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Firestop systems
Firestop systems
Trade applications CP 680N / CP 680N-RAD CP 643N / CP 606 CP 611A / CP 620 CP 651 / CP 636 CP 657 / CP 658 CP 660 / CP 679A CP 601S / Firestop accessories
Page
Construction chemicals
CF 116 / CF 126 Foams CA 125 / CA 273 / CA 80 CM 651 / CM 851 / CA 359 181 182 183
For Firestop assistance contact your local Hilti Engineer or call 131 292 Hilti. Outperform. Outlast. I T 131 292 I www.hilti.com.au 171
Firestop systems
Advantages
comprehensive approval simple application
Added value
Protects against more than just fire
M1
Flammable pipes
M2
Flammable pipes
M3
Non-flammable pipes
Non-insulated
Sound insulation
M4
Water resistance
Ageing resistance
For Firestop assistance contact your local Hilti Engineer or call 131 292 172 Hilti. Outperform. Outlast. I T 131 292 I www.hilti.com.au
Firestop systems
Advantages
Wide range of approvals Easy to apply
Added value
Protects against more than just fire
E1
Single cables
E2
Bunched cables
E3
Sound insulation
E4
Electrical resistance
E5
Ageing resistance
Solution
CP 611A Intumescent firestop mastic
Advantages
Wide range of approvals Easy to apply
Added value
For Firestop assistance contact your local Hilti Engineer or call 131 292 Hilti. Outperform. Outlast. I T 131 292 I www.hilti.com.au 173
Firestop systems
Features Quick and simple installation Excellent sound insulation Allows for pipe movement and vibrations during and after installation Collar designation can be seen even when installed Tested in accordance with AS1530.4 & AS4072.1 Ready to use out of the package Easy to remove and replace pipes Allows for pipe adjustments during installation Up to 4 hour FRL. Approvals available from your local Hilti Engineer
British Standard
AS 1530:4
AS 4072:1
BS 476
To suite nom. PVC dia.
US
Item no.
Ordering designation
CP 680 75/2.5" N 32, 40, 50, 65mm 80, 100mm CP 680 110/4" N CP 680 160/6" N 150mm CP 680 adaptor 75/2.5 (for metal deck) CP 680 adaptor 110/4 (for metal deck) CP 680 adaptor 160/6 (for metal deck)
18 8 4 18 8 4
1 1 1 1 1 1
1 1 1 1 1 1
Features 2 piece assembly featuring graphite intumescent sheet Screwed into the rebate in the soffit of the appropriate CP 680 N cast-in firestop collar by self drilling, self tapping screws Screws included in every pack. Easily installed with Hilti screwdrivers Tested in accordance with AS 1530.4 & AS 4072.1 Ready to install, after pipe is in place Easy installation into base of CP 680 N cast-in firestop collar
AS 1530:4
Item no.
AS 4072:1
Ordering designation To suit nom. PVC dia. Box quantity Package contents Price per
3424903 3413068
15 15
1 1
1 1
*Tested with various base materials & thicknesses. Please contact your local Hilti Engineer for a list of tested applications and corresponding fire ratings.
For Firestop assistance contact your local Hilti Engineer or call 131 292 174 Hilti. Outperform. Outlast. I T 131 292 I www.hilti.com.au
Firestop systems
Features Jacket comprises zinc plated steel housing, intumescent inserts and the required number of fastening hooks Wall application: two jackets required, one on each side Floor application: one jacket required on underside Tested in accordance with AS 1530.4 & AS 4072.1 Quick and easy installation Optional positioned fastening tabs for simple setting Up to 4 hour FRL. Approvals available from your local Hilti Engineer
British Standard
AS 1530:4
AS 4072:1
BS 476
US
Item no.
Ordering designation
Box quantity
Package contents
Price per
CP 643 50/1.5" N CP 643 63/2" N CP 643 75/2.5" N CP 643 90/3" N CP 643 110/4" N CP 643 160/6" N CP 643 N fixing hooks (spare)
80 100 60 40 10 8 30
1 1 1 1 1 1 30
1 1 1 1 1 1 1
Features Paintable Halogen, solvent, and silicone free Ageing resistant Fire and acoustic rated Tested in accordance with AS 1530.4 & AS 4072.1 Impervious to smoke, gas and water Easy clean up with water Good acoustic performance Up to 4 hour FRL. Approvals available from your local Hilti Engineer
a = Joint width 6mm 12mm 20mm 30mm 16 8 4.8 3 2 1.3 1.5 0.9
approx. 1.5 g/cm3 580 ml +5C to +40C approx. 15 min. approx. 2mm in 3 days max. 20% 12.5% -30C to +80C 24 months (at 20C in a dry place) grey
Floor b a
b = Joint depth 6 mm 10 mm 15 mm 20 mm
Wall Consumption guide only (not an approval guide) (Consumption guide values are given as joint length in meters per 580ml sausage).
British Standard
AS 1530:4
AS 4072:1
BS 476
US
Item no.
Ordering designation
Pallet quantity
Box quantity
Package contents
Price per
310641
600
20
*Tested with various base materials & thicknesses. Please contact your local Hilti Engineer for a list of tested applications and corresponding fire ratings.
For Firestop assistance contact your local Hilti Engineer or call 131 292 Hilti. Outperform. Outlast. I T 131 292 I www.hilti.com.au 175
Firestop systems
Features Intumescent sealant Water based Halogen, solvent and silicone free Odourless curing Paintable with most commercially available paints Tested in accordance with AS 1530.4 & AS 4072.1 Intumescent sealant Impervious to smoke, gas and water Easy clean-up with water Up to 4 hour FRL. Approvals available from your local Hilti Engineer
approx. 1.5 g/cm3 310ml +5C to +40C approx. 10 min. >3mm in 3 days 10% -40C to +100C 12 months (at 20C in a dry place) anthracite (dark grey)
Box quantity
British Standard
AS 1530:4
AS 4072:1
BS 476
US
Package contents
Price per
220351
20
Features Paintable Ageing resistant Fire and acoustic rated Tested in accordance with AS 1530.4 & AS 4072.1 One solution for various applications. Easy handling for difficult-to-reach openings Impervious to smoke Up to 4 hours FRL. Approvals available from your local Hilti Engineer
British Standard
AS 1530:4
AS 4072:1
BS 476
US
mixing nozzle
Package contents Price per
CP 620 12 (including 2 mixer nozzles & 1 extension pipe) DSC dispenser for CP 620 CP 620-M mixer (nozzle) CP 620-Ext (extension pipe)
1 1 12 12
1 1 1 1
extension pipe
CP 620 cartridge
*Tested with various base materials & thicknesses. Please contact your local Hilti Engineer for a list of tested applications and corresponding fire ratings. For Firestop assistance contact your local Hilti Engineer or call 131 292 176 Hilti. Outperform. Outlast. I T 131 292 I www.hilti.com.au
Firestop systems
approx. 0.35 g/cm3 110 g 210 g 500 g 300x40x30 mm 300x80x30 mm 300x170x30 mm at approx. 180 C at approx. 600 C -40C to +120C White
British Standard
Features Dust free and tear-resistant Suitable for temporary and permanent installations Durable and resistant Tested in accordance with AS 1530.4 & AS 4072.1 Tear-resistant and dust-free cushions for dust-free rooms Quick & easy installation Re-usable, thus economical in use A flexible system (temporary or permanent firestop) Up to 4 hour FRL. Approvals available from your local Hilti Engineer
AS 1530:4
Item no.
AS 4072:1
Ordering designation
BS 476
C
Box quantity
US
Package contents Price per
30 15 6
1 1 1
1 1 1
3:1 (mortar to water) + 5C to + 45C grey after 2-4 hours (walls) after 2-12 hours (floors) > 2.9 MPa 12 months (at 20C in a dry place)
Features High yield Contains no asbestos, phenol or halogen constituents Paintable Tested in accordance with AS 1530.4 & AS 4072:1 Resistant to ageing Does not shrink when curing Simple application by trowel or commercially available pump Impervious to smoke or gas and water resistant Up to 4 hour FRL. Approvals available from your local Hilti Engineer
British Standard
AS 1530:4
AS 4072:1
BS 476
US
Item no.
Ordering designation
Pallet quantity
Package contents
Price per
334897
16
*Tested with various base materials & thicknesses. Please contact your local Hilti Engineer for a list of tested applications and corresponding fire ratings. For Firestop assistance contact your local Hilti Engineer or call 131 292 Hilti. Outperform. Outlast. I T 131 292 I www.hilti.com.au 177
Firestop systems
SPECIAL PROJECT RELATED PRODUCTS FOR MORE INFORMATION CONTACT YOUR HILTI ENGINEER
W NE CP 657 intumescent
firestop brick
A ready to use flexible brick composed of a two component polyurethane foam mixed with graphite. Suitable for sealing small to medium sized penetrations and providing fire ratings tested up to 4 hours in various applications.* Applications Sealing single or multiple penetrations in small to medium openings Temporary or permanent sealing of cables and cable trays Temporary or permanent sealing of flammable pipes Temporary or permanent sealing of metal pipes Base materials Concrete Masonry Porous concrete Drywall
(Maximum/minimum dimensions apply)
Features Free from dust and fibre Halogen and solvent free Operational immediately after installation Excellent for repenetration with new cables Economical in use owing to short installation time No special tools required Functional after installation Dust and fibre free Smoke and gas tight
Box Qty Package contents Price per
Item no.
Ordering designation
306241
26
Firm order only and subject to lead time for large orders.
W NE CP 658 intumescent
firestop plug
A ready to use intumescent flexible plug composed of a two component polyurethane foam. Suitable for sealing circular penetrations and providing fire ratings tested up to 3 hours.* Applications Sealing of circular penetrations Sealing bunched or single cables through walls and floors Suitable for applications in dust free environments Suitable for both temporary and permanent applications Base materials Concrete Masonry Porous concrete Walls >150mm Floors >150mm
Features Free from dust and fibre Halogen and solvent free Operational immediately after installation Can be painted Excellent for repenetration with new cables Economical in use owing to short installation time Easy installation as no special tool is required Functional after installation Dust fibre halogen and solvent free
Box Qty Package contents Price per
Item no.
Ordering designation
CP 658-77 firestop plug CP 658-107 firestop plug CP 658-132 firestop plug CP 658-158 firestop plug CP 658-202 firestop plug
20 20 20 20 20
1 1 1 1 1
1 1 1 1 1
Firm order only and subject to lead time for large orders.
*Tested with various base materials & thicknesses. Please contact your local Hilti Engineer for a list of tested applications and corresponding fire ratings.
For Firestop assistance contact your local Hilti Engineer or call 131 292 178 Hilti. Outperform. Outlast. I T 131 292 I www.hilti.com.au
Firestop systems
SPECIAL PROJECT RELATED PRODUCTS FOR MORE INFORMATION CONTACT YOUR HILTI ENGINEER
W NE CP 660 Flexible
Firestop Foam
CP660 is a revolutionary flexible firestop foam which is able to be worked even after installation. This two-component foam is ideal for installing reliable, smoke tight firestop seals in a clean and tidy manner. Fire rated up to 3 hours.* Applications Permanent firestop seals in small to medium sized openings Cable trays, bunched and single cables Openings accommodating small metal pipes and cables
*Tested with various base materials and thicknesses. Please contact your local Hilti engineer for a list of tested applications and corresponding fire ratings.
Features Neat and tidy application Very quick and easy to install a reliable firestop seal with only one product Easy subsequent installation of additional single cables Outstanding sound insulation properties Smoke tightness and firestopping with one system Environmentally friendly foil pack for quick, trouble free dispensing
Item no.
Ordering designation
Box Qty
Package contents
Price per
203517 229154
12
1 1
W NE CP 679A ablative
Features Ready-to-use For internal and external applications Water resistant Resistant to oil and petrol spills Simple application using a paint brush, roller or airless spray gun (recommended tip size 0.58 to 0.63mm) Remains flexible when dry Water based Easy to clean, odourless
Item no.
Ordering designation
Package contents
Price per
372097
20kg
Firm order only and subject to lead time for large orders.
For Firestop assistance contact your local Hilti Engineer or call 131 292 Hilti. Outperform. Outlast. I T 131 292 I www.hilti.com.au 179
Firestop systems
Features Halogen and solvent free Weather and UV-resistant Neutral curing (odourless) Tested in accordance with AS 1530.4 & AS 4072.1 Good adhesion without use of a primer Impervious to smoke, gas and water tight Excellent movement capability Up to 4 hours FRL. Approvals available from your local Hilti Engineer
b = Joint depth 6 mm 10 mm 15 mm 20 mm
a = Joint width 6mm 12mm 20mm 30mm 8.6 4.3 2.6 1.6 1.0 0.7 0.5
Floor b a
Wall Consumption guide only (not an approval guide) (Consumption guide values are given as joint length in meters per 310ml cartridge).
British Standard
AS 1530:4
AS 4072:1
BS 476
US
Item no.
Ordering designation
Box quantity
Package contents
Price per
310635
20
Firestop accessories
3092110 3092105 3092111 3092257 3092108 3092104 031466 3092109 031467 338720 338718 338716 3092106 3092093 3092094 3092095 3092096
Sausage barrel gun (excluding nozzle) Narrow opening nozzle Wide opening nozzle Follower plate for 19 litre pail Blue plastic plunger for sausage barrel gun (spare) Green plunger set for bulk barrel gun (spare) Caulking gun (310ml cartridge) Jumbo caulking gun (850ml cart.) Bulk barrel gun (excluding nozzle) DSC dispenser CP 620-M mixer nozzle CP 620-Ext (extension pipe) Mortar mixing paddle Sealant backer rod 10mm x 250m Sealant backer rod 15mm x 100m Sealant backer rod 20mm x 60m Sealant backer rod 25mm x 50m
CP 606 (580ml) sausage CP 606 barrel gun CP 606 barrel gun CP 606 (19 litre) pail CP 606 (580ml) sausage CP 606 (19 litre) pail CP 601S, CP 611A, CA (310ml) CA 359 (850ml) CP 606 (19 litre) pail CP 620, CP 601S, CP 611A CP 620 CP 620 CP 636 For firestop joints For firestop joints For firestop joints For firestop joints
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
*Tested with various base materials & thicknesses. Please contact your local Hilti Engineer for a list of tested applications and corresponding fire ratings.
For Firestop assistance contact your local Hilti Engineer or call 131 292 180 Hilti. Outperform. Outlast. I T 131 292 I www.hilti.com.au
Firestop systems
Hilti foams
Single component polyurethane based systems containing no CFCs.
For insulation of: Shutter boxes Refrigeration systems and pipes Water pipes Joints around window frames Wooden floors Insulation sheets Drywall Air-conditioning / ventilation ducts For filling of: Breaches / penetrations in walls Penetrations for pipes Cladding Form joints Shafts Backfilling of sealants Pre-cast components Holes left by concrete forms General Features High foam yield - up to 60 litres Contains no CFCs formaldehyde or PCB Fast curing Neutral odour Does not rot or deteriorate with age Reusable system components Acoustic test data available No substances harmful to health are released after complete curing Features CF126 Low pressure filler foam Used for insulation Controllable bead size Stops air infiltration Self extinguishing - B2
Box quantity
Package contents
Price per
CF 126 high yield dispenser foam (750ml) CF-DS1 dispenser (for CF 126) CFR-1 cleaner (500ml)
12 12 Features CF116 Insulating filler foam Used for insulation Sealable nozzle Stops air infiltration Self extinguishing - B2
1 1 1
1 1 1
CF - FA1
CF - GA1
CF - GR1
Box quantity
Package contents
Price per
CF 116-45 high yield nozzle foam (750ml) CF-FA1 finger adaptor (for CF 116) CF-GA1 grip adaptor (use with grip, for CF 116) CF-GR1 grip (use with grip adaptor, for CF 116) CFR-1 cleaner (500ml)
12
12
1 12 12 1 1
1 1 1 1 1
181
Firestop systems
Features Ready to use working packs ensure correct mixing Solvent and Phenol free Shrink free curing High abrasion resistance Tensile and compressive strength superior to concrete Good chemical and water resistance Features Excellent moisture tolerance during cure Cures at temperature down to 5C
Features Easy to blend in pre-weighed kits Excellent flow properties High density aids displacement of water Solvent and Phenol free Tensile and compressive strength superior to concrete Good chemical and water resistance
Box quantity
Package contents
Price per
CA 125 2.8kg epoxy paste (2 litre kit) CA 125 28kg epoxy paste (20 litre kit) CA 273 2.8kg epoxy paste (2 litre kit) CA 273 28kg epoxy paste (20 litre kit) CA 80 epoxy grout (4 litre kit) CA 80 epoxy grout (16 litre kit) CA 80 Pre-filled epoxy grout 30 minutes Excellent 16 hours 4 days 10oC 120-130 MPa 40-50 MPa 30-40 MPa 10-15 MPa 75oC
6 6
1 1 1 1 1 1
1 1 1 1 1 1
Product specification Systems Description Typical Mixed Usable life of 1 Litre @ 25oC Moisture tolerance during cure Minimum cure time @ 25oC Full cure time @ 25oC Minimum application temperature Typical cured properties Compressive strength (ISO 604) Flexural strength (ISO 178) Tensile strength (ISO 527) Tensile bond strength (ISO 4587) Maximum operating Temperature
CA 125 General purpose adhesive paste 40 minutes Poor 24 hours 5 days 15oC 50-60 MPa 30-35 MPa 15-25 MPa 10-15 MPa 55oC
CA 273 Medium setting adhesive paste 20 minutes Excellent 6 hours 24 hours 5oC 60-70 MPa 45-50 MPa 30-40 MPa 15-20 MPa 65oC
Minimum cure time: Is the time taken for the systems to develop strength values greater than those of cured concrete. Full cure time: Is the time taken to develop the cured properties above. Tensile bond strength: Is the strength of a bond between METALLIC surfaces such as aluminium or steel. Bonded concrete surfaces will always fail in the concrete, generally at 3-6 MPa. Temperature effects: A 10C RISE in temperature will approximately HALVE the usable life and cure time. A 10C DROP in temperature will approximately DOUBLE the usable life and cure time.
For more details refer to specific Technical Data Sheet or consult your local Hilti Engineer 182 Hilti. Outperform. Outlast. I T 131 292 I www.hilti.com.au
Firestop systems
Features Controlled expansion, ensuring positive surface contact Non corrosive effect caused by metallic residue No rusting or staining on exposed edges Easily mixed Contains no calcium chloride
029964 259932
CM 651 non shrink grout - class A (20 kg bag) CM 851 non shrink grout - class C (20 kg bag)
50 50
1 1
1 1
031773
12
Graded sand
Item no. Ordering designation Package contents Price per
3092004
For more details refer to specific Technical Data Sheet or consult your local Hilti Engineer Hilti. Outperform. Outlast. I T 131 292 I www.hilti.com.au 183