DHIRAJ KUMAR

Mobile: + 91-9887060669 ~ E-Mail: drj_bndry@yahoo.com

Seeking assignments in Project Management/ Maintenance Operations/ Procurement & Vendor Management with an organisation of repute Snapshot

A goal driven professional with nearly 3 years of experience in Project Management, Maintenance Operations, Installation & Commissioning, Procurement & Vendor Management. Currently working with Hindustan Zinc Ltd., Chittorgarh, Rajasthan as Engineer. Experience in organising the funds for procurement & sourcing of materials, contracts spanning reduction in material cost, logistics costs; enhancing vendor performance. Exposure in project management and delivery activities with insightful knowledge of analysis & management. Knowledge in developing of procurement plans, inventory control and management. Hands on experience in EPC and FIM packages during commissioning of Roaster furnace expansion project. An effective communicator with strong analytical, problem solving & organisational abilities.

Career Recital Since Sept06 with Hindustan Zinc Ltd., Chittorgarh, Rajasthan as Engineer

- Project Management

Deploying review systems in managing execution of projects on time and as per budgeted parameters

- Procurement

Following up with contractors for delivery of material at site, checking of DPR, facilitating section completion and planning to avoid interfacing issues.

- Vendor Management

Identifying

and

developing

vendor

source

for

achieving cost effective purchases of raw materials - Maintenance Operations - Installation & Commissioning - Team Management Attainments Successfully undertaken hydro test, steam blowing, alkali boil out and boiler operations of 51.5 TPH waste heat recovery boilers and coordinating with CIB Rajasthan for conducting hydro test. Devised SOP for boiler operations for the organization & manage activities pertaining to negotiating/ finalization of deals (techno commercial) for smooth execution of projects & contracts. Developed equipment hand over and trail run protocols in coordination with suppliers and consultant. Pivotal in studying commissioning sequence and planning of micro schedule. Formulated day to day activities of Roaster Furnace Dry Out, Alkali Boil Out, Steam Blowing and other commissioning activities. and reduction in delivery time. Managing the functions of troubleshooting and

preventive / breakdown maintenance of various spare parts of leaching plant. Handling installation and commissioning of Roaster Air Blower, Drum Cooler, Chain Conveyors, Acid Pumps and Fresh Air Fans. Guiding Process Associates and Engineers for Boiler Operation, Alkali Boil Out and Steam Blowing.

Efficiently installed and undertaken first trail run of critical equipments like; Roaster Air blower (KKK make), Drum cooler (Grenzebech Germany Supply), Chain conveyors (Reddler and Koch), Ball mill, Boiler pumps (Sulzer, KSB & Grundfos), Acid pumps (Chas Lewis and Process Pumps) Fresh Air Fan, ID Fan, So2 Blower, Resolved resurrection of 1500m^3 Burner and LDO pumps. thickeners which suffered catastrophic Generated punch list, pending list and failures. modification lists as per experience Executed cost saving and energy saving gathered in Phase 1 pilot projects, techniques and modifications to achieve commissioning and maintenance. substantial reduction in O&M Designed equipment list, bearing list, expenditures and work within the budget. coupling list, consumable-spare part list, Conducted pre-commissioning activities lubrication list from manuals and for hydraulic equipments like; Andritz experience acquired from Phase 1 for SAP make of Filter Presses and Delkor make implementation and maintenance thickeners including analysis of the circuit planning. P&ID and first run of the machine. Created MIS reports of all breakdowns in Implemented 5S philosophy in Roaster leaching plant and devised a step by step Phase 1 and also trained staff members action plan for minimizing breakdowns as and technicians on the use importance per the norms. and benefits of 5S. Coordinated with vendors on optimization Generated a database of equipments of capacity for varied equipments such available in inventory resulted in cost as; chain conveyors for better plant cutting in terms of inventory and availability. reducing of COP. Composed PMI schedule on SAP for Efficiently calculated LD period for section efficient maintenance activities. of project handled. Reviewed leaching plant layout for the Administered procurement of spares for erection of 800 meters of pipeline Roaster and Leaching Section, viz. Pipes, dedicated to provide boosted seal cooling Flanges, Bearings, Oils, Seals, Gaskets, water for primary equipments. etc for smooth running of plant. Played a vital role in increasing Participated and modified existing annual availability of Calcine charging system, maintenance contract as per experience thickeners and agitators to 98%. in phase-1. Efficiently increased the capacity from 170000 tpa to 200000 tpa of zinc and on the way to 225000 tpa of zinc as per the standards. Successfully used Ottotec - Lurgi technology for Hydro plant. Pivotal in reducing of breakdown by 70% through effective maintenance. Increased the OEE from 85% t0 96%.

Education B.E. (Mechanical) from Sri Jayachamarajendra College of Engineering, Mysore in 2005. Secured 67.56%. Computer Skills Knowledge of C, AutoCAD, Windows 98, XP, HTM Display builder for making DCS Graphic Screens, MS- Project. Academic Projects 6th Semester Title: Design and Fabrication of Collapsible Staircase Description: The contraption is a foldable staircase. In the folded position it is used as a ramp. It makes the climbing onto high vehicles and high places easy and also as a ramp it helps in pushing wheelchairs, carts into an ambulance truck, etc. The contrivance is compact and portable. 8th Semester Title: Design and Fabrication of a Road Stripe Marker

Description: A simple mechanical answer to the complicated spray painting mechanisms used for road stripe painting today. It gives relatively accurate stripes and only requires to be pushed to begin the painting process and sustain it. This is cost efficient and gives stripes of 60 cm length. Final Semester Seminar on MEMS (Micro Electro Mechanical Systems) both the projects were done on-campus and under the guidance of Dr K.V.A. Balaji Assistant Professor Department of Mechanical Engineering,

Trainings Attended On Maintenance at Automotive Axels Mysore. Maintenance at HIMER (Hofincons Institute of Maintenance Engineering and Research), Chennai. On job training at Sterlite Copper. Boiler Commissioning from Alstom. Commissioning of Siemens Pump Turbines. In house training in Industrial Hydraulics from CRISP Bhopal. Personal Dossier Date of Birth Current Address : 22nd Septmber 1983 : EH, GF-8, Zinc Nagar, Chittorgarh PIN- 312021, Rajasthan