Copperhead Pro Users Guide 111118vf1

A BELDEN Brand
CopperHead Pro
Camera-Mountable Fiber Optic Transceiver System
User Manual
Telecast Fiber Systems, Inc.
Telecast Fiber Systems, Inc. 102 Grove Street Worcester, MA 01605 Tel: 508-754-4858 Fax: 508-752-1520 www.telecast-fiber.com V.111118vF1jh
Table of Contents
Table of Contents ................................................................................................................................................... i List of Main Figures ............................................................................................................................................ iii List of Tables .........................................................................................................................................................iv About this User Guide ........................................................................................................................................iv Chapter 1 - Important Information ................................................................................................................ 1
1.1. Warranty ........................................................................................................................................................................ 1 1.2. Safety and Fiber Optic Systems ...................................................................................................................................... 2 1.2.1. Optical Fiber Safety ........................................................................................................................................................ 2 1.2.2. Power Fuses .................................................................................................................................................................... 2 1.3. Unpacking and the CopperHead Pro Transceiver System ............................................................................................... 3 1.4. Product Returns ............................................................................................................................................................. 3
Chapter 2 System Overview ........................................................................................................................... 5

2.1. CopperHead Pro System Features .................................................................................................................................. 6 2.2. CopperHead Pro System Configurations ......................................................................................................................... 7 2.2.1. Dry Fiber Systems Locally powered cameras ........................................................................................................... 7 2.2.1.1. Tactical Fiber, Direct to Base Station ...................................................................................................................... 7 2.2.1.2. Tactical Fiber, Remote Fiber Connector .................................................................................................................. 8 2.2.2. Powered Systems using the PowerWafer....................................................................................................................... 9 2.2.2.1. PowerWafer, Direct to Base Station ..................................................................................................................... 10 2.2.2.2. Power Wafer, Remote Panel-Mounted Fiber Connector ...................................................................................... 11 2.2.2.3. PowerWafer, with MPS Power Supply .................................................................................................................. 12 2.2.3. PowerPlus High Power/Long Distance with HDX Power Supply ................................................................................ 13 2.3. CopperHead Pro Transceiver System Components ....................................................................................................... 14 2.3.1. Camera Unit Overview.................................................................................................................................................. 14 2.3.2. Base Station Overview .................................................................................................................................................. 15
Chapter 3 CopperHead Pro System Components ................................................................................ 17

3.1. Camera Unit ................................................................................................................................................................. 17 3.1.1. Camera Unit - Front Side .............................................................................................................................................. 17 3.1.1.1. Camera Unit Signal Status Panel (Section A) .................................................................................................... 18 3.1.1.2. Camera Unit Intercom Controls (Section B) .................................................................................................... 18 3.1.1.3. Camera Unit Power Switch & Indicator (Section C) ........................................................................................... 18 3.1.1.4. Camera Unit Camera Mounting Plate (Section D) .............................................................................................. 19 3.1.2. Camera Unit Rear Side ............................................................................................................................................... 20 3.1.2.1. Camera Unit - Connectors (Section A) .................................................................................................................. 21 3.1.2.2. Camera Unit - Fiber Connector/Swivel (Section B) ............................................................................................... 21 3.1.2.3. Camera Unit - Battery Mount (Section C) ............................................................................................................. 22 3.2. Base Station ................................................................................................................................................................. 23 3.2.1. Base Station Front Panel............................................................................................................................................... 23 3.2.1.1. Front Panel Section A Signal Status Indicators ................................................................................................... 23 3.2.1.2. Front Panel Section B Power Switch and Indicator ............................................................................................. 24 3.2.1.3. Front Panel Section C Hybrid Power Status Indicators ....................................................................................... 24 3.2.2. Base Station Rear Panel ................................................................................................................................................ 25 3.2.2.1. Rear Panel Section A - Power Connector .............................................................................................................. 25 3.2.2.1.a. 12VDC Power Interface .................................................................................................................................. 25 3.2.2.1.b. AC Mains Power Interface ............................................................................................................................. 25
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3.2.2.2. Rear Panel Section B Optical Connector ............................................................................................................ 26 3.2.2.3. Rear Panel Section C Signal Connectors ............................................................................................................. 26 3.3. PowerWafer Camera Adaptor ................................................................................................................................... 27 3.4. MPS External PowerWafer Power Supply ..................................................................................................................... 28 3.5. PowerPlus 3000 - Camera Power Adaptor .................................................................................................................... 29 3.6. HDX Power Supply ....................................................................................................................................................... 31 3.6.1. HDX Status Indicators ................................................................................................................................................... 32
Chapter 4 Camera Unit and Power Supply Installation .................................................................... 33

4.1. Mounting the Copperhead Pro Camera Unit with a battery ......................................................................................... 33 4.2. Mounting the Copperhead Pro Camera Unit with the PowerWafer.............................................................................. 34 4.3. Mounting the Copperhead Pro Camera Unit with the PowerPlus ................................................................................. 35
Chapter 5 Connecting the CopperHead Pro System ........................................................................... 37

5.1. Connecting Camera Unit to a Camera or Camcorder .................................................................................................... 37 5.2. Connecting Base Station To Studio Infrastructure ........................................................................................................ 38 5.2.1. Intercom connectivity ................................................................................................................................................... 39 5.3. Fiber Connections between the Copperhead Pro Base Station and Camera Unit .......................................................... 40 5.3.1. Tactical Fiber between Base Station and Camera Unit................................................................................................. 41 5.3.2. SMPTE Hybrid Fiber between Base Station (powered) and Camera Unit .................................................................... 42 5.3.3. Hybrid Fiber between Base Station and Camera Unit (Infrastructure Wiring) ............................................................. 43 5.3.4. Hybrid Fiber Cable between MPS Power Unit and Camera Unit .................................................................................. 44 5.3.5. SMPTE Hybrid Fiber between HDX Power Supply and Camera Unit ............................................................................ 45 5.4. Deployment of the CopperHead Pro System ................................................................................................................ 46 5.5. Connecting and Managing the Fiber Cable ................................................................................................................... 46 5.5.1. Planning the Fiber Cable Route .................................................................................................................................... 46 5.5.2. Running the Fiber Cable ............................................................................................................................................... 47 5.6. Insuring a Positive Fiber Link ........................................................................................................................................ 47 5.7. Intercom Operation...................................................................................................................................................... 48 5.8. Shutting Down the System ........................................................................................................................................... 49 5.9. Troubleshooting ........................................................................................................................................................... 50
Appendices........................................................................................................................................................... 51
Appendix A. Fiber Optic Systems Basic Concepts......................................................................................................... 51 Appendix. A.1. Fiber Optic Cable ....................................................................................................................................... 51 Appendix. A.2. Fiber Optic Connector Types ..................................................................................................................... 52 Appendix B. A Brief Guide to Measurement of Fiber Optic Signal Strength .................................................................... 53 Appendix C. CopperHead Pro System Connectors .......................................................................................................... 54 Appendix. C.1. Camera Unit Connectors ............................................................................................................................ 54 Appendix. C.2. Base Station Connectors ............................................................................................................................ 55 Appendix. C.3. PowerWafer Connector ............................................................................................................................. 57 Appendix. C.4. PowerPlus Connectors ............................................................................................................................... 58 Appendix. C.5. MPS Power Supply Connector ................................................................................................................... 58 Appendix D. Camera Unit & Base Station Interface Cables ............................................................................................. 59 Appendix. D.1. CHCR-PRO Camera Unit Remote Cable ...................................................................................................... 59 Appendix. D.2. CHBR-PRO Base Station Remote Cable ...................................................................................................... 60 Appendix E. CopperHead Pro Parts & Accessories ......................................................................................................... 61 Appendix F. Specifications ............................................................................................................................................. 63 Appendix G. Overview Diagrams .................................................................................................................................... 65 Appendix. G.1. Camera Unit ............................................................................................................................................... 65 Appendix. G.2. Base Stations.............................................................................................................................................. 66
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List of Main Figures

FIGURE 1 - COPPERHEAD PRO SIGNAL PATHS .................................................................................................................................................... 5 FIGURE 2 - "DRY" FIBER CONNECTORS ............................................................................................................................................................... 7 FIGURE 3 - DIRECT TO BASE STATION, TACTICAL FIBER ...................................................................................................................................... 7 FIGURE 4- BASE STATION EXTENSION, TACTICAL FIBER...................................................................................................................................... 8 FIGURE 5 - POWERED SYSTEM OVERVIEW ......................................................................................................................................................... 9 FIGURE 6 - POWERWAFER DISTANCE CHART...................................................................................................................................................... 9 FIGURE 7 - HYBRID COPPER/FIBER CONNECTORS............................................................................................................................................. 10 FIGURE 8 - DIRECT CONNECT TO BASE STATION WITH POWER WAFER ........................................................................................................... 10 FIGURE 9 - POWERED BASE STATION WITH FIBER RECEPTACLE EXTENSION .................................................................................................... 11 FIGURE 10 - SYSTEM USING MPS POWER SUPPLY ............................................................................................................................................ 12 FIGURE 11 SYSTEM USING POWERPLUS AND HDX ......................................................................................................................................... 13 FIGURE 12 - CAMERA UNIT FRONT ................................................................................................................................................................... 14 FIGURE 13 CAMERA UNIT REAR ..................................................................................................................................................................... 14 FIGURE 14 SINGLE DRY BASE STATION - FRONT PANEL .............................................................................................................................. 16 FIGURE 15 SINGLE DRY BASE STATION - REAR PANEL ................................................................................................................................ 16 FIGURE 16 - DUAL UNPOWERED BASE STATION - FRONT PANEL ..................................................................................................................... 16 FIGURE 17 DUAL UNPOWERED BASE STATION REAR PANEL ...................................................................................................................... 16 FIGURE 18 - POWERED BASE STATION - FRONT PANEL .................................................................................................................................... 16 FIGURE 19 - POWERED BASE STATION - REAR PANEL....................................................................................................................................... 16 FIGURE 20 - CAMERA UNIT - FRONT SIDE ......................................................................................................................................................... 17 FIGURE 21 - CAMERA UNIT SIGNAL STATUS INDICATORS................................................................................................................................. 18 FIGURE 22 - CAMERA UNIT: CAMERA-SIDE MOUNTING PLATES ...................................................................................................................... 19 FIGURE 23 - CAMERA UNIT BACK SIDE .............................................................................................................................................................. 20 FIGURE 24 - CAMERA UNIT CONNECTORS ........................................................................................................................................................ 21 FIGURE 25 - CAMERA UNIT FIBER CONNECTORS .............................................................................................................................................. 21 FIGURE 26 - CAMERA UNIT - BATTERY SIDE MOUNTING PLATES ..................................................................................................................... 22 FIGURE 27 - BASE STATION FRONT PANEL SINGLE UNIT, 120/220 VAC POWER W/INTERNAL HYBRID POWER SUPPLY ............................... 23 FIGURE 28 - BASE STATION FRONT PANEL - DUAL UNIT, 12 VDC POWER ........................................................................................................ 23 FIGURE 29 - BASE STATION STATUS INDICATORS ............................................................................................................................................. 23 FIGURE 30 - BASE STATION POWER SWITCH .................................................................................................................................................... 24 FIGURE 31 - BASE STATION HYBRID POWER STATUS INDICATORS ................................................................................................................... 24 FIGURE 32 - COPPERHEAD PRO BASE STATION BACK PANEL (DUAL MODEL SHOWN) ..................................................................................... 25 FIGURE 33 - 12VDC POWER CONNECTOR ......................................................................................................................................................... 25 FIGURE 34 - AC MAINS CONNECTOR ................................................................................................................................................................ 25 FIGURE 35 - FIBER OPTIC CONNECTOR OPTIONS .............................................................................................................................................. 26 FIGURE 36 - REAR PANEL SIGNAL CONNECTORS .............................................................................................................................................. 26 FIGURE 37 - POWERWAFER POWER ADAPTOR ................................................................................................................................................ 27 FIGURE 38 - CH3CP-INF-2FAG POWER WAFER JUMPER CABLE ........................................................................................................................ 27 FIGURE 39 MPS POWER SUPPLY .................................................................................................................................................................... 28 FIGURE 40 - MPS POWER SUPPLY - REAR ......................................................................................................................................................... 28 FIGURE 41 - MPS "DRY" FIBER CONNECTOR OPTIONS...................................................................................................................................... 28 FIGURE 42 - MPS POWERED FIBER CONNECTOR OPTIONS .............................................................................................................................. 28 FIGURE 43 - POWERPLUS 3000 WITH LOW PROFILE HEAT SINK MOUNTED TO COPPERHEAD PRO ................................................................ 29 FIGURE 44 - POWERPLUS 3000 WITH HIGH PROFILE HEAT SINK MOUNTED TO COPPERHEAD PRO ................................................................ 29 FIGURE 45 - POWERPLUS 3000 LED INDICATORS ............................................................................................................................................. 30 FIGURE 46 POWERPLUS 3000 CONNECTORS ................................................................................................................................................. 30 FIGURE 47 - HDX FRONT PANEL ........................................................................................................................................................................ 31 FIGURE 48 STAND-ALONE HDX W/HANDLE ................................................................................................................................................... 31 FIGURE 49 HDX-FR-2 TWO UNIT HDX RACK MOUNT ..................................................................................................................................... 31 FIGURE 50 - HDX DISPLAYS ............................................................................................................................................................................... 32 FIGURE 51 - MOUNTING THE COPPERHEAD PRO CAMERA UNIT TO THE CAMERA .......................................................................................... 33 FIGURE 52 - MOUNTING THE POWERWAFER UNIT TO THE COPPERHEAD PRO CAMERA UNIT ....................................................................... 34
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FIGURE 53 ATTACHING THE POWERWAFER CABLE ....................................................................................................................................... 34 FIGURE 54 - MOUNTING THE POWERPLUS UNIT TO THE COPPERHEAD PRO CAMERA UNIT ........................................................................... 35 FIGURE 55 - POWERPLUS ON COPPERHEAD PRO ............................................................................................................................................. 35 FIGURE 56 - CAMERA WITH COPPERHEAD PRO AND CABLES ........................................................................................................................... 37 FIGURE 57 - CAMERA UNIT TO CAMERA CONNECTIONS .................................................................................................................................. 37 FIGURE 58 - COPPERHEAD PRO BASE UNIT CONNECTIONS .............................................................................................................................. 38 FIGURE 59 TWO-WIRE INTERCOM CONFIGURATION DIP SWITCHES ............................................................................................................. 39 FIGURE 60 - TACTICAL FIBER BETWEEN BASE STATION AND CAMERA UNIT .................................................................................................... 41 FIGURE 61 - SMPTE HYBRID FIBER BETWEEN BASE STATION (POWERED) AND CAMERA UNIT ....................................................................... 42 FIGURE 62 - HYBRID FIBER BETWEEN BASE STATION AND CAMERA UNIT (INFRASTRUCTURE WIRING).......................................................... 43 FIGURE 63 - HYBRID FIBER CABLE BETWEEN THE MPS POWER SUPPLY AND CAMERA UNIT ........................................................................... 44 FIGURE 64 - SMPTE HYBRID FIBER BETWEEN THE HDX POWER SUPPLY AND CAMERA UNIT .......................................................................... 45 FIGURE 65-TACTICAL FIBER CABLE ON OX-FRAME REEL ................................................................................................................................... 47 FIGURE 66- CAMERA UNIT INTERCOM CONTROLS ........................................................................................................................................... 48 FIGURE 67 - TACTICAL FIBER OPTIC CABLE CROSS-SECTION (TAC-4 CABLE SHOWN) ....................................................................................... 51 FIGURE 68 - HYBRID FIBER OPTIC CABLE CROSS-SECTION (ILLUSTRATIVE ONLY) ............................................................................................. 51 FIGURE 69 - FIBER OPTIC CONNECTORS ........................................................................................................................................................... 52 FIGURE 70 COPPERHEAD FIBER OPTIC LINK MARGIN .................................................................................................................................... 53 FIGURE 71 - CAMERA UNIT OVERVIEW............................................................................................................................................................. 65 FIGURE 72 - BASE STATION 12 VOLT DC SYSTEM, FRONT PANEL................................................................................................................... 66 FIGURE 73 - BASE STATION 12 VOLT DC SYSTEM, REAR PANEL ..................................................................................................................... 66 FIGURE 74 - BASE STATION 120/220 VOLT AC SYSTEM, FRONT PANEL ........................................................................................................ 67 FIGURE 75 - BASE STATION 110/220 VOLT AC SYSTEM, REAR PANEL ........................................................................................................... 67
List of Tables
TABLE 1 - WHAT IS TYPICALLY SHIPPED WITH A COPPERHEAD PRO SYSTEM ..................................................................................................... 3 TABLE 2 - MPS POWER SUPPLY ADAPTOR OPTIONS ......................................................................................................................................... 28 TABLE 3 - INTERCOM INTERFACE ...................................................................................................................................................................... 39 TABLE 4 - INTERCOM CONFIGURATION SWITCHES........................................................................................................................................... 39 TABLE 5 - COPPERHEAD PRO POWER OPTIONS ................................................................................................................................................ 40 TABLE 6 - FIBER OPTIC CONNECTOR TYPES & USAGE ....................................................................................................................................... 52
About this User Guide

There are innumerable CopperHead Pro options and permutations, so not every page in this guide will apply to your specific system. Throughout this guide a number of informational pointers are used to mark important or useful information.
Pointer Meaning
Caution: The information provided is important safety information and should be understood and followed in order to operate the CopperHead Pro Fiber Optic Transceiver System safely and properly. Take Note: Useful information regarding the User Guide and the CopperHead Pro Fiber Optic Transceiver System. Reading and understanding this information will make using the manual and the product easier.
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Chapter 1 - Important Information

1.1. Warranty
LIMITED WARRANTY STATEMENT
Telecast Fiber Systems, Inc. (Telecast) expressly warrants to Buyer that the Products supplied shall be free from defects in materials and workmanship for a period of 12 months following the date the Products are delivered to Buyer (the Warranty Period). Telecast's liability under this limited warranty shall be limited, at its option, to providing refund of purchase price for Products, or replacing or repairing Products shown to be defective either in materials or workmanship. Buyer's sole and exclusive remedy for breach of warranty shall be such refund, replacement or repair. A claim of defect in materials or workmanship in any Product shall be allowed only when it is submitted in writing to Telecast Fiber Systems, Inc. within seven days after discovery of the defect, and in any event within the Warranty Period. No claim shall be allowed in respect of any Product which has been altered, neglected, damaged or stored in any manner which adversely affects it. In order to obtain service under the terms of this warranty, Distributors customer or Distributor must notify Telecast of the defect prior to the expiration of the applicable warranty period and obtain a Return Authorization Number from Telecast. In no event may products be returned to Telecast or to Distributor for warranty service without having obtained from Telecast a Return Authorization Number. This limited warranty applies only to new and unused Products delivered to Buyers located within the United States of America, or to international Buyers if sold through an authorized Distributor organization, and shall not extend to any equipment not manufactured by Telecast Fiber Systems, Inc., even though such equipment may be sold or operated with the Products. In addition, this limited warranty shall be void and of no further force or effect whatsoever if the Product is repaired or modified by any person other than an authorized representative of Telecast Fiber Systems, Inc. without the consent of Telecast Fiber Systems, Inc. This warranty shall not apply to any defect, failure or damage caused by improper use or inadequate maintenance and care. Nor shall this warranty apply to any damage caused in whole or in part by attempts by personnel other than Telecasts personnel, as approved in advance in accordance with the foregoing provisions, to open, install, repair, or service the Product; nor to damage resulting from improper connection with incompatible equipment; nor to damage to a unit which has been modified by personnel other than Telecast personnel. Products returned to Telecast for warranty service shall be shipped, freight prepaid to Telecast. Telecast will return the repaired product or ship a replacement, freight prepaid, to either Distributor or Distributors customer, as requested by Distributors customer, at a location within the United States or, at Telecasts option, to Distributors location in the case of international sales. This limited warranty shall also apply to Products that replace defective Products and Products that have been repaired by authorized representatives of Telecast Fiber Systems, Inc., but only for the original Warranty Period. The Warranty Period shall not be extended by reason of defect, or any period of time during which the Product is not available to Buyer because of defects or repairs, without the express written consent of Telecast Fiber Systems, Inc. EXCEPT FOR THE EXPRESS LIMITED WARRANTY AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP CONTAINED HEREIN, TELECAST FIBER SYSTEMS, INC. MAKES NO WARRANTY OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, AND ALL WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND OTHER WARRANTIES OF WHATEVER KIND ARE HEREBY DISCLAIMED BY TELECAST FIBER SYSTEMS, INC. THIS LIMITED WARRANTY SETS FORTH EXCLUSIVELY ALL OF TELECAST FIBER SYSTEMS, INC.'S LIABILITY IN CONTRACT OR OTHERWISE IN THE EVENT OF A DEFECTIVE PRODUCT. WITHOUT LIMITATION ON THE FOREGOING, TELECAST FIBER SYSTEMS, INC. EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE OR USE OF, OR OTHERWISE IN CONNECTION WITH, THE PRODUCT, INCLUDING WITHOUT LIMITATION, LOSS OF PROFITS AND SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES, WHETHER CAUSED BY NEGLIGENCE OR OTHERWISE, REGARDLESS WHETHER TELECAST HAS BEEN GIVEN ADVANCE NOTICE OF THE POSSIBILITY THEREOF THIS WARRANTY IS GIVEN BY TELECAST IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED.
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1.2. Safety and Fiber Optic Systems

1.2.1. Optical Fiber Safety
Never look directly into the end of the optic fiber while either end of the system is operating. Eye damage can result. Always use cable connector caps when the cables are not connected. This protects the connector from damage and the unlikely event of exposure to an operating optical link. Keeping the caps in place when the connectors are not in use will prevent dirt and dust from entering the connector and degrading the performance of the optical link.
1.2.2. Power Fuses

. The CopperHead Pro AC-powered Base Stations (models CHG3-BS-PRO-95VD-XXXXXX) are equipped with two fuses located next to the AC Power receptacle at the left rear of the unit. Refer to Appendix C.2.a. for specific fuse and location information. NEVER operate the CopperHead CHG3-BS-PRO-95VD-XXX-XXX Base Station without properly installed and rated fuses. Severe electrical and heat damage could result as well as personal injury or death.
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1.3. Unpacking and the CopperHead Pro Transceiver System

Individual items shipped with a CopperHead Pro system depend on the particular configuration
.
CopperHead System Type

Tactical Fiber Hybrid Fiber - Hybrid Fiber (local power at Standard Power High Power Part Code camera) (PowerWafer) (PowerPlus) CHG3-CAM CHG3-BS ADAP-AC No No CH3BFC No CHCR CH3CS CHBR CHG3-PW No No CH3-MPS No No PWRPLS No No HDX No No various No No CA No No CA No CA Standard Optional
Item Description CopperHead Camera Unit CopperHead Base Station AC-to-DC Power Supply Panel-Mountable Fiber Extension Camera Remote cable Camera Signal cable Base Station Remote cable PowerWafer w/jumper cable Eternal PowerWafer Supply PowerPlus HDX Power Supply Fiber jumper(s) Reel or coil of Tactical Fiber Reel or coil of Hybrid Fiber Operations Manual
Table 1 - What is typically shipped with a CopperHead Pro System
Please consult your packing slip and purchase order to insure that you have received all of the expected Telecast Fiber Systems components. Inspect all components for scratches and other mechanical damage, and inspect the electrical connectors for bent or damaged pins and latches. Report any missing or damaged components to Telecast Fiber Systems, Inc. See the following section regarding product returns. You must use your own video and audio cables to make connections for Video, Tally, Black Burst/Genlock, Base Station monitor, intercom, and other ancillary signals and equipment. Suggestions for these cables are discussed later in this User Guide.
1.4. Product Returns

In the unlikely event of damage to your CopperHead Pro Fiber Optic Transceiver System during shipping or delivery, please note the damage with the delivery or shipping service and document the packaging and product where you see damage. If any component does not work correctly out of the box please contact Telecast Fiber Systems service at (508) 754-4858. If the problem cannot be remedied through a service telephone call, an RMA (Return of Merchandise Authorization) will be issued and you will receive an RMA number. Please note this RMA number inside and outside of all shipping boxes and on all documentation provided with the items to be returned.
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Chapter 2 System Overview

The Telecast CopperHead Pro System is a fiber optic transmission system that enables camcorders to be used in live, multi-camera production environments. The system uses a fiber optic cable to transport a variety of signals between a Camera Unit and a Base Station.
Figure 1 - CopperHead Pro Signal Paths
The CopperHead Pro Camera Unit is typically mounted to a camera that is placed in a studio, theatre, sports venue, or other live-event location. The systems Base Station is usually located in a truck, control room or other video production control area. When dry fiber is used (typically lightweight tactical fiber cable), the signals are transmitted bidirectionally, over distances as long as 5 km or more. When hybrid fiber cable is used, the link also provides power to the Camera Unit and the camera itself.
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2.1. CopperHead Pro System Features

The system makes any camcorder practical for multi-camera production. All camera signals are carried on one lightweight fiber cable. Can be run through building or campus infrastructure on two strands of Single Mode fiber.* Thin, lightweight, modular design. Studio quality uncompressed HD/SDI video up to 3 Gb/s. Multi-kilometer distance capability Anton/Bauer Gold Mount and "V-Mount" battery options Wide temp range, low power consumption Two fiber cable options Tactical Fiber Military Spec, battery/local power, 10+km SMPTE Hybrid Fiber Low voltage camera-mounted "PowerWafer" 95 watts to 300m (984 ft.) High-voltage camera-mounted "PowerPlus" Up to 150 watts to 2 km (1.2 miles) Durable, high reliability design
*NOTE: The CopperHead Pro System is not readily compatible with active or passive CWDM multiplexing technologies, including Telecasts Teleport or TeleThon systems.
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2.2. CopperHead Pro System Configurations

The CopperHead Pro system is available in a variety of configurations that maximize the advantages of either dry fiber cable, hybrid fiber cable, or a combination of the two.
2.2.1. Dry Fiber Systems Locally powered cameras

CopperHead Pro systems can be run on dry fiber optic cable, typically tactical fiber optic cable or infrastructure fiber. These dry cable runs do not provide power from Base Station to Camera Unit, so the camera and CopperHead Camera Unit must be powered locally, typically by a battery. In Dry fiber configurations, Camera Unit, Base Station and Tactical Fiber cable can be equipped with one of two types of fiber connectors:
Panel Connectors
OpticalCON (dry) MX
Cable Plugs
OpticalCON (dry) MX
Figure 2 - "Dry" fiber connectors
2.2.1.1. Tactical Fiber, Direct to Base Station

When connected directly to a Base Station using tactical fiber, the system is typically configured as shown in Figure 3, and uses the following components: A Camera Unit B DC powered Base Station C Battery or Local Power Source D CHCR camera remote cable E CHBR base remote cable F Hybrid fiber optic cable G ADAP 12VDC Power Supply
A C G F
ADAP
10 km range
B
CAMERA 1
12VDC IN MON
Fiber
D
CAMERA 2 (optional)
SDI OUT
CAM 1
REMOTE/TALLY
CAM 2
REMOTE/TALLY
SDI OUT
Fiber
SYNC INTERCOM RET VIDEO

MODE

MODE
VIDEO
VIDEO
U.S. PAT. 7327989
E
GPI In
Figure 3 - Direct to Base Station, Tactical Fiber
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2.2.1.2. Tactical Fiber, Remote Fiber Connector

It is often desirable to position a panel-mounted fiber connector in a wall plate, flypack, or vehicle access panel at some distance from Base Station. Breakout cables with panel-mountable receptacles are available, and can be connected directly to a Base Station using tactical or infrastructure fiber. The system is typically configured as shown in Figure 4, and uses the following components: A Camera Unit B Battery or local Power Supply C CHCR camera remote cable D DC-powered Base Station with ST fiber connectors E CHBR Base Remote cable F Remote panel-mountable fiber extension cable or fiber optic infrastructure (ST connectors at one end) G Tactical fiber optic cable H ADAP 12VDC power supply
A
10 km range
G H
ADAP
F D
C
12VDC IN MON
Fiber SDI OUT SDI OUT Fiber
REMOTE/TALLY
REMOTE/TALLY SYNC INTERCOM RET VIDEO

MODE

MODE
VIDEO
VIDEO
U.S. PAT. 7327989
E
GPI In
Figure 4- Base Station Extension, Tactical Fiber
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2.2.2. Powered Systems using the PowerWafer

CopperHead Pro Base Stations can be equipped with an internal power supply that, when used with SMPTE hybrid fiber cable and a PowerWafer at the Camera Unit, will deliver approximately 95 Watts of power to the camera and related accessories.
HD/SDI
Fiber
SDI OUT
MON
12VDC IN MON
Fiber SDI OUT
REMOTE/TALLY
SDI OUT Fiber
SYNC
MODE
REMOTE/TALLY

MODE
INTERCOM
MODE
VIDEO
VIDEO
RET VIDEO U.S. PAT. 7327989
VIDEO
U.S. PAT. 7327989
SMPTE HYBRID CABLE .
HD/SDI, genlock, intercom, and control signals, plus up to 95 Watts of continuous 12VDC Power
Up to 240 meters (787 feet) on SMPTE Hybrid Fiber

Figure 5 - Powered System Overview
The maximum range of the system is nominally 240 meters (787 feet)* when drawing 95 watts at the camera, but distances will vary depending on total power draw at the PowerWafer, as shown in Figure 6.
POWERWAFER DISTANCE GUIDE

Wattage available at PowerWafer from Base Station or MPS Power Supply*
850 800 750 700 650 600 550 500 450 400 350 300 250 200 150 0 10 20 30 40 50 60 70 80 90 100 110 120
14VDC Power Out (Watts)
Length of cable (Meters)
* SMPTE 311m cable (Belden 7804)
Figure 6 - PowerWafer Distance Chart
* The maximum operational cable length varies due to optical loss that can depend on cable quality, dirt/dust/contamination on connectors, and the number of cable connectors. When using hybrid cables for camera power, the size of the hybrid cable, as well as the power draw of the camera, lens, viewfinder, and other accessories are also factors. Telecast Fiber Systems CopperHead Pro Transceiver System User Guide Page 9 111118vF1jh
In powered fiber configurations, the Camera Unit, Base Station and hybrid fiber cable can be equipped with one of two types of fiber connectors:
Panel Connectors
OpticalCON SMPTE 304M
Cable Plugs
OpticalCON
Male
SMPTE 304M
Female
Figure 7 - Hybrid Copper/Fiber Connectors
2.2.2.1. PowerWafer, Direct to Base Station

When connected directly to an AC-powered Base Station using SMPTE hybrid fiber cable, the system delivers up to 95 watts of power to the camera and accessories. Such a system is typically configured as shown in Figure 8, and includes the following components: A Camera Unit B AC-powered Base Station with internal camera power supply C PowerWafer D CHCR camera remote cable E CHBR base remote cable F Hybrid fiber optic cable
A C
240 m (780 ft) range
B
Fiber
F D
SDI OUT
MON
REMOTE/TALLY

MODE
VIDEO
U.S. PAT. 7327989
E
GPI In
Figure 8 - Direct Connect to Base Station with Power Wafer
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2.2.2.2. Power Wafer, Remote Panel-Mounted Fiber Connector

The hybrid fiber receptacle may be mounted a distance from the Base Station if the station is equipped with a pair of inexpensive ST fiber connectors and a Molex receptacle to carry power, as shown in Figure 9. A breakout cable can be used to connect the hybrid fiber receptacle to Base Station, or infrastructure wiring can be used. A Camera Unit B Power Wafer C CHCR camera remote cable D AC-powered Base Station with internal camera power supply.
E CHBR base remote cable F ST & Molex breakout cable or campus/building infrastructure G Hybrid fiber optic cable
A G B
F D
C
Fiber SDI OUT
MON
REMOTE/TALLY

MODE
VIDEO
U.S. PAT. 7327989
E
GPI In
Figure 9 - Powered Base Station with Fiber Receptacle Extension
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2.2.2.3. PowerWafer, with MPS Power Supply

Systems can be configured so that the majority of the fiber run is made via dry tactical or infrastructure fiber, after which a throwdown MPS Power Supply is placed in line to provide powered SMPTE hybrid fiber cable to the camera. In this configuration, as shown in Figure 10, the Base Station can be separated from the MPS power supply by more than nine kilometers (5.6 miles), where powered cable can be run to the camera for 240 meters (780 feet), providing up to 95 watts of power to the camera and accessories. A Camera Unit B PowerWafer C CHCR camera remote cable D DC-powered Base Station E CHBR base remote cable F Tactical fiber or Infrastructure fiber run G MPS Power Supply H Hybrid fiber optic cable I ADAP 12VDC power supply
9.76 km range
A H I
ADAP
F D
C
12VDC IN MON
Fiber SDI OUT SDI OUT Fiber
REMOTE/TALLY

MODE

MODE
VIDEO
VIDEO
U.S. PAT. 7327989
E
GPI In
Figure 10 - System using MPS Power Supply
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2.2.3. PowerPlus High Power/Long Distance with HDX Power Supply

When power needs to be run for distances exceeding 240 meters or power requirements exceed 95 watts for the camera and accessories, the external HDX power supply and PowerPlus may be utilized. The PowerPlus can deliver up to 150 watts of power to the camera and accessories.
8 km range 2 km range
A I F
ADAP
H G
D
12VDC IN MON
Fiber
C
SDI OUT SDI OUT Fiber
REMOTE/TALLY

MODE

MODE
VIDEO
VIDEO
U.S. PAT. 7327989
E
GPI In
Figure 11 System Using PowerPlus and HDX
The first part of the fiber run can be made via dry tactical or infrastructure fiber, after which the HDX power supply is placed in line to provide powered SMPTE hybrid fiber cable for the camera. Such a system is typically configured as shown in Figure 8 and includes the following components: A. Camera Unit F. Tactical fiber or Infrastructure fiber run B. PowerPlus G. HDX Power Supply C. CHCR camera remote cable H.SMPTE 311M hybrid fiber optic cable* D. DC-powered Base Station*. I. ADAP 12VDC power supply E. CHBR base remote cable The Base Station can be separated from the MPS power supply on dry fiber (F ) by more than nine kilometers (5.6 miles) , where powered hybrid cable (H) can be run to the camera for another 2 kilometers (1.2 miles).
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2.3. CopperHead Pro Transceiver System Components

2.3.1. Camera Unit Overview
The CopperHead Pro Camera Unit fits between the battery or optional power supply and the camera. The Camera Unit is configured at time of purchase with mounting plates to accommodate the appropriate camera battery type. The camera battery or optional power source attaches to Camera Unit, which in turn, attaches to the video camera. Batteries accommodated are Anton/Bauer Gold Mount and Sony V Mount. Other camera mounting plates may be available by special order. Please contact Telecast Fiber Systems or your authorized dealer. The Camera Unit is equipped with a swivel-mounted fiber optic connector, which can be ordered with an OpticalCON, MX or SMPTE 304M connector. For more information, see Section 3.1.2.2.
Figure 12 - Camera Unit Front (attaches to the camera)
Figure 13 Camera Unit Rear (attaches to the battery or power supply)
The actual appearance of your CopperHead Pro Camera Unit will vary depending on the battery mount and fiber cable connector options specified at the time of purchase.
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2.3.2. Base Station Overview

The CopperHead Pro Base Station is a one rack-unit high device that provides all of the inputs for signals going to the CopperHead Pro Camera Unit, as well as the outputs for the signals coming from Camera Unit. Base Station is available in a variety of configurations. The options are:
Power Supply 12 Volt DC Input: Dry Fiber No Internal camera power supply Does not supply power to Camera Unit via SMPTE hybrid fiber cable Is typically used with Tactical fiber cable and/or infrastructure cabling Available in Dual configuration for interface and control of two Camera Units in a single one RU device. 120/220 Volt AC Input Powered Fiber Includes internal power supply for Camera Unit. Supplies power to Camera Unit via SMPTE hybrid fiber cable Not available in Dual configuration. Can only interface and control a single Camera Unit.
Single or Double Single Configuration Interface and control a single Camera Unit. Available in 12 Volt DC and 120/220 VAC models Dual Configuration Interface and control two Camera Units in a one RU device. Available in 12 Volt DC only. Not available for 120/220 VAC models
Fiber Connector Six different fiber connectors are available for the CopperHead Pro Base Station: OpticalCON (dry)
Two STs
MX (Expanded Beam)
OpticalCON (powered)
SMPTE 304M
Two STs and Molex
See Section 3.2.2.2. for details.
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Figure 14 Single Dry Base Station - Front Panel

12VDC IN MON
Fiber SDI OUT
REMOTE/TALLY

MODE
VIDEO
U.S. PAT. 7327989
Figure 15 Single Dry Base Station - Rear Panel
Figure 16 - Dual Unpowered Base Station - Front Panel

12VDC IN MON
Fiber
CAM 1
REMOTE/TALLY
SDI OUT
CAM 2
REMOTE/TALLY
SDI OUT
Fiber

MODE

MODE
VIDEO
VIDEO
U.S. PAT. 7327989
Figure 17 Dual Unpowered Base Station Rear Panel
Figure 18 - Powered Base Station - Front Panel

Fiber SDI OUT
MON
REMOTE/TALLY

MODE
VIDEO
U.S. PAT. 7327989
Figure 19 - Powered Base Station - Rear Panel
The actual appearance of your CopperHead Pro Base Station will vary depending on the fiber cable connectors and power option specified at the time of purchase.
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Chapter 3 CopperHead Pro System Components

3.1. Camera Unit
3.1.1. Camera Unit - Front Side
The front of the CopperHead Pro Camera Unit has four areas of interest:
A Signal Status Panel Indicates the status of the various signals coming to and being sent from the Camera Unit. See Section 3.1.1.1. .
B Intercom Controls Controls for intercom talk and listen functionality. See Section 3.1.1.2. C Power Switch and Indicator Controls for power to the Camera Unit. See Section 3.1.1.3. D Camera Mounting Plate Mechanical mounting hardware for affixing CopperHead Camera Unit to a camera or camcorder. See Section 3.1.1.4.
C D
Figure 20 - Camera Unit - Front Side
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3.1.1.1. Camera Unit Signal Status Panel (Section A)

u Link
Indicates the status of the data link from Base Station to Camera Unit. This is a good indicator of optical link. GREEN when Camera Unit has a data lock with Base Station. RED when Camera Unit is not locked to Base Station. v Return Video/Sync Indicates the presence of the composite video signal (VBS) sent from Base Station to Camera Unit. This VBS can be used for return program video or for genlock to the camera. w SDI in Illuminates GREEN to indicate the presence of digital SDI video at Camera Units input BNC. x Talk Illuminates GREEN to indicate that the intercom TALK switch (see 7, below) is in the Talk position, and that the headset mic is open. y Tally Illuminates RED when GPI/Tally signal is activated at Base Stations For suggestions on connecting Tally in your system please see Section 5.2.
Figure 21 - Camera Unit Signal Status Indicators
3.1.1.2.
Camera Unit Intercom Controls (Section B)

U Headset Level Knob
Controls volume of the intercom channel in the headset
V Intercom Talk Switch

TALK (up) opens the headset mic OFF (down) closes the headset mic
3.1.1.3.
Camera Unit Power Switch & Indicator (Section C)

W Power Indicator
Illuminates GREEN to indicate main power is on.
X Power On/Off
Turns the main power supply on and off
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3.1.1.4. Camera Unit Camera Mounting Plate (Section D)

This plate is used to mount the CopperHead Pro Camera Unit to a camera or camcorder. Camera Unit is typically shipped with an Anton/Bauer Gold Mount or Sony-style V-Mount camera mounting plate. Other camera mounting plates may be available by special order. Please contact Telecast Fiber Systems or your authorized dealer
Anton Bauer Camera Mounting Plate
V-Mount Camera Mounting Plate
Figure 22 - Camera Unit: Camera-side mounting plates
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3.1.2. Camera Unit Rear Side

A
The back side of Camera Unit has three areas of interest: A Connector Panel See Section Error! Reference source not found. B Fiber Connector/Swivel See Section Error! Reference source not found. C Battery Mount See Section Error! Reference source not found.
C B
Figure 23 - Camera Unit Back Side
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3.1.2.1. Camera Unit - Connectors (Section A)

11
12
13
14 15 16
17
ak Battery Mounting Plate Typically equipped for with Anton/Bauer or V-Mount batteries al SD/SDI or HD/SDI Input - to Base Station Digital video input connector from cameras SDI output am Intercom Headset Jack Connect 5-pin XLR Male intercom headset connector an Connector for CHCR cable: Camera Remote Control, Tally. DB15HD connector for Camera Remote Control, Tally input and output. See Appendix. D.1. for the correct cable for your camera. ao PowerWafer Connector For use with PowerWafer when used with the ACpowered Base Station or the MPS power supply. Connect with CH3CP-INF-2FAG cable. ap VBS (analog composite video) or Genlock Out - from Base Station Connect to cameras Genlock/Sync input connector or to external VBS monitor aq Fiber Connector Swivel Attach fiber cable to connector mounted here.
18
Figure 24 - Camera Unit Connectors
3.1.2.2. Camera Unit - Fiber Connector/Swivel (Section B)

The CopperHead Pro Camera Unit is typically equipped with one of the three fiber connectors shown below aqA MX Expanded Beam (unpowered)
17A
aqB
17B
SMPTE 304M (powered) OpticalCON (powered or unpowered)
aqC
17C
Figure 25 - Camera Unit Fiber Connectors
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3.1.2.3. Camera Unit - Battery Mount (Section C)

The CopperHead Pro Camera Unit can be shipped with a variety of plates to attach the unit to your camera. The Anton Bauer mount and the V-mount are the most common. PAG and other battery mount systems are available by special order. Please contact Telecast Fiber Systems or your authorized dealer.
Anton Bauer Battery Mounting Plate
V-Mount Battery Mounting Plate
Figure 26 - Camera Unit - Battery side mounting plates
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3.2. Base Station

The CopperHead Pro Base Station is available with a number of options. The unit is ordered with a specified Power Module, Audio/Intercom Module and Fiber Connector. For an overall view of component location please see the overall diagrams in Appendix G.
3.2.1. Base Station Front Panel

B A C
Figure 27 - Base Station Front Panel single unit, 120/220 VAC power w/internal hybrid power supply
B A1 A2
Figure 28 - Base Station Front Panel - dual unit, 12 VDC power
The front of Base Station has four areas of interest: A Signal Status Indicators B Power Switch and Indicator See Section 3.2.1.2. If Dual Base Station, A1 and A2. Otherwise, A2 only. See Section 3.2.1.1.
C Hybrid Power Status Indicators See Section 3.2.1.3. Note: these indicators only appears on Base Stations equipped with internal hybrid power supply
3.2.1.1. Front Panel Section A Signal Status Indicators

u Link Indicates the status of the data link from Camera Unit to Base Station. This is a good indicator of adequate optical link. GREEN when Base Station has a data lock with Camera Unit. RED when Base Station is not locked to Camera Unit. v Return Video/Sync Indicates the presence of the analog video signal (VBS) at Base Stations VBS In BNC. This VBS can be used for return program video or for genlock to the camera. w SDI Presence Illuminates GREEN to indicate the presence of digital SDI video from Camera Unit. This will stay illuminated GREEN as long as there is adequate optical power being received at Base Station. See Appendix B for more information. x Intercom Illuminates GREEN to indicate audio activity on the Intercom channel. y Control Illuminates GREEN when camera control data is being transmitted between Camera Unit and Base Station. 111118vF1jh
A
1 2 3 4 5
Figure 29 - Base Station Status Indicators
3.2.1.2. Front Panel Section B Power Switch and Indicator
B
6 7
Figure 30 - Base Station Power Switch
U Power Indicates that power is applied to Base Station. GREEN when Base Station is fully powered. RED when there is power connected to Base Station, but Base Station is not turned on. V Power Switch Used to turn Base Station on and off. With a hybrid power system (power supplied by Base Station) this switch will control power to the camera and Camera Unit.
3.2.1.3. Front Panel Section C Hybrid Power Status Indicators

This section is optional, and only appears on CopperHead Pro Base Stations equipped with internal power supplies designed to work with a CopperHead Pro Camera Unit connected to a Telecast PowerWafer W Camera Power Illuminates GREEN when high voltage is being supplied to Camera Unit. X Cable Open Illuminates RED to indicate that the SMPTE hybrid cable is open or there is no SMPTE hybrid cable connected. High voltage will not be applied to the hybrid connector until the open condition is corrected. at Cable Short Illuminates RED to indicate that the SMPTE hybrid cable has a short circuit in it. High voltage will not be applied to the hybrid connector until the short condition is corrected or the cable is replaced.
8 9 10
Figure 31 - Base Station Hybrid Power Status Indicators
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3.2.2. Base Station Rear Panel

A
12VDC IN MON
B2
Fiber
C2
CAM 2
REMOTE/TALLY
C1
SDI OUT
B1
SDI OUT Fiber SYNC INTERCOM RET VIDEO
MODE
CAM 1
REMOTE/TALLY

MODE
VIDEO
VIDEO
U.S. PAT. 7327989
Figure 32 - CopperHead Pro Base Station Back Panel (Dual model shown)
A Power Connector See Section 3.2.1.1.
D Fiber Connector(s) See Section 3.2.1.2.
E Signal Connectors See Section 3.2.1.3.
3.2.2.1. Rear Panel Section A - Power Connector

The CopperHead Pro Base Station can be configured for DC or AC power.
3.2.2.1.a. 12VDC Power Interface
A
12VDC IN MON
12Volt Power Connector Interface This power interface is used on CopperHead Pro Base Stations that are not equipped with internal power supplies. This type of Base Station is typically used with Camera Units powered locally with a battery or a local power supply at the camera. ak 12V DC Power input connector (XLR 4 Pin). al 12V DC Input terminal block This can be used in lieu of the 4-pin XLR or in parallel as a redundant input. See Appendix. C.2. for pin-out details am For Future Use (RJ45)
11 12 13
Figure 33 - 12VDC Power Connector
3.2.2.1.b. AC Mains Power Interface

AC Power Connector Interface
This power interface is used on CopperHead Pro Base Stations that are equipped with an internal power supply. This type of Base Station is typically used with Camera Units powered with a PowerWafer via SMPTE Hybrid cable bt AC Power Receptacle 100-240V 50/60 Hz bk 3.15 amp dual fuse assembly. See Appendix. C.2. for fuse specification am For Future Use (RJ45)
20 21 13
Figure 34 - AC Mains Connector
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3.2.2.2. Rear Panel Section B Optical Connector

The fiber optic connector is used to connect Base Station directly to Camera Unit or to the external MPS or HDX power supply configured with your system. The type of fiber connector will vary depending on your system configuration. Six types of fiber optic connectors are available for use with the CopperHead Pro Base Station. Dry (unpowered) fiber connectors Fiber Connectors with Copper for Power
A: OpticalCON (dry)
B: STs
C. MX
D: OpticalCON (powered)
E. SMPTE 304M
F. STs & Molex
Figure 35 - Fiber Optic Connector options
3.2.2.3. Rear Panel Section C Signal Connectors y Connector for Camera Remote Control Panel and Tally C
SDI OUT
REMOTE/TALLY

MODE
VIDEO
6 7 8 9
Figure 36 - Rear Panel Signal Connectors
input (DB15HD) Connect CHBR-PRO cable here, specified for your particular Camera Remote Control Panel. See Appendix. D.2. to specify the correct cable for your Camera Remote Control Panel U Base Station Intercom Connector Connect your house intercom system here: XLR3: Two-wire (Clear-Com or RTS) XLR5M: Four-wire (matrix-style) For more information, refer to Section 5.2.1. V SD/SDI or HD/SDI Output Digital video from cameras SDI output W VBS Return Input Analog composite video signal sent to Camera Unit. X VBS Return Input Switch Switches the VBS Return Input connector to be optimized for one of two uses: A) Sync In: Genlock/Sync/Tri-Level sync signal. B) Composite Video In: Typically used to send analog VBS return video to the camera or an external monitor.
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3.3. PowerWafer Camera Adaptor

The CopperHead Pro Camera Unit can be powered by the optional PowerWafer Camera Adaptor. The PowerWafer replaces the local camera battery and any local AC power supply adaptor. The PowerWafer gets its power from the use hybrid fiber cable and the CopperHead Pro Base Station equipped with the internal power supply or from the MPS external power supply. Up to 95 watts of power can be delivered to the camera, Camera Unit and camera powered accessories. Up to 780 feet (240 meters) of cable can be used when Camera Unit is powered directly from Base Station. The use of an external power supply can extend Base Station to Camera range and increase camera power flexibility. The MPS Throw Down device or Wafer Power Adaptor provides this functionality. This unit is described in Section MPS External PowerWafer Power Supply3.4. The PowerWafer replaces the battery or local battery mountable AC adaptor (shown with the Anton/Bauer Gold Mount option). u Heat Sink v Battery Mounting Plate (Anton/Bauer Gold Mont or V-Mount) w Power Input Connector High voltage power is carried from Base Station to Camera Unit. A short jumper cable (CH3CPINF-2FAG) carries the high voltage power from Camera Unit to the PowerWafers power input connector, where it is converted to 12VDC power. The 12VDC power is delivered back to the camera via the battery mounting plate.
1 2 3
Figure 37 - PowerWafer Power Adaptor
Figure 38 - CH3CP-INF-2FAG Power Wafer Jumper Cable
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3.4. MPS External PowerWafer Power Supply

The CopperHead MPS external power supply provides 95 watts of 12VDC power and fiber connectivity from Base Station to Camera Unit equipped with a CopperHead PowerWafer. Connectivity between the MPS unit to the camera can be configured using either a Hybrid OpticalCON connector or a SMPTE 304M connector. The nominal distance between them is 240 meters (780 feet). Connectivity between the MPS unit and Base Station uses dry fiber and can be configured with a dry OpticalCON connector or two ST connectors. The MPS is powered locally with standard AC power. The unit is free standing. See Section 5.3.4. for system configuration with the MPS Power Supply and PowerWafer.
1 2 3
5 6
Figure 39 MPS Power Supply
7
Figure 40 - MPS Power Supply - Rear
u AC Power Receptacle: 100-240V 50/60 Hz v Fuse compartment See Appendix C.2.a. for the fuse specification w Power Switch x For Future Use (RJ45) y Dry Fiber Optic Connection to CopperHead Base Station This removable plate can be equipped with two ST connectors or a dry OpticalCON connector. See Figure 41 U Heat Sink V Powered Fiber Optic Connection to CopperHead Camera Unit This removable plate can be equipped with a SMPTE 304M connector or a powered OpticalCON connector. See Figure 42.
Figure 41 - MPS "dry" fiber connector options
The dry connection y to the CopperHead Base Station can be equipped with two ST connectors or a dry OpticalCON connector.
Figure 42 - MPS powered fiber connector options
The powered connection V to the CopperHead Camera Unit can be equipped with a SMPTE 304M connector or a powered OpticalCON connector.
Part Number CH2-MPS-95VD-2ST-NEU CH2-MPS-95VD-2ST-304 CH2-MPS-95VD-NEU-NEU CH2-MPS-95VD-NEU-304
Dry Unpowered Fiber Connection to Base Station (y) 2 STs 2 STs OpticalCON OpticalCON
Powered Fiber Connection to Camera (V) OpticalCON SMPTE 304M OpticalCON SMPTE 304
Table 2 - MPS Power Supply Adaptor Options
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3.5. PowerPlus 3000 - Camera Power Adaptor

The standard CopperHead PowerPlus 3000 power adaptor with standard (Low Profile) heat sink (Figure 43) provides 100 watts of 12VDC power and fiber cable signal connectivity from Base Station to the Camera. It also provides an external power feed of 12VDC and optionally 24VDC for external accessories. The PowerPlus unit requires the use of the HDX power supply. The PowerPlus can be equipped with a High Profile heat sink (Figure 44) for power requirements up to 150 Watts. The PowerPlus unit is equipped with a fixed tactical fiber dongle that can be terminated with either an OpticalCON plug, SMPTE 304M plug or an MX plug. This dongle plugs into the swivel of the CopperHead Camera Unit. The PowerPlus is connected to the HDX power supply using Hybrid fiber cable with SMPTE 304 connectors. See Section 4.3. for details on connecting the PowerPlus. The distance between the HDX power adaptor and the camera can be up to 2KM (1.2 miles) using Hybrid fiber cable and the distance between the HDX power adaptor and Base Station can be up to 7KM (4.3 miles).
Figure 43 - PowerPlus 3000 with Low Profile Heat Sink mounted to CopperHead Pro
Figure 44 - PowerPlus 3000 with High Profile Heat Sink mounted to CopperHead Pro
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Power Plus 3000 (cont) u + Volt DC A 24 Illuminates when 24 Volts is available on connector X v Power In Indicates that power is being received from the HDX power supply RED initial safety handshaking in progress, full power not engaged. GREEN safety handshaking completed, full power being received from HDX power supply. w Camera Out Indicates that 12VDC is being supplied to the battery plate x Auxilliary +12 Volt Output Indicates 12 Volt is being supplied to the 4-pin XLR connector V y + Volt DC B 24 Illuminates when 24 Volts is available on connector at U Battery Plate Used to mount the PowerPlus to the CopperHead Camera Unit (Anton/Bauer or V-Mount) V Heat Sink LP- Low Profile Heat Sink rated for 100 Watts (shown) HP High Profile Heat Sink rated for 150 Watts W 12 Volt Auxiliary Output 4-Pin XLR output connector for 12 Volt accessories X 24 Volt Auxiliary Output B 3-pin connector for 24 Volt accessories. at 24 Volt Auxiliary Output A 3-pin connector for 24 Volt accessories. ak Tactical Fiber Dongle Fixed tactical fiber cable connects to the CopperHead Camera Unit. al SMPTE Swivel Adjustable swivel for SMPTE 304M receptacle am. am SMPTE 304M Hybrid Fiber Receptacle Connect the SMPTE hybrid cable here. This cable connects to the PowerPlus. an Tactical Fiber Connector (MX shown) Dry fiber connector at the end of the dongle. This should match the connector on the swivel of the mating CopperHead Camera Unit. Available with the following termination: MX plug (shown) OpticalCON Connector (dry) SMPTE 304M plug (dry).
1 2 3 4 5 6
Figure 45 - PowerPlus 3000 LED Indicators
7 8 9 10 11 12 13 14
Figure 46 PowerPlus 3000 Connectors
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3.6. HDX Power Supply

The HDX Power Supply Unit is required when using the PowerPlus Camera Adaptor. The HDX can be used as a free-standing unit or rack mounted, using the HDX-FR-2 for mounting two HDX units. The unit sends power via a SMPTE hybrid fiber cable to the PowerPlus, where it is converted to 12VDC and optionally to 24VDC). See Section 2.2.3. for details on connecting the HDX to a CopperHead system.
E
Figure 47 - HDX Front Panel
Figure 48 Stand-alone HDX w/handle
Figure 49 HDX-FR-2 Two Unit HDX Rack Mount
The HDX has five areas of interest: A AC Power Input Module and Switch Power Switch and connector for AC Mains. B Wet SMPTE 304M Hybrid Fiber Connector The SMPTE hybrid cable is connected here. This cable connects to the PowerPlus at the camera. This mating connector pair always uses SMPTE 304M connectors. C Dry Fiber connector(s). The CopperHead Base Station is connected here. This interface can be equipped with a variety of fiber connectors: Two ST connectors MX connector OpticalCON connector D Status Indicators These indicators show the status of the HDXs power system. See Section 3.6.1. for more details. E HDX Integrated Handle Stand-alone unit can be carried or hung from this robust handle
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3.6.1. HDX Status Indicators u

AC IN - MAINS AC Input power is present DC HV ENABLE v DC Sense voltage from PowerPlus is present w AC HV ENABLE AC Sense voltage from PowerPlus is present x HV Present AC or DC voltage is available on Hybrid connector y DC HV ENABLE DC Sense voltage from PowerPlus is present U AC HV ENABLE AC Sense voltage from PowerPlus is present HV Present V AC or DC voltage is available on Hybrid connector W LOAD TYPE Indicates the type of load or camera being used: N/A No load detected PWR+ - PowerPlus detected Optical Power X Not used with PowerPlus. at Local Remote Not ENABLE AC HVUsed With PowerPlus.
1 2 3 4 5 6 7
Figure 50 - HDX Displays
8 9 10
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Chapter 4 Camera Unit and Power Supply Installation

When mounting the CopperHead Pro Camera Unit, always position the camera so that the battery mounting plate at the rear of the camera is easy to access. Insure that the camera is well supported and stable. If a battery is mounted remove it and put it to one side. The camera model shown here is for illustrative purposes only your camera may differ. Installing the CopperHead Camera Unit typically involves one of the following three configurations. 4.1. Mounting the Copperhead Pro Camera Unit with a battery 4.2. Mounting the Copperhead Pro Camera Unit with the PowerWafer 4.3. Mounting the Copperhead Pro Camera Unit with the PowerPlus
4.1. Mounting the Copperhead Pro Camera Unit with a battery

When the camera is powered locally at the camera position, either by a battery (as shown) or by a local power source, tactical fiber is typically the preferred connection to Base Station.
Figure 51 - Mounting the Copperhead Pro Camera Unit to the Camera
1) Attach the CopperHead Pro Camera Unit A to the camera battery mounting plate B. The mounting is mechanically identical to attaching a battery. 2) Mount the battery C to the CopperHead Pro Camera Unit battery mounting plate D exactly as you would mount the battery to the camera. 3) Instructions for attaching the required cables between the camera and Camera Unit can be found in Section 5.1. .
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4.2. Mounting the Copperhead Pro Camera Unit with the PowerWafer
The PowerWafer allows the camera and Camera Unit to be powered via hybrid fiber cable, which is powered from the CopperHead Pro Base Station or MPS External Power Supply.
D E
Figure 52 - Mounting the PowerWafer Unit to the Copperhead Pro Camera Unit
1) Attach the CopperHead Pro Camera Unit A to the camera battery mounting plate B. The mounting is mechanically identical to attaching a battery. Instructions for attaching the required cables between the camera and the Pro Camera Unit can be found in Section 5.1. . 2) Mount the PowerWafer C to the CopperHead Pro Camera Unit battery mounting plate D exactly as you would mount the battery to the camera. 3) Connect the supplied PowerWafer connector cable E. (model CH3CP-INF-FAG2) between the PowerWafer C and the PowerWafer connector on Camera Unit A. 4) For best results, plug the straight connector F into the PowerWafer and the connector with the Right Angle G into the Copperhead Camera Unit.
Figure 53 Attaching the PowerWafer Cable
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4.3. Mounting the Copperhead Pro Camera Unit with the PowerPlus
The PowerPlus allows the camera and Camera Unit to be powered via hybrid fiber cable for extra-long distances at higher power than the PowerWafer. The PowerPlus is powered via the hybrid fiber cable from the HDX Power Supply.
H To
DX
we Po
ly pp Su r
G H
Figure 54 - Mounting the PowerPlus Unit to the Copperhead Pro Camera Unit
A B
H F E
Figure 55 - PowerPlus on CopperHead Pro
1) Attach the CopperHead Pro Camera Unit A to the cameras battery mounting plate B. The mounting is mechanically identical to attaching a battery to the camera. 2) Mount the PowerPlus C to the CopperHead Pro Camera Unit battery mounting plate D exactly as you would mount a battery to the camera. 3) Connect the PowerPlus dongle E to the fiber optic swivel F on Camera Unit A. Connect the SMPTE hybrid cable connector G from the HDX to the SMPTE receptacle H on the PowerPlus.
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Chapter 5 Connecting the CopperHead Pro System

The CopperHead Pro system is designed to integrate seamlessly into virtually any production environment. Prior to connecting your system please insure that each of the required cables and accessories is available.
5.1. Connecting Camera Unit to a Camera or Camcorder

. Connecting the CopperHead Camera Unit requires the following: Two short BNC-terminated coax cables CHCS-Pro cable Headset External Tally light (optional) Fiber cable to Base Station Figure 56 - Camera with CopperHead Pro and cables
Battery or AC Power Supply
12
Intercom Headset
Battery-to-4-pin adaptor (such as A/B SO23
13 11 14
Cam HD/SDI
PowerPlus 3000 for use with HDX and SMPTE Hybrid cable
Cam Control
GenLock or VBS
15
PowerWafer for use with Powered Base Station and SMPTE Hybrid cable
16 17
CH3CP-INF-2FAG Cable
GPI Out
18
Figure 57 - Camera Unit to Camera Connections
al HD/SDI Input - Connects to the cameras HD/SDI or SD/SDI output signal am Headset - Receptacle for intercom headset. an Remote/Tally - Connect to CHCR-PRO cable. This cable connects to the Remote
connector of the camera, as well as to an external Tally light (customer supplied). See Appendix. D.1. for details. ao PowerWafer - Connect to the PowerWafer using cable CH3CP-INF-2FAG. Powered Base Station or MPS Power Supply required. See Appendix C.2.a. . ap VBS Out - Two options: Genlock: connect to the genlock input of your camera, Return Video: connect to an external analog VBS monitor aq ar Fiber - Swivel with fiber connector: MX, OpticalCON or SMPTE 304M
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5.2. Connecting Base Station to Studio Infrastructure

Connecting the CopperHead Base Station requires the following: Two BNC-terminated coax cables to connect to your infrastructure CHBR-Pro cable Camera Remote Panel XLR cable to connect to your intercom system (see Section 5.2.1. ) Access to your video switchers tally outputs (optional) Fiber cable to Camera Unit
Camera with CopperHead Pro Camera Unit
Power Input Module (DC or AC)
Camera Fiber Connector Remote & Tally I/O *
Return Video/ SDI Genlock Intercom Output Input
Return Video/ Genlock Mode Switch
11
12VDC IN
20
MON
14
Fiber
15
16
17
18
SDI OUT
19
REMOTE/TALLY

MODE
VIDEO
U.S. PAT. 7327989
ADAP
Bi-Level/Tri-Level Sync Source or VBS Return Video signal HD/SDI PGM SD or HD/SDI Video
GPI In Camera Remote Panel Intercom System
Figure 58 - CopperHead Pro Base Unit Connections
ak 12 VDC Input Connect to 12VDC power supply bt 120/220 VAC Input - Connect to AC mains an Fiber Connect fiber cable to CopperHead Camera Unit ao ap aq ar as
Remote/Tally - Connect to CHBS-PRO cable. This breakout cable connects to a Camera Remote Control Panel. The pigtail connects to the tally output of a switcher or to a studio Tally system. See Appendix. D.2. for details. Intercom - The house intercom system is connected here. See Section 5.2.1. for details SDI Out - The digital video output (HD/SDI-SDI) from your camera is found here Return Video In - House genlock/sync or return VBS analog video is connected to this BNC Return Video Mode Switch - Switch to optimize the return video path (18) for Genlock/Sync or analog return VBS video
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5.2.1. Intercom connectivity

The CopperHead Pro Base Station is delivered pre-configured for compatibility with either Two-Wire or Four-Wire intercom systems, which can be identified by the XLR connector:
Two Wire RTS Clear-Com (switchable: see below) XLR3 Female Four Wire Universal/Matrix XLR5 Male
Intercom
Connector
Pin-outs
Appendix C.2.h.
Appendix C.2.g. Table 3 - Intercom Interface
Appendix C.2.f.
Two-Wire Interface - RTS or Clear-Com (switchable): Connect the CopperHead Pro Base Station to a two-wire intercom system like any other intercom component (such as a belt pack or station). Internal dip switches (as shown in Figure 59 Two-Wire Intercom Configuration Dip Switches) are used to set the two-wire intercom configuration (see Table 4). The system is delivered from the factory configured as requested by the end-user or dealer. An adhesive label on the rear of the unit indentifies the factory setting (C-C, RTS1, RTS2, 4W). Four-Wire Interface: This is used to connect Base Station to four-wire intercom systems such as matrix-style systems.
Two-Wire Intercom Configuration SW1 Mode 1 2 3 4 Intercom System No Comms RTS CH 1 RTS CH 2 Clear-Com A Off (0) Off (0) On (1) B Off (0) On (1) Off (0)
SW1
5 Not Used On (1) On (1) Table 4 - Intercom Configuration Switches
Figure 59 Two-Wire Intercom Configuration Dip Switches
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5.3. Fiber Connections between the Copperhead Pro Base Station and Camera Unit
The following table summarizes the various fiber cable connection options between the Copperhead Pro Base Station and Camera Unit.
Cable Type Tactical Fiber SMPTE Hybrid Fiber SMPTE Hybrid Fiber SMPTE Hybrid Fiber Base Station Power 12VDC 120/220VAC with Internal Camera Power Supply External MPS Power Supply 95 1 Watts External HDX Power Supply 2 150 Watts Camera Unit Power Local Battery or AC Power PowerWafer Adaptor PowerWafer Adaptor PowerPlus Adaptor Distance Range Between Camera and Base Up to 10 KM 240 meters
5 KM between base and power supply 240 meters between power supply and camera 5 KM between base and power supply 3.2 KM between power supply and camera
Table 5 - CopperHead Pro Power Options 1. The external MPS power supply must be equipped with the required fiber cable connectors depending on your system requirements. See Section 3.4. for a description of the various options 2. The external HDX Power Supply provides two ST Fiber Connectors for connection between the HDX and Base Station and a SMPTE 304M Connector for connection between the HDX and Camera Unit. The following fiber connection scenarios do not take into account any customized cable and connector installations you may have at your facility. For assistance regarding more complex connection situations please contact Telecast Fiber Systems or your local authorized dealer.
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5.3.1. Tactical Fiber between Base Station and Camera Unit
B
A G C
F D
E
Figure 60 - Tactical Fiber between Base Station and Camera Unit
Connect a tactical fiber cable A between Camera Unit B Base Station C. Base Station fiber receptacle may be mounted either on the back of Base Station D, or on a panel mounted elsewhere E. At each end of the fiber cable will be either an OpticalCON or MX Fiber Connector F and G. The camera must be powered by local power, such as a battery or a local AC power supply H.
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5.3.2. SMPTE Hybrid Fiber between Base Station (powered) and Camera Unit Camera Powered through Hybrid Cable from Base Station
B
A F C
E D
Figure 61 - SMPTE Hybrid Fiber between Base Station (powered) and Camera Unit
Connect a length of SMPTE Hybrid fiber cable A between Camera Unit B and the fiber receptacle C on the back of Base Station D. At each end of the fiber cable will be either an OpticalCON or SMPTE 304M Hybrid fiber connector E and F. The camera will be powered by the CopperHead PowerWafer Camera Power Supply G.
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5.3.3. Hybrid Fiber between Base Station and Camera Unit (Infrastructure Wiring)
E
B A G F C
Figure 62 - Hybrid Fiber between Base Station and Camera Unit (Infrastructure Wiring)
A remotely-mounted fiber connector can be used for permanent installations such as communications closets, truck connector panels and within/between buildings. A panel D with two STs (fiber) and a Molex connector (power) is mounted on Base Station C. Infrastructure fiber and copper wiring from Base Station connect to a remote panel-mounted OpticalCON or SMPTE 304M receptacle E. A standard hybrid fiber optic cable A connects the panel- mounted receptacle and Camera Unit B, equipped with a PowerWafer G.
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5.3.4. Hybrid Fiber Cable between MPS Power Unit and Camera Unit
H G J L
ADAP
E C
K I
B
Figure 63 - Hybrid Fiber cable between the MPS Power Supply and Camera Unit
Dry fiber can be used between Base Station and the MPS External Power Unit, and the camera can be powered by the MPS over powered hybrid fiber. Connect dry (unpowered) single mode fiber cable A between the fiber connector(s) B on Base Station C and the dry fiber connector(s) D on the MPS Power Supply E. Connect the MPS Power Supply E to AC Mains F. Connect a length of hybrid fiber cable G between the powered connector H on the MPS Power Supply E and the swiveled fiber connector I on Camera Unit J. The hybrid fiber cable can be equipped with either OpticalCON or SMPTE 304M connectors K. The camera and Camera Unit will be powered via the hybrid cable by the PowerWafer L. The dry fiber connectors D on the MPS Power Supply E and the dry fiber connector(s) B on Base Station C can equipped with one of two connector options: Two ST connectors (shown) OpticalCON connector The powered fiber connectors H on the MPS Power Supply E and the fiber connector I on Camera Unit J be equipped with one of two connector options: Two ST connectors (shown) OpticalCON connector
Other fiber optic connectors are available by special order. Contact Telecast Fiber Systems or your CopperHead dealer for more information.
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5.3.5. SMPTE Hybrid Fiber between HDX Power Supply and Camera Unit
ST Fiber Connectors between Base Station and HDX Power Unit, camera powered by Copperhead PowerPlus
H D A C
INTERCOM MODE RTS1 RTS2 C-C 4W OFF
G
J I
E B
ADAP
Figure 64 - SMPTE Hybrid Fiber between the HDX Power Supply and Camera Unit
Mount the PowerPlus J to the CopperHead Camera Unit K as shown in Section 4.3. , being sure to plug the PowerPlus tactical fiber dongle X into the swivel-mounted fiber connector on Camera Unit X. Connect dry (unpowered) fiber cable A between the fiber connector(s) C on Base Station B and the dry fiber connector(s) D on the HDX Power Supply E. Connect the HDX Power Supply E to AC Mains F. Connect a length of hybrid fiber cable G between the HDX Power Supply E and the swivel-mounted SMPTE 304M connector X on the PowerPlus J. The hybrid fiber cable can be equipped with either OpticalCON or SMPTE 304M connectors I. The camera and Camera Unit will be powered via the hybrid cable by the PowerPlus J. Note: Connectors at each end of the fiber cable must be SMPTE 304M I. OpticalCON connectors cannot be used in this configuration.
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5.4. Deployment of the CopperHead Pro System

The CopperHead Pro system is available with many different variations, including different battery mounting plates, powering options, fiber cable connectors and intercom system interfaces. This allows for many permutations that are all slightly different. Hence, not every possible operational environment can be described. However, the following steps are recommended: 1. Set up and test your Copperhead Pro system immediately to confirm proper operation and to provide training to you and your team prior to an actual production. 2. Do not attempt to power up the system until the fiber optic cable has been connected at both ends. 3. Install Camera Unit and battery or power supply as shown in Chapter 4. 4. Connect all Camera Unit and Base Station cables as shown in Chapter 5. The order in which you connect the cables makes no difference. However, to prevent damage other sensitive electronics (such as camcorders and Remote Control Panels): a. Make sure to connect the CHCR Camera Remote Control cable to the camera when the camera is powered off. b. Make sure to connect the CHBR Base Remote Cable to the remote control panel when Base Station power is turned off. 5. Deploy the fiber cable (Chapter 5.5. and connect it.
5.5. Connecting and Managing the Fiber Cable

Care should be taken when deploying and managing the fiber cable between the CopperHead Pro Camera Unit and Base Station or throwdown power supply (MPS or HDX).
5.5.1. Planning the Fiber Cable Route

Planning the fiber cable route requires common sense and the ability to foresee the unforeseen. The following should be considered when the fiber cable route is planned: 1. The route should be shorter than the length of available cable. 2. The cable run should be protected. While tactical fiber is extremely durable it is not immune to damage. Hybrid cable is even more fragile than tactical cable and should not be exposed to harsh environments. 3. Avoid possible interference (physical) with the cable that might cause it to bend or kink to an extent that unacceptable signal loss occurs. 4. The cable should not cause a tripping or tangling hazard with people, animals or vehicles. 5. If using cable with OpticalCON or MX connectors, the fiber cable can be unspooled from Base Station location or the camera location. Typically the reel is kept close to Base Station. However if there is a chance the camera may need to move further away from Base Station after initial placement, it makes sense to place the reel at the camera end.
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6. If using hybrid cable with SMPTE 304M connectors, make sure that you unspool the Male end toward the camera and the Female end toward Base Station.
SMPTE 304 Male connector (Camera End)
SMPTE 304 Female connector (Base Station End)
7. Make sure there is enough slack cable to accommodate a well-managed connection to the camera.
5.5.2. Running the Fiber Cable

The following should be considered when deploying the fiber optic cable: 1. Both ends of the fiber cable must be securely capped. ANY dirt in the connector can adversely affect optical performance and potentially cause signal to be lost. 2. The hub end of the fiber cable (the connector in the reels center hub) must not be connected to a receptacle before unspooling the fiber cable, as severe damage to the cable could occur due to extreme spiraling of the connected portion of the cable. 3. The hub end of the cable reel must be securely contained within the reel hub. A loose connector can bang around Place the stationary cable connector inside the and be damaged. center of the reel prior to 4. Prior to connecting any fiber unspooling the cable connector, inspect it visually. Fingerprints or other dirt or dust on the optical connectors will reduce the optical signal level on the fiber. If required, clean the connector(s) with fiber cleaning tools. Dry compressed air or with technical wipes that have been moistened with isopropyl alcohol, but never use alcohol or wet cleaning without a way to ensure that it does not leave residue on the endface. It can cause damage to the equipment. 5. Once the fiber cable has been connected, be sure to Figure 65-Tactical Fiber Cable on OX-Frame Reel secure and strain relieve the cable. Make sure there are no cable hazards in the run. Secure with Cable Guards and/or Gaffers tape to insure safety. 6. When not connected, insure that the fiber optic connectors are always securely capped. This will protect them from damage or dirt and protect you from possible eye damage.
5.6. Insuring a Positive Fiber Link

1. Connect the fiber cable connectors at each end 2. Power up Camera Unit and Base Station or power supply and check the LED Link indicators on each device. 3. Confirm that the LED Link indicators on Camera Unit and Base Station are both illuminated GREEN. If so, all signals should now be passing between Camera Unit and Base Station.
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5.7. Intercom Operation

Intercom controls and indicators are found on the control panel of the CopperHead Pro Camera Unit:
4
Figure 66- Camera Unit Intercom Controls
x Talk Illuminates GREEN to indicate that the intercom TALK switch (V) is in the up position, and that the headset mic is open. U Headset Volume Control Knob Controls volume (listen level) of the intercom channel in the headset. Adjust it until the level is comfortable in your ears. V Intercom Talk Switch TALK (up) opens the headset mic OFF (down) closes the headset mic To talk on the intercom line, toggle the TALK switch to the up position, which opens the microphone, transmitting the voice to the intercom line. When the microphone is open, the TALK indicator (x) will illuminate GREEN.
Note: intercom beltpacks cannot be plugged into the CopperHead Pro Camera Unit. Only an intercom headset can be plugged into Camera Unit. The operation of your specific intercom system is beyond the scope of this Users Guide. Please see the documentation provided with your intercom or consult your intercom provider.
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5.8. Shutting Down the System

System shutdown is simple. The only cautions relate to the fiber cable and to the Camera Remote Control Panel Cable. 1. Power switches for the camera, Camera Unit and Base Station may be turned off in any order. 2. To avoid the possibility of looking directly into an active fiber optic port or cable, turn both Camera Unit and Base Station off before disconnecting the fiber from either point. 3. To avoid the possibility of damaging the camera or camera remote control panel (RCP), turn both Camera Unit and Base Station off before disconnecting the CHCR remote cable from the camera or the CHBR remote cable from the RCP. 4. Cap your fiber optic connectors! Keep them clean. 5. Protect all cables from dirt, water entry and being dragged across the ground or other surface. 6. When re-spooling the cable, avoid cable snags and crimps, and take care not to damage the connectors 7. When re-spooling the fiber cable on to the spool, guide it across the entire width of the spool so that it winds evenly and the possibility of cinching or kinks is greatly reduced. 8. If Base Station is a permanent or semi-permanent installation then simply power off and disconnect and cap the fiber cable.
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5.9. Troubleshooting
Troubleshooting any technical issues with the CopperHead Pro Transceiver System is similar to any piece of television production gear with the obvious exception of the core Fiber Optic technology. Here is a list of things to look out for and check some of them obvious but sometimes forgotten. 1. Check the LINK indicators at each end of the system. They should be illuminated GREEN if there is good fiber optic connectivity for the non-SDI signals (VBS/sync, camera control, intercom, tally). 2. Check the SDI indicator at the CopperHead Pro Base Station. It should be illuminated GREEN if there is good fiber optic connectivity for the SDI signal. 3. If the LINK or SDI indicators are not GREEN, there is likely low optical power between Camera Unit and Base Station. The following actions may remedy this situation: a. Insure that all fiber optic connectors are clean. Clean fiber optic connectors are a requirement for reliable connectivity between fiber optic components like your CopperHead transceivers. Any contamination in the fiber connection, even microscopic dust particles, can cause link loss and adversely affect the operational functionality of your CopperHead equipment. For more information on the care and maintenance of your fiber optic connectors, please refer to www.telecast-fiber.com. b. Examine the entire length of the fiber cable and see that it is in intact and has no damage or severe bends or kinks. c. Confirm that all fiber optic connectors are connected securely. 4. If optical power is good, but signals are not being received: a. Check all of your copper cables (coax) and connectors (BNC) for damage. b. Confirm signal type is on the proper signal path It is possible to physically connect analog signals to digital signal paths on the CopperHead Pro Transceiver System. However, signals will not pass through the system unless they are the correct type. An SDI signal will not pass through the Analog or VBS paths and an Analog signal will not pass through an SDI path. If the wrong type of signal is incorrectly connected, the signal LED indicator may illuminate, but no signal will pass through. 5. Base Station power problems: a. 12VDC Base Station: Check that the DC power supply is functioning correctly and connected securely. 6. 110/220 VAC Base Station: Check the fuses. Do not try to multiplex the CopperHead Pro with other fiber optic devices. The CopperHead Pro system is not readily compatible with any active or passive CWDM technologies, including Telecasts TelePort and TeleThon systems.
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Appendices Appendix A. Fiber Optic Systems Basic Concepts

Fiber optics and fiber optic cable are the core technologies at the heart of the Telecast Fiber Systems CopperHead Pro Transceiver System. The ability to multiplex and de-multiplex a variety of video, audio and data signals so that they can be carried over a thin strand of fiber optic cable for long distances enables the CopperHead System. The theory and operation of Fiber Optics is beyond the scope of this document. However, it is important to understand the different types of fiber optic cable and fiber optic cable connectors.
Appendix. A.1. Fiber Optic Cable

Core Locked Polyurethane Jacket Aramid Kevlar Fiber Strength Member Optical Fiber Acrylate Fiber Coating Color Coded 900 Micron Tight Buffer
Figure 67 - Tactical Fiber Optic Cable Cross-section (Tac-4 cable shown)
Tactical fiber cables are extremely strong, lightweight, and rugged cables designed for harsh environment (military and commercial) deployment & retrieval applications. The internal glass fiber optic cores are protected by a woven aramid (Kevlar) strength member, making them able to withstand a variety of environmental hazards such as being crushed or run-over. They are available in core counts of 1, 2, 4, 6, and 12. CopperHead systems require a minimum of two cores. Using a totally non-metallic design for electrical isolation; they are impervious to noise & grounding issues. Tactical Fiber can be used in the field mounted on lightweight reels in lengths up to 2000 feet or longer
Core Locked Polyurethane Jacket Fiber Strand (x2) Copper for High Power (x4) Copper for Signal (x2) Strength Member
Shield
Figure 68 - Hybrid Fiber Optic Cable Cross-section (Illustrative only)
Hybrid fiber cable has two fiber optic cores, with the addition of six copper wires, providing for the transmission of power through the cable in order to provide power to the camera. These copper wires increase the size (diameter) and weight of the cable, and make the cable more fragile than Tactical cable, as well as making them susceptible to noise and grounding issues.
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Appendix. A.2. Fiber Optic Connector Types

Depending on the type of fiber optic cable used, different connectors can be used. The following table summarizes the various types of connectors typically used in a CopperHead Pro Transceiver System configuration and the allowed Fiber optic cable usage. Each connector type is illustrated below.
Connector Type ST Fiber Connectors ST Fiber Connectors with Molex Power Plug LC Connectors SMPTE 304M OpticalCON Cable Connector (Neutrik) OpticalCON Panel Connector (Neutrik) MX Expanded Beam Connector Tactical Fiber Use Yes No No No Yes Yes Yes Hybrid Fiber Use No* No* No* Yes Yes (up to 95V) Yes No Camera Unit Use No No No Yes Yes No Yes Base Station Use Yes Yes No Yes Yes No Yes Infrastructure Use Only Notes Less Expensive not as durable as OpticalCON, SMPTE 304M or MX Used with separate Fiber and Power cables Infrastructure and Internal Equipment Use
*Note: These connectors can be used to terminate individual fibers on a Hybrid fiber breakout adaptor.
Table 6 - Fiber Optic Connector Types & Usage
ST Plugs
ST Panel Connectors
ST Panel w/ Molex
OpticalCON Plug
OpticalCON Panel
LC Connectors
SMPTE 304M Plug
SMPTE 304M Panel
MX Expanded Beam Plug
MX Expanded Beam Panel
Figure 69 - Fiber Optic Connectors
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Appendix B. A Brief Guide to Measurement of Fiber Optic Signal Strength

The CopperHead Pro Transceiver System operates within a defined fiber optic link margin, based on two factors: a) Output (or launch) power of the optical transmitter at each end of the link: typically 7dBm* (pronounced as minus seven dee-bee-em). b) Sensitivity of the optical detector at each end of the link: typically -22 dBm.
Figure 70 CopperHead Fiber Optic Link Margin
The overall link margin (or dynamic range) of the CopperHead Pro system (the difference between the transmitters output power and the receivers sensitivity) is typically 15dB (fifteen dee-bee). That margin is consumed by two main factors: a) Optical loss over the length of the fiber cable: typically 0.5dB per kilometer b) Optical loss at connection points: typically 1 dB per connector Therefore, a CopperHead Pro system can optimally work over 24 kilometers of cable (spending 12 dB of the link budget), and three connectors (spending 3 dB of the budget). However, adding additional devices, such as the HDX or MPS power supply, or the camera-mounted PowerPlus will add connectors to the path, and therefore contribute additional connector loss. The SDI indicator at the CopperHead Pro Base Station illuminates GREEN when the measured optical power at Base Station is -20dBm or better, which is the minimum power requirement for 3.0 Gb/s SDI data. See Appendix F for the optical power requirement for your particular SDI data signal.
*The unit dBm is an abbreviation for the optical power measured in decibels referenced to one milliwatt (mW).
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Appendix C. CopperHead Pro System Connectors

Appendix. C.1. Camera Unit Connectors
Reference Numbers Refer to the Overview Diagrams in Appendix G.2.a. at the end of this User Guide
Appendix C.1.a. Camera Remote and Tally

Signal Function Pin # 8 Data 1 (Camera Control) RS232/ 422/485 2 6 1 10 5, 7 Format Bias GPIs Data 2 (RS422 only) Not Used 15 13 14 3 9 11 12 4 N/A N/A N/A N/A RS232 IN OUT Tie to GND RS422 (+) IN (-) IN (+) OUT (-) OUT OUT TTL IN RS485 (+) I/O (-) I/O -
5 10 15
1 6 11
Data Format Float Float Tie to +12VDC pin 15 GND Format Bias +12VDC GPI/Relay Output Contact A GPI/Relay Output Contact B (-) IN (+) IN (-) OUT (+) OUT N/A N/A N/A N/A Future N/A N/A N/A N/A
Camera Unit #14 DB15HD Female (Ext View)

Pin 10 (Data 1 Format select)
Floating for RS-422 or TTL Tied to GND for RS-232 Tied to +12VDC for RS-485
Camera Unit remote DB15HD pinout
Please see Appendix. D.1. for a list of Camera Remote Cables.
Appendix C.1.b. Camera Headset

Pin Signal 1 MIC Ground (shield) 2 + MIC Input 3 - Earphone Output Ground 4 + Earphone Output 5 + Earphone Output
Camera Unit headset connector pinout
5 4
1 2
Camera Unit #13 XLR5 Female (Ext View)
(RTS standard monaural headset pin-out)
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Appendix. C.1. Camera Unit Connectors (cont)
Appendix C.1.c. PowerWafer Connector

Pin 1 2 3 4 Signal + 95VDC Not Used - 95VDC Not Used
1 2 3
Camera Unit #15 Lemo 4-pin Female (Ext View)
Camera Unit PowerWafer Connector pinout
Receptacle: Lemo EGG.0B.304.CLL Mating connector: Lemo FHG.0B.304.CLAD42 (right angle) Lemo FGG.0B.304.CLAD42 (straight)
Appendix. C.2.
Base Station Connectors
Reference Numbers refer to the Overview Diagrams in Appendix G.2.a. at the end of this User Guide
Appendix C.2.a. AC Power Input Connector- Models CHG3-BS-Pro-95VD-xxx-xxx

100-240V 50/60Hz
Panel Mounted IEC C14 AC Power Receptacle: 110/220 VAC

MON
Fuses: Two 3.15 amp slo-blo fuses (5 x 20mm). Littlefuse Series 218, part #02183.15 or equivalent.
FUSE T3.15A/250V
Base Station #20

IEC C14 receptacle
Appendix C.2.b. 12VDC Input Power Connectors Models CHG3-BS-Pro-2ST/2MX/NEU

Pin 1 2 3 4 Signal GND Unused Unused +12 VDC In
1 2
4 3
Base Station #11 XLR4 Male (Ext View)
Base Station 12VDC power connector pinout
Connects to ADAP-AC-04 or a customer-supplied 12VDC power supply. This connector is wired in parallel with terminal block #12 (below)
Pin Signal 1 GND 2 +12VDC In

Base Station Terminal Block pinout test
Base Station #12 Terminal block (Ext View)
Note: This connector is wired in parallel with XLR4 Male #11 (above)
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Appendix. C.2. Base Station Connectors (cont)
Appendix C.2.c. System Monitor (future use)
Base Station #13 RJ45 8P8C receptacle (Ext View) Appendix C.2.d. 95VDC output: Model CHG3-BS-PRO-95VD-STM-xxx
Pin 1 2 5 Function +95VDC Out +95VDC Out Ground
This RJ45 connector is not functional, and is reserved for future use
Base Station #14F Mating connector: Molex 39-01-4051
Wire Color White* Black* Green
Molex Connector pinout *Tied together at terminal lug end
Appendix C.2.e. Base Station Remote/Tally Connector

Signal Function Pin # RS232 RS422 TTL RS485
Base Station #15 DB15HD Female (Ext View)
Data 1 (Camera Control) RS232/ 422/485
8 2 6 1 10 5, 7 15 4 3 9 11 12 13 14
IN OUT Tie to GND
(+) IN IN (-) IN (+) OUT OUT (-) OUT Data Format Float Float
(+) I/O (-) I/O Tie to +12VDC
Format Bias
Pin 10 (Data 1 Format select)

Floating for RS-422 or TTL Tied to GND for RS-232 Tied to +12VDC for RS-485
GPI In Data 2 (RS422 only)
Not Used
GND Format Bias +12VDC GPI/Relay Input (-) IN (+) IN (-) OUT (+) OUT Future Future
Base Station Remote DB15HD connector pinout
Please see Appendix D for a list of Base Station remote cables.
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Appendix. C.2. Base Station Connectors (cont)
Appendix C.2.f. 4-Wire Intercom

Pin 1 2 3 4 5 Function Ground + Input - Input - Output + Output Impedance Signal
5 4
1 2
Base Station #16 Base Station 4-Wire intercom connector pinout XLR5 Female (Ext View) Appendix C.2.g. Clear-Com Intercom
Pin Signal 1 Ground 2 + VDC Power 3 Power
Station Clear-Com intercom connector test
600 Ohm Line: +8 dBm Input Mic: -32 dBm >=600 Ohm +8 dBm Load
2 3
Base Station #16 XLR3 Female (x2) (Ext View) Appendix C.2.h. RTS Intercom
2 3
Pin Signal 1 Ground 2 + VDC Power & Channel 1 Audio 3 Channel 2 Audio
Base Station RTS intercom connector pinout
Base Station #16 XLR3 Female (Ext View)
Appendix. C.3.
PowerWafer Connector
Pin 1 2 3 4 Signal + 95VDC Not Used - 95VDC Not Used
Appendix C.3.a. PowerWafer Connector
1 2 3
PowerWafer #3 Lemo 4-pin Female (Ext View)
Camera Unit PowerWafer Connector pinout
Receptacle: Lemo EGG.0B.304.CLL Mating connector: Lemo FHG.0B.304.CLAD42 (right angle) Lemo FGG.0B.304.CLAD42 (straight)
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Appendix. C.4.
PowerPlus Connectors
Appendix C.4.a. PowerPlus 12VDC Output Connector
4 3
1 2
Pin 1 2 3 4
Signal GND Unused Unused + Power 12 VDC
PowerPlus #7 PowerPlus 12VDC Connector pinout XLR 4-pin Female (Ext View) Appendix C.4.b. PowerPlus 24VDC Output Connectors
1 3 2
Pin 1 2 3 Mating connectors: Signal GND +24VDC Not Used
PowerPlus 24VDC Connector pinout
PowerPlus # 8 & #9 Fischer 3-pin Female (Ext View)
Fischer S-102-A-052-130 (straight) Fischer WSO-102-A0520130 (right angle)
Appendix. C.5.
MPS Power Supply Connector

Panel Mounted AC Power Receptacle: 110/220 VAC Fuses: Two 3.15 amp slo-blo fuses (5 x 20mm). Littlefuse Series 218, part #02183.15 or equivalent.
Appendix C.5.a. AC Power Input Connector
MPS Power Interface

IEC C14 receptacle
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Appendix D. Camera Unit & Base Station Interface Cables

CopperHead Pro systems can be supplied with custom Camera Remote and Base Remote cables for specific cameras and remote control panels. For information on these and other cable configurations please contact Telecast Fiber Systems or your local CopperHead dealer.
Appendix. D.1. CHCR-PRO Camera Unit Remote Cable

Camera Remote Camera Unit
External Tally Light

Equipment Mfgr Hitachi Ikegami JVC Panasonic Model Number CHCR-PRO-HIT-SK1-4-9 CHCR-PRO-IKE-HK2-10-9 CHCR-PRO-JVC1-6-9 CHCR-PRO-PAN-AJ1-6-9 Description CopperHead Pro camera remote cable for Hitachi cameras CopperHead Pro camera remote cable for Ikegami HK2style cameras, such as HL-59, HL-V7X, HK-398P*, HK387P*, HL-V59** CopperHead Pro camera remote cable, for JVC 6-pin "DIN" cameras, such as HD250 CopperHead Pro camera remote cable for Panasonic AJ1 and AJ2-style cameras (using EC3-control), such as HDC27 Varicam, HPX900 CopperHead Pro camera remote cable for Panasonic AJ3-style cameras (using RC10-control), such as HDX900, HPX500/2000/2700/ 3000/3700 CopperHead Pro camera remote cable for Sony DXC2style cameras, such as DXCD30, D35, D50 CopperHead Pro camera remote cable for Sony BVP3style cameras (using Series 700control), such as HDW, PDW, PMW, some DSR.
Panasonic Sony
CHCR-PRO-PAN-AJ3-10-9 CHCR-PRO-SON-DXC2-10-9
Sony
CHCR-PRO-SON-BVP3-8-9
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Appendix. D.2. CHBR-PRO Base Station Remote Cable
Remote Control Panel

Fiber SDI OUT
MON
REMOTE/TALLY

MODE
VIDEO
U.S. PAT. 7327989
Base Station Switcher Tally

Equipment Mfgr Hitachi Ikegami Model Number Description CopperHead Pro base remote cable for Hitachi camera controllers CopperHead Pro base remote cable for Ikegami HK2style cameras, such as HL-59, HL-V7X, HK-398P*, HK387P*, HL-V59** CopperHead Pro Base remote cable, for JVC 6-pin "DIN" camera controllers, such as RM-LP55 and RMLP25 CopperHead Pro base remote cable for Panasonic AJ1 and AJ2-style camera controller, such as AJ-EC3 CopperHead Pro base remote cable for Panasonic AJ3style camera controllers, such asAJ-RC10G and AJ-EC4 CopperHead Pro base remote cable for Sony BVP3-style camera controllers (using Series 700 control), such as RMB150/750) CopperHead Pro base remote cable for Sony BVP3-style camera controllers (using Series 700 control), such as RMB150/750 with Video display) CopperHead Pro base remote cable for Sony DXC2-style camera controllers, such as RCP-D50) CopperHead Pro base remote cable for Telecast RCP2050 Universal Controller (RS422)
CHBR-PRO-HIT-SK1-4-PIG2 CHBR-PRO-IKE-HK2-10-PIG2
JVC Panasonic Panasonic Sony
CHBR-PRO-JVC1-6-PIG2 CHBR-PRO-PAN-AJ2-10-PIG2 CHBR-PRO-PAN-AJ3-10-PIG2 CHBR-PRO-SON-BVP3-8-PIG2
Sony Sony Telecast OCP
CHBR-PRO-SON-BVP3-8-BNC-PIG2 CHBR-PRO-SON-DXC2-10-PIG2 CHBR-PRO-OCP2040-422-PIG2
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Appendix E. CopperHead Pro Parts & Accessories

CHCR-PRO
Camera Remote Cable (specify camera model).
CHBR-PRO
Base Remote Cable, 10 foot (specify controller model)
PWRWFR-95VD
Power Wafer Camera Adaptor (for use with CH Series Pro-BS95VD)
PWRPLS3
Long Distance "PowerPlus" Camera Adaptor for use with HDX (specify LP or HP)
CH2-MPS-95VD
External Power Supply for PowerWafer
HDX
Power Supply for PowerPlus Power Adaptor
CH3CP-INF2FAG
PowerWafer-toCamera Unit jumper cable
HDX-FR-2
Rack mount frame for 2 HDX units.
CHRCP-2050A
CHRCP-2050-LCD
Universal Camera Control Panel
Universal Camera Control Panel w/TFT-LCD Display
CASM/MD/XL
ADAP-AC-04
Tactical Fiber on Reel: Small (SM), Medium (MD), or Large (XL)
Base Station AC Adaptor (for CH Series Pro-BS-2ST)
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Appendix E, CopperHead Pro Parts & Accessories (cont)

CAXX-MX CAXX-XT2S-NOC
Tactical Fiber Assembly, MX Connectors
Tactical Fiber Cable Assembly, OpticalCON Connectors
CAXX-XSM311NOC
SMPTE 311M Hybrid Fiber Cable Assembly, OpticalCON connectors
CAXX-XSM311SMPTE
SMPTE 311M Hybrid Fiber Cable Assembly, SMPTE 304M connectors
MXRE
MX Receptacle Flange Mount Assembly Breakout to STs
MXRV
MX Receptacle Jam Nut Assembly Breakout to STs
CH3BFC-NOC2ST/MOL
OpticalCON receptacle to STs and Molex 39-01-4051
CH3BFC-NOC-NOC
OpticalCON receptacle to OpticalCON Plug
CH3BFC-304M-2ST
SMPTE Hybrid 304M plug to STs and Molex 39-01-4051
CH3BFC-304M-NOC
SMPTE Hybrid 304M plug to OpticalCON Plug
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Appendix F. Specifications
Video, Digital (SDI)
Interface ..................................... SMPTE 259M, 292M, 424M Data Rate ...................................... 270 Mb/s, 1.5 Gb/s, 3 Gb/s Input Level. ...........800 mV +/-10% (peak to peak, maximum) Equalized cable lengths (Belden 1694A) ................................ 270MB/s. ................................................................. 250m 1.5 Gb/s. .................................................................. 230m 3 Gb/s. ..................................................................... 140m Input/Output Impedance............................................ 75 Ohms Bit-Error Rate (pathological data) .................................. 10-12 270MB/s ............................................................. -24 dBm 1.5 Gb/s. ............................................................. -22 dBm 3 Gb/s ..................................................................-20 dBm Jitter (SMPTE color bars) ....................................................... 270MB/s & 1.5 Gb/s. ........................................... < 0.2 UI 3 Gb/s. ................................................................. < 0.3 UI Rise/Fall Times (20%-80% amplitude) ................................... 270 Mb/s. .............................................. < 1.5 ns to >0.4ns 1.5 Gb/s & 3 Gb/s. ............................................... < 135 ps
Electro-Optical
Operating Wavelengths ........................................................... Camera to Base (SDI) .......................... 1300 nm (Fiber A) Camera-to-Base (Data/Comms) ............ 1300nm (Fiber B) Base to Camera (VBS, Data, Comms) .. 1550nm (Fiber B) TX Laser output power ............................................... -6 dBm RX Sensitivity, 270MB/s ............................................................. -24 dBm 1.5 Gb/s .............................................................. -22 dBm 3.0 Gb/s .............................................................. -20 dBm Fiber Compatibility ..................................... Single Mode only Optical Connector Options - Camera Unit: Local Power, PowerPlus... MX, OpticalCON, SMPTE 304M PowerWafer: ........................ SMPTE 304M or OpticalCON Optical Connector Options - Base Station: Unpowered (Tac fiber) ............................ST or OpticalCON Remote Power (Hybrid fiber): Standard Power . SMPTE 304M, OpticalCON, or ST/Molex
Video, Analog (VBS)

Interface................................. ............ ..... RS170, NTSC, PAL Frequency Response Return VBS mode ................................................................. 30 Hz-4.2 MHz: ................................................. 0.15 dB 8MHz........................................................................-3 dB Tri-Level Sync Mode ........................................................... 4.2 MHz ................................................................... -4 dB 8 MHz. ....................................................................-14 dB Video Signal to Noise Ratio ........................................ 80 dB Differential Gain ............................................................. < 2% Differential Phase..............................................................< 1
Distance Limit * Tactical Fiber (Local Power at Camera):

Dry fiber (1.5Gb/s) ................ 16 db optical loss ( 30 km*) SMPTE 311M Hybrid Fiber .................................................... Standard Internal Power Supply w/PowerWafer .................. ...................................... 240m (787 ft): 95W @ 12VDC* Long Range: HDX w/PowerPlus ......................................... ......................... 2km (6562 ft.): 100W Cont./150W Peak*
see note below
Mechanical/Environmental
Dimensions (WxLxD) Camera Unit ............................................. 2.5" x 6.5" x 2.2" Base Station............................................. 17.5" x 9" x 1.75" PowerWafer .............................................. 5" x 6.12" x 2.2" PowerPlus LP (100W) .................................... 5" x 6" x 2.5" PowerPlus HP (150W) ................................... 5" x 6" x 3.7" HDX .......................................................... 13" x 3.5" x 8.5" MPS Power Supply .................................. 9.7" x 2.5" x 4.5" Weight Camera Unit .............................................................. 1.5 lb. Base Station............................................................... 5.0 lb. PowerWafer .............................................................. 1.5 lb. PowerPlus .................................... LP: 2.3 lb.......HP: 2.5 lb. MPS Power Supply ................................................. 3.0 lb. HDX ........................................................................ 10.5 lb. Power Consumption Camera unit ......................................... 8 watts@10-18VDC Base Station (Tac Fiber): Power Consumption........................ 10 watts@10-18VDC Power Connector ............................................. 4-Pin XLR Base Station (Hybrid Fiber): Power Req ................ 110-120/220-240 VAC, 50 to 60Hz Power Consumption.................250 watts max @120VAC Temperature Range ........................................... -25 to +55C Humidity Range ...................... 0 to 95% RH, Noncondensing
Intercom
Number of channels ............................................................ 1 Interface types (Base). ........................................................... RTS, Clear-Com (switchable) .................... XLR 3 Female Four-Wire .................................................. XLR 5 Female Frequency Response...................... 20Hz - 20KHz +0.1/-3dB Max Distortion (THD+N) ......................................... .< 0.1% Signal/Noise Ratio ......................................................>80dB
GPI/Tally
Direction ............................................... Base-to-Camera Unit Input (Base): On: .......................................... TTL Low or Short to GND Off: ...................................................... TTL High or Open Output (Cam): .... 2 pos. Form A Relay, SPST, normally open Max Switching Voltage ..................... 125VDC, 150VAC, Max current ........................................................... 1 Amp
Datas
Data 1 (RS232/422/485 configurable) Data rate - RS422 or RS485............................ 0 to 1 Mb/s Data rate - RS232 ........................................ 0 to 100 kb/s Jitter (sample asynchronous) ................................ 80 nsec Data 2 (RS422) Data rate ......................................................... 0 to 1 Mb/s Jitter (sample asynchronous) ................................ 80 nsec
* The maximum cable length varies due to optical loss that can depend on cable quality, dirt/dust/contamination on connectors, and the number of cable connectors. When using hybrid cable for camera power, the size of the hybrid cable, as well as the power draw of the camera, lens, viewfinder, and other accessories are also factors
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Appendix G. Overview Diagrams

Appendix. G.1. Camera Unit
11 Battery Mounting
Plate
1. Link Indicator 2. Return VBS/

Genlock Indicator
12 HD/SDI Input 12 13 Intercom Headset 13

Jack
3. SDI Presence
Indicator
4. Intercom Talk
Indicator
14 Remote & Tally 14

Connector (DB15HD)
5. Tally Indicator 6. Intercom Headset

Volume Control
15 15 Power
Wafer Jack
16 Return VBS/ 16
Genlock Output
7. Intercom Talk
Switch
8. Power Indicator 9. Power Switch 9. Camera Mounting

Plate
17 17 Fiber Connector
Swivel
10 Camera
Mounting Plate
18 Fiber Connector 18
Camera Unit Front

Figure 71 - Camera Unit Overview
Camera Unit Rear
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Appendix. G.2. Base Stations

Appendix G.2.a. Base Station: 12Volt DC (single/dual)
CAMERA 2 - Indicators (optional) CAMERA 1 - Indicators
Cam Control Data
Link Status
Power Indicator
Return VBS/ Genlock
7
Power Switch
SDI Intercom Presence
Figure 72 - Base Station 12 volt DC system, front panel

CAMERA 1
Fiber
12VDC IN MON
Fiber
CAMERA 2 (optional)
Signal I/O
SDI OUT
Signal I/O
CAM 1
REMOTE/TALLY
Fiber
SDI OUT Fiber
CAM 2
REMOTE/TALLY

MODE

MODE
VIDEO
VIDEO
U.S. PAT. 7327989
11
12VDC Power In
12
12VDC Terminal Block
13
14
15
16
Intercom
17
18
19
Camera Future Fiber Use Connector* Remote & Tally I/O
SDI Return Output Video/ Genlock Input
14A
OpticalCON connector (unpowered)
14B
MX connector
14C
ST connectors
Figure 73 - Base Station 12 volt DC system, rear panel
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Appendix. G.2. continued: Appendix G.2.b. Base Station: 120/200 Volt AC (single only)
1
Link Status
Cam Control Data
8 Camera Power
Power Indicator
Return VBS/ Genlock
10
7
Power Switch
SDI Intercom Presence
Cable Cable Open Short
Figure 74 - Base Station 120/220 volt AC system, front panel

Fiber SDI OUT
MON
REMOTE/TALLY

MODE
VIDEO
U.S. PAT. 7327989
20
AC MAINS Power In
21
Fuse
13
14
15
16
Intercom
17
18
19
Camera Future Fiber Use Connector* Remote & Tally I/O
SDI Return Output Video/ Genlock Input
14D
OpticalCON connector (powered)
14 E
SMPTE 304M connector
14 F
ST & Molex connectors
Figure 75 - Base Station 110/220 volt AC system, rear panel
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Telecast Fiber Systems

CHPro
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A Belden Brand ww.telecast-fiber.com
2011

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A BELDEN Brand

Telecast Fiber Systems, Inc.

Chapter 2 System Overview ........................................................................................................................... 5

Chapter 3 CopperHead Pro System Components ................................................................................ 17

Chapter 4 Camera Unit and Power Supply Installation .................................................................... 33

Chapter 5 Connecting the CopperHead Pro System ........................................................................... 37

List of Main Figures

About this User Guide

Chapter 1 - Important Information

1.2. Safety and Fiber Optic Systems

1.2.2. Power Fuses

1.3. Unpacking and the CopperHead Pro Transceiver System

CopperHead System Type

Table 1 - What is typically shipped with a CopperHead Pro System

1.4. Product Returns

This Page Intentionally Left Blank

Chapter 2 System Overview

Figure 1 - CopperHead Pro Signal Paths

2.1. CopperHead Pro System Features

2.2. CopperHead Pro System Configurations

2.2.1. Dry Fiber Systems Locally powered cameras

Figure 2 - "Dry" fiber connectors

2.2.1.1. Tactical Fiber, Direct to Base Station

SYNC INTERCOM RET VIDEO

SYNC INTERCOM RET VIDEO

U.S. PAT. 7327989

Figure 3 - Direct to Base Station, Tactical Fiber

2.2.1.2. Tactical Fiber, Remote Fiber Connector

REMOTE/TALLY SYNC INTERCOM RET VIDEO

SYNC INTERCOM RET VIDEO

U.S. PAT. 7327989

Figure 4- Base Station Extension, Tactical Fiber

2.2.2. Powered Systems using the PowerWafer

REMOTE/TALLY SYNC INTERCOM RET VIDEO

RET VIDEO U.S. PAT. 7327989

U.S. PAT. 7327989

Telecast Fiber Systems, Inc.

SMPTE HYBRID CABLE .

Up to 240 meters (787 feet) on SMPTE Hybrid Fiber

POWERWAFER DISTANCE GUIDE

Length of cable (Meters)

* SMPTE 311m cable (Belden 7804)

Figure 6 - PowerWafer Distance Chart

Figure 7 - Hybrid Copper/Fiber Connectors

2.2.2.1. PowerWafer, Direct to Base Station

SYNC INTERCOM RET VIDEO

U.S. PAT. 7327989

Figure 8 - Direct Connect to Base Station with Power Wafer

2.2.2.2. Power Wafer, Remote Panel-Mounted Fiber Connector

SYNC INTERCOM RET VIDEO

U.S. PAT. 7327989

Figure 9 - Powered Base Station with Fiber Receptacle Extension

2.2.2.3. PowerWafer, with MPS Power Supply

240 m (780 ft) range

REMOTE/TALLY SYNC INTERCOM RET VIDEO

SYNC INTERCOM RET VIDEO

U.S. PAT. 7327989

Figure 10 - System using MPS Power Supply

2.2.3. PowerPlus High Power/Long Distance with HDX Power Supply

REMOTE/TALLY SYNC INTERCOM RET VIDEO

SYNC INTERCOM RET VIDEO

U.S. PAT. 7327989

Figure 11 System Using PowerPlus and HDX

2.3. CopperHead Pro Transceiver System Components