PROCESS FLOW DIAGRAM OF KNIT COMPOSITE GARMENT

SHIPMENT (GARMENT) YARN KNITTING DYEING FINISHING (FABRIC) ISSUE TO CUTTING ROOM FABRIC CUTTING PRINT EMBROIDERY SEWING WASHING FINISHING (GARMENT) PACKAGING FINAL INSPECTION WARE HOUSE
DESIGN/SKETCH PATTERN DEVELOPMENT SAMPLE DEVELOPMENT PRODUCTION PATTERN DEVELOPMENT GRADING MARKER MAKING

PRODUCTION FLOW DIAGRAM COMPOSITE GARMENT PROCESS FLOW DIAGRAM OF KNIT OF CUTTING ROOM Cutting Sequence of Garment Fabric during Garment Manufacturing
There is a process or sequence which is strictly followed in the cutting section of a garment manufacturing industry. Sequence in Cutting Room:

FABRIC INSPECTION MARKER MAKING FABRIC SPREADING PLACING MARKER PAPER ON TO THE LAY

CUTTING NUMBERING 100% CHECKING & REPLACING (PARTS) SORTING & BUNDLING INPUT TO SEWING ROOM

PRODUCTION FLOW DIAGRAM COMPOSITE GARMENT PROCESS FLOW DIAGRAM OF KNIT OF SEWING ROOM

CUT PANEL INSPECTION SEWING ASSEMBLY FINISHED GARMENT 100% INSPCTION & REPLACING (GARMENTS) ISSUE TO FINISHING ROOM

PRODUCTION FLOW DIAGRAM OF FINISHING ROOM PRODUCTION FLOW DIAGRAM OF SEWING ROOM

THREAD SUCKING

INSIDE TRIMMING INSIDE PRESSING OUTSIDE TRIMMING 100% MEASUREMENT & QUALITY CHECKING BUTTON ATTACHING PRELIMINARY PRESSING ACCESSORIES ATTACHING FINAL PRESSING 100% GARMENT QUALITY CHECKING ISSUE TO PACKNIG ROOM

PRODUCTION FLOW DIAGRAM OF PACKAGING ROOM

SHADE MATCHING ASSORTMENT FOLDING POLY PACK

100% QUALITY AND GET UP CHECK CARTON PACKING PRE FINAL INSPECTION FINAL INSPECTION SHIPMENT

PRODUCTION FLOW DIAGRAM OF QUALITY CONTROL PRODUCTION FLOW DIAGRAM OF QUALITY CONTROL DEPARTMENT DEPARTMENT

CUTTING ROOM
system

Fabric quality check in 4 or10 point Fabric shade matching Cut panel inspection

SEWING ROOM

Input Inspection Inline inspection Output Inspection

PRINTS SECTION

Printing quality & Placement Checking

EMBROIDERY SECTION Embroidery Quality Check FINISHING SECTION

Shade & Size assortment Checking Garments Quantity and Quality check Measurement Check Placement of accessories check Folding

PACKAGING SECTION Carton quality & Quantity

Position of garments Inner carton & Protector Quantity Poly Bag Packing AQL Finished garment inspection

MACHINERIES USED & ITS OPERATION IN VARIOUS GARMENTS FACTORY

CUTTING ROOM
Cutting Tools that mostly used on cutting department in garment industry
Here is a list of cutting tools and accessories often used on cutting department in garment industry:

1. Scissor /Hand sears Here Scissor is used in 100% cases in cutting section. 2. Straight Knife. Straight Knife is used in 100% cases for bulk cutting directly from lay cutting.

3. Band Knife Used for higher standard and accuracy cutting. 4. Round Knife Used only for straight line cutting. 5. Die Cutter Pattern shape cutting 6. Computerized Knife Cutter. Most accurate and effective cutting method 7. Computerized Laser Cutter. Laser beam used for cutting. 8. Drill Machine & Thread marker

The drill machine is specially used for position marking on the fabric that would be cut for making garment. 9. Plasma Cutting Machine. Cutting is achieved by means of a high velocity jet of high temperature ionized gas (Argon) 10. Water Jet Cutting Machine. Cutting is achieved by means of a high precision water jet 11. Ultrasonic Cutting Machine. Ultrasonically driven knife blade used to cut fabrics. 12. Notcher. Specialize notching equipment.

13. Fabric spreading machine. Used for laying fabric in preparation for cutting. Auto spreading machine Semi Auto Spreading Machine

SEWING ROOM
Sewing Machines Usually Used for Apparels in Sewing
There are lists of sewing machines by using whose it is possible to make a garments properly: Lock Stitch Machine/ Plain/ Regular Sewing Machine Two Needle Lock Stitch Machine Chain Stitch Machine Double Chain Stitch Machine Over lock Machine Safety Stitch Over Lock Machine Flat Lock Machine Sewing Machines

Flat seamer with the Cylinder Bed. Button hole Machine Button Sewing Machine Bar Tack Machine Blind Stitch Machine Kansai Special Machine Pocket Sewer M/C. Snap Button Attach Machine Eye let Hole Machine

FINISHING ROOM
Tools, Machines & Equipments used in Finishing & Packaging Section In a Garment Factory.
There are a list of tools , machines used in finishing section in order to give a eye catching look and presentation of the finished products. Trimming Section Scissors Stitch Remover Trimmer Thread Sucking Machine Button Attach Manual Snap Button Attaching Machine Pneumatic Snap Button Attaching Machine Normal Sew On Button Hole Machine Normal Sew On Button Attaching Machine Rivet Attaching Machine

Eyelet hole machine Hook & Eye Attaching Machine Pressing Unit Steam Iron Steam Boiler Dry Iron Pressing Table Buck Pressing Vacuum Pressing Table Steam Dolly Tunnel Finisher Accessories Attachment Tag Gun Tag Lock Heat Setting / Sealing Machine for Attaching Thermal Labels. Others Needle detector machine Automated/normal Spray gun to remove spots Air/Dust sucking machine Lock Stitch Sewing Machine Quality Control G.S.M Cutter Weight Scale Button Pull Test Machine Pick Glass Measuring Tape

Why Productivity is important?

Increased productivity reduces cost of production 7 increases profit margin.