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Starting Point Formulation

TRUCK TYRE RETREADS RETREADING RELATED MATERIAL AUTO TUBES (HEAVY DUTY) AUTO TUBES (LIGHT DUTY) TREADS & SIDEWALL FOR TWO-WHEELER AUTO TYRES CYCLE TYRE TREADS CYCLE TYRE CASING & CYCLE TUBES CYCLE TYRE CURING BAGS MICROCELLULAR SHEETS (FOOTWEAR) HAWAI SHEETS & STRAP OTHER FOOTWEAR RELATED ITEMS CONVEYOR BELT COVERS CONVEYOR BELT FABRIC RUBBERISING V-BELT COMPOUNDS TUBINGS HOSE

HOSE (Contd). OIL 7 FUEL HOSE MOULDED PRODUCTS-NR BASED 40 TO 60 IRHD MOULDED PRODUCTS-NR BASED 70 TO 90 IRHD MOULDED PRODUCTS-NBR BASED (OIL RESISTANT) MOULDED PRODUCTS-POLYCHLORPRENE BASED MOULDED PRODUCTS-EPDM BASED MISCELLANEOUS PRODUCTS-ROLLERS NR BASED MISCELLANEOUS PRODUCTS MISCELLANEOUS PRODUCTS NR LATEX DIPPED PRODUCTS LATEX FOAM

TRUCK TYRE RETREADS Material NR (RSS-I) Pilmast-7 Cis-polyutadiene Zinc oxide Stearic Acid Pilnox TDQ Pilflex 13/pilflex ISAF Black HAF Black Highly Aromatic Paraffin wax Pilcure DCBS Pilcure MOR Pilgard PVI-50 Insoluble sulphur (100% active basis) NR based 100.0 0.1 -5.0 2.5 1.0 0.5 -50.0 6.0 1.0 0.7 --2.4 NR-BR blend Based 75.0 0.1 25.0 5.0 2.5 1.0 0.5 -50.0 12.0 1.0 -0.8 0.3 1.6 Light Duty (LCV)\ 80.0 0.1 20.0 5.0 2.5 1.0 0.5 65.0 -20.0 1.0 -1.2 0.4 1.6

Cure 150C-25min 150C-25min 150C-20min RETREADING RELATED MATERIAL Material NR (RSS-I) Pilmast 7 Zinc oxide Stearic Acid Pilnox TDQ SRF Black Highly Aromatic Wood Rosin Pilcure MOR Pilcure MBT Pilgard PVI-50 Insoluble sulphur (100% active basis) Cushion Gum Cushion Gum Vulcanising For Precured (Conveational) Solution Treads 100.0 100.0 100.0 0.1 5.0 1.0 1.0 35.0 5.0 2.0 0.7 -0.2 2.5 0.1 5.0 1.0 1.0 35.0 7.5 2.0 0.7 0.2 0.2 2.5 0.3 10.0 0.5 1.0 15.0 -4.0 -1.0 1.0 4.0

Cure 150C-15min 150C-12min 150C-12min

Note: Vulcanising solution is prepared by dissolving the compound in solvent naphtha to a solid content of 12.5%. The solution back can be further increased by dissolving 3 to 5 phr unmasticated NR is solvent naphtha prior to addition of vulcanizing solution compound AUTO TUBES (HEAVY DUTY) Material NR (RSS-I) Pilmast 7 Butyl 301 Zinc oxide Stearic Acid Pilnox TDQ Pilflex 100 FEF Black Ppt. Calcium Carbonate Naphtenic oil Paraffinc oil Paraffin wax Pilcure CBS Pilcure MBT Pilcure TMTD Pilgard PVI-50 Sulphur 1.25 Passenger Car NR based 100.0 0.1 -5.0 1.5 1.5 0.3 30.0 20.0 7.5 -1.0 1.0 -0.2 0.3 1.25 Two-Wheeler Auto Tubes Auto NRButyl rubber based based 100.0 -0.1 -5.0 1.5 1.5 0.3 20.0 30.0 5.0 -1.0 1.2 -0.2 0.3 1.25 -100.0 5.0 1.0 -0.5 65.0 --20.0 1.0 -0.5 1.0 -1.8

AUTO TUBES (LIGHT DUTY) Material NR (RSS-I) Pilmast 7 Butyl 301 Zinc oxide Stearic Acid Pilnox TDQ Pilflex 100 FEF Black Ppt. Calcium Carbonate Passenger Car NR based 100.0 0.1 -5.0 1.5 1.5 0.3 30.0 20.0 Two-Wheeler Auto NRbased 100.0 0.1 -0.5 1.5 1.5 0.3 20.0 30.0 Auto Tubes Butyl rubber based --100.0 5.0 1.0 -0.5 65.0 --

Naphtenic oil Paraffinc oil Paraffin wax Pilcure CBS Pilcure MBT Pilcure TMTD Pilgard PVI-50 Sulphur

7.5 -1.0 1.0 -0.2 0.3 1.25

5.0 -1.0 1.2 -0.2 0.3 1.25

-20.0 1.0 -0.5 1.0 -1.8

Cure 160C-8min 160C-8min 160C-25min

TREADS & SIDEWALL FOR TWO-WHEELER AUTO TYRES Material NR (RSS-I) Pilmast 7 SBR 1712 Zinc oxide Stearic Acid Pilnox TDQ Pilflex 13 Pilflex 100 HAF Black GPF Black Highly Aromatic CI Resin Blended wax Pilcure CBS Pilgard PVI-50 Sulphur 2.2 NR- SBR SBR based blend Sidewall tread Based tread 50.0 -50.0 0.05 68.75 5.0 2.0 1.5 1.0 0.5 70.0 -10.0 2.0 1.5 1.2 0.25 2.2 -137.5 5.0 2.0 1.5 1.0 0.5 70.0 -5.0 3.0 1.5 1.3 0.30 2.0 0.05 68.75 5.0 2.0 1.0 1.5 0.5 -60.0 5.0 3.0 1.5 1.2 0.25 1.8

Cure 155C-17min 155C-17min 155C-17min

CYCLE TYRE TREADS Material NR (RSS-I) Cycle Rickshaw 60.0 Cycle tyre Premium Quality 60.0 Cycle tyre Commerical 60.0

Pilmast-7 Polybutadiene rubber Reclaim (WTR-101) Zinc oxide Stearic Acid Pilnox TDQ Pilflex 13/Pilflex HAF Black GPF Black China Clay Nahpthenic oil Wood Rosin Paraffin wax Pilcure CBS Pilcure F Pilcure TMTD Pilgard PVI-50 Sulphur 2.3

0.06 20.0 40.0 5.0 1.5 1.0 0.5 35.0 -30.0 10.0 2.5 1.0 1.0 -0.15 0.20 2.3

0.06 10.0 60.0 5.0 1.5 1.0 0.3 30.0 -40.0 10.0 2.0 1.0 -1.0 0.10 0.25 2.5

0.06 -80.0 5.0 1.5 0.8 0.3 -30.0 40.0 8.0 2.0 1.0 -1.2 0.10 0.25 2.5

Cure 150C-6min 150C-6min 150C-6min CYCLE TYRE CASING & CYCLE TUBES Material Cycle tyre Casing 100.0 0.25 5.0 1.0 1.0 10.0 20.0 30.0 5.0 2.5 0.25 0.2 2.2 150-6 min Cycle tube Premium 100.0 0.2 5.0 15.0 1.0 15.0 60.0 10.0 4.0 1.0 1.2 0.1 0.2 1.65 150-6 min Cycle tube Commercial 100.0 0.2 5.0 10.0 1.0 10.0 30.0 50.0 12.5 4.0 1.0 1.2 0.1 0.2 1.7 150-10 min

NR (RSS-I) Pilmast 7 Zinc Oxide Stearic Acid Pilnox TDQ GPF Black Pptd. Calcuim carbonate China clay Whiting Naphthenic oil Brown factice Wood Rosin Paraffin wax Pilcure CBS Pilcure TMTD Pilgard PVI-50 Sulphur Cure

MICROCELLULAR SHEETS (FOOTWEAR) Material Premium Quality General Purpose Quality 45.0 0.05 55.0 60.0 5.0 4.0 1.5 40.0 80.0 4.0 5.0 1.0 4.5 2.0 1.4 2.3 q.s 150-8 min Commerical Quality

NR (RSS-I) Pilmast 7 SBR 1958 Microcellular crumb Zinc oxide Stearic Acid Pilnox SP Aluminium silicate Hard clay Wood Rosin Petroleum jelly/naphthenic oil Paraffin wax DNPT Blowing agent Diethylene Glycol Pilcure F Sulphur Titanium dioxide & colour Cure

35.0 0.05 65.0 50.0 5.0 4.0 2.0 50.0 50.0 4.0 5.0 1.0 3.0 2.0 1.3 2.2 q.s 150-8 min

50.0 0.05 50.0 80.0 5.0 4.0 1.0 40.0 100.0 5.0 5.0 1.0 6.0 3.0 1.5 2.3 q.s 150-8 min

HAWAI SHEETS & STRAP Material Premium Quality sole 70.0 0.07 30.0 30.0 5.0 4.0 1.0 40.0 80.0 10.0 1.0 Commercial Quality Sole 80.0 0.08 20.0 70.0 5.0 4.0 1.0 20.0 100.0 10.0 1.0 Strap

NR (RSS-I) Pilmast 7 SBR 1958 Hawai crumb Zinc oxide Stearic Acid Pilnox SP Aluminium Silicate China Clay Pptd Calcium carbonate Naphthenic oil/petroleum jelly Paraffin wax

100.0 0.2 5.0 1.5 1.0 30.0 40.0 5.0 0.5

DNPT Blowing agent Diethylene Glycol Pilcure F Pilcure ZDT Sulphur Titanium dioxide and colour Cure

6.5 2.0 1.2 2.3 q.s 150C-8 min

7.0 2.0 1.0 2.4 q.s 150C-6min

1.2 2.0 q.s 150C-6 min

OTHER FOOTWEAR RELATED ITEMS Material Resin Rubber Soling NR (RSS-I) Pilmast 7 SBR 1958 Zinc oxide Stearic Acid Pilnox SP HAF Black Aluminium Silicate China Clay Pptd Calcium carbonate Wood Rosin Naphthenic oil Diethylene Glycol Pilcure CBS Pilcure TMTD Pilgard PVI-50 Sulphur Colour Cure CONVEYOR BELT COVERS Material Super Quality 100.0 0.2 5.0 2.0 1.5 0.5 45.0 Heat Resistant 100.0 0.2 5.0 2.0 2.0 0.5 45.0 Food Contant (White) 100.0 0.2 5.0 2.0 2.0 50.0 70.0 0.07 30.0 5.0 1.0 1.0 40.0 50.0 40.0 4.0 5.0 1.5 1.0 0.2 0.2 2.4 q.s 160C-8 min Miners Shoe Sole 100.0 0.10 5.0 1.0 1.5 20.0 30.0 30.0 2.0 5.0 1.0 1.0 0.3 0.2 2.4 q.s 150C-6min Shoe Sole 100.0 0.1 5.0 1.0 1.5 20.0 40.0 40.0 2.0 5.0 1.0 0.75 0.25 0.20 2.0 q.s 150C-6min Canvas Upper

NR (RSS-I) Pilmast 7 Zinc oxide Stearic Acid Pilnox TDQ Pilnox SP Pilflex 13/pilflex 100 HAF Black Aluminium Silicate

Aromatic oil Naphthenic oil CI Resin Paraffin wax Pilcure CBS Pilcure TMTD Pilgard PVI-50 Sulphur Titanium dioxide Cure

6.0 2.0 0.5 0.8 0.05 0.20 2.3 140C-15 min

6.0 2.0 0.5 1.3 0.4 0.25 0.70 140C-20 min

5.0 2.0 1.0 0.8 0.2 2.75 q.s 140C-30 min

CONVEYOR BELT FABRIC RUBBERISING Material Super Quality Heat Resistant Synthetic Fabric (Nylon) 100.0 0.3 5.0 1.0 1.0 0.5 30.0 10.0 5.0 1.0 0.3 2.8 2.5 1.6 140C-25 min

NR (RSS-I) Pilmast 7 Zinc oxide Stearic Acid Pilnox TDQ pilflex 100 SRF Black Silica (ppted) Pptd Calcium carbonate CI Resin Aromatic oil Pilcure CBS Pilcure TMTD Pilgard PVI-50 Sulphur (Insoluble) Resorcinol Resimene 3560 Cure

100.0 0.3 5.0 1.0 0.7 0.4 15.0 25.0 7.5 10.0 1.0 0.05 0.30 2.6 140C-12 min

100.0 0.3 10.0 1.0 1.0 0.5 15.0 25.0 5.0 10.0 1.0 0.5 0.75 140C-15min

Starting Point Formulation - V-BELT COMPOUNDS

V-BELT COMPOUNDS Material Base Cushion Jacket Friction 80.0 0.3

NR (RSS-I) Pilmast 7

60.0 0.06

100.0 0.3

SBR 1502 Zinc oxide Stearic Acid Pilnox TDQ Pilflex 13 pilflex 100 GRF Black Ppted silica Ppted calcium carbonate CI Resin Naphthenic oil Pilcure MOR Pilcure MBT Pilgard PVI-50 Sulphur Cure

40.0 10.0 1.5 1.5 0.5 0.5 75.0 15.0 5.0 5.0 1.0 0.2 0.3 2.75 150C-15 min

5.0 0.5 1.0 0.3 30.0 3.0 5.0 1.0 0.2 0.2 2.5 150C-15 min

20.0 5.0 1.0 1.0 0.5 0.5 20.0 20.0 5.0 5.0 1.0 0.2 0.2 2.5 150C-15 min

TUBINGS LPG TUBING Material Neoprene WB Light Megnesia Pilnox SP Ppted silica Ppted calcium carbonate Factice Stearic Acid Naphthenic oil Ethylene Thiourea Pilcure TMTD Zinc Oxide Colour Cure 100 4 2 20 100 5 0.5 5 0.5 0.5 5.0 q.s 150C-15 min

NR TUBING NR (RSS-I) Pilmast 7 Zinc oxide Stearic Acid Pilnox SP Ppted silica Ppted Calcium carbonate Factice Paraffin wax Naphthenic oil Pilcure F Pilcure TMTD Sulphur Cure 100 0.2 5 1.5 2 20 60 5 2 10 1 0.1 2 150C-10min

HOSE

Material

Water Suction & Discharge (tube & cover)

Braided Textile Reinforcement

NR (RSS) Polybutadiene rubber Zinc oxide Stearic Acid Pilnox TDQ FEF Black China clay Whiting Naphthenic oil Mineral Rubber Paraffin wax Pilcure MBTS Sulphur Cure

90 10 5 1 1 15 100 100 5 5 1 1 2.4 150C-20 min

Tube 80 20 5 1 1 35 100 80 5 3 1 1 2.6 150C-20 min

Cover 100 5 1 1 40 80 80 10 3 1 1 2.0 150C-20 min

HOSE (Contd) Air Hose (Low Pressure) T-1, T-2 Cover 100.0 0.1 5.0 1.0 1.0 0.3 40.0 100.0 10.0 3.0 1.0 1.2 1.75 150C-20min Air Hose (High Pressure) T-3 Material NR (RSS) Pilmast 7 Polybutadiene rubber Zinc oxide Stearic Acid Pilnox TDQ Pilflex 100 FEF Black China clay Whiting Naphthenic oil Wood Rosin Paraffin wax Pilcure MBTS Sulphur Cure Tube 80.0 0.08 20.0 5.0 1.0 1.0 40.0 75.0 75.0 5.0 3.0 1.2 2.3 150C20min Tube 80.0 0.08 20.0 5.0 1.0 1.0 45.0 60.0 50.0 5.0 2.0 1.2 2.3 150C-20min Cover 100.0 0.1 5.0 1.0 1.0 0.3 45.0 50.0 10.0 2.0 1.0 1.2 1.75 150C20min

OIL 7 FUEL HOSE Material Oil and Fuel Hose Tube High Pressure Hydraulic Hose Tube 100 5 1.5 0.3 80.0 15.0 1.0 1.0 1.0 150C 10 min Hose Cover 100 4 5 0.5 40.0 15.0 40 10 0.5 0.3 150C 30 min Oil and Fuel

Medium CAN Nitrile Rubber Polychloroprene Light Magnesium oxide Zinc Oxide Pilnox TDQ Pilflex 100 FEF Black SRF Black Silica Ppt calcium carbonate Aromatic oil DOP Ethylene Thiourea Pilcure MBTS Pilcure TMTD Sulphur Cure

100 5 1.5 30.0 20.0 15.0 40 7.5 7.5 1.0 1.0 1.0 150C 10 min

MOULDED PRODUCTS-NR BASED 40 TO 60 IRHD Hardness IRHD Material NR (RSS-I) Pilmast 7 Zinc oxide Stearic Acid Pilnox TDQ HAF Black China clay Whiting Naphthenic oil Pilcure MBTS Pilcure TMTD Sulphur Cure 40 100.0 0.1 5.0 1.5 1.0 1.0 100.0 30.0 1.3 0.2 1.5 160C-6min 50 100.0 0.1 5.0 1.5 1.0 3.0 35.0 85.0 20.0 1.3 0.2 1.5 160C-6min 60 100.0 0.1 5.0 1.5 1.0 5.0 35.0 75.0 12.0 1.3 0.2 1.5 160C-6min

MOULDED PRODUCTS-NR BASED 70 TO 90 IRHD Hardness, IRHD Material NR (RSS-I) SBR 1958 Pilmast-7 Zinc Oxide Stearic Acid Pilnox TDQ HAF Black Whiting Naphthenic oil Pilcure MBTS Pilcure TMTD Sulphur Cure 70 100.0 0.1 5.0 1.5 1.0 40.0 100.0 15.0 1.3 0.2 2.5 160C-8 min 80 100.0 0.1 5.0 1.5 1.0 55.0 60.0 5.0 1.3 0.2 2.5 160C-8 min 90 65.0 35.0 0.1 5.0 1.5 1.0 45.0 150.0 10.0 1.0 0.15 2.5 160C-8 min

MOULDED PRODUCTS-NBR BASED (OIL RESISTANT) Hardness, IRHD Material Medium CAN-Nitrile Rubber SBR 1502 Zinc Oxide Stearic Acid Pilnox TDQ Pilflex-100 HAF Black SRF Black DOP CI Resin Paraffin Wax Aromatic Oil Pilcure MBTS Pilcure TMTD Sulphur Cure 60 95.0 5.0 5.0 1.5 1.5 0.5 30.0 20.0 12.0 5.0 1.0 10.0 1.0 1.0 1.0 160C-5 min 70 95.0 5.0 5.0 1.5 1.5 0.5 30.0 35.0 10.0 5.0 1.0 1.0 1.0 1.0 160C-5 min 80 100.0 5.0 1.5 1.5 0.5 30.0 40.0 12.0 5.0 1.0 1.0 1.0 1.0 160C-5 min

MOULDED PRODUCTS-POLYCHLORPRENE BASED Hardness, IRHD

Material Polychiloroprene W-Tyre Light Magnesium oxide Stearic Acid Pilflex 100 SRF Black China clay Aromatic oil Paraffin wax CI Resin Pilcure MBTS Ethylene Thiourea Zinc oxide Cure \

60 100.0 4.0 0.5 0.5 35.0 25.0 10.0 1.0 2.5 0.2 0.6 5.0 150C15min

70 100.0 4.0 0.5 0.5 45.0 60.0 15.0 1.0 4.0 0.25 0.6 5.0 150C15min

80 100.0 4.0 0.5 0.5 65.0 100.0 20.0 1.0 5.0 0.3 0.75 5.0 150C15min

MOULDED PRODUCTS-EPDM BASED Hardness, IRHD Material EPDM (Med-ENB) Zinc oxide Stearic Acid Pilnox TDQ Pilflex 100 FEF Black SRF Black Naphthenic oil Pilcure MBT Pilcure TMTD Pilcure ZDC Sulphur Cure 60 100.0 5.0 2.0 2.0 0.5 100.0 50.0 80.0 1.5 0.8 2.5 2.0 160C-12min 70 100.0 5.0 2.0 2.0 0.5 100.0 80.0 90.0 1.5 0.8 2.5 2.0 160C-12min 80 100.0 5.0 2.0 2.0 0.5 100.0 100.0 90.0 1.5 0.8 2.5 2.0 160C-12min

MISCELLANEOUS PRODUCTS-ROLLERS NR BASED Material Textile Mill IRHD 70 100 0.2 5 2 2 20 Paper Mill IRHD 60 100 0.2 5 2 2 35 Typewriter IRHD 90+ 100 0.2 10 1 2 60 -

NR (RSS-I) Pilmast 7 Zinc oxide Stearic Acid Pilnox SP Pilnox TDQ SRF Black Ppted silica

Soft clay Whiting Naphthenic oil CI Resin Pilcure F Sulphur Titanium dioxide Light Magnesia Cure

140 5 5 1 6 150C-30min

80 10 5 1.2 6 10 150C-30 min

40 40 10 5 2 15 4 150C-30 min

Paddy Dehusking Rollers Medium CAN Nitrile Rubber Sulphur Zinc Oxide Stearic Acid Pilnox TDQ Ppt Silica Hexa Modified PF Resin DOP Titanium Dioxide Diethylene Glycol Pilcure CBS Pilcure MBT Cure 100.0 5.0 5.0 1.5 1.0 65.0 20.0 5.0 10.0 3.0 1.2 0.2 Press 150C 90 min Post cure 2 hrs. 130C Rice Polishers-Soft Layer NR (RSS-I) Zinc oxide Stearic Acid Pilnox SP Ppted calcium carbonate Whiting Process oil Paraffin wax Pilcure F Pilcure TMTD Sulphur Cure 100.0 5.0 1.0 1.0 25.0 50.0 20.0 1.0 1.3 0.05 1.0 140C15min

MISCELLANEOUS PRODUCTS

Material

Hot Water Botle

Feeding Bottle Teat 100 1 0.5 0.4 1.5 150C-12 min

Injection Bottle Cap 100 3 1 1 60 40 5 1 0.2 0.4 1.5 q.s 150C10min

Pale Crepe Zinc oxide Stearic Acid Zinc Stearate Pilnox SP Ppt calcium carbonate Ppt Barium sulphate China clay Naphthenic oil Paraffinic oil Paraffin wax Pilcure F Pilcure TMTD Pilcure ZDC Sulphur Titanium dioxide and colour Cure

100 5 1 2 40 40 6 1 1.2 0.1 1.5 q.s 150C-8 min

NR LATEX DIPPED PRODUCTS Material Industrial Gloves 60% NR Latex 20% Stabilisers solution 50% Sulphur dispersion 50% Pilcure ZDC dispersion 40% Zinc oxide dispersion 50% China clay dispersion 20% Pilnox TDQ dispersion 50% Pilcure TMTD dispersion 50% Pilnox SP Emulsion 10% Thiourea solution 33% Colour dispersion Cure (hot air) 167 5 4 2 5 40 3 q.s 110C-30 min Heat ResisTant Surgical Gloves 167 5 4 4 5 2 10 110C-30 min Feeding Bottle Teat 167 5 2 2 0.5 110C-30 min

LATEX FOAM

60% NR Latex 50% Sulphur dispersion 20% Potassim oleate 50% Pilcure ZDC dispersion 50% Pilcure ZMBT dispersion 50% Pilnox SP Emulsion 20% Pilnox TDQ dispersion 50% China clay dispersion Colour 50% Zinc oxide dispersion 20% Sodium silicfluoride dispersion Cure (open steam) LATEX SPRAY FOR COIR TREATMENT (COUR FOAM) 60% NR Latex Soft Water 167

167 4 5 2 2 2 2 15 q.s 1 6 100C-30 min

20% Potassium hydroxide solution 20% Emulsifying agent 50% Pilcure ZDC dispersion 50% Sulphur Dispersion 50% Zinc oxide dispersion 50% Pilcure ZMBT dispersion 20% Pilnox TDQ dispersion 50% Pilnox SP emulsion Cure (open steam)

q.s for viscosity adjustment 1 8 2 5 6 2 5 2 100C-30 min

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