ME 115:

Basic Mechanical Engineering [Syllabus]

L-4

Unit I

( PART A ) : Introduction to Thermodynamics, concepts of systems, control volume, state, properties, equilibrium, quasi static process, reversible and irreversible process, cyclic process, Zeroeth Law and Temperature, Ideal Gas. Heat and work. First Law of Thermodynamics for closed & open systems. Non Flow Energy Equation. Steady state, Steady Flow Energy Equation. Second Law of Thermodynamics Kelvin and Planks Statements, Clausius inequality, Definition of Heat Engine, Heat pumps, Refrigerators. Concept of entropy and availability. Carnot Cycle; Carnot Efficiency, Otto, Diesel, Dual cycle and their efficiencies. Properties & Classifications of fluids, Ideal & real fluids, Newtons law of viscosity, Pressure at a point, Pascals law, Pressure variation in a static fluid, /Introduction to Bia fluid Mechanics General description of fluid motion, stream lines, continuity equation, Bernoullis equation, steady and unsteady flow. Turbines and pumps. ( PART B ) Introduction to Manufacturing processes, Primary and Secondary manufacturing process. Introduction to casting, Application of metal casting process, Material for casting processes Casting Terms ( Moulding Flask, Parting Line, Bottom board, Pattern, core, core prints, chills, Elements of Gating system) Basic steps in casting process ( pattern making, core making, mould making, melting and pouring, solidification and mould breaking, cleaning and finishing) Pattern Allowances, Types of pattern Welding : Definition, classification ( Fusion Welding, Solid state welding ) Types of welding joints ( lap, but, edge, . Fillet joint) Edge preparations for butt joint ( straight, Single V, Single U, Double V, Double U, Single Bevel, Single J etc. Details of Arc & Gas Welding. Introduction to Turning, Milling, Shaping, Planner, drilling & boring process

Unit II

Unit III

Unit IV

Introduction to quality measurement for manufacturing processes : Standard of measurements, line standards and end standards, Cmparison of line and end standards, Introduction to precision measuring instruments and gauges : Vernier calipers, height gauges, micrometers, comparators, dial indicators, and limit gauges. Unit VI Introduction to Modern Manufacturing Machines: CNC, EDM and CHM (Chemical Machining) Surface Mount Technology ( SMT) Automated Assemblies. Suggested readings: Unit V 1. 2. 3. 4. 5. Engineering Thermodynamics by P. K. Nag. Fundamentals of Classical Thermodynamics by G.J. Van Wyle and R. E. Santag Introduction to Fluid Mechanics and Fluid Machines by S.K. Som and G. Biswas. Fluid Mechanics by V.L. Streeter and E.B. Wylie Fluid Mechanics and Hydraulic Machines by R.K. Bansal.

6. Manufacturing Processes : Kalpakjian 7. Fluid Mechanics : Modi and Seth 8. Workshop Practices : A. K. Hazara Chowdhary 9. Workshop Technology : W. A. J. Chapman 10. Production Engineering : P. C. Sharma 11. Production Engineering : R. K. Jain