Industriestrae 60, Postfach 11 32, Tel.

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Software-Specification
S08P IRAN PROJECT
S08P701.000-00ABE / 9609036

Issue: Version: Author:

xx.xx.2004 1.1 F.Perez/M.Rentsch/ J.Quinque

HVAC FAIVELEY GMBH & CO. KG, SCHKEUDITZ, GERMANY 2004

The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.

Revision Index
Revision Index
Version 1.0 11.08.2004 Reasons for the update First edition Pages all Prepared by: F.Perez / M.Rentsch / J.Quinque J.Quinque

1.1

xx.xx.2004

Wrong P5 connection, no controlling of Exhaust Fan by FPC, no input EMERGENCY

2-10, 15

Distribution:

Astra

Mr. Mr. Mr. TE TP TM Mr. Ms. Mr. 23

HFG

Pages

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Table of Contents

1 TABLE OF CONTENTS........................................................................1 2 INTRODUCTION...................................................................................1 3 INPUTS AND OUTPUTS OF THE CONTROLLER...............................2

3.1 Analogue inputs.................................................................................................2 3.2 Digital inputs.......................................................................................................2 3.3 Digital outputs....................................................................................................3

4 REGULATION AND CONTROL ...........................................................4

4.1 Operating modes................................................................................................4 4.1.1 Off Mode...............................................................................................................4 4.1.2 Ventilation Mode...................................................................................................4 4.1.3 Heating and Cooling mode ..................................................................................4 4.2 Set point definition.............................................................................................5

5 CONTROL OF THE OUTPUTS.............................................................6

5.1 Supply air fan......................................................................................................6 5.2 Entrance heaters................................................................................................7 5.3 Main heater.........................................................................................................7 5.4 Compressor........................................................................................................7 5.5 Condenser fans..................................................................................................8 5.6 Flap......................................................................................................................9 5.7 Error Memory....................................................................................................10

6 TEST MODES.....................................................................................15
6.1 Automatic test modes......................................................................................15 6.2 Manual test modes...........................................................................................15

7 ABBREVIATION INDEX.....................................................................17

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Introduction

The air conditioning system is destined to be mounted on the passenger coaches type Couchette manufactured by Astra Vagoane Calatori for the Iranian Railways. Coaches are Z2 type in accordance with UIC 567-2, able to run with a max. speed of 160 km/hour. Climatic conditions: -25C / 80C (sun) or 55C (shadow); humidity from 13% up to 99%; atmosphere with dust, sand and salt. The comfort conditions in passenger area are in accordance with UIC 553. All passenger coaches are equipped with a fully automatic air conditioning system under frame mounted. Conditioned air is blown into the coach through air outlets arranged along the sidewall (ejecto-convector) and underneath the seats. Basically the functional remains the same as for the project S59L passenger coaches for Romania.

Other documents related to this project: Contract 2538 - S08P Technical Information S08P Technical Conditions Air Conditioning Installation April 2004

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3
3.1
3B21 3B22 3B24 3B23

Inputs and outputs of the controller

Analogue inputs
Adr. NTC_02 NTC_03 NTC_04 NTC_05 P7 A/B4 A/B5 A/B6 A/B7 Signal AI_Ti_V1 AI_Ti_V2 AI_Te AI_Td Signal name Temperature entrance 1 + toilet 1 Temperature entrance 2 + toilet 2 Temperature fresh air Temperature supply air

Device

3.2
3F52 3F53 3F27 3F28 3F60 3F51 3F50 3F40 3F30 3K24 3F44 3F54 3F4 3F3 3S1 3S1 3F54

Digital inputs
Adr. DI_01 DI_02 DI_03 DI_04 DI_05 P2 A2 B2 A3 B3 A4 Signal DI_MBP1_PD DI_MBP2_PR DI_EH_SC_OK DI_SF_AF_OK DI_CPR_SC_OK Signal name Pressostat MBP1 pump down Pressostat MBP2 power reduction Safety chain heater OK Air flow controller return information Safety chain compressor OK

Device

DI_06 DI_07 DI_08 DI_09 DI_10 DI_11 DI_12 Adr. DI_13 DI_14 DI_15 DI_16 DI_17 DI_18

B4 A5 B5 A6 B6 A7 B7 P3 A2 B2 A3 B3 A4 B4

DI_SF_TH_OK DI_MHP1_CDR DI_TM_COOL DI_TM_HEAT DI_VENT_ON DI_HVAC_ON DI_MHP2_CDR Signal DI_CDR1_TH_OK DI_FPRA DI_400V_OK DI_SF_MSW DI_EH_ESTI_OK

Motor protection + thermostat supply fan (1L=OK) Control pressostat 1 condenser fan Button test mode cooling Button test mode heating Switch ventilation on Switch air conditioning on Control pressostat 2 condenser fan Signal name Thermo junction condenser fan 1 100% return air position 400V 3 phases OK Return information micro switch (MSW) supply fan (1L=OK) ESTI-release heater

Device 3F41 3M2 1K31 1K4 3F21 3F12 3F13

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Device 3K24 Adr. DI_19 DI_20 DI_21 3K23 3F42 3F43 DI_22 DI_23 DI_24 P2 A5 B5 A6 B6 A7 B7 DI_EH_MSW DI_CDR2_TH_OK DI_CDR3_TH_OK Return information micro switch (MSW) heater (1L=OK) Thermo junction condenser fan 2 Thermo junction condenser fan 3 Signal DI_CPR_MSW Signal name Return information micro switch (MSW) compressor (1L=OK)

3.3
3K11 3K12 3K13 3M2 3M2 3K6 3K3 3K4 3F24 3F21 3F23

Digital outputs
Adr. DO_01 DO_02 DO_03 DO_04 DO_05 DO_06 DO_07 DO_08 DO_09 DO_10 DO_11 DO_12 Adr. DO_13 DO_14 DO_15 DO_16 DO_17 DO_18 DO_19 DO_20 DO_21 DO_22 DO_23 DO_24 P4 A1 B1 A2 B2 A4 B4 A5 B5 A7 B7 A8 B8 P5 A1 A2 A3 B3 A4 B4 A6 B6 A7 B7 A8 B8 Signal DO_EH1 DO_EH2 DO_CDR1 DO_CDR2 DO_CDR3 DO_CPR DO_MV1 DO_MV2 DO_CPR_4C DO_CPR_6C Signal name Main heater step 1 Main heater step 2 Condenser fan 1 Condenser fan 2 Condenser fan 3 Compressor on Solenoid valve evaporator 1 Solenoid valve evaporator 2 Compressor 4 cylinders Compressor 6 Cylinders Signal DO_SF_SL DO_SF_MI DO_SF_HI DO_FDRA DO_FDOA DO_PRECOND DO_EH_V1 DO_EH_V2 DO_CPR_OFF DO_SF_OFF DO_EH_OFF Signal name Ventilation low rotation speed Ventilation medium rotation speed Ventilation high rotation speed Flap control direction 100% return air Flap control direction 100% outside air Pre-cooling / pre-heating active Heater entrance 1 + toilet 1 Heater entrance 2 + toilet 2 Message to MSW compressor off because of error Message to MSW supply fan off because of error Message to MSW heater off because of error

Device

Device 3K1 3K2 3K31 3K32 3K33 3K30 3Y1 3Y2 3Y3 3Y4

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Regulation and control

For the Regulation of the HVAC-system there is a FPC24 controller installed, which controls and regulates the air conditioning unit through outside, supply air and room temperature under consideration of the set point given as well as the safety chains for the devices. The regulation takes place automatically to the given set point, depending on the chosen operating mode.

4.1

Operating modes
position 0 : position : position 1 : everything is off ventilation and exhaust cooling or heating mode automatically selected by the controller

The operating mode selector Z-Clim offers three possibilities:

4.1.1 Off Mode

In this mode, the HVAC-system is completely turned off.

4.1.2 Ventilation Mode

Selection of the position of the Z-Clim device will command the ventilation mode. In this mode, only the supply and exhaust fan are active. There are three different speeds for the supply fan, which depend on the outside temperature: outside temperature below 10C: outside temperature between 10 and 26C: outside temperature beyond 26C: low speed / heating mode medium speed high speed / cooling mode

These are reached by switching the supply voltage of the fan. The following outputs of the FPC24 are being used in Ventilation mode: DQ_01 DQ_02 DQ_03 DQ_15 Ventilation low speed Ventilation medium speed Ventilation high speed Exhaust air fan

4.1.3 Heating and Cooling mode

Selection of the position 1 of the Z-Clim device will command the heating or cooling mode. In this mode, the regulation takes place based on the relation between room and set point temperature. The controller automatically detects, if heating or cooling mode is required from the temperatures it reads at its analogue inputs. Depending on which mode is active, either the compressor or the heater is being activated. The supply air fan and the exhaust do run too in this mode, except for the exhaust fan is being locked in pre-heating or pre-cooling mode. S08P IRAN PROJECT
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Conditions before running in heating or cooling mode are: a successful ventilation test safety devices like thermostat (heating) or safety pressure switch (cooling) are in normal operation. position of the micro switches Dj (SEC) for heating and Dj (Ref) for cooling are normal emergency button BP (URG) CLM is not activated The following outputs of the FPC24 are being used: DQ_01 Ventilation low speed DQ_02 Ventilation medium speed DQ_03 Ventilation high speed DQ_04 Flap control direction 100% return air DQ_05 Flap control direction 100% outside air DQ_06 Pre-heating / pre-cooling active DQ_07 Heater entrance 1 + toilet 1 DQ_08 Heater entrance 2 + toilet 2 DQ_09 Message to MSW compressor off because of error DQ_10 Message to MSW supply fan off because of error DQ_11 Message to MSW heater off because of error DQ_13 Main heater step 1 DQ_14 Main heater step 2 DQ_15 Condenser fan 1 DQ_16 Condenser fan 2 DQ_17 Condenser fan 3 DQ_18 Compressor on DQ_19 Solenoid valve evaporator 1 DQ_20 Solenoid valve evaporator 2 DQ_21 Compressor 4 cylinders DQ_22 Compressor 6 cylinders DQ_23 free DQ_24 free A change of mode from cooling in heating or vice versa occurs with each time 10 minutes of transition in neutral mode and of 20 minutes after pre-heating or pre-cooling. In pre-heating or pre-cooling mode, the fresh air amount will be reduced to zero by closing the mix air flap on the fresh air opening.

4.2

Set point definition

The set point for the platform and toilets is fixed at 22C. For the compartments the set point is defined as the lowest value given by the compartment modules plus ( 0,25 * ( Te - 19C ) ), if the outside temperature is higher than 19C.

S08P IRAN PROJECT

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5
5.1

Control of the outputs

Supply air fan

The fan will be controlled if 400V are present System is set to Ventilation mode OR to Air conditioning mode Control of outputs Operation Mode Preheating Precooling Heating Cooling External Temp. -25<Te<-15 10<Te<26 Te>26 -25<Te<-5 -5Te<19 10Te<26 26Te<50 50Te<52 Te52 26Te<50 50Te<52 Te52 High Ventilation Speed Slow Middle High Slow Middle High Flap Position (0) 0m3/h closed (4) 615m3/h t#54s (3) 820m3/h t#44s (2) 615m3/h t#25s (1) 410m3/h t#2s (0) 205m3/h closed (3) 615m3/h (2) 410m3/h (1) 205m3/h Exhaust Fan Stopped DI_400V_OK = 1L DI_VENT_ON = 1L OR DI_HVAC_ON = 1L

in Operation

Expected return information Air flow controller reports air flow Motor protection + thermostat supply fan OK Micro switch supply fan not activated The fan will be locked if Motor protection or thermostat triggered Air flow controller reports no air flow while fan is running DI_SF_TH_OK = 0L DI_SF_AF_OK = 0L AND (DO_SF_SL = 1L (DQ_01) OR DO_SF_MI = 1L (DQ_02) OR DO_SF_HI = 1L (DQ_03)) DI_SF_AF_OK = 1L AND (DO_SF_SL = 0L (DQ_01) AND DO_SF_MI = 0L (DQ_02) AND DO_SF_HI = 0L (DQ_03)) DI_SF_EMRG = 1L DI_SF_MSW = 1L DI_SF_AF_OK = 1L DI_SF_TH_OK = 1L DI_SF_MSW = 0L

Air flow controller reports air flow while fan is turned off

Emergency switch is activated Micro switch supply fan is activated

S08P IRAN PROJECT

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Error! Style not defined. Error! Style not defined. 5.2 Entrance heaters

The heaters will be controlled if 400V are present System is set to Air conditioning mode Air flow controller reported air flow for 60sec Control of outputs Heater entrance 1 + toilet 1 on (3min cycle length) DO_EH_V1 = 1L (DQ_07) Heater entrance 2 + toilet 2 on (3min cycle length) DO_EH_V2 = 1L (DQ_08) DI_400V_OK = 1L DI_HVAC_ON = 1L DI_SF_AF_OK = 1L (for 60sec)

5.3

Main heater

The heater will be controlled if 400V are present System is set to Air conditioning mode Air flow controller reported air flow for 60sec Control of outputs Main heater step 1 on Main heater step 2 on Expected return information Safety chain heater OK ESTI for heater OK Micro switch heater not activated The heater will be locked if Safety chain heater not OK ESTI for heater not OK Micro switch heater activated DI_EH_SC_OK = 0L DI_EH_ESTI_OK = 0L DI_EH_MSW = 1L DI_EH_SC_OK = 1L DI_EH_ESTI_OK = 1L DI_EH_MSW = 0L DO_EH1 = 1L (DQ_13) DO_EH2 = 1L (DQ_14) DI_400V_OK = 1L DI_HVAC_ON = 1L DI_SF_AF_OK = 1L (for 60sec)

An error code/message will be created if Duct temperature does not increase by 3K in 3min AI_Td < 3K (in 3min)

5.4

Compressor

The compressor will be controlled if 400V are present System is set to Air conditioning mode Air flow controller reported air flow for 60sec Control of outputs S08P IRAN PROJECT
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DI_400V_OK = 1L DI_HVAC_ON = 1L DI_SF_AF_OK = 1L (for 60sec)

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Compressor on with 2 cylinders DO_CPR = 1L (DQ_18) AND DO_CPR_4C = 1L (DQ_21) AND DO_CPR_6C = 1L (DQ_22) DO_CPR = 1L (DQ_18) AND DO_CPR_4C = 1L (DQ_21) DO_CPR = 1L (DQ_18) AND DO_CPR_6C = 1L (DQ_22) AI_Te > 40C DO_CDR1 = 1L (DQ_15) OR DO_CDR2 = 1L (DQ_16) OR DO_CDR3 = 1L (DQ_17) DI_MBP2_PR = 1L OR AI_Te > 52C OR (DI_CDR1_TH_OK = 0L OR DI_CDR2_TH_OK = 0L OR DI_CDR3_TH_OK = 0L)

Compressor on with 4 cylinders Compressor on with 6 cylinders If outside temperature is higher than 40C, 2min forerun before compressor start Condenser fan 1 on OR Condenser fan 2 on OR Condenser fan 3 on If power reduction is activated OR outside temperature is higher than 52C OR one condenser fan defective Compressor runs with 4 cylinder max. If two or more condenser fans are defective Compressor runs with 2 cylinders max. If compressor runs with 2 cylinders Open solenoid valve 1 (50% cooling capacity) OR Open solenoid valve 2 (50% cooling capacity) If compressor runs with 4 or more cylinders Open solenoid valve 1 (50% cooling capacity) AND Open solenoid valve 2 (50% cooling capacity) Pump down mode Close solenoid valve 1 (50% cooling capacity) AND Close solenoid valve 2 (50% cooling capacity) Pressostat power reduction activated Switch from 6 to 4 cylinders (if compressor is running with 6 cylinders) Pressostat pump down activated OR max 2min after pump down mode start Turn off compressor Expected return information Safety chain compressor OK Micro switch compressor not activated The compressor will be locked if Safety chain compressor not OK Micro switch compressor activated An error code/message will be created if Duct temperature does not decrease by 3K in 3min

DO_MV1 = 1L (DQ_19) OR DO_MV2 = 1L (DQ_20) DO_MV1 = 1L (DQ_19) AND DO_MV2 = 1L (DQ_20) DO_MV1 = 0L (DQ_19) AND DO_MV2 = 0L (DQ_20) DI_MBP2_PR = 1L

DI_MBP1_PD = 1L DO_CPR = 0L (DQ_18)

DI_CPR_SC_OK = 1L DI_CPR_MSW = 0L

DI_CPR_SC_OK = 0L DI_CPW_MSW = 1L

AI_Td < 3K (in 3min)

5.5

Condenser fans

The fans will be controlled if S08P IRAN PROJECT

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400V are present System is set to Air conditioning mode Control of outputs If compressor is on Condenser fan 1 on If control pressostat 1 activated OR Condenser fan 1 on AND Thermo junction condenser fan 1 not OK Condenser fan 2 on If control pressostat 2 activated OR Condenser fan 2 on AND Thermo junction condenser fan 2 not OK Condenser fan 3 on Expected return information Thermo junction condenser fan 1 OK Thermo junction condenser fan 2 OK Thermo junction condenser fan 3 OK The fans will be locked if Thermo junction condenser fan 1 not OK Thermo junction condenser fan 2 not OK Thermo junction condenser fan 3 not OK DI_CDR1_TH_OK = 0L DI_CDR2_TH_OK = 0L DI_CDR3_TH_OK = 0L DI_CDR1_TH_OK = 1L DI_CDR2_TH_OK = 1L DI_CDR3_TH_OK = 1L DO_CPR = 1L (DQ_18) DO_CDR1 = 1L (DQ_15) DI_MHP1_CDR = 1L DO_CDR1 = 1L (DQ_15) DI_CDR1_TH_OK = 0L DO_CDR2 = 1L (DQ_16) DI_MHP2_CDR = 1L DO_CDR2 = 1L (DQ_16) DI_CDR2_TH_OK = 0L DO_CDR3 = 1L (DQ_17) DI_400V_OK = 1L DI_HVAC_ON = 1L

5.6

Flap

The flap will be controlled if System is set to Ventilation mode OR to Air conditioning mode Control of outputs Operation Mode Preheating Precooling Heating Cooling External Temp. -25<Te<-15 10<Te<26 Te>26 -25<Te<-5 -5Te<19 10Te<26 26Te<50 50Te<52 Te52 Ventilation Speed Slow Middle High Slow Middle High Flap Position (0) 0m3/h closed (4) 615m3/h t#54s (3) 820m3/h t#44s (2) 615m3/h t#25s (1) 410m3/h t#2s (0) 205m3/h closed Exhaust Fan Stopped DI_VENT_ON = 1L DI_HVAC_ON = 1L

in Operation

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If system is in pre-heating or pre-cooling mode Move flap to position 100% return air Expected return information Reference point (100% return air position) DI_FPRA = 1L DO_PRECOND = 1L (DQ_06) DO_FDRA = 1L (DQ_04)

5.7

Error Memory
Function Fault sensor AI_02 Temperature V1 Fault sensor AI_03 Temperature V2 Reason Comment (emergency routine) Temperature V2 as reference value Temperature V1 as Reference value Switch outside temperature to fixed value 18C Switch from Duct- to Roomregulation and 50% heating capacity No air conditioning possible

Code Slot

900 905 945 920

001 002 003 004

Short or open circuit Short or open circuit

Fault sensor AI_04 Outside Short or open circuit temperature Fault sensor AI_05 Duct temperature Supply fan thermal fault DI_20_SF_TH_OK Supply fan fault DI_17_SF_MSW Supply fan fault air flow DI_04_SF_AF_OK Air flow controller fault DI_04_SF_AF_OK Supply fan emergency switch DI_14_SF_EMRG free Compressor fault safety chain DI_05_CPR_SC_OK Compressor fault DI_19_CPR_MSW Function Activation safety chain compressor D_DF_CPR_SC Micro switch compressor was not activated by FPC24 D_DF_CPR_MSW_NOK Reason
Issue: Version: Author

Short or open circuit Thermal overload supply fan D_DF_SF_TH

101

005

102

006

Micro switch supply fan was not activated by FPC24 No air conditioning possible D_DF_SF_MSW_NOK No return information supply fan air flow controller D_DF_SF_AF_NOK Return information air flow controller w/o supply fan D_DF_AF_NOK Activation emergency switch ventilation D_DF_SF_EMRG No air conditioning possible No air conditioning possible No air conditioning possible

105

007

107

008

109

009

010

200

011

Venting with 100% fresh air, when Te < Ti

202

012

Venting with 100% fresh air, when Te < Ti Comment (emergency

Code Slot

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routine) 208 013 Fault cooling AI_05_Td Condenser fan 1 thermal fault DI_13_CDR1_TH_OK Condenser fan 2 thermal fault DI_23_CDR1_TH_OK Condenser fan 3 thermal fault DI_24_CDR3_TH_OK Heater fault safety chain DI_03_EH_SC_OK Heater fault DI_22_EH_MSW Fault heating AI_05_Td Heater ESTI fault DI_20_EH_ESTI_OK Fault outside-/return air flap DI_15_FPRA After 3 minutes no duct temperature decrease of 3K D_DF_TD_CPR Thermal overload condenser fan 1 D_DF_CDR1_TH Thermal overload condenser fan 2 D_DF_CDR2_TH Thermal overload condenser fan 3 D_DF_CDR3_TH Activation safety chain heater D_DF_EH_SC Micro switch heater was not activated by FPC24 D_DF_EH_MSW_NOK After 3 minutes no duct temperature increase of 3K D_DF_TD_EH Thermal overload ESTI heater D_DF_EH_ESTI Maximum flap running time Venting with 100% return air 15m and fresh air 5m alternately No flap control Venting with 100% return air 15m and fresh air 5m alternately Venting with 100% return air 15m and fresh air 5m alternately Transmission of a message Switch to condenser fans 1 and 2 Switch to condenser fans 1 and 3 Switch to condenser fans 2 and 3 Transmission of a message

261

014

271

015

281

016

300

017

303

018

306

019

308

020

180

021

181

022

Fault final pos. outside-/return Final pos. remains active air flap despite flap movement DI_15_FPRA D_DF_FP_POS CAN bus failure or PTM No data connection to PTM 1 defective > t#5min DF_COM_PTM1 No data connection to PTM 2 > t#5min DF_COM_PTM2 No data connection to PTM 3 > t#5min DF_COM_PTM3 No data connection to PTM 4 > t#5min DF_COM_PTM4 Function Reason
Issue: Version: Author

Transmission of a message Compartment is being ignored in the power demand calculation Compartment is being ignored in the power demand calculation Compartment is being ignored in the power demand calculation Compartment is being ignored in the power demand calculation Comment (emergency

821

023

822

024

CAN bus failure or PTM defective CAN bus failure or PTM defective CAN bus failure or PTM defective

823

025

824

026

Code Slot

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routine) 825 027 No data connection to PTM 5 > t#5min DF_COM_PTM5 No data connection to PTM 6 > t#5min DF_COM_PTM6 No data connection to PTM 7 > t#5min DF_COM_PTM7 No data connection to PTM 8 > t#5min DF_COM_PTM8 No data connection to PTM 9 > t#5min DF_COM_PTM9 No data connection to PTM 10 > t#5min No data connection to PTM 11 > t#5min Sensor value from PTM1 wrong > t#3min Sensor value from PTM2 wrong > t#3min Sensor value from PTM3 wrong > t#3min Sensor value from PTM4 wrong > t#3min Sensor value from PTM5 wrong > t#3min Sensor value from PTM6 wrong > t#3min Sensor value from PTM7 wrong > t#3min CAN bus failure or PTM defective CAN bus failure or PTM defective CAN bus failure or PTM defective CAN bus failure or PTM defective CAN bus failure or PTM defective CAN bus failure or PTM defective DF_COM_PTM10 CAN bus failure or PTM defective DF_COM _PTM11 Sensor value out of bounds 841 034 DF_SEN_PTM1 Sensor value out of bounds 842 035 DF_SEN_PTM2 Sensor value out of bounds 843 036 DF_SEN_PTM3 Sensor value out of bounds 844 037 DF_SEN_PTM4 Sensor value out of bounds 845 038 DF_SEN_PTM5 Sensor value out of bounds 846 039 DF_SEN_PTM6 Sensor value out of bounds 847 040 DF_SEN_PTM7 Compartment is being ignored in the power demand calculation Compartment is being ignored in the power demand calculation Compartment is being ignored in the power demand calculation Compartment is being ignored in the power demand calculation Compartment is being ignored in the power demand calculation Compartment is being ignored in the power demand calculation Compartment is being ignored in the power demand calculation Compartment is being ignored in the power demand calculation Compartment is being ignored in the power demand calculation Compartment is being ignored in the power demand calculation Compartment is being ignored in the power demand calculation Compartment is being ignored in the power demand calculation Compartment is being ignored in the power demand calculation Compartment is being ignored in the power demand calculation

826

028

827

029

828

030

829

031

830

032

831

033

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Sensor value out of bounds 848 041 Sensor value from PTM8 wrong > t#3min Sensor value from PTM9 wrong > t#3min Sensor value from PTM10 wrong > t#3min Sensor value from PTM11 wrong > t#3min DF_SEN_PTM8 Sensor value out of bounds 849 042 DF_SEN_PTM9 Sensor value out of bounds 850 043 DF_SEN_PTM10 Sensor value out of bounds 851 044 DF_SEN_PTM11 Compartment is being ignored in the power demand calculation Compartment is being ignored in the power demand calculation Compartment is being ignored in the power demand calculation Compartment is being ignored in the power demand calculation

861

045

Sensor set to not active by Compartment is being ignored service staff at PTM in the power demand Sensor from PTM1 not active calculation > t#3min NO_SEN_PTM1 Sensor set to not active by Compartment is being ignored service staff at PTM in the power demand Sensor from PTM2 not active calculation > t#3min NO_SEN_PTM2 Sensor set to not active by Compartment is being ignored service staff at PTM in the power demand Sensor from PTM3 not active calculation > t#3min NO_SEN_PTM3 Sensor set to not active by Compartment is being ignored service staff at PTM in the power demand Sensor from PTM4 not active calculation > t#3min NO_SEN_PTM4 Sensor set to not active by Compartment is being ignored service staff at PTM in the power demand Sensor from PTM5 not active calculation > t#3min NO_SEN_PTM5 Sensor set to not active by Compartment is being ignored service staff at PTM in the power demand Sensor from PTM6 not active calculation > t#3min NO_SEN_PTM6 Sensor set to not active by Compartment is being ignored service staff at PTM7 in the power demand Sensor from PTM7 not active calculation > t#3min NO_SEN_PTM7 Sensor set to not active by Compartment is being ignored service staff at PTM in the power demand Sensor from PTM8 not active calculation > t#3min NO_SEN_PTM8 Sensor set to not active by Compartment is being ignored service staff at PTM in the power demand Sensor from PTM9 not active calculation > t#3min NO_SEN_PTM9 Sensor from PTM10 not active > t#3min Sensor set to not active by Compartment is being ignored service staff at PTM in the power demand calculation NO_SEN_PTM10 Sensor set to not active by Compartment is being ignored service staff at PTM in the power demand
Issue: Version: Author

862

046

863

047

864

048

865

049

866

050

867

051

868

052

869

053

870 871

054 055

S08P IRAN PROJECT

S08P701.000-00ABE / 9609036

xx.xx.2004
1.1 F.Perez/M.Rentsch/ J.Quinque

Software Specification Page 13

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Sensor from PTM11 not active > t#3min NO_SEN_PTM11 calculation

S08P IRAN PROJECT

S08P701.000-00ABE / 9609036

Issue: Version: Author

xx.xx.2004
1.1 F.Perez/M.Rentsch/ J.Quinque

Software Specification Page 14

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6
6.1

Test modes
Automatic test modes

To start an automatic test mode, either push the button Testmode cooling or Testmode heating. The test mode will end after 10 minutes or when another test mode is being chosen.

6.2

Manual test modes

Test mode Reaction Supply fan low speed on Supply fan medium speed on Supply fan high speed on Message Supply fan defective on Supply fan medium speed on Compressor with 2 cylinders on Condenser fans on if demanded Open solenoid valve 1 and 2

TM_SF_SL TM_SF_MI TM_SF_HI TM_SF_OFF TM_CPR_2CYL

TM_CPR_4CYL

Supply fan medium speed on Compressor with 4 cylinders on Condenser fans on if demanded Open solenoid valve 1 and 2

TM_CPR_6CYL

Supply fan medium speed on Compressor with 6 cylinders on Condenser fans on if demanded Open solenoid valve 1 and 2

TM_CPR_OFF TM_MV1_OFF TM_MV2_OFF TM_CDR1 TM_CDR2 TM_CDR3 TM_EH1 TM_EH2 TM_EH_OFF

Message Cooling defective on Close solenoid valve 1, if test mode Cooling is active Close solenoid valve 2, if test mode Cooling is active Condenser fan 1 on Condenser fan 2 on Condenser fan 3 on Supply fan medium speed on Heater step 1 on Supply fan medium speed on Heater step 2 on Message Heating defective on

S08P IRAN PROJECT

S08P701.000-00ABE / 9609036

Issue: Version: Author

xx.xx.2004
1.1 F.Perez/M.Rentsch/ J.Quinque

Software Specification Page 15

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Test mode TM_EH_V1 TM_EH_V2 TM_FDOA TM_FDOA_TIME TM_FDRA TM_FDRA_TIME TM_EH_PTM1 TM_EH_PTM2 TM_EH_PTM3 TM_EH_PTM4 TM_EH_PTM5 TM_EH_PTM6 TM_EH_PTM7 TM_EH_PTM8 TM_EH_PTM9 TM_EH_PTM10 TM_EH_PTM11

Reaction Supply fan medium speed on Heater entrance 1 on Supply fan medium speed on Heater entrance 2 on Flap moves to position outside air Flap moves in direction outside air corresponding to entered time Flap moves to position return air Flap moves in direction return air corresponding to entered time Electrical heater department 1 Electrical heater department 2 Electrical heater department 3 Electrical heater department 4 Electrical heater department 5 Electrical heater department 6 Electrical heater department 7 Electrical heater department 8 Electrical heater department 9 Electrical heater department 10 Electrical heater department 11

S08P IRAN PROJECT

S08P701.000-00ABE / 9609036

Issue: Version: Author

xx.xx.2004
1.1 F.Perez/M.Rentsch/ J.Quinque

Software Specification Page 16

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Abbreviation index
Meaning Internal analogue variable Internal analogue constant Analogue input variable Analogue output variable Internal digital variable Internal digital constant Default variable Digital input variable Digital output variable Internal message variable Internal timer variable Analogue input variable Meaning Condenser temperature Duct air temperature Average duct air temperature Outside air temperature Average outside air temperature Evaporator temperature Heater surface temperature Room air temperature Setpoint room temperature Average room air temperature Switch box inside air temperature Meaning Signal state inactive Signal state active Air heater Auxilary power Auxilary power missing Condition mode Battery
Issue: Version: Author

Abbreviation A_ AC_ AI_ AQ_ D_ DC_ DF_ DI_ DQ_ M_ T_ AI_4_20 Abbreviation Tc Td(x) Tdm Te(x) Tem Tev Th Ti(x) Tic Tim Tisb(x) Abbreviation 0L 1L AH AP APM BA BAT

S08P IRAN PROJECT

S08P701.000-00ABE / 9609036

xx.xx.2004
1.1 F.Perez/M.Rentsch/ J.Quinque

Software Specification Page 17

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Abbreviation BP CDR CF CH CMD CPR DC DF DN EF EH EX FAIL FDOA FDRA FEH FP FPOA FPRA HI HP HVAC L LLV LOW LP MAJOR_FAIL MDL MINOR_FAIL MVB NFI NFO OC OFF OK ON OPMC Meaning Bypass Condenser Condenser fan Convection heater Comand Compressor Drivers cabine Default Down Exhaust fan Electrical heater Extern Failure Flap direction 100% outside air Flap direction 100% return air Heater fan Flap position Flap position 100% outside air Flap position 100% return air High High pressure Heating ventilation air condition Left Liquid line valve Low Low pressure Major failure Middle Minor failure Multifunction Vehicle Bus No fire inside No fire outside Open circuit OFF OK ON Operation mode cooling
Issue: Version: Author

S08P IRAN PROJECT

S08P701.000-00ABE / 9609036

xx.xx.2004
1.1 F.Perez/M.Rentsch/ J.Quinque

Software Specification Page 18

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Abbreviation OPMH OPMV PC PCS PD PW PWSTART R SC SCN SEN SEV SF ST STRT SV TEMP TH UL UP VAC Meaning Operation mode heating Operation mode venting Passenger cabine Permission compressor start Pump down Power Part winding start Right Short circuit Safety chain Sensor Severe Supply fan Step Start Solenoid valve Temporr Thermostatic Unloading Up Ventilation air condition

S08P IRAN PROJECT

S08P701.000-00ABE / 9609036

Issue: Version: Author

xx.xx.2004
1.1 F.Perez/M.Rentsch/ J.Quinque

Software Specification Page 19