Instructions

The best type of glue to use is white school glue (PVA.)

You will need a craft knife or other sharp knife, a pair of scissors, some glue and a glue spreader.

Dashed lines are hill folds

Dotted lines are valley folds

Print out the parts sheets onto thin cardboard. Photocopier card is ideal. Notice that the parts pages are marked front and back. Print out a front page, flip it over, then print the back onto the same sheet. Leave the ink to dry completely before continuing. Before cutting anything out, score along all the dotted lines and cut out any holes with a craft knife. Both these jobs are easier to do on full sheets of card. Dashed lines are hill folds, dotted lines are valley folds. Cut along the solid lines. Grey areas show where to glue

Cut out

Black lines show where to cut.

Shaded areas show where to glue.

1
Fold round and glue together the two Tumblers. (1 - 2) Fold round and glue the Tumbler Outer. (3) Slide the Tumbler into place inside the Tumbler Outer matching the coloured ends then thread the long flap though the hole in the centre of the Tumbler and glue it to the other side of the Tumbler Outer. (4) Long Flap Cross section of tumbler Tumbler Tumbler Outer

Glue the Tumbler Outers to the inside of the plug. Note that the two flaps from the hole fold upwards and glue to the side of the Tumbler Outers. (5 - 8)

Elephant Instructions 1 CYLINDER LOCK

Rob Ives / Flying Pig 2008

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Roll round the Plug and glue down the ends of the Tumbler Outer. (9-12) Glue the Plug closed. (13) Thread the Keyway through the centre of the plug and glue it into place. (14 - 15)

4
Glue the two Covers into place on the end of the Plug. (16 - 17) Roll round and glue the Cylinder. (18) With the Tumblers pushed into place inside the Plug, push the Plug into the Cylinder.

5
Assemble the Box as shown here. (19-21) Note that the box is shown upside down in this picture.

Elephant Instructions 1 CYLINDER LOCK

Rob Ives / Flying Pig 2008

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Seat the Cylinder into place in the Box and glue it into place. (22) Glue the box base into place. (23-26) Turn the box over at this point.

7
Glue the Box Front and Box Back into place. (28)

The Key Inner gives the Key strength. Fold the four Key inner sections as shown to the right. The triangle section in the middle makes these shapes surprisingly strong.

Elephant Instructions 1 CYLINDER LOCK

Rob Ives / Flying Pig 2008

9
Finish the Key Inner the glue it into place inside the Key Outer. Fold the Key Outer round and glue it together following the numbers on the parts.

10
Glue the Key Handle into place. The Key is now complete.

The Cylinder Lock is now complete. When no key is in place the Tumblers drop down so that they stick out of the Cylinder holes. This stops the Plug from rotating. Insert the Key and the two Tumblers are lifted so that the they are lined up within the Plug. The Plug is now free to rotate within the Cylinder. The Cylinder Lock is unlocked!

Elephant Instructions 1 CYLINDER LOCK

Rob Ives / Flying Pig 2008

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Inside of Plug Top

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Tumbler Top Top

Cut Out

Cut Out

Tumbler Top Top

Cut Out

Cut Out

Second Tumbler

Elephant Instructions 1 CYLINDER LOCK

Parts 1

Rob Ives / Flying Pig 2008

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Front 5 5 5 5 5

First Tumbler

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3 Top Cut Out 4 First Tumbler Outer 6. Plug 6. 11 11 11 11 11 9. 9. 9. 9. 9.

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Front

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Elephant Instructions 1 CYLINDER LOCK

Parts 2

Rob Ives / Flying Pig 2008

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Cut Ou

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Elephant Instructions 1 CYLINDER LOCK

Parts 3

Rob Ives / Flying Pig 2008

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Top 10 Cut Out Second Tumbler Outer 3 4 Cut Out 8 Box End

Top 10 Tumbler Outer 8 9 9 7 5 Key Inner 26 Bottom Cut Out 25

CYLINDER LOCK

www.flying-pig.co.uk Rob Ives

4 5 Bottom 5 6 6 8 8 1 2 17 7 5

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CYLINDER LOCK

Rob Ives

Elephant Instructions 1 CYLINDER LOCK

Parts 4

Rob Ives / Flying Pig 2008

Key Support

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