tw(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
= lesser of 19 mm or tn or te = 6.35 mm
Upper groove: tmin
tw(min) = 0.7*tmin = 4.45 mm
tw(actual) = 6 mm
Lower groove: tmin
= lesser of 19 mm or tn or t = 7.92 mm
tw(min) = 0.7*tmin = 5.55 mm
tw(actual) = 6.4 mm
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):
tr1 = 0.49 mm (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 8.95 mm
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 8.33 mm
The greater of tr2 or tr3:
tr5 = 8.95 mm
The lesser of tr4 or tr5:
tr6 = 8.33 mm
Required per UG-45 is the larger of tr1 or tr6 = 8.33 mm
Available nozzle wall thickness new, t n = 8.33 mm
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:
0.74*108 = 79.92 MPa
Nozzle wall in shear:
0.7*108 = 75.6 MPa
0.49*108 = 52.92 MPa
Inner fillet weld in shear:
Outer fillet weld in shear:
0.49*108 = 52.92 MPa
Upper groove weld in tension: 0.74*138 = 102.12 MPa
Strength of welded joints:
(1) Inner fillet weld in shear
(/2)*Nozzle OD*Leg*Si = (/2)*612.7*7*52.92 = 356,521.46 N
(2) Outer fillet weld in shear
(/2)*Pad OD*Leg*So = (/2)*1,246.7*6*52.92 = 621,803.35 N
(3) Nozzle wall in shear

94

(/2)*Mean nozzle dia*tn*Sn = (/2)*604.37*8.33*75.6 = 598,156.12 N

(4) Groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*612.7*6.4*79.92 = 492,254.51 N
(6) Upper groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*612.7*6*102.12 = 589,698.38 N
Loading on welds per UG-41(b)(1)
W
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
=
(4,380.677 - 342.7735 + 2*8.33*1*(1*7.92 - 1*7.35))*108
=
437,128.9 N
W1-1

=
=
=

(A2 + A5 + A41 + A42)*Sv

(310.8381 + 3,678.952 + 49.0322 + 0)*108
436,192.9 N

W2-2

=
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(310.8381 + 0 + 49.0322 + 0 + 2*8.33*7.92*1)*108
53,132.42 N

W3-3

=
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(310.8381 + 0 + 3,678.952 + 49.0322 + 0 + 0 + 2*8.33*7.92*1)*108
450,459.3 N

Load for path 1-1 lesser of W or W1-1 = 436192.9 N

Path 1-1 through (2) & (3) = 621,803.4 + 598,156.1 = 1,219,959.4 N
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).
Load for path 2-2 lesser of W or W2-2 = 53132.42 N
Path 2-2 through (1), (4), (6) = 356,521.5 + 492,254.5 + 589,698.4 = 1,438,474.42 N
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 437128.9 N
Path 3-3 through (2), (4) = 621,803.4 + 492,254.5 = 1,114,057.87 N
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
% Extreme fiber elongation - UCS-79(d)
EFE =
(50*t / Rf)*(1 - Rf / Ro)
=
=

(50*8.33 / 302.18)*(1 - 302.18 / )

1.379%

The extreme fiber elongation does not exceed 5%.

Reinforcement Calculations for MAP
Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-37 Area Calculation Summary (cm2)
For P = 198.17 kPa @ 21.11 C
The opening is adequately reinforced
A
A
required available
48.8633

48.8966

A1

A2

A3

7.909 3.7077 --

A5

UG-45 Nozzle Wall

Thickness Summary (mm)
The nozzle passes UG-45
A
welds

treq

36.7895 0.4903 8.2

tmin
8.33

UG-41 Weld Failure Path Analysis Summary (N)

All failure paths are stronger than the applicable weld loads
Weld load Weld load
W
W1-1

Path 1-1
strength

444,695

1,219,959 62,486

442,666

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

1,561,557 459,813

Path 3-3
strength
1,237,141

95

UW-16 Weld Sizing Summary

Weld description

Required weld Actual weld

size (mm)
size (mm)

Status

Nozzle to pad fillet (Leg41)

4.45

4.9

weld size is adequate

Pad to shell fillet (Leg42)

3.18

4.2

weld size is adequate

Nozzle to pad groove (Upper)

4.45

weld size is adequate

Nozzle to shell groove (Lower) 5.83

weld size is adequate

Calculations for internal pressure 198.17 kPa @ 21.11 C

Parallel Limits of reinforcement per UG-40
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(596.03, 298.02 + (8.33 - 0) + (9.53 - 0))
=
596.03 mm
Outer Normal Limits of reinforcement per UG-40
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(9.53 - 0), 2.5*(8.33 - 0) + 6.35)
=
23.81 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
P*Rn/(Sn*E - 0.6*P)
=
198.1689*298.02/(108,000*1 - 0.6*198.1689)
=
0.55 mm
Required thickness tr from UG-37(a)
tr
=
P*R/(S*E - 0.6*P)
=
198.1689*4,463/(108,000*1 - 0.6*198.1689)
=
8.2 mm
Area required per UG-37(c)
Allowable stresses: S n = 108, Sv = 108, Sp = 138 MPa
fr1 = lesser of 1 or Sn/Sv = 1
fr2 = lesser of 1 or Sn/Sv = 1
fr3 = lesser of fr2 or Sp/Sv = 1
fr4 = lesser of 1 or Sp/Sv = 1
A
=
d*tr*F + 2*tn*tr*F*(1 - fr1)
=
(596.03*8.2*1 + 2*8.33*8.2*1*(1 - 1)) / 100
=
48.8633 cm2
Area available from FIG. UG-37.1
A1 = larger of the following= 7.909 cm2
=
d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
=
(596.03*(1*9.53 - 1*8.2) - 2*8.33*(1*9.53 - 1*8.2)*(1 - 1)) / 100
=
7.909 cm2
=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(2*(9.53 + 8.33)*(1*9.53 - 1*8.2) - 2*8.33*(1*9.53 - 1*8.2)*(1 - 1)) / 100
0.4742 cm2

A2 = smaller of the following= 3.7077 cm2

=
5*(tn - trn)*fr2*t
=
(5*(8.33 - 0.55)*1*9.53) / 100
=
3.7077 cm2

96

=
=
=

2*(tn - trn)*(2.5*tn + te)*fr2

(2*(8.33 - 0.55)*(2.5*8.33 + 6.35)*1) / 100
4.2335 cm2

A41

=
=
=

Leg2*fr3
(72*1) / 100
0.4903 cm2

A42

=
=
=

Leg2*fr4
(02*1) / 100
0 cm2

(Part of the weld is outside of the limits)

=
(Dp - d - 2*tn)*te*fr4
A5
=
((1,192.06 - 596.03 - 2*8.33)*6.35*1) / 100
=
36.7895 cm2
Area =
=
=

A1 + A2 + A41 + A42 + A5
7.909 + 3.7077 + 0.4903 + 0 + 36.7895
48.8966 cm2

As Area >= A the reinforcement is adequate.

UW-16(d) Weld Check
Inner fillet: tmin
= lesser of 19 mm or tn or te = 6.35 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 4.45 mm
tc(actual) = 0.7*Leg = 0.7*7 = 4.9 mm
Outer fillet: tmin
= lesser of 19 mm or te or t = 6.35 mm
tw(min) = 0.5*tmin = 3.18 mm
tw(actual) = 0.7*Leg = 0.7*6 = 4.2 mm
Upper groove: tmin
= lesser of 19 mm or tn or te = 6.35 mm
tw(min) = 0.7*tmin = 4.45 mm
tw(actual) = 6 mm
Lower groove: tmin
= lesser of 19 mm or tn or t = 8.33 mm
tw(min) = 0.7*tmin = 5.83 mm
tw(actual) = 8 mm
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):
tr1 = 0.55 mm (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 8.2 mm
Wall thickness per UG-16(b):
tr3 = 1.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 8.33 mm
tr5 = 8.2 mm
The greater of tr2 or tr3:
The lesser of tr4 or tr5:
tr6 = 8.2 mm
Required per UG-45 is the larger of tr1 or tr6 = 8.2 mm
Available nozzle wall thickness new, t n = 8.33 mm
The nozzle neck thickness is adequate.

97

Allowable stresses in joints UG-45(c) and UW-15(c)

Groove weld in tension:
0.74*108 = 79.92 MPa
Nozzle wall in shear:
0.7*108 = 75.6 MPa
0.49*108 = 52.92 MPa
Inner fillet weld in shear:
Outer fillet weld in shear:
0.49*108 = 52.92 MPa
Upper groove weld in tension: 0.74*138 = 102.12 MPa
Strength of welded joints:
(1) Inner fillet weld in shear
(/2)*Nozzle OD*Leg*Si = (/2)*612.7*7*52.92 = 356,521.46 N
(2) Outer fillet weld in shear
(/2)*Pad OD*Leg*So = (/2)*1,246.7*6*52.92 = 621,803.35 N
(3) Nozzle wall in shear
(/2)*Mean nozzle dia*tn*Sn = (/2)*604.37*8.33*75.6 = 598,156.12 N
(4) Groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*612.7*8*79.92 = 615,337.38 N
(6) Upper groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*612.7*6*102.12 = 589,698.38 N
Loading on welds per UG-41(b)(1)
W
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
=
(4,886.326 - 790.9016 + 2*8.33*1*(1*9.53 - 1*8.2))*108
=
444,694.6 N
W1-1

=
=
=

(A2 + A5 + A41 + A42)*Sv

(370.7734 + 3,678.952 + 49.0322 + 0)*108
442,665.9 N

W2-2

=
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(370.7734 + 0 + 49.0322 + 0 + 2*8.33*9.53*1)*108
62,486.16 N

W3-3

=
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(370.7734 + 0 + 3,678.952 + 49.0322 + 0 + 0 + 2*8.33*9.53*1)*108
459,813 N

Load for path 1-1 lesser of W or W1-1 = 442665.9 N

Path 1-1 through (2) & (3) = 621,803.4 + 598,156.1 = 1,219,959.4 N
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).
Load for path 2-2 lesser of W or W2-2 = 62486.16 N
Path 2-2 through (1), (4), (6) = 356,521.5 + 615,337.4 + 589,698.4 = 1,561,557.29 N
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 444694.6 N
Path 3-3 through (2), (4) = 621,803.4 + 615,337.4 = 1,237,140.66 N
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

98

C) ORDEN DE COMPRA.

D) ESPECIFICACIONES DEL CONTRATISTA.

E) DIBUJOS DEL CONTRATISTA.

F) ESPECIFICACIONES DEL VENDEDOR

(EN SU CASO).

N/A

G) CERTIFICADOS DE MATERIALES
PRINCIPALES.

H) PLAN DE INSPECCIN.

I) PROCEDIMIENTOS Y CALIFICACIN DE
SOLDADURA (WPS, PQR).

J) MAPAS DE SOLDADURA Y DE
INSPECCIN EN SU CASO.

K) REGISTRO DE INSPECCIN
DIMENSIONAL.

L) CALIBRACIONES.

M) REPORTES DE PRUEBA DE PINTURA Y

ADHERENCIA DE TALLER EN SU CASO.

N) DIBUJOS DEL VENDEDOR.

(CERTIFICADO POR EL CONTRATISTA).

O) CERTIFICADO DE CONFORMIDAD FINAL

PARCIAL Y DEL EQUIPO TOTAL (TANQUE)
POR CONTRATISTA Y VENDEDOR.

P) DOCUMENTACIN E INFORMACIN DE
CALIDAD DEL EQUIPO AUXILIAR Y/O
ACCESORIOS.

Q) REPORTES DE PRUEBAS