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SERVICE MANUAL

Product Type: Chassis: Manual Part #: Model Line: Product Year: Presentation Series FCH-50 3828VD0205B H 2004

Model Number:
H20H52DT H20H52DT8 HW20H52DT HW20H52DT11

CONTENTS
General Information/Remote Controls................................ 1 Installers Menu ............................................................ 2 Servicing/Trobleshooting ................................................ 3 Model/Module Parts List ................................................. 4 Exploded Views ............................................................. 5 Schematics ................................................................... 6

Published by Technical Publications Zenith Electronics Corporation P. O. Box 240007 Huntsville, Al 35824
Copyright December 2004 by Zenith Electronics Corporation

Printed in U. S. A.

PRODUCT SAFETY SERVICING GUIDELINES FOR AUDIO-VIDEO PRODUCTS


IMPORTANT SAFETY NOTICE
This Manual was prepared for use only by properly trained audio-visual service technicians. When servicing this product, under no circumstances should the original design be modified or altered without permission from Zenith Electronics Corporation. All components should be replaced only with types identical to those in the original circuit and their physical location, wiring and lead dress must conform to original layout upon completion of repairs. Special components are also used to prevent x-radiation, shock and fire hazard. These components are indicated by the letter x included in their component designators and are required to maintain safe performance. No deviations are allowed without prior approval by Zenith Electronics Corporation. Circuit diagrams may occasionally differ from the actual circuit used. This way, implementation of the latest safety and performance improvement changes into the set is not delayed until the new service literature is printed. Caution: Do not attempt to modify this product in any way. Never perform customized installations without manufacturers approval. Unauthorized modifications will not only void the warranty, but may lead to property damage or user injury. Service work should be performed only after you are thoroughly familiar with these safety checks and servicing guidelines. 2. Graphic symbols The exclamation point within an equilateral triangle is intended to alert the service personnel to important safety information in the service literature. The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the service personnel to the presence of noninsulated dangerous voltage that may be of sufficient magnitude to constitute a risk of electric shock. The pictorial representation of a fuse and its rating within an equilateral triangle is intended to convey to the service personnel the following fuse replacement caution notice: CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND RATING AS MARKED NEAR EACH FUSE. 3. 4.
A.C. Voltmeter

0.16uF Good Earth Ground such as the Water Pipe, Conduit, etc. Place this probe on each exposed metal part.

1600 OHM 10 WATT

X-RADIATION
1.

Be sure procedures and instructions to all service personnel cover the subject of x-radiation. The only potential source of x-rays in current TV receivers is the picture tube. However, this tube does not emit x-rays when the HV is at the factory-specified level. The proper value is given in the applicable schematic. Operation at higher voltages may cause a failure of the picture tube or high-voltage supply and, under certain circumstances may produce radiation in excess of desirable levels. Only factory-specified CRT anode connectors must be used. It is essential that the service personnel have available an accurate and reliable high-voltage meter. When the high-voltage circuitry is operating properly, there is no possibility of an x-radiation problem. Every time a color chassis is serviced, the brightness should be run up and down while monitoring the high voltage with a meter, to be certain that the high voltage does not exceed the specified value and that it is regulating correctly. When troubleshooting and making test measurements in a product with a problem of excessively high voltage, avoid being unnecessarily close to the picture tube and the high voltage power supply. Do not operate the product longer than necessary to locate the cause of excessive voltage. Refer to HV, B+, and shutdown adjustment procedures described in the appropriate schematics and diagrams (where used).

5.

6.

SERVICE INFORMATION
While servicing, use an isolation transformer for protection from AC line shock. After the original service problem has been corrected, make a check of the following:

IMPLOSION
1. 2. All direct view picture tubes are equipped with an integral implosion protection system; take care to avoid damage during installation. Use only the recommended factory replacement tubes.

FIRE AND SHOCK HAZARD


1. Be sure that all components are positioned to avoid a possibility of adjacent component shorts. This is especially important on items transported to and from the repair shop. Verify that all protective devices such as insulators, barriers, covers, shields, strain reliefs, power supply cords, and other hardware have been reinstalled per the original design. Be sure that the safety purpose of the polarized line plug has not been defeated. Soldering must be inspected to discover possible cold solder joints, solder splashes, or sharp solder points. Be certain to remove all loose foreign particles. Check for physical evidence of damage or deterioration to parts and components, for frayed leads or damaged insulation (including the AC cord), and replace if necessary. No lead or component should touch a receiving tube or a resistor rated at 1 watt or more. Lead tension around protruding metal surfaces must be avoided. After re-assembly of the set, always perform an AC leakage test on all exposed metallic parts of the cabinet (the channel selector knobs, antenna terminals, handle and screws) to be sure that set is safe to operate without danger of electrical shock. DO NOT USE A LINE ISOLATION TRANSFORMER DURING THIS TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity in the following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by .15 mfd 150V AC type capacitor between a known good earth ground (water pipe, conduit, etc.) and the exposed metallic parts, one at a time. Measure the AC voltage across the combination of 1500 ohm resistor and .15mfd capacitor. Reverse the AC plug by using a non-polarized adaptor and repeat AC voltage measurements for each exposed metallic part. Voltage measured must not exceed 0.75 volts RMS. This corresponds to 0.5 milliamp AC. Any value exceeding this limit constitutes a potential shock hazard and must be corrected immediately.

TIPS ON PROPER INSTALLATION


1. 2. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting shelf space over, or close to, a heat duct, or in the path of heated air flow. Avoid conditions of high humidity such as: outdoor patio installations where dew is a factor, near steam radiators where steam leakage is a factor, etc. Avoid placement where draperies may obstruct venting. The customer should also avoid the use of decorative scarves or other coverings that might obstruct ventilation. Wall- and shelf-mounted installations using a commercial mounting kit must follow the factory-approved mounting instructions. A product mounted to a shelf or platform must retain its original feet (or the equivalent thickness in spacers) to provide adequate air flow across the bottom. Bolts or screws used for fasteners must not touch any parts or wiring. Perform leakage tests on customized installations. Caution customers against mounting a product on a sloping shelf or in a tilted position, unless the receiver is properly secured. A product on a roll-about cart should be stable in its mounting to the cart. Caution the customer on the hazards of trying to roll a cart with small casters across thresholds or deep pile carpets. Caution customers against using a cart or stand that has not been listed by Underwriters Laboratories, Inc. for use with its specific model of television receiver or generically approved for use with TVs of the same or larger screen size. Caution customers against using extension cords. Explain that a forest of extensions, sprouting from a single outlet, can lead to disastrous consequences to home and family.

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5. 6.

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3828VD0205B

CH-FLAT - SAFETY

PRODUCT SAFETY SERVICING GUIDELINES FOR AUDIO-VIDEO PRODUCTS


X-Radiation
To prevent possible exposure to x-radiation caused by excessive CRT anode voltage, the CH-Flat chassis incorporate a High Voltage Shutdown circuit. This circuit senses the level of a flyback pulse from the Flyback Transformer representative of the actual high voltage on the CRT anode. When this level exceeds a predetermined voltage, the circuit shuts down the TV set, preventing further generation of anode voltage. Observe the anode voltage meter reading and compare with the table below for the proper CRT screen size. If the voltage reading is higher than the maximum, verify circuit component values and proper operation.
CRT Anode Voltage Nominal Anode Voltage (KV) 26+/-1.0

Shutdown Circuit Operation (Refer to Figure below)


The flyback pulse voltage from pin 6 of TX3201 (Flyback Transformer) is peak detected (rectified) by the action of diode DX3001 and capacitor C3003. This form a DC voltage appearing on C3003 representative of the CRT anode voltage (HV) produced by TX3201. This voltage is divided down by precision resistors RX3004, RX3005, RX3006 and RX3007. This lower voltage appears on the zener diode ZD3000; when this voltage exceeds by 3.5 Vdc the zener voltage the HV shutdown occurs (pin 29 of ICX2200). CRT Anode High Voltage Measurement Procedure Each CRT screen size has its own safe operating anode and shutdown voltage. Critical safety component (designated with an X in the component designator) are designed to operate the CRT at a safe operating anode voltage and provide proper shutdown thresholds. If replacement of any of these components are deemed necessary, it is important to use original type Zenith components. After replacement is made, confirm proper anode voltage using the following procedure. Measurement of the CRT anode voltage must be performed using a high impedance-high voltage meter, with no raster on the screen, and operating at nominal horizontal frequency, 15.75 Khz (NTSC signal). After discharging the CRT, connect a high impedance-high voltage meter to the CRT anode. Turn the television on and confirm a good signal is being displayed. Reduce Brightness and Contrast settings until the picture is well extinguished.

CRT Screen Size 20"

Max. Shutdown Voltage (KV) 32

COMPONENTS WITH ANY INFLUENCE IN HV INCREASE Fly-Back Transformer CX3215 Deflection Yoke CX3216 CX3203 RX3753 CX3204 RX3754 CX3205 RX3755 CX3206 RX3756 CX3207

HV SHUTDOWN PROCEDURE. After discharging the CRT, connect a high impedance-high voltage meter to the CRT anode Access Video Menu and adjust Brightness and Contrast controls for minimum screen luminance (beam current to 0 mA). Wait until the Video Menu or display disappear. Connect a variable Resistor (1 MW) between ground and junction of RX3754 and RX3755, and decrease slowly the resistance value until shutdown occurs. Measure High Voltage shutdown.

Flyback Pulse

RX3007

RX3209 IN

DX3001 RX3006

ZD3000

D3002

RM3001

SHUTDOWN OUT TO PIN 29 ICX2200

From Pin 6 Of TX3201


C3003 C3002

RX3005 RX3004

R3003

RM3002

C3001

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CH-FLAT - SAFETY

TABLE OF CONTENTS
SECTION 1.................GENERAL INFO
INTRODUCTION ...................................................... 1-1 Overview ........................................................ 1-1 INTERFACES .......................................................... 1-2 SUPERPORT - MPI ............................................ 1-2 MULTIPLE PROTOCOL INTERFACE ......................... 1-2 EBC (EDGE BOARD CARD) ................................... 1-2 CONNECTION CENTER ON BACK/REAR OF TV ........... 1-2 REMOTE - HP602 ................................................... 1-5 INSTALLERS PROGRAMMER LT-2000/02 .................. 1-6 QUICKSET II PROGRAMMER ................................ 1-6 LEARN FROM TV ............................................... 1-6 TEACH TO TV ................................................... 1-6 SET CLONE CLOCK FROM TV ................................ 1-7 DISPLAY TV SETUP ............................................ 1-7 DISPLAY CLONE SETUP ...................................... 1-7 OPERATION NOTES ............................................ 1-7 USER MENUS ......................................................... 1-8 SETUP MENU ................................................... 1-8 AUTOPROGRAM................................................. 1-8 CHANNEL LABELS ............................................. 1-8 VIDEO MENU ................................................... 1-9 ON SCREEN DISPLAYS ...................................... 1-10 RADIO FEATURE ............................................. 1-11 FM ADD/DEL ................................................. 1-11 FM LABELS .................................................... 1-11 TIMER SETUP ................................................. 1-11 RADIO SCREEN SAVER ..................................... 1-11 CHANNEL BANK ............................................. 1-12

SECTION 5......................DIAGRAMS
H20H52DT/DT8 Exploded View .......................... 5-1

SECTION 6.....................SCHEMATICS
Main Processor ................................................ 6-1 Video Processor Circuit ..................................... 6-2 Audio Amplifier ............................................... 6-3 Power Supply .................................................. 6-4 Deflection Circuit ............................................ 6-5 AM_FM Radio .................................................. 6-6 Pillow Speaker ................................................ 6-7 Edge Cardt ..................................................... 6-8 MPI Card Circuit .............................................. 6-9 Video Output ................................................ 6-10 PCB Layout 1 Top .......................................... 6-11 PCB Layout 1 Bottom ..................................... 6-12 PCB Layout 2 Top .......................................... 6-13 PCB Layout 2 Bottom ..................................... 6-14

SECTION 2......................FACTORY & INSTALLERS MENU


ACCESING FACTORY MENU ....................................... 2-1 FACTORY MENU OPTIONS ................................... 2-1 ACCESING INSTALLERS MENU .................................. 2-3 INSTALLERS MENU ADJUSTMENTS ........................ 2-3 ADJUSTMENT CHART (INSTALLER MENU SETTINGS) . 2-8

SECTION 3.......................SERVICING
SERVICING ............................................................ 3-1 GENERAL INFORMATION ..................................... 3-1 MODULE-LEVEL SERVICING ................................. 3-1 SERVICING THE POWER SUPPLY ........................... 3-1 IF SERVICING....................................................3-3 AGC DELAY .......................................................3-3 G2 ADJUSTMENT ...............................................3-4 FOCUS ADJUSTMENT ......................................... 3-4 PURITY & CONVERGENCE SETUP PROCEDURE ........ 3-5 HORIZONTAL-TILT WEDGE ADJUSTMENT ................ 3-6 UNUSUAL TILT CASE ......................................... 3-6

SECTION 4..................MODEL PARTS


H20H52DT/DT8 .................................................... 4-1

TOC - 1

CH-FLAT -TOC

OVERVIEW

JP1

TX 3201

ICX2100

IC801 Tx900 IC2800

CN2C5A

2H4 ICX3850 Qx3200

IC4201

CON4H2 CN3Y3 TU1240 ICX2200 CX3653 CX3610 CN3T8 ICX3670 TX 3612 IC6000 CN2C5B 4G9

LX 3400

ICX3801

IC6001

CN3R8 TX 4001 FX3400 CN2K6 CX4003

CN10VGA1

INTRODUCTION
This manual provides a brief explanation in an overall view of the CH-Flat chassis used on Health view model flat screen. The CH-Flat serie chassis features seven ICs for all signal, sync, and sweep processing. ICX2200 - Handles all of the audio/video, sync and sweep drive processing. IC6000 - Main microprocessor. It is tied directly to the keyboard and the infrared detector. IC6001 - System memory. ICX2100 - Handles vertical sweep. IC2800 - Audio switch. ICX3612 - Power supply. This is a switching type supply powered by a bridge rectifier circuit. This IC supplies power for Microprocessor and powering the LSP or MPI port third party application. The table below contains some general information about the Commercial model. Refer to the interconnect and parts list for more information.

CH-Flat Chassis Model Information


MODEL SCR JACKS 20 3 AUDIO MONO EXTRA FEATURES SuperPort Slot, MPI Card REMOTE CONTROLLER RECEIVER 6712SCA227A MICRO 0IMCRKE018A OP GUIDE/OWNER MANUAL 3828VA0518B

H20H52DT/DT8

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OVERVIEW (continued)
2. SUPERPORT LOCATION

Provides for easy installation of local service provider accesory module without removing the cabinet and receives operating power and all necessary interface signals through internal connections.
3. MPI (MULTIPLE PROTOCOL INTERFACE) JACK

Standard RJ11 jack to provide interface with in-room entertainment and video services. Also used with installers programmer (page 1-5) for programming other TVs in the system with the same features as the master TV.
4. VIDEO IN AND AUDIO IN

INTERFACES
SUPERPORT - MPI

Use the Video and Audio In jacks for baseband video and audio input signals from a VCR or other signal source.
5. SPEAKER OUT

Zenith Commercial Product receivers are now being adapted to interact with other equipment. Prime examples of this can be found in Lodging and Health Care situations where the set is controlled from the main office. All this is made possible by the new technology that is being built into these receivers. The SuperPort and/or Multiple Protocol Interface (MPI) jack and associated circuitry allow remote control of the set.
MULTIPLE PROTOCOL INTERFACE

Use this jack for connection of an 8-ohm extension speaker to get television sound at a remote location. The speaker in the TV remains active, while a monaural audio output is heard from the remote speaker.
6. EBC KNOB

For handling/removal of EBC (Edge Board Card).

Television functions and features are controlled by the communication of commands and status information through a Superport by the MPI interface.
EBC (EDGE BOARD CONNECTOR)

Allows easy access for removing/installing accessory modules providing a rail mounted slide-through card. These cards might contain one of the above features.
CONNECTION CENTER ON BACK OF TV

ANTENNA CABLE

TV SPKR

The connection on the back of the TV contains the input and output interfaces.

MPI
VIDEO IN PILLOW SPEAKER SPEAKER OUT

CONNECTION CENTER ON REAR OF TV


The connection center on the rear of the TV allows for connection of the viewing source. The diagrams list the use of each jack on the connection center.
1. ANTENNA/CABLE JACK

AUDIO IN

Use the jack for 75-ohm antenna-type signal connections to the TV. Attach antenna, cable TV line, or other video equipment to jack. The input cable may come from an outdoor or master antenna, cable TV line, cable decoder box, or the RF output from a VCR.

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OVERVIEW (continued)
PILLOW SPEAKER INTERFACE

DESCRIPTION The pillow speaker interface within the TV, provides three remote control lines and an audio output. It is intended for connection to a patientpendant remote control, or entertainment audio and nurse call system. All lines are isolated from the AC power line and ground. Isolation of the control lines is provided by optoisolators. These are no relays or inductive components in the control lines. Isolation of the audio output is provided by an isolator transformer. Purpose of Interface Pins Pin #1 External TV ON /OFF closure. Pin #2 Open (not used). Pin #3 External Channel Up Closure or Data In. Pin #4 Common for External Control. Pin #5 Audio Output. The impedance from this pin to earth ground is a nominal 10 Megohm static leakage resistor in parallel with an 1100 picofarad capacitor. Pin #6 External Channel Down Closure.

4 5

6
1 2

1 TV ON/OFF 2 Open 3 Chan Up/Data In 4 Common 5 Audio Out 6 Chan Down

THEORY OF MULTIPLEXED DATA MODE

THEORY OF SIMPLE SWITCH MODE

4 5 3 6 1 2

4 5 3 6 1 2

Common

Power

Volume control

Volume

Power

Power/ Data Separator

Data Common

Serial Data Encoder


H H H H

Chan Up

Chan Down

TV On/Off

Pins 3 and 4 support a built-in interface which allows multiple functions on a single wire by means of serial digital coding. Pin 3 will source up to 2 mA during the digital "0" interval to supply operating power for the digital encoder located in the pillow speaker. The coder must sink a minimum of 5 mA to pin 4 during the digital "1" interval and provide the correct serial data stream. Pillow speakers meeting this specification are available from independent manufacturers such as Curbell, Inc. (Manufacturers wishing to produce compatible pillow speakers or other products should contact Zenith Commercial Products for detailed specifications). An isolated audio output is at pins 4 and 5.

Mode pins 1, 3, and 6 are connected to pin 4 by way of momentary-action switches to activate indicated control function. These pins are 13 Vdc positive with respect to pin 14 when the switches are open. Loop current is 8 mA with the switches closed. Isolated audio output is at pins 4 and 5. Mode of operation is identical to previous Zenith models using the 5-Wire Interface with the exception of higher open circuit voltage (was 7 Vcd ) and higher loop current (was 2.5 mA).

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CH-FLAT - OVERVIEW

Speaker

Data

Speaker

OVERVIEW (continued)
SETTINGS MIN/MAX VOLUME LEVELS
Use the following procedure to adjust minimum volume and maximum volume for pillow speaker. This procedure not only sets the maximum volume level that the pillow speaker can produce, but also prevents the TVs volume from accidentally being adjusted to level which is too low or too loud. 1. Connect pillow speaker. Place INT/EXT speaker switch on back of TV in EXT position. 2. Set VOLUME control on pillow speaker to maximum volume position. 3. Access Service Menu by following the instructions given in the Service Menu section of this book. Select the MAX volume. Use the ADJUST key to set highest desired volume level within the range of 0 to 63. This will be the highest desired volume level, as heard at the pillow speaker. 4. Select the MIN volume. Use the ADJUST key to set the lowest desired volume level within the range of 0 to 63. This will be the lowest desired volume level as heard at the pillow speaker. 5. Make no further adjustments and exit the Service Menu. The TV is now adjusted for minimum and maximum volume settings. All further adjustments of the TVs volume should be made by using the VOLUME control on the pillow speaker.

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OVERVIEW (continued)

POWER Turns TV ON or OFF. TV/FM Selects TV or Radio on TVs equipped with FM radio. VOLUME LEFT/RIGHT Adjusts the sound levels. NUMBERED KEYPAD Selects channels directly and enters numeric values for some options. TIMER Press repeatedly to adjust TV turn-off time up to 4-hours. Use to pick AM/PM in clock menu. MENU/SELECT/ADJ (ADJUST) Press MENU repeatedly during on-screen menu operations to adjust an option. (Right) Press during on-screen menu operations to adjust an option.
CC

CC (CLOSED CAPTIONING) Press to access closed captions. Press ENTER to exit. MUTE Turns sound Off and On, while the picture remains. FLSHBK (FLASHBACK) Return to the last channel viewed. CHANNEL UP/DOWN Tunes to next available channel ENTER Press to view Channel/Time display or to remove any on-screen display or menu. BED 1/ BED 2 (*See Note Below) Determines the code set transmitted, Bed 1 or Bed 2. Switch setting must correspond to item 27, HOSPITAL MODE setting in the TV's Intaller Menu. BANK Press and repeat to select to select a Channel Memory Bank - - 1,2,3 or 4 (standby).

HP602
124-00213-06

*Note: Bed 1 - Bed 2 switch on installer/patient remote. The position of the Bed 1-Bed 2 switch must correspond to the setting in the Installer's menu. The switch above can be set by sliding it to the Bed 1 or Bed 2 position. On the patient's remote, the Bed 1 or Bed 2 position can be selected by using a paper clip or a ball-point pen to slide the switch to the correct position. Left position = Bed 1. Right position = Bed 2.

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CH-FLAT - OVERVIEW

OVERVIEW (continued)
NOTE: A slowly flashing green light indicates there is a problem with the communications between TV and programmer. In this case, check for damaged cable, poor contacts, or other connection problems. If the status indicator is red, the programmer batteries are low. If communications are good, the sign-on screen will be displayed on the TV screen as shown on the quick setup instructions. If the intention is to set the TVs or programmers real-time clocks, and not the clone clock or TV clock time settings, then press a key to proceed to the main clone menu. If a previously stored TV setup is in a particular clone memory, it may be changed if desired by overwriting it with a new setup. There is no need for a separated memory clear operation. Setups stored in programmer memory are nonvolatile and will be retained even after a battery change. LEARN FROM TV Select Learn From TV then press ON/OFF, POWER, or ENTER to begin learning process. Alternatively, use the TV front panel CHANNEL UP or CHANNEL DOWN keys to highlight choice. Press ON/OFF, POWER, or ENTER to activate. The next screen will allow a choice of four available memories to store this TV setup. Four different TV setups can be stored in the LT2002. Using the On-screen menu, choose a memory or choose to return to the main selection menu. Now press ON/OFF, POWER, or ENTER to activate your selection. The next screen allows one last opportunity to check the versions of TV and clone setups. Press ON/OFF or POWER to activate the learning cycle, or press any other keys to return to the selection menu to make another choices. Once a process has begun, the TV screen will display LEARNING IN PROGRESS. Please wait for the process to complete. When the TV screen displays LEARNING COMPLETED, press any key to end the learning process and return to the clone selection menu. TEACH TO TV Select TEACH TO TV, and then press ON/OFF, POWER, or ENTER to begin teaching process. Alternatively, use the TV front panel CHANNEL UP or DOWN keys to highlight the choice and then press ON/OFF, POWER, or ENTER to activate. The next screen displays a choice of the four available memories that can be copied to the TV. Select the desired memory number, and press ON/OFF, POWER, or ENTER to begin the teaching process. Alternatively, use the TV front panel CHANNEL UP or DOWN keys to highlight choice. Press ON/OFF, POWER, or ENTER to begin.

Status Indicator

MPI
Reset

Color
green red battery OK battery low

Blink pattern
slow

LT-2000/2002 CLONE PROGRAMMER


The Quick Set II programmer LT2000 or LT2002 allows custom setup and programming information to be quickly copied from a master TV into multiple television sets. Once learned from the master, setup data is retained in the LT2002 for future use and recall. When using the LT2002, operation will be easier if the TV is connected to a good quality signal and displaying a stable picture. To operate the LT2002, use the indicated keys on an installers remote or users remote, or the front panel keys on the TV receiver. SETUP Begin the programming process by setting up a master TV set using one of the installers remotes or an MBR remote. Follow the instructions in the operating guide for the specific TV model. Remember to set all features that will be customized including the channel scan list, channel labels, and installer menu setups. Next connect the LT2002 to the master TV set using the cable provided with the programmer. Connect the cable between the MPI jack on the TV and the programmer. The TV set automatically activates the programmer. Once connected, check the Status Indicator LED on the programmer. If the indicator is green and flashing (a double-blink heartbeat pattern), proceed to the next step.

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CH-FLAT - OVERVIEW

OVERVIEW (continued)
Using the on-screen menu, select a memory or return to the main selection menu. Then press ON/OFF, POWER, or ENTER to activate the selection. The next screen allows for one last opportunity to check the versions of TV and clone setups. Press ON/OFF or POWER to activate the teaching cycle, or any other key to return to the selection menu to make other choices. Once a process has begun, the TV screen will display the TEACHING IN PROGRESS message. Please wait for the process to complete. When the TV screen displays TEACHING COMPLETED, press any key to end the teaching process and return to the clone selection menu.
SET CLONE CLOCK FROM TV

DOWN keys to highlight the choice, then press ON/OFF, POWER, or ENTER to begin. The TV screen will display the memory selection menu. Select the desired memory number, and then press ON/ OFF, POWER, or ENTER to display the contents of the selected memory. Alternatively, use the TVs CHANNEL UP or CHANNEL DOWN keys to highlight the choice, then press ON/OFF, POWER, or ENTER to begin. The TV screen will display items in the factory menu setup. Use this function to quickly check contents of a particular clone memory for correct setup. Press any key to clear the display and return to the clone selection menu. OPERATION NOTES Disconnect the LT2002 from the TV set when the desired task has been completed. Disconnecting the clone automatically switches it off. The real time clock continues to run when the main circuits are switched off. After replacing exhausted batteries, or if the programmer behaves strangely after a static shock, use a paper clip or similar instrument inserted through the small hole marked RESET to activate the internal reset switch and restore normal operation. After reset, check the real-time clock setting. It may be necessary to reset the clock from a TV programmed to the correct time. The specific microprocessor used in any TV set may be determined by activating the service menu. The microprocessor part number appears at the top of the screen with the service menu is activated. Processors before the 221-01006 has limited screen display capability. They cannot display entire screens as shown in the quick setup instructions accompanying the LT2002 programmer. Use the printed menu illustrations on the quick setup sheet as an aid in making programming choices.

To set the real-time clock in the LT2002, select SET CLONE FROM TV and then press ON/OFF, POWER, or ENTER to copy current TV time to the clone clock. Alternatively, use the TV front panel CHANNEL UP or CHANNEL DOWN keys to highlight the choice. Then press ON/OFF, POWER, or ENTER to activate. This process will return the LT2002 to the sign-on screen to display the clone and TV clock settings. Press a key to go to the clone selection menu and perform other functions, or simply disconnect if the time setting was the last task. SET TV CLOCK FROM CLONE To set the real time clock in the, select SET TV CLOCK FROM CLONE and then press ON/OFF, POWER, or ENTER to copy current LT2002 time to the TV clock. Alternatively, use the TV front panel CHANNEL UP or CHANNEL DOWN keys to highlight the choice. Then press ON/OFF, POWER, or ENTER to activate. This process will return the LT2002 to the sign-on screen to display the clone and TV clock settings. Press a key to go to the clone selection menu and perform other functions, or simply disconnect if the time setting was the last task. DISPLAY TV SETUP Select DISPLAY TV SETUP, and then press ON/OFF, POWER, or ENTER to begin the teaching process. Alternatively, use the TV front panel CHANNEL UP or CHANNEL DOWN keys to highlight your choice. Then press ON/OFF, POWER, or ENTER. The TV screen will display the items in the service menu setups. Use this function to quickly check the TV for correct setup. Press any key to clear display and return to the clone selection menu. DISPLAY CLONE SETUP Select DISPLAY CLONE SETUP and then press ON/OFF, POWER, or ENTER to begin the teaching process. Alternatively, use the TV front panel CHANNEL UP or CHANNEL

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USER MENUS
INSTALLATION SETUP
INSTALLERS REMOTE AND CLONE PROGRAMMER To perform the installation setup for several TVs, you need an installers remote, such as the HP602Z, and the LT2000/02 Clone Programmer (See page 1-10). The HP602Z Installers Remote allows access to the Installers Menu, User Menus, and Source/Channel Banks. The LT2002 Clone Programmer is used to duplicate a TVs setup and install it on one or more additional TVs. Press the POWER key on the Installer remote control to turn on the TV. CH LABELS (CHANNEL LABELS) Press the MENU key on the remote so that the SETUP MENU reappears. Use SELECT to choose the CH LABELS option. Pressing either the RIGHT/LEFT ADJ arrow repeatedly, pick the label you want from the list of available selections shown in the chart. Select other channels, and when you are finished, press ENTER to remove the menu. You also have the option of creating 20 programmable labels having five digits each. CLOCK SET Use MENU repeatedly to show the Setup Menu. Use the Up Arrow to highlight Clock Set. Set the current time; use the Number keypad to enter the hours, then minutes. For example, enter 06, then 30, to set 6:30 on the clock. Use the TIMER key to specify AM or PM. Press ENTER to start the clock and return to TV viewing. CAPTIONS CAPTION is a feature that allows the TV to receive closed captions and/or text options when made available by the broadcaster. There are two operating modes for captions: quick/mute and standard; if quick mute is selected, pressing the cc key shows the current cc selection. Use the Right/Left arrows to choose any of the following options: CAPTION 1, CAPTION 2, CAPTION 3, CAPTION 4, TEXT1, TEXT 2, TEXT 3, TEXT 4. Press ENTER to close the menu.

SETUP MENU
Press the MENU key on the Installers remote repeatedly so that the SETUP MENU appears on the screen.

SETUP MENU
AUTO PROGRAM ADD/DEL/BLNK CH. LABELS CLOCK SET TIMER CAPTIONS LANGUAGE TO PROGRAM

AUTO PROGRAM Using the SELECT on the remote control, highlight AUTO PROGRAM on the screen. Then press a RIGHT/LEFT Adjust arrow button to reach the AUTO PROGRAM screen. Using the Up Arrow, choose either CABLE TV or OFF-AIR ANTENNA. Press a Right of Left Adjust arrow to begin the Channel Search and stores them in memory for user access. ADD/DEL/BLNK Press the Up Arrow repeatedly to highlight the ADD/ DEL/BLNK option. Use the remote to select a channel. ADD/DELETE allows tailoring of the channel scan to eliminate unwanted channels and add desired channels that were not stored during Auto Programming. Use the number keypad and ENTER to add a deleted channel. Using the RIGHT/LEFT ADJ arrows, pick whether a channel is Added, Deleted, or Blank. Blank is used by hospitals and institutions to send music or informational messages to an unused channel. When BLNK is selected, screen will be black while audio continues. Select any other channels to be changed, and when finished, press ENTER to close the menu.

CAPTIONS SETUP OPER. MODE SEL. TYPE STANDARD

CAPTION LOCK PRESS SELECT TO CHOOSE TO CHOOSE PRESS ADJ

TIMER TIMER is a feature that allows TV turn on/off automatically each day at the preset time.
LANGUAGE

In the LANGUAGE menu, use the Right/Left arrow to choose one of the following options: English, Spanish or French. Press ENTER to return to TV viewing.

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USER MENUS (continued)


VIDEO MENU Press MENU repeatedly until the Video Menu appears. Your options are: CONTRAST: Adjusts the contrast of the picture (difference between white and black). Has 64 steps (0 to 63). BRIGHTNESS: Adjusts the brightness of the picture (amount of white). Has 64 steps (0 to 63). COLOR: Adjusts the intensity of the color. Has 64 steps (0 to 63). TINT: Adjusts the tint of the color picture (balances between amounts of red and green in the TV picture). Has 64 steps (0 to 63). SHARPNESS: Raises or lowers the definition of the TV picture. The lower the level, the softer the images will appear (adjusts the sharpness of the picture). Has 64 steps (0 to 63). PICTURE PREF: Has two settings; PRESET and CUSTOM. In the Custom mode the brightness, contrast, color and tint can be set to a users particular liking. The preset settings brings up the factory setting for these controls. Preset is selected automatically after an AC power interrupt. viewers. PARENTAL CONTROL can be preset and turned on or off by a user who specifies the 4 number password. The number of hours blocked must also be specified. General audience and children viewer blocks can both be programmed into the TVs memory. Viewer ratings are specified for both the TV industry and the motion picture industry; both rating systems can be used. The ratings are based mainly on childrens ages.

AUX SOURCES MPAA RATING AGE BLOCK CONTENT BLK SET HOURS SET PASSWORD LOCK ON/OFF TO BLOCK

VIDEO MENU CONTRAST BRIGHTNESS COLOR TINT SHARPNESS PICTURE PREF PRESET

Use the Up Arrow on the remote control to highlight the setting you want to change. Press Right/Left arrow to adjust or change the option you have selected. Press ENTER to return to TV viewing, or press the Up Arrow to change other options in the video menu. PARENTAL CONTROL This optional feature can be used to prevent (block) unwanted programming from appearing on your TV. PARENTAL CONTROL offers the user a wide variety of options and settings that restrict or block programming that can appear on the TV. PARENTAL CONTROL allows users the capability of defining which program ratings they consider acceptable to younger or more sensitive
3828VD0205B

OVERVIEW To ensure complete coverage for all TV programs (movies and regular TV shows), choose ratings from the Motion Picture Association of America (MPAA) Rating System chart and the TV Parental Guidelines Rating System chart (both shown on the next page). Use the AGE BLOCK option for General Audiences and for Children. You can also add additional restrictions from the CONTENT BLOCK menu. Things to Consider before Setting Up Parental Control: Determine which ratings you consider acceptable for viewing. (For example, if you choose TV-PG, all of the more restrictive ratings will be blocked automatically: the viewer will not be able to see TV-PG, TV-14, or TVMA rated programming.) Select whether auxiliary video sources will be blocked in the AUX SOURCES block option. (Blocks signals from VCRs, DVD players, etc. connected to the TV Audio/Video input jacks). You could also leave AUX SOURCES unblocked, and then choose allowable ratings. In the CONTENT BLK option, you can block program Content based on individual parameters such as Strong Dialog, Bad Language, Sex Scenes, Violence Scenes, or Fantasy Violence Scenes. You can set PARENTAL CONTROL to be active in the SET HOURS option for up to maximum hours defined by installers menu (item 22-I), or V-Chip infinite blocking time restrictions if this feature is enable (item 84-I). Use the number keys on the remote to select a secret password in the SET PASSWORD option. 1-9
CH-FLAT - MENUS

USER MENUS (continued)


Dont forget the password, as it is the only way you can access the PARENTAL CONTROL menu and change rating selections or turn PARENTAL CONTROL off. If you do not want PARENTAL CONTROL to be active all the time, you can turn it on or off with the LOCK ON/OFF option. Notes: You can set different PARENTAL CONTROL viewing restrictions for general audiences and for children-- both can be active at the same time. Simply specifying one content block such as Sex Scenes, will not automatically block another type of content in the programs from appearing. Even if you choose to leave the AUX INPUTS unblocked, the ratings you specify will automatically restrict the programming that appears from the video sources. You cannot disable PARENTAL CONTROL by disconnecting the TV from power. Block hours will automatically reset to the original block time setting specified if power is disconnected. To reset the password, use the installers remote control to deactivate the V-Chip in the Installers menu (21-I). Exit out of the Installers Menu after deactivating the Parental Control. Then enter back in and reactivate the V-Chip. Also to reset the password pressing and hold down menu until menu dissapears (about 6 seconds) inmediatly press 9,8,7,6 and then CC. This will reset Block hours to 0 and cancel the current 4 number password. With the PARENTAL CONTROL menu on-screen, use the Up Arrow to choose an option, such as CONTENT BLOCK. Use the LEFT/RIGHT ADJ arrows to show the CONTENT BLOCK menu, to adjust or set the rating for an option. To block sex scenes, for example, use the TV-PG and above setting. To block dialog, use LEFT/RIGHT ADJ arrows to select among UNBLOCKED, TV-PG and above, or TV-14. (See the Ratings Charts for rating meanings.) After you have selected and adjusted the PARENTAL CONTROL menu options to your preferences: - Set the number of hours Parental Control will be on. - Set a 4 number password. - Set the Lock On/Off option to either on or off.

ON-SCREEN DISPLAYS
CHANNEL/TIME
Press ENTER. Shows currently selected channel or source, and current time if the clock has been set.

CHANNEL PREVIEW MENU Press SURF. Displays list of the available TV Channels. Guest Parental Control menu (if active) and Video Channel access. Press CHANNEL UP/DOWN to select a channel, then ENTER to go to that channel. Pressing CC will activate the Parental Control Menu.

2 2 3 4 5 6 7 8 9 10 CH

CHANNEL PREVIEW NBC NBC NBC NONE PBS NONE CBS ABC NONE NONE NONE TO SELECT, ENTER TO QUIT

CC FOR PARENTAL CONTROL

CAPTIONS DISPLAY Press CC. Sets and displays the Caption/Text options. See the Captions section on page 1-7.

CC CAPTION 1 IS ON

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USER MENUS (continued)


RADIO FEATURE
Pressing the TV/FM key allows the customer to listen the Radio. The Auto Program feature automatically searches for all available Radio Stations and marks them as added so that they may be accessed via the channel Up/Down key. In the Auto Program screen: A message at the top displays Auto Program to let the customer know that they have entered the Auto Program feature. To start the Auto Program, press the Left/Right Arrow key. Note: While searching for radio stations, all keys are disabled. This prevents an incomplete Auto Program procedure. Running the Auto Program will clear the factory mode, if it was active. This happens at the end of the Auto Program. If no radio stations are found, then the following message will appear: Make sure that the antenna is connected, and try again. FM ADD/DEL Allows tailoring of the station scan results to eliminate weak and unwanted stations. Use FM ADD/DELETE to get rid of unwanted stations or to program back in a previously deleted station. Note: After using the FM Add/Del function, return to TV mode (press TV/FM key) before turning the TV off. This ensures that the FM Add/Del changes are saved in memory. FM LABELS Use FM Label to assign a label for the type of radio station shown in the Music ID display. For example, if the label ROCK is assigned to FM station 100.9, then ROCK will appear in the active stations list next to FM 100.9, whenever the Music ID display is shown. Labels available (besides Blank) include: CLASSICAL OTHER COUNTRY RELIGION JAZZ ROCK NEWS SPORTS OLDIES TALK
MUSIC ID 101.9 101.7 101.3 101.1 100.9 100.7 100.5 100.3 99.9 RELIGOUS COUNTRY CLASSICAL NEWS ROCK OLDIES JAZZ TALK SPORTS

CH

TO SELECT ENTER TO QUIT

TIMER SETUP Turns on the FM Radios Sleep Timer menu. Select TIMER SETUP, then press RIGHT/LEFT ADJ to choose the time the FM radio is to remain on before it turns off. Choose from 10 minutes to 4 hours. Once the turn off time has been selected, press ENTER to activate the timer and close the menu. RADIO SCREEN SAVER When the customer is done with setup, the radio screen saver turns on. The radio screen saver displays the Radio station, the audio mode, and the time as seen below.

104.1

MONO

10:56 PM

This display is also scrolling down. Once the display reaches the bottom, it starts back at the top and keeps scrolling down. This scrolling occurs until the Menu key or the down arrow is pressed.

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USER MENUS (continued)


CHANNEL BANK
Allows choosing between one of 4 channel banks. Press SOURCE to change between banks. entered in all channel banks (1, 2, 3 and 4). Notes: Channels previously blanked will be cleared; channels entered that are not currently available will be deleted. The Blank Channel feature is global. A channel will be blanked in all channel banks. 2. Select a channel bank with a remote press SOURCE/ BANK (and repeat). The Channel BANK and BANK number will be displayed. Use the ADD/DEL/BLNK option (also in the SETUP MENU) to customize your program package. You may delete channels or add some that have not been entered. You can also Blank a channel to accommodate an audio-only program source or for in-house communication. The ADD/DEL/BLNK option has more details. AUX, FM Radio, VCR3, and VCR4 can be added provided they have been enabled in the Factory Menu and the hardware that uses this feature is present on the chassis.

3.
BANK 1

4. PLANNING THE CHANNEL BANKS Generally, TV channels are grouped into program packages with terms that are proposed to the end user. The user then opts for a package. Below is an example of how TV channels may be grouped. Channel Bank Program package 1 2 3 4 Basic cable channels Extended cable channels Extended with premium channels Other cable service options

Repeat steps 2 and 3 to program another channel bank. It is best to do ADD/DEL customizing before doing BLANKING. ADD and DEL (not BLNK) can be used independently for channel banks 1, 2, 3, and 4). Note: Adding the channels VCR3 or VCR4 allows the TV to automatically tune to broadcast band channel 3 or 4 regardless of what band type is selected. This

5.

Sometimes only one or two channel banks may be needed. You may leave any unused bank with the channels. However, you may want to leave at least one channel in any unused bank. Then, if someone selects an unused bank, that channel will assure them that the TV is functional. Note: Some channels left over from factory testing may still be in the channel banks if you have not yet run Auto Program. ADDING/DELETING CHANNELS A previously prepared programming chart is helpful. 1. Run AUTO PROGRAM (in the SETUP MENU). The channels available at your cable/antenna will be

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FACTORY MENU
ACCESSING FACTORY MENU To access the Factory Menu, press and hold the MENU key until the User Menu display disappears, then press 1937, and then ENTER.
0IMCRKE018A
Microcontroller part number

01.34
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01
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2-F PRESET AX: Stores customer Audio menu adjustments in the nonvolatile memory of the EAROM. Settings for Bass, Treble, Balance, Audio mode, Front Surr and SoundRite are stored in this manner. 0 is custom and 1 is preset stored. 3-F VERT P0S: Moves On-Screen Displays vertically. The Range is from 0-30. This adjustment is generally set at 15. 4-F H0RZ POS: Moves On-Screen Displays horizontally. Range is from 1-45. Generally set at 9. 5-F RF AGC: (RF Automatic Gain Control) Range is from 0-63. 44 is a general setting. Tune in weakest available channel and adjust for a snowfree picture. 6-F HORZ AFC: Range 0-1. Set to 0. 0=AFC2 Normal. 1=AFC2 x 3. 7-F AUDIO LEVEL: Audio Attenuation adjustment. Range is 0-63. Typical value is 46. 8-F A ATT: Audio Attenuation adjustment. Range is 015. Typical value is 9. 9-F A VCO: (Voltage-Controlled Oscillator) Stereo VCO and Audio SAP VCO free running frequency adjustment. Range is 0-63. Typical value range 10-39. 10-F A FILTER: (Second Audio Program Voltage-Controlled Oscillator) Stereo, SAP, and dBx filter adjustment. Range is from 0-63. 11-F A SPECTRAL: Adjustment of stereo separation (3kHz). Range is 0-63. 12-F WIDE BAND: Adjustment of stereo separation (300kHz). Range is 0-63. 13-F RF BRT: (RF Brightness) Sets adjustment range of customer control for brightness in RF mode. Range is 0-63. A typical value is 30. 14-F AUX B-OFFSET: (Auxiliary Offset Brightness) Sets adjustment range of the customer control for brightness in AUX mode. Range is 0-63. Typical value is 30. 15-F MAX CONTRAST: Sets adjustment range of customer control for contrast. Range is 0-63. Typical value is 63.

00-F

Factory Option

Serial Number SN: XXXX-XXXXXXXX UPN: XXX-XXX-XXX-XXX User Programmable Number

XX/XX/XX
Build Date

TE = 10110000
TE Status

The black bar near the top of screen indicates the part number of the micro installed on the set, the next number to the right is the software version running and the last number is the Font Version Used in the TV set. The black square near the bottom of the screen indicates the Serial number of the TV Set (SN), the User Programmable Number (UPN) and at the lowest part indicates the date the module went through the factory and the Test Equipment status (TE). Use the SELECT UP/DOWN keys to toggle through all of the adjustements. Use ADJUST to make a change to the selected item. FACTORY MENU OPTIONS 0-F FACT MENU: Use SELECT UP and DOWN Keys to select item 00, the Factory Mode. This item is used by Factory when the module is being tested. It has two positions: 0 and 1. In the field, this item should always be left off (Zero is off). When the Factory Menu is on, the AC Power-On feature is always enabled regardless of the setting of AC ON in the Installers Menu. The TV set will automatically come on when AC is applied. Use the remote to reenter the Factory Menu to turn the Factory Menu off. The Factory Mode may also be turned off by setting the clock, or running the Auto Program feature in the customer Set Up menu. 1-F PRESET PX: Stores the video customer menu adjustments in the nonvolatile memory of the EAROM. Settings for Contrast, Brightness, Color, Tint and Sharpness are stored in this manner. 0 is custom and 1 is preset stored.

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FACTORY MENU(continued)
16-F WHITE COMP: (White Compression) Rage o-1. 0= Enable and 1=Disable 17-F TRAP 3.58: Zero is off and one is on. Set to 1 for normal TV operation. Set to 0 if Y/C is used or chassis has a comb filter. 18-F 60HZ SW: (60 Hertz Switched) The range is 0 to 2. 19-F PIF VCO: (PIF Voltage Controlled Oscillator) Range is 0 to 127. 20-F RF BAND PASS: Sets adjustment range of the customer control for brightness in therefore mode. Range is 0-1. Set to 1. 21-F RED CUT: B&W tracking adjustment. Range is 0254. Typical value is 70. 22-F GREEN CUT: B&W tracking adjustment. Range is 0254. Typical value is 70. 23-F BLUE CUT: B&W tracking adjustment. Range is 0254. Typical value is 70. 24-F GREEN GAIN: B&W tracking adjustment. Range is 0254. Typical value is 45. 25-F BLUE GAIN: B&W tracking adjustment. Range is 0254. Typical value is 70. 26-F VERT SIZE: (Vertical Size) Range is 0-254. 27-F HORZ SIZE: (Horizontal Size) This register does not have any effect. 28-F VERT PHASE: (Vertical Phase) Range is 0-7. 29-F HORZ PHASE: (Horizontal Phase) Range is from 0-31. 30-F AIR AFT: Force to AFC in Air Band. Range is 0/1. Typical value is 0. 31-F EN LA7222: This register does not have any effect. 32-F CUT OFF RESET: 33-F GAW RESET: 34-F RF WHITE ADJ: 35-F BLACK ADJ:

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SECTION 2

INSTALLERS MENU
ACCESSING INSTALLERS MENU Using the optional installers remote control can access installers menus. Just press and hold MENU (about 8 seconds) until the display changes, then press 9, 8, 7, 6, then ENTER. To exit the Installers Menu, press ENTER again. Changes you make will be stored in nonvolatile memory. The Installers Menu opens with item 00-I, INST. SEQ. Use the SELECT key to sequence through the available menu items. Or, access an item directly by entering the line number, then pressing MENU. For example, to access the Start Channel option, which is on line 11, press 11, then MENU. To change a current setting use the Left/Right ADJ keys.
0IMCRKE018A
Microcontroller part number

The POWER MANAGE function is for saving energy. When set to 0, Power Manage is OFF. Settings range from 0 - 7, with 1 - 7 representing the hours that the TV will remain on, unless there has been activity from either the control panel or remote control. 2-I. AC ON (AC Power Switchable) Allows the TV to turn ON just by applying AC power. Pressing the ON button is not necessary. This is desirable when the TV is plugged into a cable box or a power outlet controlled by a wall switch. Use ADJUST to select 0 or 1, where 0 is the default is OFF, and 1 is ON. NOTE: When set to 1 (ON), the TV does not respond to ON/OFF commands from either the remote or the control panel, and the SLEEP TIMER is also nonfunctional. 3-I. BAND/AFC (Band/Automatic Frequency Control) There are 8 possible settings for this option: 0 = Broadcast Fixed 4 = Broadcast AFC 5 = CATV Fixed 1 = CATV AFC 6 = HRC Fixed 2 = HRC AFC 7 = ICC Fixed 3 = ICC AFC Channels are accessed faster when fixed modes are used. The AFC (search modes) should only be used when some channels are not on nominal frequencies. NOTE: BAND is automatically set by AUTO PROGRAM. If some channels were not found by AUTO PROGRAM, select the appropriate AFC setting here and add the channels using the ADD/DEL option in the Setup Menu. 4-I. STRT CHANNEL (Start Channel) When active, this function allows you to determine the initial channel number when the TV is turned ON. This feature is useful for an in-house information channel, since the TV would always select that channel when it is turned on. Setting this to 255 causes the last channel viewed when TV was turned off to be the tuned to channel when the TV is turned on again. The range of values is 0 - 255. Use (adjust) keys to choose numbers that determine the start channel. 5-I. CHAN LOCK (Channel Lock) CHAN LOCK is ideal if a cable box (or similar) is the sole source for programmingand the TV must always be on the same channel. Changing channels with Channel Up/ Down or keypad numbers is impossible. Channel Lock is inactive when set to 0 (default). Generally, this feature is used in conjunction with START CHANNEL (line 4-I.) where the start channel may, for example, be set to 3 or 4. If the start channel is 3 then the 2-3
CH-FLAT - INSTALLERS MENU

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00-I

Installer Option

Serial Number SN: XXXX-XXXXXXXX UPN: XXX-XXX-XXX-XXX User Programmable Number

XX/XX/XX
Build Date

TE = 10110000
TE Status

The black bar near the top of the screen indicates the part number of the micro installed on the set, the next number to the right is the software version running and the last number is the Font Version Used in the TV set. The black square near the bottom of the screen indicates the Serial number of the TV Set. (SN), then the User Programmable Number is the font (UPN) and at the lowest part indicates the date the module went through the factory and the Test Equipment status (TE). The date on the black bar near the bottom of the screen indicates the date the module went through the factory. When the installer Menu appears, it displays the first Installer Menu item: INSTALLER SEQ. Use the SELECT UP/DOWN keys to toggle through all of the adjustments. Use ADJUST to make a change to the selected item. Detailed Descriptions of Installer Menu Items. 0-I. INSTALLER SEQUENCE Gives access to Installer Menu depending on the code selected. 0 = 9876 1 = 4321 2 = 1478 3 = 3698 1-I. POWER MANAGE (Power Management) Determines hours of no activity before automatic shutoff.

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INSTALLERS MENU (continued)


TV will remain on channel 3. NOTE: When CHANNEL LOCK is active and CHANNEL OVERIDE is disabled, AUTO PROGRAM is not active. 6-I. GHOST CH (Ghost Channel) When set to 1, the current channel number is displayed in the upper right corner of the CRT. The number moves slightly to prevent damage to the screen. The default is 0 or OFF. NOTE: When captions are on, the ghost channel is not displayed. 7-I. START VOLUME This function allows the Installer to determine the initial volume level setting when the TV is turned ON. This feature is useful for an in-house information channel, since the TV would always select that volume level when it is turned on. The range of values are 0 - 63, 255. If 255 is selected, the current volume level will be retained in memory when the TV is turned off; at TV turn on, volume level is automatically set to the previous or last level. 8-I. MIN VOLUME (Minimum Volume) This function determines the minimum volume level allowable with the VOLUME (VOL) Up/Down control. In this way, for example, someone cannot set the volume too low to hear. The range is from 0 to 63change values with ADJUST. The factory default is 0, which provides full range of volume control. It may be best to set the same value on every TV. NOTE: The minimum volume level cannot have a value setting higher than in the MAX VOLUME level (described below). 9-I. MAX VOLUME (Maximum Volume) This function determines the maximum volume level allowable with the VOLUME VOL Up/Down control. In this way, for example, someone cannot set the volume level high enough to disturb others. The range is 0 to 63, with 63 as the default which gives the user the full range of volume control. Change values with ADJUST keys. It may be best to set the same value on every TV. NOTE: The maximum volume level cannot have a value setting lower than the MIN VOLUME level (described previously). 10-I. MUTE DISABLE Enables or disables sound mute function. When set to 1, sound cannot be muted. When set to 0, sound can be muted. 11 KEY DEFEAT (Keyboard Defeat) When set to 1, it prevents the end user from accessing screen menus on the front panelMENU, SELECT, and ADJUST do not function. When set to 0, those keys are
3828VD0205B

functional. The menus can always be accessed with MENU on the remote. 12-I. IR BANKS EN. For direct access to a particular Channel Bank. When enabled, installer can access a channel bank by inputting the IR code for the bank. 13-I. SCAN MODE Allows variation in setting the On/Off with Channel UP/ DOWN. You may opt for TV channels only; TV channels + Off/ON; TV channels + FM radio; TV channels + FM radio + Off/On with these settings for Scan Mode:
Scan mode Characteristics

0 1

Channel up/down keys change channels only. Channel down below the lowest channel (orchannel up higher than the highest) and TV turns off. Channel down below the lowest channel (or up higher than the highest) and TV goes to FM radio. Channel down below lowest FM sta tion (or Channel up higher than the highest) and TV channels return. Channel down below the lowest channel (or up higher than the highest) and TV goes to FM radio. Press channel down below lowest FM station (or Channel up higher than the highest) and TV turns off.

14-I. STRT CH IN SM When set to 1, installs TV on/off event below the start channel at TV turn on. 15-I. SLEEP TIMER When set to 1, the SLEEP TIMER feature may be used (but no message is displayed prior to turn-off). When set to 0, the sleep timer is not available. 16-I. EN. TIMER Set to 1, timer function is available to user. Set to 0 to disable timer functions. (Clock must be set in order to use Timers.) 17-I. ALARM Gives you the option of making the alarm function available to the user. Set to 1, alarm function is available to user. Set to 0 to disable the Alarm function. Note: Clock must be set in order to set the Alarm. 18-I. RADIO Set to 1, for TVs with a Radio. Set to 0 to disable the Radio function, for TVs without a Radio.

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INSTALLERS MENU (continued)


19-I. NOT USED 20-I. FEATURE LEVEL Default set to ZEN 1 for Zenith IR remote control operation. Set O, P LBL for Zenith Private Label IR remote control operation. Warning: Do not set to 0 or remote will not control TV. Installer should leave item 20 FEATURE LEVEL, set to 1 (default).
Installer should leave item 20 FEATURE LEVEL set to 1 (default).

28-I. CH. OVERRIDE (Channel Override) When set to 1, the user can select channels with either Channel Up/Down or by direct keypad entry. When set to 0, only those channels that are entered for scanning may be selected by direct keypad entry. Note: If set to 0, Auto Program is locked; (as shown on Setup menu) channel search is not possible. 29-I. OLD OCV (On Command VideoTM) Set to 1 for operation with systems from On Command Corporation. 30-I. ACK MASK M.P.I. Communication Parameter. Leave at default setting unless changed by Pay-Per-View provider. 31-I. POLL RATE M.P.I. Communication Parameter. Leave at default setting unless changed by Pay-Per-View provider. 32-I. TIMING PULSE M.P.I. Communication Parameter. Leave at default setting unless changed by Pay-Per-View provider. 33-I. NOT USED 34-I. NOT USED 35-I. NOT USED

21-I. V-CHIP Set to 1 to activate V-Chip (Parental Control); have it available to user to filter, control, or restrict programming content. Set to 0 to turn V-Chip feature off, not available to user; no programming restrictions can be set. 22-I. MAX BLK HRS Set to 0 to 99 for the maximum V-Chip (Parental Control) block hours. Default is 12 blocking hours. 23-I. CAPTION LOCK Set to 1 to restore previous caption On/Off state after TV turns off. When set to 0, captions are always off, when TV is initially turned on. 24-I. TEXT MODE Determines whether TEXT 1, TEXT 2, TEXT 3, or TEXT 4 decoding is enabled when TEXT is turned on (either from the Setup Menu or directly with CC on the remote). TIP: Set Text Mode to 1 only if text is offered in your video system. 25-I. FUNCTION PRE. Set to 0 to suppress CHANNEL PREVIEW from the FUNCTION menu with some Pay-Per-View systems. 26-I. 6 KEY SYS Set to 1 for 6-key front control panels. Set to 0 for 10key front control panels. Leave default set to 1. 27-I. HOSPITAL MODE The default is 2 (which favors most hospitals). With this setting two things are affected: Channel Banks 1, 2, and 3 are accessible, while Bank 4 is inactive.

36-I. NOT USED 37-I. NOT USED 38-I. NOT USED 39-I. REAR VIDEO EN. Set to 1 to enable rear AUX (Video) input. Set to 0 to disable rear AUX input. 40-I. NOT USED 41-I. NOT USED 42-I. NOT USED 43-I. NOT USED 44-I. NOT USED

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INSTALLERS MENU (continued)


45-I. NOT USED 46-I. NOT USED 47-I. NOT USED 48-I. DIS. SETUP M. Set to 1 to disable the Setup menu. Setup menu will no appear. Set to 0 to enable the Setup menu. 49-I. NOT USED 50-I. DIS. VIDEO M. Set to 1 to disable the Video menu. Video menu will not appear. Set to 0 to enable the Video menu. 51-I. DIS. VCHIP M. Set to 1 to disable the Parental Control menu. Parental Control menu will not appear. Set to 0 to enable the Parental Control menu. 52-I. NOT USED 53-I. DIS. CH-TIME. Set to 1 to disable the Channel-Time display. ChannelTime display will not appear. Set to 0 to enable the Channel-Time display. 54-I. EN. SET. COL. Set to 1 to enable custom color settings for the Setup menu. Set to 0 to disable custom color settings for the Setup menu 55-I. FOR. SETUP M. (Setup Menu Foreground Color) Set according to Color Chart. 0 = Black 3 = Yellow 6 = Cyan 1 = Red 4 = Blue 7 = White 2 = Green 5 = Violet 56-I. BCK. SETUP M. (Setup Menu Background Color) Set according to Color Chart. 0 = Black 3 = Yellow 6 = Cyan 1 = Red 4 = Blue 7 = White 2 = Green 5 = Violet 57-I. NOT USED 58-I. NOT USED 59-I. NOT USED 60-I. EN. VIDEO. COL. Set to 1 to enable custom color settings for the Video menu. Set to 0 to disable custom color settings for the Video menu. 61-I. FOR. VIDEO M. (Video Menu Foreground Color) Set according to Color Chart. 0 = Black 3 = Yellow 6 = Cyan 1 = Red 4 = Blue 7 = White 2 = Green 5 = Violet 62-I. BCK. VIDEO. COL. (Video Menu Background Color) Set according to Color Chart. 0 = Black 3 = Yellow 6 = Cyan 1 = Red 4 = Blue 7 = White 2 = Green 5 = Violet 63-I. EN. PTL. COL. Set to 1 to enable custom color settings for the V-Chip menu. Set to 0 to disable custom color settings for the V-Chip menu. 64-I. FOR. PTL. M. (V-Chip Menu Foreground Color) Set according to Color Chart. 0 = Black 3 = Yellow 6 = Cyan 1 = Red 4 = Blue 7 = White 2 = Green 5 = Violet 65-I. BCK. PTL. M. (V-Chip Menu Background Color) Set according to Color Chart. 0 = Black 3 = Yellow 6 = Cyan 1 = Red 4 = Blue 7 = White 2 = Green 5 = Violet 66-I. NOT USED 67-I. NOT USED 68-I. NOT USED 69-I. EN. CH-T COL. Set to 1 to enable custom color for the Channel-Time display. Set to 0 to disable custom color for the ChannelTime display.

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CH-FLAT - INSTALLERS MENU

INSTALLERS MENU (continued)


70-I. FOR. CH-T COL. (Channel-Time Display Foreground Color) Set according to Color Chart. 0 = Black 3 = Yellow 6 = Cyan 1 = Red 4 = Blue 7 = White 2 = Green 5 = Violet Note: If foreground and background color are the same, menu background is transparent. 71-I. BCK. CH-T COL. (Channel-Time Display Background Color) Set according to Color Chart. 0 = Black 3 = Yellow 6 = Cyan 1 = Red 4 = Blue 7 = White 2 = Green 5 = Violet Note: If foreground and background color are the same, menu background is transparent. 72-I. NOT USED 73-I. CH NOT AVBLE When set to 1 and channel override is set to 0, NOT AVAILABLE message is displayed when direct accessing a channel not in the favorite channel list. 74-I. CH-TIME SIZE When set to 1 and transparent background is selected for Channel-Time display, (foreground color = background color and custom color enabled) a large channel number is displayed instead of the normal Channel-Time display. 75-I. NOT USED 76-I. DEFEAT XDS Set to 1 to disable XDS display. Set to 0 to enable XDS display. 77-I. QUICK SHUTOFF Allows TV power off to be controlled by the pillow speaker channel selection button. User would press and hold button down for time required to have TV turn off. Value Range 0 - 17, each number represents 1/2 second. For example, if set to 4, TV would turn off if user held speaker channel button down for 2 seconds. 78-I. UPN MSB User programmable number, most significant byte readable/writeable by M.P.I. command. 79-I. UPN MSB-1 User programmable number, most significant byte-1 readable/writeable by M.P.I. command. 80-I. UPN MSB-2 User programmable number, most significant byte-2 readable/writeable by M.P.I. command. 81-I. UPN LSB User programmable number, least significant byte readable/writeable by M.P.I. command. 82-I. CHKSM ERROR Enforces rigid M.P.I checksum validation. Set to 1 for validation. Set to 0 to turn off. 83-I. HANDSHK TIME Adds an additional delay to the handshake time which is 64 msec, thus relaxing M.P.I. timing requirements to be compatible with PC based Windows controlled systems, range is 0 - 5. Set to 0 to retain standard 64 msec delay. Set to 1 - 5 to increase @ 16 msec additional, the delay up to 144 msec. 84-I. PERMANENT BLK Allows Parental Control blocking schemes to be permanent by removing the blocking hours function. Set to 1 to install Parental Control blocking restrictions permanently. Set to 0 for user-specified hours control of blocking schemes. 85-I. NOT USED 86-I. NOT USED 87-I. NOT USED 88-I. EN NOISE MUTE Allows to reduce the volume level automatically with no resignal or weak signal, set to 1 for future enable or to disable. 89-I. POKE ENABLE Enable/disable to write the memory (EAROM) by MPI thru the command 17 data type 23 hex set to 1 for MPI poke enable or 0 to disable. 90-I. KEY LOCK Enable/disable the front panel keyboard and pillow speaker. Set to 1 to disable and 0 for enable.

3828VD0205B

2-7

CH-FLAT - INSTALLERS MENU

INSTALLERS MENU (continued)

Item s in the Installers Menu


M e nu Ite m 0 -I 1 -I 2 -I 3 -I 4 -I 5 -I 6 -I 7 -I 8 -I 9 -I 1 0 -I 1 1 -I 1 2 -I 1 3 -I 1 4 -I 1 5 -I 1 6 -I 1 7 -I 1 8 -I 1 9 -1 2 0 -I 2 1 -I 2 2 -I 2 3 -I 2 4 -I 2 5 -I 2 6 -I 2 7 -I 2 8 -I 2 9 -I 3 0 -I 3 1 -I 3 2 -I 3 3 -I 3 4 -I 3 5 -I 3 6 -I 3 7 -I 3 8 -I 3 9 -I 4 0 -I 4 1 -I 4 2 -I 4 3 -I 4 4 -I 4 5 -I Function INSTALLER SEQ P OW ER MANAGE AC ON BAND/AFC STRT CHANNEL CH AN LOCK GHOST CH START V OLU ME MIN V OLU ME MAX VOLU ME MU TE DISABLE KEY DEFEAT IR BANKS EN. SCAN MODE STRT CH IN SM SLEEP TIMER EN. TIMER ALARM RADIO NOT U SED FEATU RE LEV EL V -CHIP MAX BLK HRS CAP TION LOCK TEXT MODE FU NCTION P RE. O 6 KEY SYS HOSPITAL MODE CH . OV ER RIDE OLD OCV ACK MASK P OLL RATE TIMING P U LSE NOT U SED NOT U SED NOT U SED NOT U SED NOT U SED NOT U SED REAR V IDEO EN NOT U SED NOT U SED NOT U SED NOT U SED NOT U SED NOT U SED 0 /1 1 Set to 1 to enab le rear AU X vid eo inp u t. 0 /1 0 /1 0 -9 9 0 /1 0 /1 0 -3 0 /1 0 /1 0 /1 0 /1 0 /1 2 0 -1 6 9 1 8 6 -2 2 7 1 Zen 1 1 12 0 1 0 1 1 1 0 0 94 2 07 Leave d efau lt set 1 (1 Zen 1 ) Set to 1 to enab le V -Chip Select nu mb er o f P arental Co ntro l b lo cking ho u rs. Set to 1 to retain cap tio n setting at tu rn o ff. Set to 1 to ad d Text o p tio n to clo sed cap tio n menu . Co ntro ls channel p review in P ay-P er-V iew fu nctio n menu . Leave d efau lt set to 1 . Leave d efau lt set to 1 . W hen set to 0 , limits d irect access to favo rite channels. OCV sho u ld set to 1 . M.P .I. co mmu nicatio n p arameter. M.P .I. co mmu nicatio n p arameter. M.P .I. co mmu nicatio n p arameter. Value Rang e D e fault Value 0 -3 0 -7 0 /1 0 -7 0 -2 5 5 0 /1 0 /1 0 -6 3 , 2 5 5 0 -6 3 0 -6 3 0 /1 0 /1 0 /1 0 -3 0 /1 0 /1 0 /1 0 /1 0 /1 0 0 0 0 2 55 0 0 2 55 0 63 0 0 0 0 0 1 1 0 1 Leave d efau lt set 0 . Sets nu mb er of ho u rs o f no activity b efo re au to shu to ff. Set to 1 to enab le auto tu rn o n at p o wer u p . Tu ning b and , see d etailed d escrip tio ns. Channel at tu rn-o n (25 5 last Ch). W hen set to 1 , canno t tu ne fro m cu rrent channel. Set to 1 to enab le Gho st Channel d isp lay. V o lu m e level at TV tu rn-o n (Set 2 5 5 to retain last vo lu me level). Minimu m vo lum e setting . Maximu m vo lu me setting . Set to 1 to d isab le mu te fu nctio n. Set to 1 to d isab le Menu , Select, and Ad j keys o n fro nt panel. Set to 1 : enables TV to resp o nd to IR co d es to chang e Channel Bank d irectly. Typ ically u sed fo r H o sp itals: p u ts On-Off and FM in Ch U p /Do wn sequ ence. Set to 1 to p ut TV o n/o ff b elo w start channel nu mb er. Set to 1 to enab le Sleep Timer. Set to 1 to enab le Timer. Set to 1 to enab le Alarm . Set to 1 fo r TV s with Rad io . Brie f D e scription of Function and C om m e nts

3828VD0205B

2-8

CH-FLAT - INSTALLERS MENU

INSTALLERS MENU (continued)


Items in the Installers Menu Menu Item Function 46-I NOT USED 47-I 48-I 49-I 50-I 51-I 52-I 53-I 54-I 55-I 56-I 57-I 58-I 59-I 60-I 61-I 62-I 63-I 64-I 65-I 66-I 67-I 68-I 69-I 70-I 71-I 72-I 73-I 74-I NOT USED DIS. SETUP M. NOT USED DIS. VIDEO M. DIS. VCHIP M. NOT USED DIS. CH-TIME M. EN. SET. COL. FOR. SETUP M. BCK. SETUP M. NOT USED NOT USED NOT USED EN. VIDEO COL. FOR. VIDEO M. BCK. VIDEO M. EN. PTL. COL. FOR. PTL. M. BCK. PTL. M. NOT USED NOT USED NOT USED EN. CH-T COL. FOR. CH-T COL BCK. CH-T COL NOT USED CH NOT AVBLE CH-TIME SIZE 0/1 0/1 0 0 When set to 1 and channel override is 0, "NOT AVAILABLE" message is displayed when direct accessing a channel not in the favorite channel list. When set to 1 and transparent background is selected for Channel-Time display, (foreground color = background color and custom color enabled) a large channel number is displayed instead of the normal Channel-Time display. 75-I 76-I 77-I 78-I 79-I 80-I 81-I 82-I 83-I 84-I 85-I 86-I 87-I 88-I 89-I 90-I NOT USED DEFEAT XDS QUICK SHUTOFF UPN MSB UPN MSB-1 UPN MSB-2 UPN LSB CHKSM ERROR HANDSHK TIME PERMANENT BLK NOT USED NOT USED NOT USED EN NOISE MUTE POKE ENABLE KEY LOCK 0/1 0/1 0/1 1 0 0 Set to 1 to reduce volume level with wear signal. Set to 1 to enable write memory thru MPI. Set to 1 to disable front panel keyboard and pillow speaker. 0/1 0-17 0-255 0-255 0-255 0-255 0/1 0-5 0/1 0 0 255 255 255 255 1 0 0 When set to 1, XDS display program information will not appear. Allows TV timed power off press and hold setup with pillow speaker channel button. User programmable number, most significant byte. User programmable number, most significant byte - 1. User programmable number, most significant byte - 2. User programmable number, least significant byte. 82-I. CHKSM ERROR 0 / 1 1 Enforces rigid M.P.I. checksum Relaxes M.P.I. timing to be compatible with PC based Windows controlled systems. Remove block hours setting for Parental Control and make blocks permanent. 0/1 0-7 0-7 1 1 1 Set to 1 to enable custom color for the Channel-Time display. Custom foreground color for the Channel-Time display. Custom background color for the Channel-Time display. 0/1 0-7 0-7 0/1 0-7 0-7 0 4 7 0 6 4 Set to 1 to enable custom color for the Video menu. Custom foreground color for the Video menu. Custom background color for the Video menu. Set to 1 to enable custom color for the V-Chip (Parental Control) menu. Custom foreground color for the V-Chip (Parental Control) menu. Custom background color for the V-Chip (Parental Control) menu. 0/1 0/1 0-7 0-7 0 0 6 4 Set to 1 to disable Channel-Time display. Set to 1 to enable custom color for Setup menu. Custom foreground color for the Setup menu. Custom background color for the Setup menu. 0/1 0/1 0 0 Set to 1 to disable Video menu. Set to 1 to disable V-Chip (Parental Control) menu. 0/1 0 Set to 1 to disable Setup menu. Value Range Default Value Brief Description of Function and Comments

3828VD0205B

2-9

CH-FLAT - INSTALLERS MENU

SERVICING
GENERAL INFORMATION

Servicing the CH -Flat chassis. If the set is dead, first check the standby and switched voltages. If the switched voltages do not appear, check the power On circuit. If the power supply is OK and the set will turn On, the Horizontal sweep circuit should be checked next. Is horizontal drive available from the video processor chip? If the sweep system does not start up, sweep-derived voltages will not be generated. If the sweep and high-voltage circuits are OK and video or audio are missing, then the audio/video/tuner circuits should be checked. If the receiver is working but some feature is not working, check the Service Menu. Bring up the Service menu and check to be sure that all items are set correctly. MODULE-LEVEL SERVICING The CH-Flat chassis is Module Level repair only. Replacement modules are available on an exchange basis.

Check the following: Keyboard input at IC6000 pins 7 and 8 IR input at IC6000 pin 15 Power On output at IC6000 pin 32 KX3870 Correct relay operation. Check the switched voltages: +9 VSW at CX3853

SWEEP DERIVED VOLTAGES +25 volts DC at (+) CX2111 +33 volts DC at ZD1240 +215 volts DC at (+) CX3209

CRT FILAMENT Check at pin 3 and 4 of connector CN5C2. This should read voltages between 6.0 and 6.4 volts AC on a true RMS meter. VIDEO PROCESSOR ICX2200 Check the following key operating signals and voltages: Luminance at ICX2200 pin 43 Chroma at ICX2200 pin 45 Horizontal drive at pin 32 Vertical drive at pin 22 R Out pin 19 G Out pin 20 B Out pin 21 Serial Clock, Serial Data pins 27 and 28 respectively VCC 9 volts pins 9,26,46 & 48 R in form micro (IC6000) at pin 15 G in from micro (IC6000) at pin 16 B in from micro (IC6000) at pin 17

If the CRT or Video processor IC is replaced, Black/White tracking must be reset. Refer to the Service Menus section of this book for Black/White tracking adjustments. When troubleshooting video circuits, remember that all video travels through the Video/Audio switcher IC. A defect in either of these ICs can result in no video. SERVICING THE POWER SUPPLY Check the standby voltages first: VDC at CX3412 (usually 169.7 VDC when 120 VCA) +11 VSB at CX3611 B+ at CX3850 +13V at CX3662

MICROPROCESSOR Check the following: IR in on pin 15 +5 volts on pin 27 and 18 Serial Data, Serial Clock on pins 36 and 38 Reset at pin 30 Horiz. SYNC pin 1, Vertical SYNC on pin 2 8 MHz Oscillation at pins 24 and 25.

3828VD0205B

3-1

CH-FLAT - SERVICING

SERVICING (continued)
Shutdown Circuit Operation (Refer to figure below) The flyback pulse voltage from pin 6 of TX3204 (Flyback Transformer) is peak detected (rectified) by the action of diode DX3001 and capacitor C3002. This form a DC voltage representative of the CRT anode voltage (HV) produced by TX3201. Precision resistors RX3006 and RX3004, divide this voltage down. This lower voltage appears on the zener diode ZD3000; when this voltage exceeds by 3.5 Vdc the zener voltage the HV shutdown occurs (pin 29 of ICX2200).

VERTICAL CIRCUIT Check the following at ICX2100: Vertical drive at pin 1. Vertical out at pin 5. +25 VDC at pin 7. HORIZONTAL CIRCUIT Check the following: Horizontal drive to base of Q3201 predriver. Driver transformer output at base of QX3200. Shutdown voltage at cathode of D3002.

HIGH VOLTAGE AND X RADIATION PROTECTION To prevent possible exposure to x-radiation caused by excessive CRT anode voltage, the CH-FLat chassis incorporate a High Voltage Shutdown circuit. This circuit senses the level of a flyback pulse from the Flyback Transformer representative of the actual high voltage on the CRT anode. When this level exceeds a predetermined voltage, the circuit shuts down the TV set, preventing further generation of anode voltage.

Flyback Pulse

RX3007

RX3209 IN

DX3001

ZD3000 RX3006

D3002

RM3001

SHUTDOWN OUT TO PIN 29 ICX2200

From Pin 6 Of TX3201


C3003 C3002

RX3005 RX3004

R3003

RM3002

C3001

3828VD0205B

3-2

CH-FLAT - SERVICING

SERVICING (continued)
NOTE: Each CRT screen size has its own safe operating anode and shutdown voltage. Critical safety component (designated with an X in the component designator) are designed to operate the CRT at a safe operating anode voltage and provide proper shutdown thresholds. If replacement of any of these components is deemed necessary, it is important to use original type Zenith components. After replacement is made, confirm proper anode voltage using the following procedure.

IF SERVICING

VIDEO DETECTOR If there is no viewable picture on screen, access the Service Menu and check default settings for the following items: 5-F RF AGC should be at least 40. 19-F PIF VCO set to 63. Tune in good off-the-air signal. Place a high-impedance voltmeter at pin 44 of ICX2200. Adjust item PIF VCO 19F to 2.5 volts DC. AGC DELAY With a strong noise-free antenna signal, adjust RF AGC 5-F to a lower setting until the signal gets noisier. Increase the setting again for a noise-free picture.
Note: If the setting is too high (above 50) the tuner input will overload. Under certain conditions, beats may also appear in the picture. Tune in strong off air signal. Place a high impedance meter on pin #54 of ICX2200 or from + side of capacitor C1214. Adjust L1202 for 4 volts DC. Note: Wait at least five minutes after the set has been turned on before making alignments.

Measurement of the CRT anode voltage must be performed using a high impedance-high voltage meter, with no raster on the screen, and operating at nominal horizontal frequency, 15.75 Khz (NTSC signal). After discharging the CRT, connect a high impedancehigh voltage meter to the CRT anode. Turn the television on and confirm a good signal is being displayed. Reduce Brightness and Contrast settings until the picture is well extinguished. Observe the anode voltage meter reading and compare with the table below for the proper CRT screen size. If the voltage reading is higher than the maximum, verify circuit component values and proper operation.
CRT Anode Voltage Nominal anode voltage (KV) 26

CRT screen size 20"

Max. shutdown voltage (KV) 32

HV SHUTDOWN PROCEDURE.

After discharging the CRT, connect a high impedance-high voltage meter to the CRT anode Access Video Menu and adjust Brightness and Contrast controls for minimum screen luminance (beam current to 0 mA). Wait until the Video Menu or display disappears. Connect a variable Resistor (1 MW) in parallel with RX3704, and decrease slowly the resistance value until shutdown occurs. Measure High Voltage shutdown.

3828VD0205B

3-3

CH-FLAT - SERVICING

SERVICING (continued)
G2 ADJUSTMENT Use the following procedure when resetting G2. 1. Set Brightness and contrast in the Video menu to mid range. 2. Set color level minimum. 3. Connect the output of an NTSC generator to the antenna input on the receiver. 4. Select a color bar signal and turn color off. Adjust the G2 control so that the range of bar pattern start from completely withe (not overdriven) to black. Let visible 6 of 8 bars. 5. Return color level control to its normal setting. FOCUS ADJUSTMENT 1. Connect the output of a NTSC generator to the antenna input on the receiver. 2. Select white raster pattern. 3. Push menu key of remote control to observe the OSD. 4. Adjust focus potentiometer to obtain the best focus at letters of menu.
ADJUSTMENT OF RGB CUTOFF NOTE: If the Main module or the CRT has been replaced, G2 must be readjusted before adjusting the RGB Cutoff.

6. Carefully observe which color is predominant on the CRT, Red, Green or Blue. Do not change the value of cutoff control of this color. 7. Adjust the other two cutoff controls to obtain color balance on the screen. 8. Select the color bars pattern from the Video generator and turn the chroma off. Check that the TV set displays 3/4 of gray scale from white to black. If black level is too high, readjust, register #27, RF Brightness. Do not move Aux. B offset. 9. Return the color level control to preset. 10.Disable the factory menu (Factory Mode item 0 must be set to 0). Select Preset in the Video Menu under picture preference.

1. Enter the Service menu to gain access to the cutoff adjustments. (Factory mode item 00 must be set to 1 to gain access to this adjustment). 2. Set G Gain (Green) and B Gain (Blue) registers in the Service menu to the default setting for the screen size as listed in the service menu. See table. 3. Set color level and contrast to minimum. Set tint to mid range. 4. Connected the output of NTSC generator to the antenna input of the receiver. Set the generator to a pure white signal, chroma off. 5. Set Factory menu registers #21, #22 and #23 to adjust cutoff controls.

3828VD0205B

3-4

CH-FLAT - SERVICING

SERVICING (continued)
PURITY & CONVERGENCE SETUP PROCEDURE
PRELIMINARY SETUP CONVERGENCE ADJUSTMENT

1. Allow the receiver to warm up for 15 to 20 minutes. 2. Degauss the CRT. 3. Connect a crosshatch generator to the receiver and rough in the static (center) convergence. Follow the Convergence Procedure. 4. Adjust for best focus.
PURITY ADJUSTMENT

1. Release locking assembly. 2. Connect crosshatch generator to the receiver and adjust static (center) convergence as follows: a. Adjust the 4-pole static control by moving the two tabs separately to converge the red and blue lines horizontally. Move the two tabs together around the neck of the CRT (in a 45 arc) from the topdead-center position to converge the red and blue lines vertically. b. After the 4-pole control has been adjusted to superimpose the red and blue lines on top of one another. Use the 6-pole static adjustment to place the converged red and blue lines over the green line. Move the two tabs together around the neck of the CRT (in a 30 arc) from the top-dead-center position to move the lines vertically. Adjusting the two tabs separately will move the converged beam to the left or right.

1. Purity tab positioning. Set the 2 pole purity tabs together in the 3 or 9 oclock positions and the 4and 6-pole purity tabs together in the 12 or 6 oclock positions. 2. Move yoke to the maximum forward funnel position. 3. Next, switch the crosshatch generator to a red field. 4. Pull the yoke toward the rear of the CRT neck, keeping it centered, until a red raster is displayed. 5. If the red raster is not displayed as a pure red field, adjust the 2-pole purity tabs until a pure field is obtained. 6. Check for proper yoke tilt setting.

Wedges' Adhesive Tape (3) Deflection Yoke

CRT Ring Location Purity Adjust Tabs Beam Movement for Convergence
Ring Pairs Rotation direction of Both Tabs Movement of Red and Blue Beams

Purity & Convergence Magnet Assembly Unit


Opposite 6 Pole

OR
R

6 Pole
Convergence R&B over G

Same

OR

Purity Magnet
B

4 Pole
4 Pole

Opposite

OR
R

Yoke's Glass Cloth Tape

Convergence R over B

Same

OR

Rubber Wedges (3)

3828VD0205B

3-5

CH-FLAT - SERVICING

SERVICING (continued)

VERTICAL-TILT WEDGE ADJUSTMENT

IMPROVING CRT CORNER PURITY

The vertical lines at 6 and 12 oclock are converged by vertically tilting the yoke and inserting a wedge at the top of the yoke until it is firmly seated between the CRT glass and the horizontal coils.
HORIZONTAL-TILT WEDGE ADJUSTMENT

The vertical lines at 3 oclock and 9 oclock are converged by horizontally tilting the yoke and inserting a wedge. Adjust first at 4 or 8 oclock, whichever has the larger space, until the wedge is firmly seated between the CRT glass and yoke coils. Then, insert the 3rd wedge in the remaining horizontal tilt position until it is firmly seated between the CRT glass and yoke coils. Convergence at the 3 and 9 oclock should be maintained during this operation. When the 3 wedges are firmly installed and positioned for acceptable convergence, lock the wedges in place by applying a 2.5 inches long strip of tape across the tabs of each wedge firmly against the CRT glass. The CRT glass surface should be clean and free of dust and other foreign material.
UNUSUAL TILT CASE

CRTs that display corner purity problems even after following the service procedures can be modified with a picture correction kit . The purity can be improved by placing a picture-correction magnet (included in the kit) on the CRT funnel. Refer to the following modification steps and illustration to place the magnet properly. Fully degauss the CRT before installing correction magnets.
MODIFICATION

1. Place the magnet on the CRT funnel as shown in the figure displayed below, in the quadrant exhibiting impurity. 2. Rotate the magnet in place to the position shown for best purity. 3. Place a piece of 1/2" by 2" long Fiberglass tape over the magnet to hold it in place. 4. Degauss the CRT once magnet is in place to insure that the magnet is not over the internal magnet shield. Note: If the magnet is placed over the internal magnet shield, any apparent purity correction will disappear after degaussing. Reposition the correction magnet off the internal shield and degauss again.

There may be some instances where the picture tube and yoke will require vertical tilt in the opposite (up) direction to obtain convergence. In such cases, insert the vertical tilt wedge at the bottom (6 oclock) position. Follow through on the horizontal tilt adjustment by using the 2 and 10 oclock positions and secure each wedge with a piece of tape, as described above.

2" To 3"

MAGNET

Clamp and Screw 6 Pole Magnets 2 Pole Magnets 4 Pole Magnets

3828VD0205B

3-6

CH-FLAT - SERVICING

MODEL PARTS

MODEL: H20H52DT PART NUMBER 170-A01N 3091V00B81D 3790V00712A 3846V00048B 3141VMNP47D 6871VSMV74C 6871VSMV75C 6871VSMW20K 6871VMMP46E 3141VSNC61A 5020V00780C 3809V00B08C 3828VA0518B 5016V20002A 6140VC8004B 6335V21020A 120-C77G 6411VUH004B 6871VSMV19A DESCRIPTION CPT EARTH CABINET ASSEMBLY WINDOW MARK CHASSIS ASSEMBLY PWB(PCB) ASSEMBLY,SUB PWB(PCB) ASSEMBLY,SUB PWB(PCB) ASSEMBLY,SUB PWB(PCB) ASSEMBLY,MAIN CHASSIS ASSEMBLY BUTTON BACK COVER ASSEMBLY MANUAL,OWNERS MAGNET,STICK FERRITE COIL,DEGAUSSING CPT ASSEMBLY SPEAKER,FULLRANGE POWER CORD ASSEMBLY PWB(PCB) ASSEMBLY,SUB PART NUMBER 170-A01N 3091V00B81D 3790V00712A 3846V00048B 3141VMNP47D 6871VSMV74C 6871VSMV75C 6871VSMW20K 6871VMMP46E 3141VSNC61A 5020V00780C 3809V00B08C 3828VA0518B 5016V20002A 6140VC8004B 6335V21A04H 120-C77G 6411VUH004B 6871VSMV19A

MODEL: H20H52DT8 DESCRIPTION CPT EARTH CABINET ASSEMBLY WINDOW MARK CHASSIS ASSEMBLY PWB(PCB) ASSEMBLY,SUB PWB(PCB) ASSEMBLY,SUB PWB(PCB) ASSEMBLY,SUB PWB(PCB) ASSEMBLY,MAIN CHASSIS ASSEMBLY BUTTON BACK COVER ASSEMBLY MANUAL,OWNERS MAGNET,STICK FERRITE COIL,DEGAUSSING CPT ASSEMBLY SPEAKER,FULLRANGE POWER CORD ASSEMBLY PWB(PCB) ASSEMBLY,SUB

All CH Flat Models Level repair only. Parts contact information is below. Voice: 1-888-3-ZENITH Fax: 1-888-6-ZENITH

201 James Record Road Huntsville, AL 35824-1513

3828VD0205B

4-1

CH - FLAT MODEL PARTS

H20H52DT/DT8 Exploded View


1 2 3 4 5 6 7 8 9 10

REF 1 2 3 4 5 6 7

DESCRIPTION CABINET ASSEMBLY SPEAKER, FULLRANGE CHASSIS ASSEMBLY KEYBOARD WINDOW CPT ASSEMBLY (CRT) BACK COVER ASSEMBLY CHASSIS ASSEMBLY MAIN

H20H52DT 3091V00B81D 6401VC0134M 3141VSNC61A 3790V00712A 6335V21020A 3809V00B08C 3141VMNP47D

H20H52DT8 3091V00B81D 6401VC0134M 3141VSNC61A 3790V00712A 6335V21A04H 3809V00B08C 3141VMNP47D

4 3 2 7 1
3828VD0205B CH FLAT SHEET 1

5-1

Micro Processor
1 2 3 4 5 6 7 8 9 10

G
+ 5V SB F TUNE- DETEC T- RADIO

SHT. 6
WF1 4.88V

TUNE- DETEC T- RADIO

SHT. 4 SHT. 6

PWR- C TRL
FLYB AC K RADIO/ TV- SWITC H

R6 0 0 4 22K RM6 0 0 3 2 .4 K

Q6 0 0 1 0 TR9 4 5 0 0 9 AA KSC 9 4 5 C - Y B C M60 0 1 12 0 pF 50V

RM6 0 0 1 4 .7 K RM6 0 0 2 C 18 0 + 5V SB F RM6 0 0 5 4 .7 K RM6 0 06 15 0 C + 5V SB F D6 0 0 2

1
WF

5
WF

R G B FASTB LANK

20uS

2
WF

RM6 0 0 9 10 0

C M6 0 2 3 4 7 pF 50V

C M6 0 2 4 4 7 pF 50V

C M60 2 5 4 7 pF 50V

C M6 0 3 3 4 7 pF 50V

Q6 0 0 2 0 TR94 5 0 0 9 AA KSC 9 4 5 C - Y VSYNC

IC6000A 0 IMC RMI0 42


M3 7 2 76 MF 1 1 2 3 C M60 5 9 4 7 pF 5 0V C M606 0 4 7 pF 50V 4 5 6 7 8 9 HSYNC VSYNC AFC FMSD N.C . SYNC

WF2 4.48V 5mS

R6 0 08 10 K

SHIELD 4 8 14 V0 0 3 4 7 A R G B FB VERT- SIZE HORZ- SIZE 52 51 50 49 48 47 + 5V SB F + 5V SB F 9 5 4 3 2 + 11 LSP 10 8 7 6 11 C M6 0 9 5 4 7 pF 50V C M6 0 3 8 4 7 pF 50V

FM- STEREO- IND

SHT. 6 SHT. 2 SHT. 2 SHT. 2 SHT. 2 SHT. 2

IF
IR- DATA

SHT. 3

MUTE

RM6 0 10 PROV

C M60 2 2 PROV 50V

0DD414809ED

1N4 14 8 AFC SYNC RM6 0 9 0 1K C M60 5 8 4 7 pF 50V


3

C N10 VGA1
3 8 7 - A10 C

C M6 0 8 0 PROV 50V

R G B FASTB LANK

SHT. 2

SIGNAL- METER
+ 5V SB F + 5V SB F L6 0 0 5 1 H C6035 PROV RM6 0 6 9 47 0K RM6 0 70 470K

+ 5V SB F RM6 0 5 8 22K

WF3 3.60V 10 uS
C N2 K6 3 6 6 - 92 1D 11

WF

KEY1- IN RM6 014 10 0 K RM6 0 3 6 6 .8 K RM6 0 3 8 3 .3 K RM60 5 2 10 0 RM6 0 4 0 10 0 RM6 0 5 1 10 0 KEY2 - IN DEG- C TRL RADIO/ TV- SWITC H FM- STEREO- IND PWR- C TRL IF

RM6 0 6 1 2K

SHT. 7 SHT. 7 SHT. 2 SHT. 7 SHT. 4

AGC IR - DATA DEG - C TRL

A/ D_ KEY2 A/ D_ KEY1 SIGN- MTR

SP1 4 6 C LK SP1 4 5 DOUT SPI- DIN DEG- C TL N.C . 44 C M60 5 3 43 42 4 7 pF C M60 5 1 4 7 pF 50V C M6 0 9 4 4 7 pF 5 0 V C M6 0 4 1 4 7 pF 5 0 V C M6 0 5 0 4 7 pF 50V C M6 0 4 9 4 7 pF 50V C M6 0 4 8 4 7 pF 50V C M6 0 4 7 4 7 pF 50V R6 0 13 10 0 R6 0 9 9 100 C M60 9 9 4 7 pF 50V C M6 0 18 10 0 0 pF 50V C M6 0 4 5 4 7 0 0 pF 50V C M6 0 4 6 4 7 pF 50V C M6 0 19 18 0 pF 50V 50V C M6 0 5 4 4 7 pF 50V C M6 0 5 2 4 7 pF 50V C M6 0 5 5 4 7 pF 50V

C M60 3 6 10 0 0 pF 50V

WF4 2.34V 20 uS

2 3 4 5 L60 0 4 1 H R6 0 16 1K R6 0 15 1K C M60 0 2 C M60 4 3 0 .0 1 25V C M60 4 2 0 .0 1 25V C M60 9 3 4 7 pF 50V C M60 7 9 4 7 pF 50V 4 7 pF 5 0 V C M60 9 0 4 7 pF 50 V

10 N.C . 11 12 N.C . N.C . N.C. MUTE REMOTE N.C . N.C . AVcc HLF RVC O VHOLD C VIN C NVSS XIN XOUT VSS

+ 33V

D
WF5 5.0V 5uS

C M60 9 1 KEY1- IN KEY2- IN R6 0 2 6 10 K IR- DATA W6 0 02 9 7 1- 16 ZD6 0 0 2 9 .1V 0 DZ9 10 0 0 9 AJ


1/ 2 W MTZJ9 .1B

RADIO/ TV 4 1 SWITC H N.C . SC L1 SC L2 SDA1 SDA2 IDENT MPI DAout MPI DAin POWER STEREO- IND RESET OSC - OUT OSC - IN Vcc 40 39 38 37 36 35 34 33 32 31 30 29 28 27 RM6 0 3 5 1M C M60 14 27 pF 50V

47 pF 5 0 V C M60 9 2 47 pF R6 02 7 C M60 0 3 4 7 0 pF 50V 2 .2 K C M60 4 0 18 0 pF 50V 50V

13 14 15 16 17 18

+ 5V SB F RM6 0 4 4 220 R6 0 4 3 220 RM6 0 4 2 220 R6 0 4 1 220

ZD12 4 0 33V
0DZ330009DF

RM6 0 4 6 4 .7 K

RM6 0 4 5 4 .7 K

RM6 0 4 7 4 .7 K

RM6 0 4 8 4 .7 K

1/ 2 W MTZJ3 3 B

C 12 4 1 1 F 50V

C M12 4 2 6 8 0 0 pF 50V

TU12 4 0
6 7 0 0 NFNS11C
TAEU- H0 0 1P

11 + 5V SW HOSPGND + 5V SB F RM6 0 0 7 470K


6 6 3 0 UZ0 2 6 0 1

IF NC 33V NC 5V 5V SDA SC L AS NC AGC

10 9

WF6

+ 5V SB F L6 0 0 7 4 .7 H C M60 37 2 2 0 pF 50V R6 03 0
JUMPER

C 12 4 0
C NGND1 387- 907E

L12 40 33 H

8 7

4.88V 1uS

22 0 F 16V
6

C6098 4 .7 F 50V

C M60 9 7 4 7 0 pF 50V C6006 1 F 50V


WF

RM6 0 31 1K C M60 0 5 2 2 0 pF 50V RM6 03 2 15 K C M60 0 7 10 0 0pF 50 V C M60 0 8 PROV 50V

19 20 21 22 23 24

WF

C M12 4 3 0 .0 1 25V C M12 4 4 PROV 50V C M12 4 5 PROV 50V

6 5 4

WF7 5V 20 mS

MUTE C M60 0 9 0 .1 16 V RM6 0 80 75 0 K

R6 0 11 10 0

3 2 1 1

+ 5V SB F R6 0 7 2 4 .7 K 1%

C OMP- VIDEO

RM6 0 3 3 JUMPER

RM6 0 39 220

TP60 10 W12 5 0 PROV TP60 0 4 C 12 4 9 0.1 50V C 12 4 6 4 .7 F 50V

AGC C 12 4 7 0 .0 1 16 V

WF8 5V 20mS

C M60 10 2 0 pF 50V

RM60 34 1M C M60 11 2 0 pF 50V + 5V SB L6 0 0 1 4 .7 H

C RY6 00 1 15 6 - A0 1P 8 MHz

25 26

C RY6 00 2 PROV L6 0 0 2 RM60 5 9 4 .7K 1.8 H C M6 0 15 2 7pF 50V


8
WF

+ 5V SB F L6 0 0 3 RM6 0 6 0 4 .7 K 1 H C6020 4 .7 F 50V 1 4 1 2 3 C 6 0 16 2 .2 F 50V C M6 0 5 6 0 .0 1 25V D6 0 0 1 0 DD4 14 80 9ED 1N4 14 8 4 C M6 0 2 1 0 .0 1 25V 8 7 6 5 RM6 0 4 9 220 RM6 0 5 0 22 0

TP60 0 7 TP60 0 6 TP60 13 TP60 14 TP60 0 8 TP60 0 9

6 5 4 3 2
1

+ 5 VSB F + 5V SB F

SC L SDA

+ 5V SB F C 6 0 13 2 2 0 F 16 V C M60 12 0 .0 1 25V C M60 17 0 .1 16 V

7
WF

IC 6 0 0 1
0IAL240800A AT24C08

SC L SDA VSYNC
C OMP- VIDEO SYNC AFC VERT- DRIVE FLYB AC K

SHT. 2 SHT. 2 SHT. 5 SHT. 2 SHT. 2 SHT. 2 SHT. 5 SHT. 2, SHT. 5

RM6 0 3 7 27K VC C OUT IC 6 0 0 2 GND 0 IKE7 0 4 2 00 B KIA7 0 4 2 P( AT)

1 C N4 G9 3 6 6 - 9 21E

3828VD0205B

CRITICAL SAFETY COMPONENTS ARE IDENTIFIED BY THE LETTER X IN THEIR COMPONENTS DESIGNATORS. REPLACE ONLY WITH PART NUMBERS SPECIFIED.

6-1

ALL COMPONENTS WITH M IN THE DESIGNATOR ARE A SURFACE MOUNTED COMPONENT.

CH FLAT SHEET 1

Video Processor
1 2 3 4 5 6 7 8 9 10

C OMP- AUD

AUD- MONO- IN RM120 1 10 K + 9V SIF + 9V SW TP12 0 1 IC X2 2 0 0 0 ITO12 6 8 0 0 A TA12 6 8 N 1 1 L12 0 2 6 14 0 VH0 0 0 9 A


4 .5 MHz

SHT. 6

AGC SIGNAL- METER


RM122 6 PROV R12 2 5 39K RM120 0 12 K + 9V PIF RM120 6 + 9V SW U12 0 0 6 2 0 0 C 00 0 0 2 8 L12 0 0 12 0 H + 9V PIF

C M12 0 0 0 .0 1 25V

+ 9V SIF L12 0 3 10 H + 9 VSIF C 12 16 10 0 F 16 V RM12 19 B 15 0 + 9V SIF C Q12 0 2 0 TR9 4 5 0 0 9 AA KSC 9 4 5 C - Y E RM12 2 0 15 0 RM12 2 1 220 C M2 2 3 7 2 2 0 pF 50V

WF9 4.62V 20 uS

SHT. 1

SIGNAL- METER
R12 0 4 1.5K C M12 0 1 RM120 2 10 0 10 0 0 pF 50V RM120 3 390 C M12 0 2 0 .0 1 25V C RM120 5 100 B E L12 0 1 0 .8 2 H R12 0 9 10 0

10 0 C M12 0 4 10 0 0 p F 50V
M19 6 2 M

N.C .

N.C .

56 55 54

C M12 13 4 7 0 0 pF 50V

C M12 17 4 7 pF 50V

C M12 18 12 0 pF 50V

L12 0 4 10 H

RM12 15 4 .7 K

C M12 15 0 .0 1 25V

C B RM12 16 10 K E

2 3

SDN- OUT EXT- AUD RF- AGC DE- EMPH SIF AGC FIL PIFGND AUDIN

Q12 0 1 0 TR9 4 5 0 0 9 AA KSC 9 4 5 C - Y RM12 18 220 +9 VF L12 0 7


9 7 1- 16

L12 0 5 12 H

SHT. 1

IF

Q12 0 0 0 TR9 5 9 0 0 9AA B F9 5 9 RM120 7 22

RM1210 10 K C M12 0 5 0 .0 1 25V C 12 06 0 .4 7 50V TP12 0 0

4 5 RM123 1 PROV 6 7

53 52 51 50 49 48 47 46 45

C 12 14 4 .7 F 50V U12 0 1 RM12 14 1K


6200C000026
4 .5 MHz SFSH4 .5 MDB

RM12 17 820

WF10 3.82V 20 uS

SHT. 6 SHT. 1 SHT. 1

FM/ IF- OUT FASTB LANK R G B


C M12 0 3 10 0 0 pF 50V

+ 9V SW C M12 2 0 0 .0 2 2 50V

U12 0 2 4 .5 MHz 6200C000027


TPS4 .5 MB 9

+ 9 VF
12
WF

LIMITER SIFGND

RM120 8 33 +9 VF

C M12 2 1 0 .0 1 25V C M2 2 3 6

C 12 2 2 220 F 16 V

E
WF11 0.808V 20 uS

SHT. 1 SHT. 1

PIF- IN PIFTANK PIF- IN PIFTANK PIFVC C SIF/ VC C

RM1211 10 K C 12 07 0 .4 7 50V + 9V PIF C 12 10 470 F 16 V C M12 11 C 12 12 0 .4 7 50V C M12 0 8 0 .0 2 2 50V 10 0 0 pF RM1213 50V 750 C R2 2 0 0 C M22 0 0 12 pF 50V

8 9

C M2 2 2 5 PROV 50V

L12 0 6 6 14 0 VH0 0 0 9 B + 9V SIF C M12 19 0 .0 1 25V

+9 VF C M2 2 3 4 2 2 0 pF 50V RM2 2 5 6 PROV R2 2 5 5 10 0 E B C RM2 2 5 3 470 Q2 2 0 6 0 TR7 3 3 0 0 9 AA KSA7 3 3 C - Y

2 2 0 pF 5 0 V RM2 2 5 7 39K C M2 2 3 5 2 7 pF 50V L2 2 0 1 4 .7 H

SHT. 1 SHT. 3

AGC C OMP- AUD

C M12 0 9 6 8 0 0 pF RM1212 50V 3 .3 K

10 LOOPFIL TV/ DET 11 APC FIL 12 VC XO VC C C IN AFT YIN

C2227 0 .1 50V C M2 2 28 12 0 pF 50V L2 2 0 0 12 H RM2 2 4 4 0

R M2 2 0 0 RM2 2 0 1

RM2 2 4 7 10 0 C M2 2 9 2 47 0 pF 50 V

RM2 2 5 2 10 0 C M2 2 9 1 PROV 50V +9 VF RM12 2 3 10 0 K C M12 2 3 10 0 0 pF 50V RM12 2 2 1K C M12 2 4 RM12 2 4 0 .1 39K 16 V

13

WF12 0.45V 20 uS

0 .1

RM22 0 3 3 .3 K RM2 2 0 5 3 .3 K

3 .3 K

3 .5 7 9 MHz 15 6 - A0 1B

TP12 0 3 13 GND 14 FB LNK 44 43 4 2 RM2 2 4 3 C 2 2 2 6 10 0 K 1 F 41 50V RM2 2 4 2 40 1K 39 38 37 36 35 3 4 RM2 2 2 9 390 33 32 31 30 29 C M2 2 14 4 7 pF 50V RM2 2 2 3 15 K C 2 2 19 1 F 50V C 2 2 18 1 F 50V C2220 0 .1 50V C R2 2 01 16 6 - E0 2 G
C SB 5 0 3 F3 0

WF

AFC

D
+9 VF

RM2 2 4 6 15 0 +9 VF

RM2 2 4 8 15 0

C2201 RM2 2 0 6 1K RM2 2 0 4 1K RM2 2 0 2 1K RM2 2 0 7 10 K C M22 0 4 4 7 pF 50V C M22 0 5 RM2 2 0 8 220 +9 VF RM2 2 12 820 Q2 2 0 1 0 TR7 3 3 0 0 9 AA E KSA7 3 3 C - Y RM2 2 13 1.5K B C +9 VF
WF

C M2 2 3 1 PROV 50V

15 ROSD 16 GOSD

DC VSW- OUT B LK/ DET VIN AC L TV- IN AB L DGND 3 2 FH HAFC H- OUT SYNC FLYB AC K

C2202 0 .1 50V

0 .1 5 0 V

+9 VF C2225 10 F 50V RM2 2 4 1 470K RM2 2 3 1 C 2 2 2 1 1K 0 .1 50V RM2 2 3 0 10 K D2 2 0 2

WF13 0.77V 20 uS

C N2 C 5 B 3 6 6 - 9 2 1D 5 R- OUT 4 G- OUT 3 B - OUT

9
WF

RM2 2 0 9 820 Q2 2 0 0 0 TR7 3 3 0 0 9 AA KSA7 3 3 C - Y B C

C2203 0 .1 50V

RM22 4 5 10 0

17 B OSD 18 D- VC C 19 ROUT 2 0 GOUT 2 1 B OUT

B Q2 2 0 5 0 TR7 3 3 0 0 9 AA KSA7 3 3 C - Y

R2 2 4 9 47 EXT- VIDEO

E RM2 2 10 1.5K

0 .0 1 25V

C
WF14 1.68V 20 uS

2 GND 11+ 9 VF

0DD414809ED 1N4148

+ 9V SW

+ 9V SW RM2 2 3 8 1.6 K Q22 0 4 0 TR7 3 3 0 0 9 AA E KSA7 3 3 C - Y B D2 2 0 3 B C Q2 2 0 3


0TR945009AA
0DD414809ED 1N4148

+ 9V SW D2 2 04
0DD414809ED 1N4148

D2 2 0 1
0DD414809ED 1N4148

+9 VF

WF

RM2 2 11 220

+9 VF

R2 2 17 560

C2206 4 .7 F 50V C M2112 25V 0 .0 1

2 2 VPULSE 2 3 NFB 2 4 VRAMP

R2 2 9 2 PROV R2 2 3 2 1K E R2 2 9 0 B C PROV C2290 PROV 25V


14

RM2 2 3 3 13 K E

R2 2 4 0 680 R2 2 3 9 10 0

RM2 2 3 4 1K

AB L
C2224 0 .1 50V

SHT. 5

10

+9 VF RM2 2 2 8 2 .2 K Q2 2 0 7
PROV

C 2 2 16 C M2 2 17 1 F 50V

WF15 9.7V 20 uS

11

B
SHT. 1 SHT. 1 SHT. 1 SHT. 1 SHT. 1 SHT. 5, SHT. 1
SC L SDA C OMP- VIDEO SYNC AFC FLYB AC K
VERT- DRIVE VNFB

RM2 2 16 1.5K

RM2 2 15 820 Q22 0 2 0 TR7 3 3 0 0 9 AA E KSA7 3 3 C - Y RM2 2 14 B 220 C

+9 VF R2 2 2 0 10 C2209 10 0 F 16 V R2 2 2 1 10 0 R2 2 2 2

C 2 110 1 F 50V

RM2 113 47K

C2208 2 .2 F 50V

2 5 VSEPFIL 2 6 HVC C 2 7 SC L 2 8 SDA

0 .0 1

25V RM2 2 2 6 1K

R2 2 9 1 PROV C2222 10 F 50V

KSC 9 4 5 C - Y C2223 10 0 F 16 V

RM2 2 3 6 10 K RM2 2 3 5 10 0 K C2239 4 .7 F 50V

RM2 2 3 7 2 .7 K

KSA7 3 3 C - Y +9 VF D2 2 0 0
0DD414809ED 1N4148

C M22 10 0 .0 2 2 50V

RM2 2 2 5 3 .9 K C M2 2 15 4 7 0 pF 50V

WF

R2 2 2 7 D2 2 0 5 1N4 14 8
0DD414809ED

HORZ- DRIVE

SHUTDOW

470 EXT- VIDEO

SHT. 5 SHT. 3 SHT. 5

SHUTDOWN

R2 2 2 4 4 .7 K
WF

FLYB AC K SYNC SHUTDOWN

HORZ- DRIVE

SC L SDA C OMP- VIDEO

10 0

C M2 2 13 0 .0 1 25V

15

3828VD0205B

CRITICAL SAFETY COMPONENTS ARE IDENTIFIED BY THE LETTER X IN THEIR COMPONENTS DESIGNATORS. REPLACE ONLY WITH PART NUMBERS SPECIFIED.

6-2

ALL COMPONENTS WITH M IN THE DESIGNATOR ARE A SURFACE MOUNTED COMPONENT.

CH FLAT SHEET 2

Audio Amplifier
1 2 3 4 5 6 7 8 9 10

+ 13 V AUD C801 0 .1 50V C802 10 0 0 F 25V 0 IC TMSG0 0 2 A TDA72 6 7

F
SHT. 2
C OMP- AUD RM8 2 1 33K C M82 2 10 0 0 pF 50V RM8 2 2 22K C 8 16 0 .1 50V 3 6 8 4
4

IC801

2W

TP80 3 2 C824 0 .1 50V R8 2 4 3 .3 C825 470 F 25V

R8 0 0

TP80 5

C N9 M4 3 6 6 - 9 2 1B 1 1 2 3

330 C800 10 0 F 25V C

SHT. 1

MUTE

RM8 3 2 0

Q8 0 0 0 E 0 TR9944550C -9 AA KSC Y

SPEAKER

JP1 6 6 13 V0 0 0 17A VIDEO IN

SHT. 2

EXT- VIDEO ZD2 9 0 1 9 .1V 1/ 2 W


0DZ910009AJ
MTZJ9 .1B

R2 9 0 1 47 R2 9 0 2 75

14

15

SPEAKER OUT
16 17 20

AUDIO IN C 14 0 2

SHT. 6

AUD- AUX- IN 4 .7 F 50V

R14 0 4 1.2 K

19

18

B
TV SPEAKER/ PILLOW SWITC H
22 21

SHT. 7

PILLOW- SPEAKER

23

3828VD0205B

CRITICAL SAFETY COMPONENTS ARE IDENTIFIED BY THE LETTER X IN THEIR COMPONENTS DESIGNATORS. REPLACE ONLY WITH PART NUMBERS SPECIFIED.

6-3

ALL COMPONENTS WITH M IN THE DESIGNATOR ARE A SURFACE MOUNTED COMPONENT.

CH FLAT SHEET 3

Power Supply
1 2 3 4 5 6 7 8 9 10

CN3T8 3 6 6 - 0 4 3B
1 TO DEGAUSSER C OIL 2 6 3 2 2 V6 2 2 0 6 A ZPB 31B L5 R0 N 2 11
1

KX3 9 0 0
141- 0 18 E DG12 D1- O( M)
12 V

+ 11 VSB DX3 9 0 0 0 DRGF0 0 104 A GUF10 J C B RX3 9 00 QX3 90 0 0 TR3 2 2 8 0 9 AA KTC 3 2 2 8 - 0 2 .2 K

THX3 9 00 16 3 - 0 5 8D

THX3 9 0 1

DEG- C TRL

C N3 R8 A PROV

14 1- 0 18 E DG12 D1- O( M)
12 V

KX3 8 7 0

+ 11 VSB DX3 8 7 0 0 DRGF00 104 A GUF10J C C OLD SIDE

SHT. 1

FX3400 0 FS4 0 0 1B 5 1D
4A 250V SLOW B LOW Mfd by Lit t elfuse Type 2 18 0 04

CN3R8 366- 043C


1 AC INPUT 2 3
1

HOT SIDE

LX3400 15 m H
LFZ2 4 V0 6

BDD- NEW RX3400 0


RX34 0 1 1 7W C X3 40 3 0 .4 7 2 7 5 VAC C X34 0 4 100 0 pF 100 0 V 1 C X3 4 05 10 0 0pF 10 0 0V NEW C X3 4 0 7 4 7 0 pF 10 0 0 V C X3 4 10 10 0 0 pF 10 0 0 V C X3 4 11 10 0 0 pF 10 0 0 V
~ ~

6140VB 0013B

B E QX38 7 0 0 TR3 2 2 80 9 AA KTC 32 2 8 - 0

RX3 8 7 0 2 .2 K

PWR- C TRL

SHT. 1

FHX3400A

4 31- 8 13 A

FHX3400B
4 31- 8 13 A

+ V1

+ V2 C X3 412 220 F 250V 2

C NGND 387- 907E

VRX3 40 0 164 - 0 0 3 D 560V

C X3 4 0 2 0 .4 7 2 7 5 VAC

C X34 0 6 47 F 400V 1

+ VD2

HOT SIDE C OLD SIDE RX3 4 0 0 8 .2 M 1/ 2 W C X34 0 0 2 2 0 0 pF 4 KV 1

B0RX3410 DRTW0 0 13 1A
D2 SB 60 C X3 60 1 4 70 pF 10 0 0 V 8 7 6 1 + V1 4 FB / START 5 OLP UP + V1 + 11VPK

SHT. 7

SOURC E/ D OC P

N.C .

RX3 60 0 10 0 K 2W IC X36 12 0 IPMGSK0 19 A STR- A6 15 1 4

C X3 6 0 0 0 .1 630V DX3 6 00 0 DRGF0 0 104 A GUF10 J DX3 6 0 1

TX3 6 12 6 17 0 VMC A5 8 2 EE2 5 32


6

VC C

GND

1
2

FB 36 10 0 .7 9 3 H 6 2 0 0 JB 8 0 11T

DX3 6 10
4 9 2 1V00 2 37 A 0 DD12 00 0 0 B B 408- 002E FML- G12 S

+ 11 VSB + 11VSB S C X3 6 10 10 0 0 F 35V

+ 11 LSP LX3 6 10 F 82 H 15 0 - C 0 2 F C X3 6 11 10 0 0 F 35V


+ 11LSP

FRX3 80 1 5.6 1/ 2 W C M3 8 0 2 0 .1 50V RX3 8 02 10 K

+5 IC X3 8 0 1 VSB 4 92 1V0 0 2 3 1E 0 IMC RKE0 18 A + 5 VSB 4 08 - 0 0 2 E KIA7 8 R0 5 API 5V IN OUT 1A C TL G C X3 8 0 1 470 F 10 V

HOT SIDE

RX3 6 0 1 1.2 2W 1 1 RX3 60 2 33K ZDX36 0 2 5 .6 V 1/ 2 W PROV MTZJ5 .6 B

RX3 6 0 3 1 1/ 2 W

10 4

C OLD SIDE

C X3 6 0 5 0 DRGF0 0 10 4 A GUF10 J 22 F 50V 1

RX3 7 00 6 80 1/ 2 W

+ 11 VSB RX3 7 0 5 6 .2 K 1% RX3 7 0 4 6 .2 K 1%

HOT SIDE

C OLD SIDE RX3 70 1 1K 1/ 2 W 1 1 2 A C R IC X3 7 0 1 0 IC TMFA0 0 1A KA4 3 1LZ

C X3 6 0 2 4 .7 F 5 0V 1 C X3 6 0 4 4 7 0 pF 50V + VD2 1 C X3 6 0 3 2 2 0 pF 50V 1

IC X3 7 00 0 ILI8 17 0 0 0 G LTV8 17 M- VB 4 3

C X3 7 0 2 0 .47 50V

RX3 7 02 33K

1 C X3 6 7 0 4 7 0pF 10 0 0 V

RX3 7 0 3 3 .5 7 K 1/ 4 W 0 .1% B+

IC X3 6 7 0

4 9 2 1V0 0 23 7 C

0ISK665413C 4920V00082E SANKEN STR- F6654R STR- F6654R(LF1352)

RX3 6 5 1 22K 2W C X3 6 5 3 220 F 50V 2 2 FB 3 6 5 2


2.038 H 6200JB 8011U

HOT SIDE C OLD SIDE + V2 TX3 6 7 0 6 17 0 VMC A43 H


EER3 9 4 0

VE VE LX3 8 5 0 F S 82 H 15 0 - C 0 2 F

B+ C X3 8 5 0 10 0 F 16 0 V RX38 5 0 + 13 V 18 K AUD 2W LX3 8 5 2 + 13 VAUD S F 82 H 15 0 - C 0 2 F RX38 6 1 LX38 5 1 S F 82 H 15 0 - C 0 2F C X3 8 5 1 470 F 16 V PROV 2W RX38 5 1 2 .2 2W C M3 8 5 2 0 .1 50V

FB 3 6 6 0 2 .0 3 8 H 6 2 0 0 JB 8 0 11U FB 3 6 6 0 A 12 5 - 12 3 A B FD35 6 5 R2 F

2 VIN D S
OCP/ FB

FB 3 6 5 0 0 .7 9 3 H 6 20 0 JB 8 0 11T C X3 6 5 0 15 0 0 pF 160 0 V 2

C OLD SIDE

HOT SIDE

3828VD0205B

CRITICAL SAFETY COMPONENTS ARE IDENTIFIED BY THE LETTER X IN THEIR COMPONENTS DESIGNATORS. REPLACE ONLY WITH PART NUMBERS SPECIFIED.

5 4 3 2 1 C X36 5 1 2 7 0pF 1KV 2

GND

1 3 5

16 14 13

0 DD4 10 00 0 AD RU 4 AM

DX3 6 6 0

C X3 66 0 22 0 F 16 0 V

FB 3 6 5 2A 12 5 - 12 3 A B FD3 56 5 R2 F

RX3 6 5 5 1K

DX3 6 51
0DSGF00019A
1N4 14 8

DX36 5 2
0DSGF00019A
1N4 14 8

RX3 6 5 2 2 .7 K
8
FX3 6 6 1A

FX3 6 6 1
91

C X3 6 7 1 FB 3 6 6 1 10 0 0 pF 10 0 0 V

+ 13 VSW

FB 3 6 51 0.7 9 3 H 62 0 0JB 80 11T

DX3 6 5 5
0DRGF00069A SB 140

RX3 6 5 6 0 .16 2W

C X3 6 5 2 10 0 0 pF 5 0V

DX3 6 5 3 RX3 6 5 4 3 .3K 2


0DRGF00104A
GUF10 J

RX3 6 5 3 10 1/ 2 W 2

12

RX3 7 5 0 1.5 K 1/ 2 W

+ 13 VSW

4 2 2 3 IC X3 7 50 0 ILI8 17 0 0 0 G C X3 6 5 4 4 7 0pF 50 V 2 HOT SIDE C OLD SIDE C X3 6 5 5 4 7 0 pF 50V 2


LTV817M

11 2

RX3 7 5 1 1.5 K 1/ 2 W

C R A IC X3 7 51 0 IC TMFA0 0 1A K A43 1LZ

C X3 75 0 2 2 0 pF 50V

0 .79 3 H 0 FS2 5 0 1B 8 4 B 6 20 0 JB 8 0 11T 2 .5 A 250V DX3 6 6 2 SLOW B LOW 0 DD4 10 0 0 0 AD Mfd by Save Fuset ech RU4AM Type SS- 5 - 0 2 5- H VE 0 FT3 0 0 1A2 8 2 3A 12 5 V SLOW B LOW RX3 7 5 6 MFD B Y LITTLEFUSE JUMPER Type 4 7 30 0 3 0 .1% C X3 7 5 1 RX3 7 5 5 0 .0 2 2 16 2 K RX3 7 52 50V 0 .1% 560K RX3 7 5 4 18 0 1% RX3 7 5 3 3 .5 7 K 0 .1%

+ 13 VSW

IC X38 5 1 4 9 2 1V0 0 2 3 7 B 0 IMC RKE0 0 2 B 408- 008Q KIA7 8 R0 9 API IN OUT C TL RX3 8 5 2 10 K DX3 8 5 6
0DR140039AC

+ 9V SW + 9 VSW C X3 8 5 3 470 F 16 V DX3 8 5 5


0DR140039AC

GND

C X3 6 6 2 2 2 0 0 F 16 V

1N4 00 3 E + 5V IC X3 8 5 5 SW 0 IMC RKE0 18 A KIA7 8 R0 5 API + 5 VSW IN OUT 5V C X3 8 5 6 C TL GND 470 F 10 V RX3 85 6 10 K

1N40 0 3 E

C M3 8 5 5 0 .1 50V

6-4

ALL COMPONENTS WITH M IN THE DESIGNATOR ARE A SURFACE MOUNTED COMPONENT.

CH FLAT SHEET 4

Deflection
1 2 3 4 5 6 7 8 9 10

G
C N2 C 5 A 3 6 6 - 9 2 1C 4 HEATER 3 2 11 + 25V + 2 15 V + 25V + 2 15 V + 2 15 V C 3 2 10 + 33V + 33V RX3 2 11 33 2W C X3 2 13 10 0 F 50V C X3 2 0 9 10 F 35 0 V 4 7 0 pF 500V DX3 2 0 0
0DR200009DA RU2JGF

C 3 2 12 4 7 0 pF 500V DX3 2 0 3
0DR200009DA RU2JGF

TX3 2 0 1 6 17 4 V- 6 0 13 C RX3 2 12 0 .4 7 1/ 2 W 2 HV 6

RX3 2 10 PROV DX3 2 0 2


0DSGF00019A 1N4148

RX3 2 0 9 1 1W C 3 2 11 4 7 0 pF 500V DX3 2 0 1


0DR200009DA RU2JGF

WF16 200V 2uS


RX3 0 0 7 RM3 0 0 1 10 0 C3001 10 F 50V RM3 0 0 2 10 0 K D3 0 0 2
0DSGF00019A 1N4148

C3003 4 7 0 pF 500V DX3 0 0 1 C3002 10 F 50V


0DR150009EA RGP15J

SHT. 2

SHUTDOWN

ZDX3 0 0 0 12 V R3 0 0 3 2 .2K 1%
1/ 2 W

E
WF17 20V 10uS

0DZ120009B G
GDZJ12 B

PROV RX3 0 0 6 4 .7 K 1% RX3 0 0 5 PROV B+

RX3 2 0 6 1 1W

RX3 2 0 8 1 2W RX3 2 0 7 PROV 1/ 2 W

7 5 9 FOC US

16
WF

G- 2 1

RX3 0 0 4 4 .7 K 1%

RX3 2 0 2 8 .2 K 2W C3202 2 .2 F 16 0 V Q3 2 0 1
0TR322809AA KTC3228- 0

RX3 2 0 3 8 .2 K 2W

TX3 2 0 0 15 1- C 0 2 B
1 4

QX3 2 0 0 4 9 2 1V00 16 1B 0 TRSA0 0 0 0 1A 4 9 2 0 V0 0 0 5 6 C 2 SD2 6 2 7 B R3 2 0 4 47 1/ 2 W

C X3 2 0 3 8 2 0 0 pF 16 0 0 V C

C X3 2 0 4 PROV 2 KV

C X3 2 05 PROV 2 KV

C X3 2 0 7 2 2 0 pF 2 KV C X3 2 0 6 0 .0 1 10 0 V

F.B LK.GND 3 AB L

11 8 C X3 2 0 8 0.0 2 2 20 0 V
WF

AB L

SHT. 2

18

B+ RX3 2 0 5 1.2 2W C X3 2 17 2 .2 F 16 0 V DX3 2 0 4


0DR150009EA RGP15J

FLYB AC K

SHT. 1, SHT. 2

WF18 5V 2uS
HORZ- DRIVE C3200 PROV 10 0 V R3 2 0 0 PROV

WF

E R3 2 0 1 2K 1/ 2 W C 3 2 01 4 7 0 pF 500V

C B E

17

D
WF19 20V 2mS

SHT. 2

RX3 2 13 10 K 2W C N3 Y3 366- 043K 1


1

LX3 2 0 0 LX3 2 0 1 S F S F 60 H 13 0 H 6 14 0 VE0 0 0 1V 6 14 0 VB 0 0 0 1F C 3 2 14


THERMAL PROTEC T PUMP UP OUTPUT STAGE VC C VC C GND

11

IC X2 10 0 4 9 2 1V0 0 16 1C 0 IPRPSA0 0 6 A 4 9 2 0 V0 0 0 5 8 E LA7 8 0 4 0

+ 25V R2 114 1K 1/ 2W

C X3 2 16 PROV 200V

C X3 2 15 0 .3 6 200V

2 2 0 0 pF 500V

R3 2 14 330 1/ 2 W

3 C X2 10 4 2200 F 25V RX2 10 8 470 1/ 2 W R2 112 1 1/ 2 W C 2 10 5 0 .1 10 0 V RX2 10 9 470 1/ 2 W C 2 10 6 PROV 10 0 V


WF

WF20 20V 2mS


R2 115 4 .7 K

C 2 108

SHT. 1

VSYNC C 2 109 100 0 pF 500V 10 F 50V

R2 116 20K + 25V DX2 10 0


0DR150009EA RGP15J

C X2 10 1 10 0 F 35V + 25V C 2 10 3 3 9 0 0 pF 10 0 V R2 10 4 4 .7 K 1% R2 10 5 1K 1% R2 10 6 C X2 10 2 0.4 7 50 V R2 10 7 3 .3 K 15 0 K C X2 111 10 0 F 35V RX2 110 2 .2 1/ 2W RX2 111 5 .6 1/ 2 W

20

C X2 10 0 470 F 35V C 2 10 7 12 0 0 pF 10 0 V

R2 10 1

B
SHT. 1
VERT- DRIVE
WF

3K R2 10 0 6 .8 K C 2 116 10 0 0 pF 500V R2 10 2 12 K

R2 10 3 47K

19

3828VD0205B

CRITICAL SAFETY COMPONENTS ARE IDENTIFIED BY THE LETTER X IN THEIR COMPONENTS DESIGNATORS. REPLACE ONLY WITH PART NUMBERS SPECIFIED.

6-5

ALL COMPONENTS WITH M IN THE DESIGNATOR ARE A SURFACE MOUNTED COMPONENT.

CH FLAT SHEET 5

Radio
1 2 3 4 5 6 7 8 9 10

+ 4 .1 VR
21
WF

RM42 3 3 3 .3 K

+ 4 .1 VSW

C M42 5 2 10 0 0 pF 50V

RM4 2 50 4 .7 K

L4 2 0 1 0 .2 2 H

C M42 5 0 15 0 pF 50V RM4 2 3 1 C 22 Q42 0 4 0 TR9 59 0 0 9 AA B F9 5 9 RM4 2 3 2

C RY4 20 0 6 212 AA298 6 A 5 4 MHz 22 C M42 16 33 pF 50V C 4 2 07 0 .0 4 7 50V L4 2 0 2 6 1440 VH0 01018 A SC 5 0 ZNS- 13 0 RM4 2 0 6 22 K C4232 0 .0 8 2 5 0V C 4 2 10 2 .2 F 50V

+ 4 .1 VR RM4 2 11 27K RM4 2 12 4 .7 K C4220 C B 1 F 5 0 V RM4 2 21 4 .7 K


WF

22

B E

C M42 0 2 2 7 pF 50V

C M42 0 3 2 7pF 5 0V

C M42 0 5 2 7 pF 50V

C M42 0 9 3 3 0 pF 50 V C M42 0 8 16 pF 50V

C 4 2 11 0 .0 68 50V

C RY4 2 0 2 6 2 12 B A2 5 0 5 A 4 SB64KHz 5 5 6 F16 C

C 4 2 19 1 F 50V C M4 2 13 0 .0 2 2 50V C M4 2 14 0 .0 2 2 50V + 4 .1 VSW

Q42 0 5 0 TR9 4 5 0 0 9 AA E KSC 94 5 C - Y RM4 2 14 1K

RM4 2 3 0 10 0

C M42 3 0 10 0 0 pF 50V

RM4 213 10K

C 4 2 12 0 .0 8 2 50V

E
FM RF- OUT 2 3 VC C 1 2 2 FM OSC 2 1 AM OSC 2 0 DET OUT 19 FM ST 18 DET IN LPF1 17 24 LPF2 16 VC O 15 L- OUT 14
WF21 1.17V 10nS

R- OUT 13

RM4 2 2 2 4 .7 K C4222 C Q4 2 02 0 TR9 4 5 0 0 9 AA E KSC 9 4 5 C - Y RM4 2 18 1K 1 F 5 0V

AM RF- IN

RM4 2 15 27K C4221

RM42 16 4 .7 K B

FM RF- IN

7 AM IF- IN

10 TUN LED

4 AM- MIX

11 ST LED

3 FM MIX

12 QUAD

6 VC C 2

2 GND1

9 GND2

TA8 12 2 AN

WF22 1.56V 2uS

5 AGC

IC 4 20 1 0 IC TMTO0 0 6 A

8 FM IF- IN

1 F 50V

RM4 2 17 10 K

+ 9V SIF L4 2 0 3 6 14 0VH0 0 10 A
SC 5 4 0 ZNS- 13 0 18

C 42 3 4 47 F 25V

C M42 3 1 0.0 1 25 V C RY4 20 4


6200C000029

SHT. 2

FM/ IF- OUT

Q4 20 3 0 TR9 4 5 0 0 9 AA KSC 9 4 5 C - Y RM4 2 2 3 B 10 0

C M42 15 12 pF 50V

C M42 3 3 10 0 0 pF 50V

10 .7 MHz C 4 2 18 0 .0 4 7 50V
SFE10 .7 MS3 - A

+ 4 .1 VR 10 .7 MHz C RY4 20 3 6 DA10B MG16 -04 A 2 12 .7 A2 5 A C

C IC 2 8 0 0 0 ISA7 2 2 2 0 0 A LA7 2 2 2 121 R4 2 0 8 220 11 C H- 2 10 9 8 7 6 C H- 1 RM4 2 0 1 1K + 5V SW C B C Q4 2 0 1 0 TR94 5 0 0 9 AA E KSC 9 4 5 C - Y + 4 .1 VSW + 4 .1VSW L4 2 0 5 10 H C4250 10 0 F 16 V C 2 80 1 4 .7 F 5 0V AUD- AUX- IN + 4 .1 VR + 4 .1VR 5 4 3 2 1 R2 8 0 0 1.2 K + 4 .1 VSW C2800 47 F 25 V + 9V SW

E RM4 2 2 4 1K

RM4 2 2 5 10 K L4 2 0 4 0 .8 2 H C M42 2 3 16 pF 50V

C M42 17 100 0 pF 50V

+ 5V SB F RM4 2 0 9 10 K R4 2 0 7 220

C
SHT. 1 SHT. 1
TUNE- DETEC T- RADIO FM- STEREO- IND

RM4 2 10 10 K

+ 5V SW

B
RADIO/ TV- SWITC H
R4 2 0 0 10 K B E Q4 2 0 0 0 TR9 4 5 0 0 9 AA KSC 9 4 5 C - Y

SHT. 1

SHT. 3

AUD- MONO- IN

SHT. 2

3828VD0205B

CRITICAL SAFETY COMPONENTS ARE IDENTIFIED BY THE LETTER X IN THEIR COMPONENTS DESIGNATORS. REPLACE ONLY WITH PART NUMBERS SPECIFIED.

6-6

ALL COMPONENTS WITH M IN THE DESIGNATOR ARE A SURFACE MOUNTED COMPONENT.

CH FLAT SHEET 6

Pillow Speaker
1 2 3 4 5 6 7 8 9 10

PATIENT SIDE

CHASSIS SIDE

F
R9 19 270

23
WF

KEY1- IN

SHT. 1

R9 13 470

+ 14 SPK

IC 9 0 3
LTV817M
1

KEY2 - IN + 5V SB R9 18 390 R9 17 1.5 K + 5V SB

SHT. 1

0 ILI8 17 0 0 0 G 1 2 4 3 R9 14 470

ON/ OFF 1 5 6 3 JP1 6 6 13 V0 0 0 17 A

AUDIO

RM9 2 6 270

WF23 5.08V 2uS

C OMMON + 14 SPK C H- DOWN


11

IC 9 0 4
LTV817M

0 ILI8 17 0 0 0 G 4 3 R9 15 1.5 K + 14 SPK R9 16 1K R9 12 470

R9 2 0 10 K C R9 2 1 33K RM9 22 10 K B

RM9 2 3 47K B C906 0 .0 4 7 50V

Q9 0 4 0 TR9 4 5 0 0 9 AA KSC 9 4 5 C - Y

+ 5V SB

DATA/ C H- UP R9 11 470

E RM9 2 4 1.5 K

Q9 03 E 0 TR9 4 5 0 0 9 AA KSC 9 4 5 C - Y

RM9 2 5 1K

WF24 4.80V 5uS

IC 9 0 2
LTV817M
1

0 ILI8 17 0 0 0 G 1 2 4 3 R9 0 8 10 K R9 0 9 1K B C

R9 10 470
WF

IR- DATA

SHT. 1

R9 0 7 330 R9 0 6 470

Q9 0 2 0 TR9 4 5 0 0 9 AA E KSC 9 45 C - Y

24

TX9 0 0 6 17 0 VA0 0 0 1A
1

R9 0 0 1 1/ 2 W

PILLOW- SPEAKER

SHT. 3

C901 0 .1 50V

R9 0 1 560 RX4 0 0 1 8 .2 M 1/ 2 W C X4 0 0 0 2 2 0 0 pF 4 KV TX4 0 0 1 6 17 0 VMC A0 4 4 EE16 2 5 S


4 10

B
+ 14 SPK + 14 SPK ZDX4 0 0 2 C X4 0 0 4 47 F 50V 1 RX4 0 0 6 22K C X4 0 0 3 2200 F 16 V 1
GDZ5 .1B

RX4 0 0 5
0DZ510009B F 5.1V 1/ 2W

DX4 0 01
0DRGF00104A GUF10J

1
1 5

DX4 0 0 0
FX4 0 0 0 A

FX4 0 0 0
+ 11VPK

22 2W

SHT. 4

0 DRGF0 0 104 A GUF10 J R4 0 0 3 PROV R4 0 0 4 PROV 1 C X4 0 0 1 PROV 500V

ZDX4 0 0 3
GDZ5 .1B

0DZ510009B F 5.1V 1/ 2 W

C X4 0 0 2 47 F 50V 1

0 FS2 5 0 1B 8 4 B 0 .5 A 25 0 V SLOW B LOW Mfd by Save Fuset ech Type SS- 5 - 0 5 00 - H 0 FF5 0 0 0 ATL2 0 .5 A 12 5 V TIME LAG MFD B Y LITTELFUSE Type 0 4 7 1.5 0 0

ZDX4 0 0 4
0DZ510009B F 5.1V 1/ 2 W
GDZ5 .1B

3828VD0205B

CRITICAL SAFETY COMPONENTS ARE IDENTIFIED BY THE LETTER X IN THEIR COMPONENTS DESIGNATORS. REPLACE ONLY WITH PART NUMBERS SPECIFIED.

6-7

ALL COMPONENTS WITH M IN THE DESIGNATOR ARE A SURFACE MOUNTED COMPONENT.

CH FLAT

SHEET 7

Edge Card
1 2 3 4 5 6 7 8 9 10

CON1
6 6 3 0V L 02 7 11

1E11
6 6 3 0V L 02 7 11
1 2 3 4 5 6 7 8 9 10 11

1 2 3 4 5 6 7 8 9 10

+ 11V PS_ GND MPI _ DAT A_ I N MPI _ DAT A_ OUT SPI _ DAT A_ OUT SPI _ DAT A_ I N SPI _ CL OCK DAT A_ GND + 5 V BA I R_ DAT A_ OUT CL ONESENSE/ _ Y SEL ECT PT

1V GA10
366- 922J + 11V PS_ GND MPI _ DAT A_ I N MPI _ DAT A_ OUT SPI _ DAT A_ OUT SPI _ DAT A_ I N SPI _ CL OCK DAT A_ GND + 5 V BA
I R_ DAT A_ OUT
1 2 3 4 5 6 7 8 9 10

11

2 E6 CON2
6 6 3 0V L 02 7 11
1 SPARE 2 AUDI O- GND 3 RED- V I DEO- I N 4 RI GHT - AUDI O- I N 5 GND 6

6 6 3 0V L 02 7 11

1 2 3 4 5 6 7 8 9 10 11

L EF T - AUDI O- I N

7 GREEN- V I DEO- I N 8 9

BL UE- V I DEO- I N GND

10 H- SYNC

11

3828VD0205B

CRITICAL SAFETY COMPONENTS ARE IDENTIFIED BY THE LETTER X IN THEIR COMPONENTS DESIGNATORS. REPLACE ONLY WITH PART NUMBERS SPECIFIED.

6-8

ALL COMPONENTS WITH M IN THE DESIGNATOR ARE A SURFACE MOUNTED COMPONENT.

CH FLAT SHEET 8

MPI Card
1 2 3 4 5 6 7 8 9 10

G
+5V SBF RM4 9 9 5 10K + 11V + 11V GND MPI _ DAT A_ I N MPI _ DAT A_ OUT E R4 9 9 6 470
1 2 3 4 5 6 7

11E1
F
6 6 3 0V L 02 8 11

Q4 9 06 0T R9 4 5 009 AA KSC9 4 5 C- Y B

+5V SBF R4 9 9 3 10K

RM4 9 9 4 22K

C4 9 6 7 2 2 0p F 5 0V

R4 9 9 7 10K

+5V SBF Q4 9 05 0T R9 4 5 009 AA KSC9 4 5 C- Y 2 2 0 GND R4 9 9 1 I R_ DAT A


16 V 100u F C4 9 4 6

MPI
6 6 12 V EH001A R4 9 9 2 C B E R4 9 9 0 4 .7 K
1 2

8 9 10 11

+5V SBF R4 9 8 4 1K RM4 9 8 5 470

4 .7 K

C4 9 6 6 2 2 0p F 5 0V

3 4 5 6

3 .3 K

C4 9 6 5 2 2 0p F 5 0V

D
R4 9 8 2 4 7 0K

R4 9 8 3 1M E

Q4 9 03 C 0T R7 3 3 009 AA KSA7 3 3 C- Y
C B

RM4 9 8 9

220 Q4 9 04 0T R9 4 5 009 AA KSC9 4 5 C- Y

6 E2
6 6 3 0V L 02 8 11
1 2 3 4

RM4 9 8 6 22K

5 6 7

8 9 10 11

3828VD0205B

CRITICAL SAFETY COMPONENTS ARE IDENTIFIED BY THE LETTER X IN THEIR COMPONENTS DESIGNATORS. REPLACE ONLY WITH PART NUMBERS SPECIFIED.

6-9

ALL COMPONENTS WITH M IN THE DESIGNATOR ARE A SURFACE MOUNTED COMPONENT.

CH FLAT SHEET 9

Video Output
1 2 3 4 5 6 7 8 9 10

WF25 1.73V
WF

2 15 V DC L 5 100 RX5 104 12 K 2W R5 103 15 0K 1/ 2 W


RM5 101

20uS

25

F
WF26 4.60V 20uS

12 0u H 2 0- 03 9 07 - 2 5A

C5 101 1u F 3 5 0V 2

12 8 .2 4 .0 C B 3 .6 E CM5 103 4 7 0p F 5 0V RM5 106


470

R5 107

1K

RM5 102 47

12 5 - 02 2 K

1u H
1

WF27

CM5 102

1/2 W R5105 15 0

RM5 105 PROV

4.60V 20uS

2 2 0PF 5 0V

2
RX5 12 2 12 K 2W
RX5 111 12 K 2W
27

R5 12 3 1K 1/2 W DAG1 DAG C5 104 0.01 2 KV

WF

RED
8

10 11 12
2

W5 104

W5 100

G2
WIRE TO SWEEP R5 115 1K 1/ 2 W

P/ L
5 C2
P/ L
9

P/ L
R5 110 15 0K 1/ 2 W 12 8 .5 W5 103 RM5 108 1K RM5 109 47 3 .6 5 E 4 .0 B C Q5 102 0T R3 2 2 9 00AA

7 6 5 4

1K

L 5 102

BL UE

1/ 2 W

Q5 101 0T R3 2 2 9 00AA

AMP

F I L AMENT OS

BL UE

W5 102

GREEN G1

CRT 1
6 6 2 0V BC003 A

P/ L RED GREEN BL UE
1

8
7 6 5 4 3 2 1

P/ L

GREEN AMP

G2
2 15 V DC 1 C5 108 4 .7 u F 2 5 0V

1
R5 12 7 1K 1/ 2 W
2

+9V SW

CM5 105 2 2 0PF 5 0V CM5 106 4 7 0p F 5 0V RM5 112 PROV RM5 113 470

R5 12 6 1/2 W 2 2 0K

2
R5 114 2 15 V DC 470

R5 112 15 0 1/2 W

0DR14 004 9 A

D5 100

C5 111 4 7 0p F 5 00V

GREEN G2
2

D5 105

3 .6 V

2 2 0u F 16 V

C5 107

2 R5 119 15 0K 1/ 2 W

RED G1
7 6

8 9

26
WF

1 RM5 117
1K

12 6 .7 C 4 .0 B E
RM5 118 47

Q5 103 0T R3 2 2 9 00AA

RED AMP

F I L AMENT OS

5 4 3 G2 1
1

3 .6 9 2

CM5 118

2 2 0PF 5 0V

R5 12 0 15 0 1/ 2 W

RM5 12 0 PROV

CM5 109 4 7 0p F 5 0V

RM5 12 1 470

BL UE

CRT 2
6 6 2 0V BA003 A

3828VD0205B

CRITICAL SAFETY COMPONENTS ARE IDENTIFIED BY THE LETTER X IN THEIR COMPONENTS DESIGNATORS. REPLACE ONLY WITH PART NUMBERS SPECIFIED.

6-10

ALL COMPONENTS WITH M IN THE DESIGNATOR ARE A SURFACE MOUNTED COMPONENT.

CH FLAT SHEET 10

PCB Layout Top


1 2 3 4 5 6 7 8 9 10

G
DX4 0 0 1 C X3 6 11 RX4 0 0 6 DX3 6 0 1
ZDX4 0 0 3 ZDX4 0 0 2

L6 0 0 5

FRX3 8 0 1

W10 0 W10 1 1 W6 0 0 2 W7 6 R6 0 2 7

C N2K6

RX3 7 0 5 RX3 7 0 1 RX3 7 0 4 IC X3 7 0 1 R 1 C X3 7 0 2 FB 3 6 10 A K

C6035 Q6 0 0 1 C

RX4 0 0 1 W9 9 RX3 7 0 3

IC X3612

R4 0 0 4

C X3 6 0 1

RX3 7 0 2

C X3 6 0 5

C N10VGA1
W5 1 L6 0 0 7

C X4 0 0 2 R4 0 0 3

1
000

TX3612

ZDX3 6 0 2 G2 4 C X3 40 0 RX3 6 0 3 G2 5

C X3 6 0 3 C X3 6 0 4

G2

_ A_ V 4A 250V VRX3 4 0 0 G3

C X3402
C X3 4 0 6 G2 6

R6 0 16

C6098

R6 0 3 0

R6 0 2 6

R6 0 15

B L6 0 0 4 L6 0 0 1 D6 0 0 2

E RX3 8 0 2 R6 0 0 4 IC X3 8 0 1 Q6 0 0 2 C B E R6 0 0 8 IN OUT G C TL C X3 8 0 1

C NGND
G2 7

C X4

C X4 0 0 1

RX3 6 0 0

TX4001

C6006

C X3 6 0 0

W5 0

C RY6 0 0 1

IC 6000

DX4 0 0 0 G2 0

250V

_ A_ V

B RX3400

FX4 0 0 0 0 .5 A

0 .5 A 12 5 V

DX3 6 0 0

F
IC 6 0 0 1 L6 0 0 3 W4 9 R6 0 7 2 W4 8 W4 7 W4 6 W4 2 C 6 0 16 D6 0 0 1 W4 1 W4 0 W3 9 W2 2 W5 W6 1 W18 R2 2 2 0 C 2 110 C2209 R2 2 2 1 E C B Q2 2 0 2 R2 2 17 R6 0 9 9 VC C W4 5 C 6 0 13 W4 3 C6020

LX3400
G4

C N3R8A C N3R8
G5 G2 9 C X3 4 0 3 1 DX3 9 0 0 E C C X3 2 0 3 C X3 2 0 6 E11 E2 0 C X3 2 0 7

ZD6 0 0 2

RX3 7 0 0

RX3 6 0 2

C X3 6 0 2

RX 3

RX4 0 0 5

C X4 0 0 3 ZDX4 0 0 4

IC X3 700
1

601

FX3400
FHX3 4 0 0 B FHX3 4 0 0 A

C X3 4 0 4

DX3662

W10 2

SHIELD
W6 7 W6 8 RX3 8 7 0 W5 3 L6 0 0 2 C RY6 0 0 2 R6 0 11 R6 0 13 R6 0 4 1 R6 0 4 3 W4 4 W5 2 RX3 9 0 0

LX3 6 10 FB 3 6 6 1 E5

C X3 4 0 7

B DX3 8 7 0

RX3 7 5 1 RX3 7 5 2 IC X3 7 5 1 W10 3 RX3 7 5 5 C X3 7 5 0 A K R C X3 7 5 1 E1

C X3 6 10

RX3 7 5 0

E9 E10

C X3 4 0 5

W6 9

G2 1

E QX3 8 7 0

DX3610

W9 4

-- ~ ~

+ + ~

~
G2 8

GND

RX3 6 5 2

OUT IC 6 0 0 2

C X3 6 5 5

RX3 7 5 3 RX3 7 5 4

C X3 8 5 1 W6 4 W6 3 W6 5

C X3 6 7 1

C X3 6 5 4

W9 5

DX3 6 5 2

IC X3 7 5 0

RX3401
+
E3 8 W9 7 E3 9 W9 6

B RX3410

KX38 70

RX3 8 5 1

RX3 8 6 1

W6 1 W6 2

W5 8

RX3 6 5 4

C X3 6 5 2

RX3 6 5 1

W5 4

W5 5 W5 6 W5 7

C 12 0 7

DX3 6 5 5

RX3 6 5 3

E2

C N2C 5B
Q2 2 0 1 Q2 2 0 0 E C B B W17 E C

E6 LX3 8 5 1

_ A_ V

12 5 V 3A RX3 7 5 6 DX3 6 5 3

G6

G2 3
X3 90 1

C X3 6 6 2

RX3 6 5 5 C X3 4 10
OC P/ FB

C2202 C2203

C 12 12 W19

R12 0 9

R12 0 4

DX3 8 5 5

L12 0 0 Q12 0 0 C E B W6 0 W5 9 C X3 8 5 3

FB 3 6 5 1

RX3 8 5 2

FB 3 6 5 0

C2201 C2208 C2206

L1202

R12 2 5

C 12 0 6

C X3660

IC X220 0

W3 2 W3 1 W3 0 W2 9

C2239 D2 2 0 5 W3 8

DX3 8 5 6

U12 0 0

C X3 6 5 0

C R2 2 0 0

C X3 6 5 1

RX3 8 5 0

G18 G19

LX3 8 5 2

D
W3

RX3 8 5 6

C X3 8 5 6 IN

FB 3 6 6 0 A

FB 3 6 6 0

TX3670

W9 8 G3 1 C X3 2 17

IC X3670
DX3 2 0 4 G10 G11 R3 2 14 C 3 2 14 C X3 2 16
RX 3

C X3412 LX3200

C QX3 9 0 0

W10 6

W3 4

C R2 2 0 1

C3001

DX3660

L1206

C2226 C2225

L2 2 0 1 R2 2 5 5

W10

W3 7 C 12 4 1 L12 4 0 W10 8

E7 W10 7

C X3 2 15

U12 0 1 C 12 14 L12 0 4

C X3 6 7 0

ZD12 4 0

LX3 8 5 0 G14 G15 C X3 8 5 0

QX3 2 0 0 G12 E G13

W2 R2 2 2 4 W7 0 W4 D2 2 0 0

C 2 2 16

IC X3855
W10 5 W8 7 W8 8 W8 9 W9 0 W9 1 W9 2 W9 3 W8 4 RX3 2 11 B Q8 0 0 C C801 E W7 9 R2 2 9 0 R2 2 9 2 Q2 2 0 7 E B C C

C3201

C TL

2 13

C3202 LX3 2 0 1 R3 2 0 4 G8

C Q2 2 0 6 E

W12 Q12 0 1 W2 8 U12 0 2 C 12 2 2 L12 0 5 B

C E B Q2 2 0 5 C 4 2 18

RX3 2 0 3

C X3 2 0 9

W15

R2 2 4 9

C RY4 2 0 4

C2222 C2290

L12 0 7

C2221

Q12 0 2 W16

B L4 2 0 4 B

C 12 4 6

C2220 R4 2 0 7 R4 2 0 8 C RY4 2 0 3 C4234

L4203

HOSPGND
C2800 W2 5 W2 7 IC 2 8 0 0 W2 4

RX3 2 0 2

C 12 4 7

DX3 2 0 0 C 3 2 10 RX3 2 12

RX3 2 10

Q4 2 0 3

C2801

B D2 2 0 4 C 2 116

DX3 0 0 1 C3002 RX2 10 8 R2 10 1 RX2 10 9

Q4 2 0 1

C N4G9

W14

Q2 2 0 4

IC 4201
C RY4 2 0 2 C 4 2 11 C 4 2 12

Q4 2 0 4

C 802

D2 2 0 3 E C R2 2 4 0 B R2 2 3 9 C 2 10 5 R2 116 C 2 10 9

C X2104

DX3 2 0 2

C2223

L12 0 3

C NGND1

R2 2 3 2 Q2 2 0 3 E

W8 3 W7 2 1

W1

C N2C 5A
RX32 05
E14 RX3 2 0 9 E15

E12 E13

C 8 16

E B C4232 C4207 E

R2 8 0 0

W2 3 C 14 0 2

R8 0 0

C 4 2 2 1 C 4 2 19

Q4 2 0 0

B C

E C4250

R2 115 R2 112

C 2 10 6 R2 10 0 C 2 10 7

R4 2 0 0

C X2 10 1

C824

R2 10 3 R2 10 7

Q4 2 0 2

R8 2 4

C E

C901

W9

C E

R2 10 4 R2 10 5

Q9 0 3 C B

IC 9 0 2

1 R9 0 1

R2 9 0 2

C906 C B Q9 0 4 E

R9 2 1 R9 16 R9 15 R9 19

RX2 110

1 IC 9 0 4

R9 0 7 R9 0 6 R9 12 R9 11

R9 0 0

C X2 111 RX2 111 C 2 10 3 R2 114 C X2 10 0 C 3 2 11 DX3 2 0 1

C N9M4 IC X2100

6870VM0539D JP1
17 / SEP/ 2 0 0 4

3828VD0205B

CRITICAL SAFETY COMPONENTS ARE IDENTIFIED BY THE LETTER X IN THEIR COMPONENTS DESIGNATORS. REPLACE ONLY WITH PART NUMBERS SPECIFIED.

6-11

ALL COMPONENTS WITH M IN THE DESIGNATOR ARE A SURFACE MOUNTED COMPONENT.

TX3201

R9 0 8 R9 2 0

TX900

C X4 0 0 4

R14 0 4 1

W7 4

R9 10

R9 0 9

R9 14

R2 9 0 1

Q9 0 2

R9 17

ZD2 9 0 1

W8 5

R9 13

C2224

C E Q4 2 0 5

L4 2 0 5

W10 9

C4220 C4222 R9 18

R2 10 6 W7 5

W2 0

W8 2

C X2 10 2

L4202

L4 2 0 1 C RY4 2 0 0

C 4 2 10

W2 1

R2 10 2 1

RX3 2 0 8 RX3 2 0 7 C X3 2 0 8 RX3 2 0 6

E16 E17 E18 E19

IC 9 0 3

C800

IC 801

C 2 10 8 DX2 10 0 W7 3

C 825

E2 1

C X3 2 0 4

W13

TU1240

W7

D2 2 0 2

C 12 16

C 12 4 9

TX3200

C X3 2 0 5

W3 3

D2 2 0 1

W3 6

R3 0 0 3 R2 2 9 1

W12 5 0

W8 1 ZDX3 0 0 0 W7 8 RX3 0 0 4 C X3 2 13 RX3 0 0 5 C 3 2 12 RX3 0 0 6 DX3 2 0 3 RX3 0 0 7 C3003 W7 7

C E

R3 2 0 1

C 2 2 18 C 2 2 19

W8

W3 5

D3 0 0 2

C3200

C 12 4 0

W7 1 W8 0

R2 2 2 7

Q3 2 0 1

W11

R3 2 0 0

L2 2 0 0 C2227

G9

C N3Y3

RX3 4 0 0

R2 2 2 2

E8

E3

E4

RX3 6 5 6 C X3 6 5 3

W2 6

G3 0

GND

IC X38 51
IN OUT GND

FB 3 6 5 2 A

VIN

E3 2

E3 7

KX3900

C 12 10

L12 0 1

W10 4

G17

FB 3 6 5 2 G1

W6 6

C X3 4 11

G16

G7

TH

C N3T8

DX3 6 5 1

FX3 6 6 1 2 .5 A 250V

THX3 9 0 0 G2 2

W8 6

~ -

C TL

OUT GND

CH FLAT SHEET 11

C F E

81 2 4 M R

71 2 4 M R

51 2 4 M R

2 2 9M R

31 2 4 M R

5 2 9M R

3 2 9M R

11 2 4 M R

01 2 2 M C 3 11 2 M R

4 2 9M R 1 4 2 2M R 4 4 2 2M R 9 2 2 2M R

21 2 4 M R 61 2 4 M R

1 0 0 3M R

61 2 2 M R

41 2 4 M R 0 3 2 2M R 8 2 2 2M R

9 9 0 6M C

1M J

41 2 4 M C

1 3 2 2M R

01 2 4 M R

31 2 4 M C

2 0 0 3M R

2 2 2 4M R 1 2 2 4M R

9 0 2 4M C 8 2 2 2M C 4 2 21 M R 3 1 21 M R

3 3 2 4M C 1 3 2 4M C

7 3 2 2M C 0 2 21 M R 91 21 M R
0 2 21 M C 51 2 4 M C 5 2 2 2M C 4 2 21 M C 4 3 2 2M C

5 0 2 2 M C 211 2 M C

71 0 6 M C

0 0 2 2M C

61 2 4 M C 0 5 2 4M C

8 0 2 4M C

71 2 4 M C

11 21 M R

2 5 2 4M C 3 5 2 2M R 1 2 21 M R

5 2 2 4M R

3 2 2 4M C

0 5 2 4M R 51 21 M R

4 0 21 M C

6 0 21 M R

5 3 0 6M R 7 0 0 6M R 9 3 0 6M R 0 6 0 6M R 2 4 0 6M R 4 4 0 6M R 2 0 21 M C

4 3 0 6M R 3 3 0 6M R

21 21 M R

9 5 0 6M R

1 3 0 6M R 8 5 0 6M R 9 0 2 4M R 0 1 21 M R 5 0 21 M C 1 0 0 6M R 5 0 0 6M R 9 6 0 6M R 0 7 0 6M R 1 6 0 6M R 9 0 0 6M R 0 9 0 6M R 2 0 0 6M R 6 0 0 6M R

3 2 2 4M R

2 0 2 4M C 3 3 2 4M R 1 3 2 4M R 2 3 2 4M R 4 2 2 4M R 3 0 2 4 M C 5 1 21 M C 4 4 21 M C 5 4 21 M C 3 4 21 M C 2 4 21 M C

1 0 21 M C

71 21 M R 81 21 M R

71 2 1 M C 81 2 1 M C

5 0 2 4M C 0 3 2 4M R 0 3 2 4M C

9 0 0 6M C

2 0 21 M R

6 3 2 2M C

2 2 8M C

7 3 2 2M R 8 3 2 2M R

3 3 2 2M R

4 3 2 2M R

6 3 2 2M R

5 3 2 2M R

3828VD0205B

1 2

6 2 9M R

6 4 2 2M R 8 4 2 2M R 1 3 2 2M C 1 9 2 2M C 7 4 2 2M R 2 9 2 2M C 31 2 2 M C 41 2 2 M C 3 2 2 2M R 6 2 2 2M R 71 2 2 M C 2 4 2 2M R 3 2 21 M C 41 2 2 M R 11 2 2 M R 8 0 2 2M R

5 4 2 2M R 2 5 2 2M R 3 4 2 2M R 51 2 2 M C 5 2 2 2M R 8 0 21 M C 11 2 1 M C 9 0 21 M C 1 3 21 M R 0 0 21 M C 1 0 21 M R 0 0 21 M R

9 4 0 6M R 0 5 0 6M R 6 4 0 6M R 8 4 0 6M R

0 8 0 6M C

1 2 0 6M C

6 0 2 4M R

31 2 2 M R

51 2 2 M R 9 0 2 2M R 21 2 2 M R 01 2 2 M R

7 3 0 6M R

7 3 0 6M C

0 8 0 6M R

CRITICAL SAFETY COMPONENTS ARE IDENTIFIED BY THE LETTER X IN THEIR COMPONENTS DESIGNATORS. REPLACE ONLY WITH PART NUMBERS SPECIFIED.
1 0 2 4M R 41 0 6 M R
7 0 2 2M R

3 0 0 6M C

4 0 2 2M C 6 0 2 2M R 4 0 2 2M R 2 0 2 2M R 2 2 0 6M C 5 0 21 M R 7 0 21 M R 3 0 21 M C 3 0 21 M R 6 2 21 M R 8 0 21 M R 5 4 0 6M R 0 4 0 6M R 7 4 0 6M R 1 5 0 6M R 6 3 0 6M R 8 3 0 6M R 2 5 0 6M R 5 3 2 2M C 6 5 2 2M R 2 2 21 M R 3 2 21 M R 2 3 8M R 1 2 8M R 5 5 8 3M C 0 0 2 2M R 5 0 2 2M R 3 0 2 2M R 1 0 2 2M R 01 0 6 M R 6 3 0 6M C 3 0 0 6M R 1 0 0 6M C 7 5 2 2M R 1 2 21 M C 61 21 M R 9 1 21 M C 41 21 M R 3 1 21 M C

2 0 8 3M C

2 2 8M R

2 5 8 3M C

PCB Layout Bottom

6-12
D 9 3 5 0M V 0 7 8 6
ALL COMPONENTS WITH M IN THE DESIGNATOR ARE A SURFACE MOUNTED COMPONENT. CH FLAT SHEET 12

21 0 6 M C 41 0 6 M C 51 0 6 M C 6 5 0 6M C 81 0 6 M C 5 4 0 6M C 6 4 0 6M C 91 0 6 M C 7 4 0 6M C 8 4 0 6M C 9 4 0 6M C 0 5 0 6M C 1 4 0 6M C 4 9 0 6M C 1 5 0 6M C 2 5 0 6M C 3 5 0 6M C 4 5 0 6M C 5 5 0 6M C 5 9 0 6M C 8 3 0 6M C 3 2 0 6M C 4 2 0 6M C 5 2 0 6M C 3 3 0 6M C

11 0 6 M C 01 0 6 M C 8 0 0 6M C 7 0 0 6M C 2 3 0 6M R 5 0 0 6M C 0 4 0 6M C 7 9 0 6M C 2 9 0 6M C 1 9 0 6M C 0 9 0 6M C 2 0 0 6M C 3 9 0 6M C 2 4 0 6M C 3 4 0 6M C 9 7 0 6M C 0 6 0 6M C 9 5 0 6M C 8 5 0 6M C

6 7 8 9 10

6 8 7 0V S2 2 2 7 A
DAG1

AUG/ 2 4 / 2 004

DAG2 R5 110 W2 01 CRT 2 CRT 1 DAG C5 111 Q5 102


B E C

R5 112
E

R5 115 W2 R5 105

Q5 10 1

C5 104
B

R5 12 3 C5 108 R5 103 R5 107


W5 103 W5 100

R5 119
C

2nd. PCB Layout Top

W2 00 L 5 100 C5 107 D5 105 R5 114

C4 9 6 5

C4 9 6 7

W016 0

MPI
Q4 9 05
E

C B E

Q4 9 03 R4 9 8 3 R4 9 9 1 6 8 7 0V S2 2 2 7 A C4 9 4 6 R4 9 8 2

CON1

1E11
1 1

1V GA10

CON2

EDGE T ARGET 6 8 7 0V S2 2 2 7 A R4 9 9 7

2 E6

6 E2

11E1

3828VD0205B

CRITICAL SAFETY COMPONENTS ARE IDENTIFIED BY THE LETTER X IN THEIR COMPONENTS DESIGNATORS. REPLACE ONLY WITH PART NUMBERS SPECIFIED.
1 1

6-13

R4 9 9 2 R4 9 8 7 R4 9 8 4

Q4 9 04 R4 9 9 6

C4 9 6 6

B E

R4 9 9 3

Q4 9 06

Q5 103 R5 12 0

5 C2

X R
E

12
W3
W5 104

2
W4
W5 102

C5 101 R5 12 6 W1

ALL COMPONENTS WITH M IN THE DESIGNATOR ARE A SURFACE MOUNTED COMPONENT.

CH FLAT SHEET 13
D5 100 R5 12 7

10

RX5 111
L 5 102

RX5 104

R4 9 9 0

2nd. PCB Layout Bottom


1 2 3 4 5 6 7 8 9 10

RM5 102

RM5 105 RM5 106 CM5 103

E
CM5 102

CM5 118 RM5 118

RM5 117

RM5 101

CM5 109

3828VD0205B

CRITICAL SAFETY COMPONENTS ARE IDENTIFIED BY THE LETTER X IN THEIR COMPONENTS DESIGNATORS. REPLACE ONLY WITH PART NUMBERS SPECIFIED.

6-14

RM4 9 9 4

RM4 9 9 5

RM4 9 8 9

RM49 8 5
RM4 9 8 6

RM5 108 CM5 105 RM5 112 RM5 113 CM5 106 RM5 109

RM5 12 0 RM5 12 1

ALL COMPONENTS WITH M IN THE DESIGNATOR ARE A SURFACE MOUNTED COMPONENT.

CH FLAT SHEET 14

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