SECTION 15670 HIGH DENSITY POLYETHYLENE (HDPE) PIPE, FITTINGS, AND VALVES

NTS: 1. The specifier is required to modify the section according to the requirements of the project. Brackets indicate items to be checked, completed, edited, selected, or filled in. NTS notations and brackets should be removed in the final printing. 2. All items in this specification section may not be included in the specifier's project. The specifier should remove those parts of this section that are not applicable to the project. PART 1 -- GENERAL 1.1 A. THE REQUIREMENT The CONTRACTOR shall furnish all tools, equipment, materials, and supplies and shall perform all labor required to complete the work as indicated on the Drawings and specified herein. This Section covers furnishing and installing High Density Polyethylene (HDPE) pipeline, fittings, flanges, and valves, complete, in place, in accordance with the requirements of the Contract Documents. RELATED WORK SPECIFIED ELSEWHERE Section [15610] Piping, General. Section [09800] Protective Coating. Section [02200] Earthwork. REFERENCE SPECIFICATIONS, CODES, AND STANDARDS Comply with the reference specifications of the GENERAL REQUIREMENTS. Comply with the current provisions of the following Codes and Standards. 1. Commercial Standards: ASTM D1248 Specification for Polyethylene Plastics Extrusion Materials for Wire and Cable. Specification for Polyvinyl Chloride (PVC) Plastic Pipe, Schedules 40, 80, and 120. Specification for Elastomeric Seals (Gaskets) for Joining Plastic Pipe. Specification for Polyethylene (PE) Large Diameter Profile Wall Sewer and Drain Pipe.

B.

1.2 A. B. C. 1.3 A. B.

ASTM D1785

ASTM F477

ASTM F894

1.4 A. B.

CONTRACTOR SUBMITTALS Submittals shall be made in accordance with the GENERAL REQUIREMENTS. Shop Drawings: The CONTRACTOR shall submit shop drawings of pipe, fittings, flanges, valves, and appurtenances. Certifications: The CONTRACTOR shall furnish a certified affidavit of compliance for all pipe and

C.

[PROJECT NUMBER] [PROJECT TITLE] [02/20/08]

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other products or materials furnished under this Section of the Specifications, as specified in the referenced standards and the following supplemental requirements: 1. 2. 3. D. Hydrostatic proof test reports. Sustained pressure test reports. Burst strength test reports.

All expenses incurred in making samples for certification of tests shall be borne by the CONTRACTOR. QUALITY ASSURANCE Inspection: All pipes shall be subject to inspection at the place of manufacture in accordance with the provisions of the referenced standards as supplemented by the requirements herein. The CONTRACTOR shall notify the INSPECTOR in writing of the manufacturing starting date not less than 14 calendar days prior to the start of any phase of the pipe manufacture. During the manufacture of the pipe, the INSPECTOR shall be given access to all areas where manufacturing is in process and shall be permitted to make all inspections necessary to confirm compliance with the Specifications. Tests: Except as modified herein, all materials used in the manufacture of the pipe shall be tested in accordance with the requirements of this Section of the Specifications, as specified in the referenced standards, as applicable. The CONTRACTOR shall perform said material tests in accordance with the requirements of the Contract Documents. The INSPECTOR shall have the right to witness all testing conducted by the CONTRACTOR provided that the CONTRACTOR's schedule is not delayed for the convenience of the INSPECTOR. In addition to those tests specifically required, the INSPECTOR may request additional samples of any material for testing by the ENGINEER. The additional samples shall be furnished at no additional cost to the CITY.

1.5 A.

B.

C.

D.

E.

PART 2 -- PRODUCTS 2.1 A. GENERAL Materials shall consist of a black high-density polyethylene copolymer resin designed for extrusion for potable water and industrial applications per ASTM D1248 Type III Class C. The resin shall have a PE 3408 rating. The Manufacturer shall be ISO 9001 certified. All pipe, fittings, and valve joints shall be joined using butt fusion or flanging. Flanged connections shall be made using a stub and backing ring arrangement, with the use of a suitable gasket material meeting the requirements of ASTM F477. High Density Polyethylene piping systems shall have design pressure limit of 100 psig at SDR = 11 for exposed pipe and 64 psig at SDR = 26 for buried pipe at 3 feet, unless otherwise noted. High Density Polyethylene piping systems shall have design temperature limit of 120 degree F, unless otherwise noted. PIPE For exposed pipe, HDPE pipe shall have SDR = 11 per ASTM D1248 Type III Class. For buried pipe at 3 feet, HDPE pipe shall have SDR = 26.

B.

C.

D.

2.2 A. B.

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2.3 A. B. C. 2.4 A.

FITTINGS For exposed pipe, HDPE fittings shall have SDR = 11. For buried pipe at 3 feet, HDPE fittings shall have SDR = 26. Fittings shall be molded for sizes with nominal diameter up to 12" and fabricated thereafter. PIPE FLANGES Flanges 1. Class 150 Flat Face HDPE, ASTM F477.

B.

Blinds Flanges 1. Class 150 Flat Face, Schedule 80 PVC, ASTM D1785 Type 1 Grade 1.

C.

Gaskets 1. [EPDM], Class 150 ANSI Full Face.

D.

Bolts 1. 2. 3. 4. Studs: 316 Stainless Steel ASTM 193 Grade B8M. Nuts: 316 Stainless steel ASTM 194 Grade 8M. Washers: 316 Stainless Steel ANSI B18.22.1. Assemble with anti-seize compound.

2.5 A.

VALVES Fasteners: All bolts, nuts, and washers shall be made of Type 316 stainless steel, unless otherwise noted. Ball Valves 1. Sizes [1/2" - 3"]: a. b. c. d. e. f. g. h. i. Class: 230 psi at 70oF, socket true union. Type: Full port. Body: PVC. Ball: PVC. Seat: Teflon (PTFE). O-rings: [EPDM]. Stem: PVC. Operator: Manual. Manufacturers: (1) [Manufacturer 1]; (2) [Manufacturer 2]; (3) [Manufacturer 3]; (4) Or equal.

B.

2.

Sizes [4" - 6"]: a. b. c. d. e. Class: Type: Body: Ball: Seat: 150 psi at 70oF, 150 Flat Face Flanged. Full port. Reinforced Polypropylene (PP). Reinforced PP. Teflon. HIGH DENSITY POLYETHYLENE (HDPE) PIPE, FITTINGS, AND VALVES DIVISION 15 15670-3

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f. g. h. i.

O-rings: [EPDM]. Stem: Reinforced PP. Operator: Manual. Manufacturers: (1) [Manufacturer 1]; (2) [Manufacturer 2]; (3) [Manufacturer 3]; (4) Or equal.

C.

Butterfly Valves 1. Sizes [1 1/2" - 8"]: a. b. c. d. e. f. g. h. i. Class: 150 psi, 150 Flat Face. Type: Wafer style. Body: PVC. Disc: PVC. Seat: [EPDM]. Seals: [EPDM]. Stem: 316 Stainless Steel. Operator: Manual, Lever. Manufacturers: (1) [Manufacturer 1]; (2) [Manufacturer 2]; (3) [Manufacturer 3]; (4) Or equal.

2.

Sizes [10" - 14"]: a. b. c. d. e. f. g. h. i. Class: 100 psi, 150 Flat Face. Type: Wafer style. Body: PVC. Disc: [Polypropylene (PP)]. Seat: [EPDM]. Seals: [EPDM]. Stem: 316 Stainless Steel. Operator: Manual, Worm gear with handwheel. Manufacturers: (1) [Manufacturer 1]; (2) [Manufacturer 2]; (3) [Manufacturer 3]; (4) Or equal.

D.

Check Valves 1. Sizes [1/2" - 2"]: a. b. c. d. e. f. Class: 150 psi at 70oF, socket true union. Type: Ball Check. Body: PVC. Ball: PVC. Seat: [Teflon (PTFE)]. Manufacturers: (1) [Manufacturer 1]; (2) [Manufacturer 2]; (3) [Manufacturer 3]; (4) Or equal.

2.

Sizes [3" - 4"]:

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HIGH DENSITY POLYETHYLENE (HDPE) PIPE, FITTINGS, AND VALVES DIVISION 15 15670-4

a. b. c. d. e. f.

Class: 100 psi at 70oF, 150 Flat Face Flanged. Type: Ball Check. Body: PVC. Ball: PVC. Seat: [Teflon (PTFE)]. Manufacturers: (1) [Manufacturer 1]; (2) [Manufacturer 2]; (3) [Manufacturer 3]; (4) Or equal.

3.

Sizes [6" - 8"]: a. b. c. d. e. f. g. h. Class: 150 Flat Face Flanged, 60 psi size 5", 45 psi sizes 6" and 8" at 70oF. Type: Swing Check. Body: PVC. Bonnet: PVC. Disc: PVC. Seat: [Teflon (PTFE)]. Seals: [Teflon (PTFE)]. Manufacturers: (1) [Manufacturer 1]; (2) [Manufacturer 2]; (3) [Manufacturer 3]; (4) Or equal.

4.

Sizes [10" - 16"]: a. b. c. d. e. f. Class: 100 psi at 70oF, 150 Flat Face Flanged. Type: Swing Check, Dual discs. Body: PVC. Disc: PVC. Seals: [Teflon (PTFE)]. Manufacturers: (1) [Manufacturer 1]; (2) [Manufacturer 2]; (3) [Manufacturer 3]; (4) Or equal.

E.

Diaphragm Valves 1. Sizes [1/2" - 2"]: a. b. c. d. e. f. g. Class: 120 psi, socket true union. Body: PVC. Bonnet: PVC. Diaphragm: [EPDM]. Stem: [Carbon Steel]. Plug: [Cast Iron]. Manufacturers: (1) [Manufacturer 1]; (2) [Manufacturer 2]; (3) [Manufacturer 3]; (4) Or equal.

2.

Sizes [2 1/2" - 6"]: a. b. c. Class: Body: Bonnet: 150 Flat Face Flanged, 120 psi sizes 2 1/2" to 4"; 75 psi size 6". PVC. PVC. HIGH DENSITY POLYETHYLENE (HDPE) PIPE, FITTINGS, AND VALVES DIVISION 15 15670-5

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d. e. f. g.

Diaphragm: [EPDM]. Stem: [Carbon Steel]. Plug: [Cast Iron]. Manufacturers: (1) [Manufacturer 1]; (2) [Manufacturer 2]; (3) [Manufacturer 3]; (4) Or equal.

F.

Gate Valves 1. Sizes [1 1/2" - 14"]: a. a. b. c. d. Class: 150 Flat Face Flanged, 150 psi sizes 1 1/2" to 8"; 80 psi sizes 10" to 14". Body: PVC. Plug: Polypropylene (PP). Stem: PVC. Manufacturers: (1) [Manufacturer 1]; (2) [Manufacturer 2]; (3) [Manufacturer 3]; (4) Or equal.

G.

Globe Valves 1. Sizes [1/2" - 2"]: a. b. c. d. e. Class: 110 psi, socket joint. Body: PVC. Disc: PVC. Stem: PVC. Manufacturers: (1) [Manufacturer 1]; (2) [Manufacturer 2]; (3) [Manufacturer 3]; (4) Or equal.

2.

Sizes [2 1/2" - 4"]: a. b. c. d. e. Class: 90 psi, 150 Flat Face Flanged. Body: PVC. Disc: PVC. Stem: PVC. Manufacturers: (1) [Manufacturer 1]; (2) [Manufacturer 2]; (3) [Manufacturer 3]; (4) Or equal.

PART 3 -- EXECUTION 3.1 A. GENERAL All laying, jointing, testing for defects and for leakage shall be performed in the presence of the INSPECTOR, and shall be subject to his approval before acceptance. All material found during the progress to have defects will be rejected and the CONTRACTOR shall promptly remove such defective materials from the site of the work. HANDLING AND STORAGE HIGH DENSITY POLYETHYLENE (HDPE) PIPE, FITTINGS, AND VALVES DIVISION 15 15670-6

3.2

[PROJECT NUMBER] [PROJECT TITLE] [02/20/08]

A.

Handling: Pipe, fittings and accessories shall be carefully inspected before and after installation and those found defective shall be rejected. Pipe and fittings shall be free from fins and burrs. Before being placed in position, pipe, fittings, and accessories shall be cleaned, and shall be maintained in a clean condition. Proper facilities shall be provided for lowering sections of pipe into trenches. Under no circumstances shall pipe, fittings or any other material be dropped or dumped into trenches. Storage: Pipe should be stored, if possible, at the job site in unit packages provided by the manufacturer. Caution should be exercised to avoid compression damage or deformation to bell ends of the pipe. Pipe should be stored in such a way as to prevent sagging or bending and protected from exposure to direct sunlight by covering with an opaque material while permitting adequate air circulation above and around the pipe. Gaskets should be stored in a cool, dark place out of the direct rays of the run, preferably in original cartons. TRENCHING AND BACKFILL Trench excavation and backfill shall conform to the requirements of Section [02200] "Earthwork," and as specified herein. The minimum backfill compaction in the pipe zone shall be [90] percent of maximum density per ASTM [D698] [D1557]. INSTALLATION [Bell-and-spigot pipe shall be laid with the bell end pointing in the direction of laying. Pipe shall be graded in straight lines, taking care to avoid the formation of any dips or low points. Pipe shall not be laid when the conditions of trench or weather are unsuitable. At the end of each days work, open ends of pipe shall be closed temporarily with wood blocks or bulkheads.] Pipe shall be supported at its proper elevation and grade, care being taken to secure firm and uniform support. Wood support blocking will not be permitted. The full length of each section of pipe and fittings shall rest solidly on the pipe bed, with recessed excavation to accommodate bells, joints, and couplings. Anchors and supports shall be provided where necessary and where indicated on the drawings for fastening work into place. Fittings shall be independently supported. Short lengths of pipe shall be used in and out of each rigid joint or rigid structure. Piping that does not allow sufficient space for proper installation of jointing material shall be replaced by one of proper dimensions. Blocking or wedging between bells and spigots will not be permitted. Joints shall be installed according to manufacturer's recommendations. Trenches shall be kept free of water until joints have been properly made. The maximum combined deflection at any coupling shall be in accordance with the manufacturer's recommendations. Pipe shall be cut by means of saws, power driven abrasive wheels or pipe cutters, which will produce a square cut. No wedge-type roller cutters will be permitted. After cutting, the end of the pipe shall be beveled using a beveling tool, portable type sander or abrasive disc. Joints shall be butt fused or flanged in accordance with the manufacturer's instructions. SERVICE CONNECTIONS Tapping sleeves and valves shall be used for all outlet sizes greater than 2 inches in diameter. Tapping sleeves shall be assembled and installed in accordance with the manufacturer's recommendations. CONNECTIONS TO EXISTING PIPELINES The CONTRACTOR shall locate all underground improvements and install the pipelines to the depths shown on the drawings. Where the new work is to be connected to existing pipelines, the CONTRACTOR shall make its arrangements with the serving utility well in advance of the HIGH DENSITY POLYETHYLENE (HDPE) PIPE, FITTINGS, AND VALVES DIVISION 15 15670-7

B.

3.3 A.

3.4 A.

B.

C.

D.

E.

F. 3.5 A.

3.6 A.

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connections, to allow adequate time for dewatering of the existing line, if necessary. 3.7 A. FIELD TESTING AND DISINFECTION Field testing of all pipe installations shall be done in conformance with Section [15620] "Pipe System Testing." PIPE SUPPORTS Pipe supports, hangers, anchors, and guides shall be in accordance with the requirements of Section [15770], "Pipe Supports and Mechanical Joint Restraints." PROTECTIVE COATING Protective coating shall be provided in accordance with the requirements of Section [09800] "Protective Coating."

3.8 A.

3.9 A.

END OF SECTION

[PROJECT NUMBER] [PROJECT TITLE] [02/20/08]

HIGH DENSITY POLYETHYLENE (HDPE) PIPE, FITTINGS, AND VALVES DIVISION 15 15670-8