Beruflich Dokumente
Kultur Dokumente
Part 2 MPS and MVR Mills Modernisation of old MPS mills Directives for coal grinding plants SLS Classifier Pressure accumulator technology
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fine product
raw material
hot gas
reject material
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seal air piping pressure frame pull rods pressure yokes grinding rollers grinding table nozzle ring reject scrapers hot gas channel maintenance drive reject chute hydraulic cylinders foundation frame mill motor
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one pressure frame for uniform load distribution to grinding rollers, grinding bed and gearbox large grinding roller diameter for optimum material intake and formation of stable material bed roundish rollers and moulded table for stable grinding bed closed mill housing for minimum false air leakage high-efficiency classifier for sharp separation and low electric power consumption patented MPS Lift-and-Swing System for easy exchange of wear parts through one single maintenance door in the mill housing
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gear box
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grinding plate
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Maintenance Drive: fitted to main gearbox For positioning during removal of rollers and grinding plate Driving rollers and plate during hardfacing, plus frequency converter for welding speed adjustment
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Direct start without auxiliary drive Use of standard motor possible, 2nd shaft end not required Easy emptying of mill Inner grinding roller stop to keep roller in position of track during lifting
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Clearance in strap joints provides the flexibility degrees of freedom for the grinding operation Outer strap limits roller inclination to 12 during lifting
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pressure frame
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Design features of the new PFEIFFER MVR mill for grinding high throughput rates
MVR mill main function groups SLS classifier Housing with nozzle ring and hotgas duct Grinding table Grinding rollers Innovative roller suspension Twin support Active Redundancy Standardization benefits through common parts One hydraulic system for operation and maintenance drive train options
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MultiDrive up to 12 000 kW
Design
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Roller suspension
Roller module consists of Roller with cylindrical wear parts Roller axle Roller arm Bearing stand Hydraulic tensioning cylinder Articulation piece, fork head and anchorplate
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Roller suspension
Guided motion smooth run Grinding gap always in parallel Positive effects on energy transmission Tension cylinder also swings out roller for service
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Roller suspension
Roller suspension
60
Advantage in plant layout: Wide angle between supports due to parallelly shifted axles
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Up to 12,000 kW with up to 6 identical drive modules. The drive modules are a Siemens/Flender standard products, no special MultiDrive design. With only 3 different drive modules the complete power range can be covered strategic spare saving.
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Further MultiDrive advantages - Reduced height requirement, lower feed point - Bigger diameter of axial thrust bearing, thus operation with minus 1 or 2 rollers possible. - Table support designed to take unbalanced radial forces
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MVR mill
Unchanged Process Design Safety Factors Levels of spec. grinding force Nozzle ring Gas Velocity Design Classifier Wear Protection
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Mixture Throughput rate, tph Fineness (acc.Blaine), cm/g Spec. power consumption, (Mill), kWh/t Calculated throughput with MVR 6700-C6
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64% clinker 62% clinker 18% slag 91% clinker 35% pozzolana 7% limestone 4% limestone 3% gypsum 6% gypsum 5% gypsum 5% pozzolana
100% slag
122 3000
100 4300
120 4000
126 4400
151 3800
305 3500
128 5000
18
24
17
14
19
16
32
415
310
430
530
390
460
230
Summary - References
MVR 400 Germany MVR 1800 Germany MVR 3750 BosniaHerzegovina MVR 5600 plus MultiDrive MultiDrive France
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Lift-and-Swing System SLS high efficiency classifier New components Grit extraction screw conveyor
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Short downtime
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replaced by
by choice
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Votorantim for Santa Rita works, Brazil MPS 3450 before after upgrading upgrading product rate: 180 220 t/h
absorbed power:
(mill)
1340
1430 kW
6.5
kWh/t
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Full scale upgrade Gorazdze Cement in Poland Gorazdze Cement, Gorazdze, Poland MPS 4150
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Classifier replaced
Rollers replaced
Gearbox replaced
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Operating results
(t/h) Before upgrading: Guaranteed values: After upgrading: 300 440 461
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Upgrading by grit extraction to redundant ball mill La Cemento National, Ecuador Guayaquil
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Upgrading by grit extraction to redundant ball mill La Cemento National, Ecuador Guayaquil
Finished product
Classifier grits
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Upgrading by grit extraction to redundant ball mill La Cemento National, Ecuador Guayaquil
Operating results
Extraction rate
125
t/h
3600
3630
kW
9.4
9.2
kWh/t
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New directives for the design of coal grinding plants (Based on EU standards)
Test of explosion pressure shock resistance filter housing with explosion flap
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Coal characteristics
Common range Lower Explosion Limit (LEL) Maximum Explosion Pressure (MEP) Maximum Rate of Explosion Pressure Rise Limiting Oxygen Concentration (LOC) Volatile Matter (VM) 15 125 g/m3 6 - 10 bar 40 140 bar m/sec 12 - 16 % 15 - 35 %
The exact data are needed for rating the explosion venting!
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Design of coal grinding plants safety concept Explosion-pressure-shock-resistant design of mill and classifier of up to 3.5 bar Decoupling of explosion areas through rotary locks, flame traps and safety shutoff dampers. Explosion venting (free and/or absorbed) Monitoring of CO, O2, dust emission and temperature Central vacuum cleaner for the building Inerting and fire fighting by CO2 flooding
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Temperature 3
3 2
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Safety concept End-user classifies his plant into zones of explosion risk No risk of explosion in mill building thanks to central vacuum cleaner Necessity of defining explosion characteristics of coal Explosion pressure venting at mill inlet and outlet Dust emission measurement after filter Extra efforts in project documentation, manuals available at authorities Authorities assess conformity of machines with directive, especially mills not operated under inert conditions Increased efforts in quality control, including parts manufactured locally Equipment procured by end-user must comply with directive
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SLS classifier
the high efficiency lamella type classifier for Pfeiffer MPS mills different types designed for different applications SLS-B: for standard applications (cement raw material, limestone, etc.) SLS-BF: for very fine products (< 5% residue on 90 m) SLS-BK: for coal and petcoke mills SLS-BC: for cement mills, slag mills and mills for cement additives
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drive
fine product
feed material
rotor
louver
grit cone
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material inlet
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electromechanical drive
reliable
easy to maintain
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Photos
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Barbarossastrae 50-54 P.O. Box 3080 67618 Kaiserslautern Phone: ..49-631-4161-0 Fax: ..49-631-4161-290 e-mail: kv-p@gpse.de homepage:www.gpse.de
Thank you!