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We are happy to help.

You will find the telephone number of your Heidelberg Systemservice team overleaf or at www.heidelberg.com/ systemservice.

Heidelberger Druckmaschinen AG Kurfuersten-Anlage 5260 69115 Heidelberg Germany Phone +49 6221 92-00 Fax +49 6221 92-69 99 www.heidelberg.com/systemservice

Systemservice

Publishing Information Printed in: 04/08 Photographs: Heidelberger Druckmaschinen AG Platemaking: Suprasetter Printing: Speedmaster Cover: etabind (patented) Fonts: Heidelberg Gothic, Heidelberg Antiqua Printed in Germany

Trademarks Heidelberg, the Heidelberg logotype, CombiStar, DryStar, HydroStar, Original Heidelberg, Prinect, Prinect CP2000 Center, Printmaster, Quickmaster, Speedmaster, and Topsetter are registered trademarks of Heidelberger Druckmaschinen AG, in the U. S. and other countries. Printmaster GTO, Prosetter, Stahlfolder, Suprasetter and Systemservice are trademarks of Heidelberger Druckmaschinen AG in the U.S. and other countries. All other trademarks are property of their respective owners. Subject to technical modifications and other changes.

00.991.0121/01 en

Original Heidelberg Service Parts for Presses and CtP Devices

Content

1 Heidelberg Systemservice 2 Presses


Mechanical Parts earings B Belts octorblades D rushes B Camfollowers hains/clamps C Cylinderjackets asketsandO-rings G rippers G ripperbarsandgripperpadrails G Gripperpads Hickeyremovers osesandaccessories H Inkfountainaccessories heetsmoothersandseparators S Slittingandperforatingdiscs Suctionandfeedboardtapes uckers S Filters Electrical/Electronic Parts arbonbrushes C Lamps Switches,sensorsandbuttons Fuses Rotorvanes Infraredradiators Lubricants and Adhesives

4 7
9 11 12 13 14 15 16 17 19 21 23 24 26 27 28 31 32 33 36 38 41 43 44 44 46 48 49 51

3 CtP Devices
Mechanical Parts Electrical/Electronic Parts

55
57 60

4 Index

61

Service Parts from Heidelberg. Nothing is as Good as the Original.

The right choice Consistentquality,exceptional r eliabilityandthebestmaterialsweapplythesame stringentqualitycriteriatoOriginalHeidelberg S ervicePartsaswedotoourmachines.Theyaresubjectedtotoughloadandfatiguetestsandarecontinuouslyimprovedinlinewiththelatesttechnical developments.Alltoensuresmoothproductionand optimumresults. 24-hour delivery VirtuallyallOriginalHeidelberg ServicePartscanbedeliveredwithin24hours worldwide.Thisoutstandingserviceisprovidedbyour logisticsnetwork,whichisthelargestintheindustry. OurfourlogisticscentersinGermany,theU.S.and Asiahave130,000differentpartsinstockatalltimes. Alltoensureyoucangetthepartsyouneedquickly. Heidelberg Systemservice Over4,500highly trainedandmotivatedtechniciansatHeidelberg S ystemservicedeliverourcomprehensiveservice portfolio,whichrangesfromtechnicalservicetoconsulting.Alltoensureyouroperationsarerunningat optimumefficiency.

Hotline and technical clarification Whetherover thetelephoneoronsite,ourSystemserviceteamwill identifywhichservicepartsyouneedandinstallthese ifrequired. Everything from a single source Whethermachinery orworkflowprocesses,pressroomorfinishing,olderor newermodelsSystemserviceensuresthatHeidelberg isalwaysyourfirstportofcall. More for your money Comparethemarketbefore youbuy.YouwillsoonseethatOriginalHeidelberg ServicePartsofferthebestvalueformoney. Give us a call Findoutabouttheoutstandingquality andcompetitivenessofourOriginalHeidelbergService Partsandaccompanyingservices.

The Heidelberg Systemservice Portfolio.

Value Chain: Prepress Press Postpress Production Availability.


Maintenance,TechnicalSupport, Repair,RemoteServices, Monitoring,Cleaning,Refurbishment

Output Optimization.
PrintColorManagement,Quality Evidence,SoftwareUpgrades, HardwareUpgrades,Workflow Optimization

Service Parts and Logistics.


OriginalHeidelbergServiceParts, WorldwideLogistics

Business Optimization.
ProcessConsulting,ITIntegration, BusinessDevelopment

Project Management Services.


PrintshopPlanning,Installation, Dismantling,Relocation

Customized Onsite Training.


TrainingonMachineOperation, MaintenanceTraining,Customized ApplicationTraining

Life Cycle: Investment Production Phase Resale Service Contracts.


Combineservicestocreatecustomizedpackages.

Consumables.
Carefullyselectedandtestedconsumableshelpsafeguardtheperformanceandqualityofyourmachinery andprintproducts.

Technology, Know-How, Experts.


Itstheidealcombinationofthesethreefactorsthat makesHeidelbergSystemservicesounique.Always availablewhenyouneedthem,Heidelbergexperts makesuretheystayup-to-datewiththelatesttechnical developments,exchanginginformationandbenefiting fromeachothersexperience.

Just give us a call.


YourpersonalHeidelbergcontactwillbehappytotell youabouttheservicesandHeidelbergconsumables availableinyourcountry.

Presses
These service parts can be found here:
Our catalog lists popular service parts together with their article number and the machines in which they are used. These are clearly categorized into mechanical parts, electrical/electronic parts and lubricants and adhesives. Unfortunately, due to the large number of items in stock, we were unable to include all our service parts in this catalog. If you cant find the part you are looking for, please give us a call. Well be happy to find it for you.

How much does my service part cost?


Your Heidelberg Systemservice team will be happy to provide you with information on prices. Go to the back of the catalog.

Who installs the service parts?


We have marked a number of service parts with the symbol. We recommend always having these parts replaced by a Heidelberg Systemservice engineer.

Easy to find.
Our index on page 61 lists all the service parts included in the catalog, together with the relevant page number.

Any questions? Just give us a call.


If you are finding it difficult to track down an article, having problems installing a service part or are looking for assistance, well be happy to help. Useful telephone numbers can be found at the back of our catalog or online at www.heidelberg.com/systemservice.

Looking for other service parts?


Check out one of the other Heidelberg part catalogs: Original Heidelberg Service Parts for Die Cutters and Folder Gluers Original Heidelberg Service Parts for Folders, Saddlestitchers, Adhesive Binders and Threadsealing Machines Stahlfolder Performance Blades

Presses
w

Looking for an article number?


Simply check the parts catalog of the press control system or the relevant manual. For newer presses, information is also available in the Machine Components Scout, our electronic parts catalog.

Mechanical Parts

Mechanical Parts

Presses

2. Presses/Mechanical Parts

Mechanical Parts
Premium parts Heidelberg is a byword for premium quality, top materials and a sophisticated quality assurance system. But because constant mechanical, thermal and chemical stresses take their toll on even the best machines, we not only offer year-round availability of Original Heidelberg Service Parts, but are always looking to make improvements to optimize your production systems. When replacing components, insist on the quality ensured by Original Heidelberg Service Parts.

Mechanical parts
Bearings Belts Doctor blades/blades Brushes Cam followers Chains Clamps Cylinder jackets G askets and O-rings Grippers Gripper bars and gripper pad rails Gripper pads Hickey removers Hoses Ink fountain accessories heet smoothers S and separators litting and S perforating discs Suction and feed board Suckers Filters

10

2. Presses/Mechanical Parts

Bearings

Bearings
Allthebearingsweusearespecificallydesignedfor sophisticatedproductionsystemsandmanufacturedby speciallytrainedstaffatHeidelbergorselectedsuppliers.OriginalHeidelbergbearingsaremadefrom high-gradematerialsthatfarexceedthematerial spe ificationsstipulatedinstandards.Thisensures c ahighload-bearingcapacityandmaximizestheir servicelives.

Needle bushing
Article no. Press model 00.550.0076 QuickmasterDI, PrintmasterQM46, GTO,Speedmaster SM52,SM74 1pc

Axial bearing disc


Article no. Press model 00.550.0228 SO,PrintmasterGTO, SpeedmasterSM52, SM74 1pc

Flanged bearing
Article no. Press model Description/size 00.580.2873 QuickmasterDI, PrintmasterQM46 1pc

Description/size

Description/size

Grooved ball bearing


Article no. Press model Description/size 00.580.2983 QuickmasterDI, PrintmasterQM46 1pc

Grooved ball bearing


Article no. Press model Description/size 00.520.1828 TO 1pc

Dampening roller bearing


Article no. Press model Description/size MV.001.512 PrintmasterGTO 1pc,driveside

Dampening roller bearing


Article no. Press model Description/size MV.001.513 PrintmasterGTO 1pc,operatorsside

Dampening roller bearing


Article no. Press model Description/size 66.030.006 SO,Speedmaster SM102 1pc,driveside

Dampening roller bearing


Article no. Press model Description/size MV.003.897 SO,Speedmaster SM102 1pc,operatorsside, top

11

2. Presses/Mechanical Parts

Belts

Belts
Beltstransferforcesandtorquesinpresses.Original HeidelbergbeltsarespeciallygearedtotheperformancerequirementsofHeidelbergpresses.Theyare developedincooperationwithselectedsuppliers andmadefromhigh-qualitytextile,rubberandsteel blends.
B E A

Belts*
Designation V-belt(A) V-belt(A) Article no. 01.060.101 01.060.001 Press model T T Description 1pc 1pc

V-ribbedbelt(B) V-ribbedbelt(B) V-ribbedbelt(B) V-ribbedbelt(B) V-ribbedbelt(B) V-ribbedbelt(B) V-ribbedbelt(B) V-ribbedbelt(B) V-ribbedbelt(B)

00.270.0082 00.270.0083 00.270.0124 00.270.0047 00.270.0125 00.270.0072 00.270.0144 00.270.0128 00.270.0057

TOK TOK TOK,QM46 GTO QM46 GTO GTO GTO GTO

1pc 1pc 1pc 1pc 1pc 1pc 1pc 1pc 1pc

Flatbelt(C)

00.780.0475

PrintmasterGTO,PM74,SpeedmasterSM74

1pc,forPowderSpraydevice

WideV-belt(D) WideV-belt(D) WideV-belt(D)

00.270.0091 00.270.0092 00.270.0093

GTO GTO GTO

1pc 1pc 1pc

Toothedbelt(E) Toothedbelt(E) Toothedbelt(E) Toothedbelt(E) Toothedbelt(E)

00.540.1037 00.580.1226 00.580.2126 00.580.5587 G2.072.087

SpeedmasterSM74,CD102 PrintmasterGTO,SpeedmasterSM102,CD102 PrintmasterGTO,SpeedmasterSM102,CD102 PrintmasterGTO,SpeedmasterSM102,CD102 SpeedmasterSM52

1pc 1pc 1pc 1pc 1pc

* eltsizesmayneedtobeverifiedwhenplacingorder. B WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

12

2. Presses/Mechanical Parts

Doctor blades

Doctor blades
WemanufactureourOriginalHeidelbergdoctor bladeswithpreciselydefinedtolerancesgearedto yourpress.Theyaremadefromdurablematerials thatareresistanttothechemicalscontainedininks andliquids.Theycombinematerialofanextremely highload-bearingcapacitywithhighregisteraccuracy anduser-friendlyoperation,makingyourproduction processreliableandcost-effective.

Doctor blades*
Article no. Press model Description MV.054.746 SpeedmasterCD74, CD102,SM102,XL105 Forchamberedblade system,100mroll,incl. protectiveglove

Doctor blades
Article no. Press model C4.721.091 Speedmaster CD102 Description 1pc,driveside, coatingunit

Doctor blades
Article no. Press model Description C4.721.074 Speedmaster 1pc,driveside, CD102 coatingunit C4.721.075 Speedmaster 1pc,operators CD102 side,coating unit

C4.721.092 Speedmaster 1pc,operators CD102 side,coating unit

Doctor blades
Article no. Press model Description 42.431.230F PrintmasterGTO 1pc, fornumberingbox

Doctor blades
Article no. Press model Description MV.012.906 SpeedmasterSM102 1pc,forblanket washupdevice

Doctor blades
Article no. Press model Description 69.431.230F PrintmasterGTO 1pc, fornumberingbox

Article no. 34.010.255

Press model KSBZ KORD

Description 1pc 1pc

Rubber washup blades


Article no. 42.010.180 69.010.180 L2.010.403 58.010.180 Press model PrintmasterGTO PrintmasterGTO SpeedmasterCD74 SORK Description 1pc 1pc 1pc 1pc 1pc 1pc 1pc

38.010.180 41.010.180 72.205.123 81.205.123 96.010.180 F2.010.405

SO,SpeedmasterSM 1pc 102andCD102 SK 1pc,forblanket washupdevice

SpeedmasterSM102 1pc,forblanket washupdevice SD SpeedmasterXL105 1pc 1pc

G2.010.502 SpeedmasterSM52 M2.010.403 SpeedmasterSM74 68.010.180 SO

C3.010.180 SpeedmasterCD102 1pc,forUVink

*nordertoensuregoodinkapplication,thebladeandgasketshouldalwaysbereplacedatthesametime.Setsofgasketstogowiththesebladescanbefound I onpage20.

13

2. Presses/Mechanical Parts

Brushes

Brushes
Thebrushesinourpressesareresponsibleforthings suchassmoothpapertravelinthefeederand,becausetheycanhaveabearingonthequalityofprint results,OriginalHeidelbergbrushesaremadeexclusivelyfromhigh-grade,durablematerialsfortop qualityandminimalwear.

Brushes
Designation Steelbrush(A) Article no. 66.024.024 Press model SO,SpeedmasterSM102,CD102 Description 1pc,forcleaning

Brush(B) Brush(B)

04.022.069 A4.016.218

KO,MO,GTO QuickmasterDI

1pc,stabilizessheettravel 1pc,stabilizessheettravel

Circularbrush(C) Circularbrush(C) Circularbrush(C) Circularbrush(C)

MV.028.810 66.891.006 66.020.122 66.028.109F

SpeedmasterSM52 SOR,PrintmasterPM74,SpeedmasterSM74, SM102,CD102 SOR,PrintmasterPM74,SpeedmasterSM74, SM102,CD102 SOR,PrintmasterPM74,SpeedmasterSM74, SM102,CD102

1pc,stabilizessheettravel 1pc,stabilizessheettravel 1pc,stabilizessheettravel 1pc,stabilizessheettravel

14

2. Presses/Mechanical Parts

Cam followers

Cam followers
AllcamfollowersusedbyHeidelberghavebeendevelopedspecificallyforourpressesorselectedfromour suppliers.Theyaremadefromhigh-graderollerbearingsteelsthatfarexceedtherequirementsstipulated bystandardsandarecheckedforhighload-bearing capacityanddurabilityincontinuousfatiguetests.But thatsnotall.OriginalHeidelbergcamfollowersare regularlyimprovedbyoptimizingtheirfunctionsand updatingthemtothestateoftheart.Byusingthese parts,younotonlyavoidunscheduledmachinedowntimebutalsobenefitfromlongreplacementintervals.

Cam followers
Article no. 00.550.1223 00.550.1472 00.550.1239 00.550.1482 00.550.1505 00.550.1471 00.550.0478 00.550.0322 Press model MO MO PrintmasterGTO PrintmasterGTO SpeedmasterSM52,SM74 PrintmasterPM74,SpeedmasterSM74 SpeedmasterCD74,CD102,XL105 SpeedmasterSM102,CD102 Description 1pc,NUKR261034.5,withoutperfecting 1pc,NUKR261847.5,withperfecting 1pc,NUKR221034.5,withoutperfecting 1pc,NUKR221847.5,withperfecting 1pc,PWKR261037.5 1pc,PWKR281039.5,PlusDelivery 1pc,NUKR24106 1pc,NUKR351639

Did you know ...


thatregularmaintenancechecksfromHeidelbergSystemservicecanhelpincreasetheresalevalueofyourmachineryby7.5percent?ThatwasthefindingofasurveyHeidelbergconductedamongcustomersandprospective purchasers.Italsorevealedthat77percentofthosesurveyedfelttherewasapositivelinkbetweentheresale valueofmachineryanditsmaintenancestatus.

WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

15

2. Presses/Mechanical Parts

Chains/clamps

Chains
Thechainsinourpresseseffectapositivetransmission offorces.AllOriginalHeidelbergchainsaremadefrom high-qualitysteelsandareexceptionallystrong.Allthe chainsweusearespeciallydevelopedformechanical engineeringapplicationsandensuretheprinting systemworksperfectly.

Looking for a different chain? We have other options available. Just give us a call.

Chains
Designation Article no. Press model Description 1pair 1pc Deliverychain 22.014.015F TO Deliverychain A4.014.101F QuickmasterDI Deliverychain MV.027.288 Deliverychain 47.014.015

PrintmasterQM46 1pc SO,Speedmaster 1pc CD102

Setofroller chains Setofroller chains

48.014.015F KORS 42.014.015F PrintmasterGTO

1pair 1pair

Clamps
OriginalHeidelbergclampsaremadefromselected, speciallymachinedmaterials.Forexample,whenvulcanizingourelastomers,weuseaspecialtoolthat changestheirmaterialproperties.Onlywiththehelp ofthistoolareOriginalHeidelbergclampsableto achievetherequiredpremiumqualitystandard.

Clamps
Designation Clamps Clamps Clamps Clamps Article no. Press model Description 1pc 1pc 1pc 1pc 52.478.201F PrintmasterGTO MV.035.239 MV.035.242 PrintmasterGTO PrintmasterGTO

69.353.732F PrintmasterGTO

Clamping bars
Designation Article no. Press model Speedmaster SM102,CD102 Speedmaster SM102,CD102 Description 1pc,driveside 1pc,operators side Clampingbars MV.039.548 Clampingbars MV.039.550

WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

16

2. Presses/Mechanical Parts

Cylinder jackets

Cylinder jackets
OriginalHeidelbergcylinderjacketsfeatureaprecise angletoleranceandcleanedgebending.Theyare speciallydesignedforourhigh-performancepresses, regularlyrevisedandmanufacturedusingup-to-date plans.Thisisbecausemaximumprecisionisrequired forallpartsinordertoachievehigh-qualityresultsin continuousoperation,evenatthehighestproduction speeds.

Cylinder jackets
Designation Cylinderjacketforperforatingdevice(A) Cylinderjacketforperforatingdevice(A) Cylinderjacketforperforatingdevice(A) Cylinderjacketforperforatingdevice(A) Cylinderjacketforperforatingdevice(A) Cylinderjacketforperforatingdevice(A) Cylinderjacketforperforatingdevice(A) Cylinderjacketforperforatingdevice(A) Cylinderjacketforperforatingdevice(A) Cylinderjacketforperforatingdevice(A) Cylinderjacketforperforatingdevice(A) Article no. 43.731.080 42.732.201N 69.731.080N 42.731.080N MV.020.222 A1.430.053N 69.732.201N G1.011.173N G1.011.273N M1.011.173N 91.430.173 Press model MO PrintmasterGTO PrintmasterGTO PrintmasterGTO MO PrintmasterQM46 PrintmasterGTO PrintmasterPM52,SpeedmasterSM52 PrintmasterPM52,SpeedmasterSM52 PrintmasterPM74,SpeedmasterSM74 SpeedmasterSM102 Description 1pc 1pc 1pc 1pc 1pc 1pc 1pc 1pc 1pc 1pc 1pc

Cylinderjacket(B) Cylinderjacket(B) Cylinderjacket(B) Cylinderjacket(B) Cylinderjacket(B)

53.581.173N M2.581.173N S8.581.173N 87.581.173N S9.581.173N

MO PrintmasterPM74,SpeedmasterSM74 SpeedmasterSM102 SpeedmasterSM102 SpeedmasterSM102

1pc,forperfecting 1pc,forperfecting 1pc,forperfecting 1pc,forperfecting 1pc,forperfecting

Cylinderjacket(C) Cylinderjacket(C) Cylinderjacket(C) Cylinderjacket(C)

08.011.073F 18.011.073F 38.011.073F 48.011.073F

KOR KORA KORD KORS

1pc 1pc 1pc 1pc

WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

17

2. Presses/Mechanical Parts

Cylinder jackets

B D

Cylinder jackets
Designation Die-cuttingplate(A) Die-cuttingplate(A) Die-cuttingplate(A) Article no. 14.341.001F 74.341.001F 54.341.001F Press model KSB KSB KSBA Description 1pc 1pc 1pc

PerfectJacket(B) PerfectJacket(B) PerfectJacket(B) TransferJacketPlus(C) TransferJacketPlus(C) TransferJacketPlus(C)

S9.581.185N S9.581.186N S9.581.187N

SpeedmasterSM102 SpeedmasterSM102 SpeedmasterSM102

1pc 1pc 1pc

G2.215.105N M2.215.105N S8.215.201N

PrintmasterPM52,SpeedmasterSM52 PrintmasterPM74,SpeedmasterSM74 SpeedmasterSM102

1pc 1pc 1pc

Glassbeadfoil(D)

A1.014.144

PrintmasterQM46

1pc

Looking for a different cylinder jacket? We have other options available. Just give us a call.

WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

18

2. Presses/Mechanical Parts

Gaskets and O-rings

Gaskets and O-rings


OriginalHeidelbergsealingelementsaregearedto theirparticularapplicationinbothformandfunction. Theyaremadefromvarioustypesofhigh-graderubber andspecialelastomerswithdifferentproperties dependingonthespecificrequirements.Thismeans thatinadditiontobeingideallysuitedtotheenvironmentinwhichtheyareused,oursealingelements arealsoverydurable.

C B

Gaskets and O-rings


Designation Gasket(A) Gasket(A) Gasket(A) Gasket(A) Gasket(A) Gasket(A) Gasket(B) Gasket(B) Article no. 42.018.039 42.018.041 M2.102.2071 00.780.2730 00.780.2783 00.780.2715 Press model PrintmasterGTO PrintmasterGTO SpeedmasterSM74 SpeedmasterSM102 SpeedmasterSM102 SpeedmasterSM102 Description/size (mm) 1pc 1pc 1pc 1pc 1pc 1pc

66.068.105 66.068.106

SpeedmasterSM102,CD102 SpeedmasterSM102,CD102

1pc 1pc

O-ring(C) O-ring(C) O-ring(C) O-ring(C) O-ring(C) O-ring(C) O-ring(C) O-ring(C) O-ring(C) O-ring(C) O-ring(C)

00.580.4794 00.580.1069 00.580.5481 00.580.4270 00.580.5559 00.580.1134 00.580.6861 00.580.6404 00.580.3929 00.580.4731 00.580.6409

QuickmasterDI,PrintmasterQM46 PrintmasterGTO PrintmasterPM52,SpeedmasterSM52 PrintmasterPM52,SpeedmasterSM52 SpeedmasterSM74,CD74,XL105 PrintmasterPM74,SpeedmasterSM74,CD102 SpeedmasterCD74 SpeedmasterSM102,CD102,XL105 SpeedmasterSM74,CD74,XL105 SpeedmasterXL105 SpeedmasterXL105

1pc,R51.5 1pc,R44.23 1pc,903.5 1pc,R603 1pc,873.5 1pc,R6.32.4 1pc,R93 1pc,R163.5 1pc,R226 1pc,R275 1pc,R30.23

19

2. Presses/Mechanical Parts

Gaskets and O-rings

Gaskets and O-rings*


Designation Setofgaskets(A) Setofgaskets(A) Article no. C4.043.252 C6.043.252 Press model SpeedmasterCD74,CD102,SM102,XL105 SpeedmasterCD74,CD102,SM52,SM102,XL105 Description/size (mm) 1packwith50pcs 1packwith50pcs,forUV

Shimring(B) Shimring(B) Shimring(B) Shimring(B) Shimring(B)

00.580.5071 00.510.0437 00.510.0419 00.510.0436 00.520.1698

QuickmasterDI,PrintmasterQM46 PrintmasterPM74,PM52,SpeedmasterSM74 SpeedmasterSM74,XL105 SpeedmasterSM74,XL105 SpeedmasterXL105

1pc,6122 1pc,12180.3 1pc,12180.1 1pc,12180.5 1pc,8140.5

Circlip(C) Circlip(C)

00.510.0590 00.510.0587

SpeedmasterSM102 SpeedmasterSM102,CD102

1pc,161,galvanized 1pc,121,galvanized

* In order to ensure good ink application, the blade and gasket should always be replaced at the same time. Blades to go with these sets of gaskets can be found on page 13.

20

2. Presses/Mechanical Parts

Grippers

Grippers
AllHeidelberggrippershavebeenspeciallydeveloped forourpresses.Theyensurepreciseandregister- accuratesheettransport.Becausetheirqualityhasa directinfluenceonregisteraccuracy,andthereforeon theprintresult,OriginalHeidelberggrippersaremanufacturedinahigh-precisionproductionprocessand aretestedinlinewithstrictqualitycriteria.Unlike conventionalgrippers,OriginalHeidelberggrippersare givenaspecialplasticcoatingthatincreasestheir r etentionforce.Toensurethebestpossiblequality,we recommendalwayshavinggrippersreplacedbyhighly trainedHeidelbergSystemserviceengineers.

Grippers
Designation Article no. Gripper Gripper Gripper Gripper Gripper Gripper Gripper Gripper Gripper Gripper Gripper Gripper Gripper Gripper Gripper 36.011.027F 08.011.027F 03.014.051F 03.011.027F 03.020.035 43.014.004 43.020.035F MV.021.879 14.875.001F G4.014.002 27.013.049F 49.011.027 L4.014.003 Press model SBD KOR SO SO SO MO Description 1pc 1pc 1pc 1pc 1pc 1pc

Neues Bild mit Hidden Image?

MO,PrintmasterGTO 1pc PrintmasterGTO PrintmasterPM52, SpeedmasterSM52 SpeedmasterSM52 SO,Speedmaster CD102 SO,Speedmaster CD102 1pc 1pc 1pc 1pc 1pc Gripper,below 52.580.338 Gripper,below 52.580.363 Gripper,below M2.583.398 Gripper,below 91.580.338 MO,PrintmasterGTO MO,PrintmasterGTO SpeedmasterSM74 SpeedmasterSM102, CD102 1pc 1pc 1pc 1pc

SpeedmasterCD74, 1pc SM102,CD74, CD102,XL105 Speedmaster CD102 Speedmaster CD102 1pc 1pc

GripperPU GripperPU

49.011.827F M2.583.637

C3.011.727 C3.011.627

SO,Speedmaster CD102 SpeedmasterSM52, SM74

1pc 1pc

Grippers
Article no. G3.511.727 M4.011.627 M4.011.727 M2.013.025 M1.005.627 M2.581.727 C3.581.727N 91.581.727N 91.581.827N F2.011.627 F2.011.727 Press model SpeedmasterSM52 SpeedmasterSM74 SpeedmasterSM74 SpeedmasterSM74 SpeedmasterSM74 SpeedmasterSM74 SpeedmasterCD102 SpeedmasterSM102 SpeedmasterSM102 SpeedmasterXL105 SpeedmasterXL105 Description 1pc 1pc 1pc 1pc 1pc 1pc 1pc 1pc 1pc 1pc 1pc

WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

21

2. Presses/Mechanical Parts

Grippers

Gripper
Article no. Press model Description/size 42.011.027 PrintmasterGTO 1pc

Steel gripper
Article no. Press model Description/size 69.011.727F PrintmasterGTO 1pc

Gripper
Article no. Press model Description/size 93.014.307 SpeedmasterSM102, CD102 1pc

Gripper
Article no. Press model Description/size A1.007.178 PrintmasterQM46 1pc

Gripper, upper position


Article no. Press model Description/size 52.580.337 PrintmasterGTO 1pc

Gripper, upper position


Article no. Press model Description/size 91.580.637 SpeedmasterSM102, CD102 1pc

Gripper, upper position


Article no. Press model Description/size 79.580.637 MO,PrintmasterGTO 1pc

Backing plate
Article no. Press model Description/size 04.020.045 PrintmasterGTO 1pc

Gripper
Article no. Press model Description/size 63.014.024 MO 1pc

In order to ensure register-accurate sheet transport, the grippers and gripper pads should always be replaced at the same time. Gripper pads to go with these grippers can be found on pages 24 and 25.

WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

22

2. Presses/Mechanical Parts

Gripper bars and gripper pad rails

Gripper bars and gripper pad rails


Gripperbarsandgripperpadrailsareusedtoholdthe grippers.Wehavedesignedthemtoensureregisteraccuratesheettransport,evenatthehighestpress speeds.AllOriginalHeidelberggripperbarsandpad railsareregularlyrevisedtoincorporatethelatest know-howsothattheyworkwithmaximumefficiency onalong-termbasis.OnlyHeidelberghastheyears ofexperienceandknow-howrequiredtodetermine whichtechnologiesandmaterialsarebestsuitedtoour high-precisioncomponents.WithOriginalHeidelberg gripperbarsandpadrails,youcanbesureofhighqualityprintresults.

Gripper bar
Article no. MV.032.161 Press model PrintmasterGTO Description 1pc

Gripper bar
Article no. MV.027.278 Press model PrintmasterQM46 Description 1pc

Gripper pad rail


Article no. 82.005.011 Press model Description SpeedmasterSM102 1pc

WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

23

2. Presses/Mechanical Parts

Gripper pads

Gripper pads
Gripperpadsformthecounterparttothegripper.The high-precisiongrippermovementtheyensurealso delivershighlyaccuratepapertransport.AllOriginal Heidelberggripperpadsaremadefromaluminum, whichmeanstheyareextremelylight.Inaddition tothis,specialcoatingsresultinhighdensityanda superiorsurfacefinish.Thesecoatingsalsoprotect thepadsagainstweartoensureexcellentdurability.

Gripper pad
Article no. Press model Description C3.011.920 Speedmaster 1pc,crossed SM102,CD102 grooves C3.011.820 Speedmaster 1pc,standard SM102,CD102 grooves

Gripper pad
Article no. Press model Description 93.525.310 Speedmaster SM102,CD102 1pc

Gripper pad
Article no. Press model Description 58.711.101 SO,Speedmaster SM102,CD102 1pc

Gripper pad
Article no. Press model Description 83.525.310 Speedmaster CD102,SM102 1pc

Gripper pad
Article no. Press model Description 91.581.620 SpeedmasterSM102 1pc

Gripper pad
Article no. Press model Description C3.581.920 SpeedmasterCD102 1pc

Gripper plate
Article no. Press model Description A4.011.035 QuickmasterDI, PrintmasterQM46 1pc

In order to ensure register-accurate sheet transport, the grippers and gripper pads should always be replaced at the same time. Grippers to go with these gripper pads can be found on pages 21 and 22.

WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

24

2. Presses/Mechanical Parts

Gripper pads

Gripper pad
Article no. 53.005.208 Press model MO Description 1pc

Gripper pad
Article no. A4.014.022 Press model QuickmasterDI Description 1pc

Gripper pad
Article no. C4.313.107 Press model Description SpeedmasterCD102 1pc

Gripper pad
Article no. G2.014.018S Press model Description SpeedmasterSM52 1pc

Gripper pad
Article no. 09.014.036 Press model SO Description 1pc

Gripper pad
Article no. MV.102.008 Press model PrintmasterGTO Description 1pc

WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

25

2. Presses/Mechanical Parts

Hickey removers

Hickey removers
Efficienthickeyremoversareaprerequisiteforhighqualityprintproductsandshortcleaningtimes. Hickeyremoversarelocatedontopoftheinkfountaindividers,inthedeliveryorintheblanketwashup device.Theyareresponsibleforensuringthatnoexcessinkgetsintotheprintingsystem.AllHeidelberg hickeyremoversarespeciallydevelopedbyusand manufacturedinclosecooperationwithoursuppliers. Theyaremadefromhigh-gradematerialssuchascorrosion-resistantsteelsorchemicallyresistantrubber materials,givingthemexcellentprotectionagainstexternalinfluencesfrominksandliquids.Thisensures minimalwearandalongservicelifeinourpresses.

Hickey remover
Article no. Press model 91.008.033 PrintmasterPM52, SpeedmasterSM52, CD74,SM102 1pc,oninkfountain divider

Hickey remover
Article no. Press model Description M2.015.837 PrintmasterPM74, SpeedmasterSM74 1pc,indelivery

Hickey remover
Article no. Press model Description S8.205.053 SpeedmasterSM102, CD102 1pc,onrubber washupblade

Description

Hickey remover
Article no. Press model Description A1.203.006 QuickmasterDI, PrintmasterQM46 1pc,onrubber washupblade

Hickey remover
Article no. Press model Description G2.207.011N SpeedmasterSM52 1pc,removingdebris fromprintingplate

Hickey remover
Article no. Press model Description 93.205.504 SpeedmasterSM102 1pc,removingdebris fromprintingplate

26

2. Presses/Mechanical Parts

Hoses and accessories

Hoses and accessories


Oneexampleofthewayhosesareusedinpresses istointroduceair.Compressedairregulatesthe pneumaticpresscontrolsystem.Spiralhosesensure theairsupplyinthefeeder.Inadditiontobeingable towithstandhighpressures,thesehosesmustalso dem nstrateexcellentresistancetocleaningagents, o inksandoils.Thehosesweusearespeciallygeared totheperformancerequirementsofHeidelberg presses.Theyaremadefrompolyesterpolyurethane, amaterialthatisextremelydurableandpressureresistantintherelevanttemperaturerangeandonly becomesbrittleveryslowly.OriginalHeidelberg hosesaremanufacturedbyselectedsuppliersusing up-to-datedesignplanstotakeonboardthelatest developments.

Compressed-air hose
Article no. Press model 00.471.0141 QuickmasterDI, PrintmasterQM46, SpeedmasterSM74, CD74,SM102,CD102 Soldinmeters, 4.10.9mm

Compressed-air hose
Article no. Press model Description/size 00.471.0082 SO,Speedmaster SM102,CD102 Soldinmeters, 6.11mm

Compressed-air hose
Article no. Press model 00.471.0149 QuickmasterDI, PrintmasterQM46, SpeedmasterSM74, CD74,SM102,CD102 Soldinmeters, 129mm

Description/size

Description/size

Hose coupling
Article no. Press model Description/size 00.580.4624 Speedmaster SM102,CD102 1pc,doubleconnection for129mmhose

Hose coupling
Article no. Press model Description/size 00.580.4452 Speedmaster SM102,CD102 1pc,doubleconnection for42mmhose

Hose coupling
Article no. Press model Description/size 00.580.3661 QuickmasterDI, PrintmasterQM46 1pc,doubleconnection for64mmhose

Spiral hose
Article no. Press model Description/size 00.471.0144 SpeedmasterSM74, SM102,CD102,XL105 Soldinmeters, 193.2mm

27

2. Presses/Mechanical Parts

Ink fountain accessories

Ink fountain dividers


Inkfountaindividerscreateanink-tightsealbetween theinkfountainandtheinkfountainrollerwhere theyareindirectcontactwiththeink.Asaresult, theymustbeeasytoremoveandcleanwhenchanginginksandberesistanttobothchemicalsandinks. OriginalHeidelberginkfountaindividersaremade fromselectedhigh-gradematerials.Theydemonstrate excellentdurabilityandminimalwear,evenathigh temperaturesandspeeds.

Ink fountain blades


OriginalHeidelberginkfountainbladesaremadefrom high-gradespringsteel.Thisensuresoptimumbending exactlyasspecifiedbyHeidelbergforidealpresscompatibility.Heidelberginkfountainbladesdemonstrate excellentdurabilitythatcompetitorsproductsareunabletomatch.

Ink fountain dividers


Designation Article no. Inkfountain divider Inkfountain divider Inkfountain divider Inkfountain divider Inkfountain divider Inkfountain divider Inkfountain divider Inkfountain divider Inkfountain divider Inkfountain divider Inkfountain divider Inkfountain divider Inkfountain divider Inkfountain divider Inkfountain divider Inkfountain divider 63.008.113 A4.008.323 A4.008.324 A1.008.104 G2.008.112 G2.008.113 71.008.150 71.008.151 Press model MO QuickmasterDI QuickmasterDI Printmaster QM46 Description 1pc 1pc,driveside 1pc,operators side 1pc

Ink fountain blades


Designation Inkfountain blades Inkfountain divider Inkfountain blades Inkfountain blades Inkfountain blades Inkfountain blades Inkfountain blades Inkfountain blades Inkfountain blades Inkfountain blades Article no. Press model Description 1pc,forprinting unit 1pc,forprinting unit 1pc,forprinting unit 1pc,forprinting unit 1pc,forprinting unit 1pc,forprinting unit 1pc,forprinting unit 38.008.017F KORD 48.008.017F KORS 36.008.017F SD 73.008.117F SO 06.008.017F SOR 58.008.017F SORK 43.008.017F MO

PrintmasterPM52, 1pc,driveside SpeedmasterSM52 PrintmasterPM52, 1pc,operators SpeedmasterSM52 side Speedmaster CD102 Speedmaster SM102,CD102 1pc,operators side 1pc,driveside 1pc,driveside 1pc,operators side 1pc,driveside 1pc,operators side 2pcs,drive side,operators side 1pc,operators side 1pc,driveside 2pcs,drive side/operators side

69.008.017F Printmaster 1pc,forprinting GTO unit 42.008.017F Printmaster 1pc,forprinting GTO unit 41.008.017F Speedmaster 1pc,forprinting SM102, unit CD102

M2.008.113 Speedmaster SM74,CD102 M2.008.114 Speedmaster SM74 L2.008.113 L2.008.114 Speedmaster CD74 Speedmaster CD74

Inkfountain bladescpl Inkfountain bladescpl Inkfountain bladescpl Inkfountain bladescpl Inkfountain bladescpl

22.008.045F TO

1pc,forprinting unit

MV.050.824 Speedmaster XL105 MV.030.614 QuickmasterDI MV.030.615 QuickmasterDI MV.037.346 PrintmasterGTO

A1.008.102S Printmaster 1pc,forprinting QM46 unit MV.027.244 Printmaster 1pc,forprinting QM46 unit

69.008.317S Printmaster 1pc,forprinting GTO unit M1.008.117F Speedmaster 1pc,forprinting SM74 unit

WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

28

2. Presses/Mechanical Parts

Ink fountain accessories

Ink fountain liner


Heidelberginkfountainlinersareworkedwithvery highregisteraccuracy.Thiskeepsthedistancebetweenlinerandrollerconstant,preventingachange ininkdensity.OriginalHeidelberginkfountainliners demonstrateexcellentdurabilityandareextremely easytohandle.Thisnotonlycutsmakereadytimes duringproductionbutalsoincreasestheproductivityandefficiencyoftheprintingprocess.Original H eidelberginkfountainlinersdemonstratesuperb tensilestrength,tearresistance,dielectricstrength, stabilityandrigidityandaretailor-madetoour specifications.ThismeansthatOriginal eidelberg H inkfountainlinersarealwaysexactlytherightsize, fitperfectlyinourpressesandareeasytouseand fixinplaceformaximumreliabilityandcosteffectiveness.

Ink fountain liner


Article no. A4.008.335 G2.008.944N Press model QuickmasterDI SpeedmasterSM52 Description 1pc 1pc

Insulating tape
Insulatingtapesareappliedbetweentheinkfountain dividersandastripattachedtotheactualinkfountain. AllOriginalHeidelberginsulatingtapesarespecifically g earedtotherequirementsoftherelevantpressmodel. Theyaremadefromwear-resistantplasticsandare easytohandleandreplace,therebyensuringexcellent printqualityonalong-termbasis.

Insulating tape
Article no. 91.008.044 Press model Description/size (mm) SpeedmasterSM74, 1pc,156150.85 CD74,SM102,CD102, XL105 PrintmasterGTO, SpeedmasterSM52 1pc,132150.85

63.008.144

Looking for a different insulating tape? We have other options available. Just give us a call.

29

2. Presses/Mechanical Parts

Ink fountain accessories

Foils and films


Designation Setoffoils(A) Setoffoils(A) Setoffoils(A) Setoffoils(A) Setoffoils(A) Setoffoils(A) Setoffoils(A) Setoffoils(A) Setoffoils(A) Setoffoils(A) Setoffoils(A) Setoffoils(A) Setoffoils(A) Article no. 76.024.201F 63.024.301F 63.008.642F A4.024.210F G2.008.901F G2.008.943N L2.008.642F M2.008.642 73.024.201F 91.008.041F 91.008.642F 71.024.201F F2.008.132F Press model SD MO MO QuickmasterDI PrintmasterGTO,PM52,SpeedmasterSM52 SpeedmasterSM52 SpeedmasterCD74 SpeedmasterSM74,CD74 PrintmasterPM74,SpeedmasterSM74,CD74 SpeedmasterSM102,CD102 SpeedmasterSM102,CD102 SpeedmasterCD102,XL105 SpeedmasterCD102,XL105 Description/size (mm) Packwith100pcs Packwith100pcs Packwith100pcs Packwith100pcs Packwith100pcs Packwith100pcs Packwith10pcs Packwith100pcs Packwith100pcs Packwith10pcs Packwith100pcs Packwith100pcs Packwith100pcs

Protectivefilm(B) Protectivefilm(B) Protectivefilm(B) Protectivefilm(B)

00.472.0085 00.472.0034 00.472.0007 00.472.0006

QuickmasterDI,PrintmasterQM46 PrintmasterGTO SpeedmasterSM74 SpeedmasterSM102

1rollwith12pcs,70362-12 1rollwith12pcs,70551-12 1rollwith12pcs,70777.5-12 1rollwith12pcs,701,070-12

30

2. Presses/Mechanical Parts

Sheet smoothers and separators

Sheet smoothers and separators


Sheetsmoothersarelocatedclosetothesuction systeminthefeederandcontroltheexactposition ofthepaperasitentersthepress.Theyshouldbe replacedonaregularbasis.OriginalHeidelbergsheet smoothersandOriginalHeidelbergseparatorsare madetoprecisetolerances.Thisensuresthey fitperfectlyinHeidelbergpressesandfullysatisfy therequirementsofthesensitivesuctionsystem.

Sheet separating finger for cardboard


Article no. Press model Description C4.028.110F SpeedmasterCD102 1pc

Sheet separating finger for cardboard


Article no. Press model Description 66.028.110F SpeedmasterSM102, CD102,XL105 1pc

Sheet separating finger for cardboard


Article no. Press model L4.028.167S PrintmasterPM74, SpeedmasterSM74, CD74 1pc

Description

Separator finger
Article no. Press model Description 66.028.810F SpeedmasterSM102, CD102,XL105 1pc

Separator finger
Article no. Press model L4.028.164S PrintmasterPM74, SpeedmasterSM74, CD74 1pc

Separator finger
Article no. Press model L4.028.165S PrintmasterPM74, SpeedmasterSM74, CD74 1pc

Description

Description

Separator finger
Article no. Press model Description 36.017.084 MO,KO,GTO 1pc

Separator finger
Article no. Press model Description 42.017.083F PrintmasterGTO 1pc

Sheet smoother
Article no. Press model Description 79.022.024F PrintmasterGTO 1pc

31

2. Presses/Mechanical Parts

Slitting and perforating discs

Slitting and perforating discs


OriginalHeidelbergslittingandperforatingdiscsare madefromhigh-gradesteels.Theyarefittedona shaftinthefinalprintingunitofthepresssothatthe productcanbeslitorperforatedimmediatelyafter printing.Heidelbergslittingandperforatingdiscsare checkedforahighload-bearingcapacityandlong servicelifeincontinuousfatiguetestsandensure precisecutting,evenatthehighestspeeds.However, allthepartsusedmustberegularlyreplacedtomaintainaconsistentlyhighlevelofslittingandperforation.Weofferdiscsfordifferentpapergradesand thicknessesandforvariousapplications.AllOriginal Heidelbergslittingandperforatingdiscsareregularly improvedbyoptimizingtheirfunctionsandupdating themtothestateoftheart.Byusingtheseparts,you notonlyavoidunscheduledmachinedowntimebut alsobenefitfromlongreplacementintervals.

Slitting and perforating discs


Designation Perforatingdisc(A) Perforatingdisc(A) Perforatingdisc(A) Perforatingdisc(A) Article no. MV.025.059 MV.024.209 MV.024.212 03.731.126F Press model MO,PrintmasterGTO,SpeedmasterSM52 MO,PrintmasterGTO,SpeedmasterSM52,SM102 MO,PrintmasterGTO,SpeedmasterSM52,SM102 MO,PrintmasterGTO,SpeedmasterSM52,SM102 Description 1pc,20teeth 1pc,36teeth 1pc,47teeth 1pc,26teeth

Slittingdisc(B) Slittingdisc(B)

MV.024.351 MV.025.009

PrintmasterGTO,SpeedmasterSM52 SpeedmasterSM102

1pc 1pc

Creasingwheel(C) Creasingwheel(C) Creasingwheel(C) Creasingwheel(C)

MV.032.266 A1.731.112 A1.731.113 A1.731.114

PrintmasterGTO,SpeedmasterSM52 PrintmasterQM46 PrintmasterQM46 PrintmasterQM46

1pc 1pc,48teeth 1pc 1pc

32

2. Presses/Mechanical Parts

Suction and feed board tapes

Suction and feed board tapes


Heidelbergsuctiontapesareavailablefortheentire rangeofprintingstock.Whateverthewidthordimensionsrequiredandwhetherroughorsmoothsurfaces areinvolvedtheresanidealOriginalHeidelberg suctiontapeforeveryprintingmaterial.Allthetapes sharethesameconsistentlyhighsheetholdingforce andresultinminimalmarking.Mostofoursuction tapesaremadebyselectedsuppliersfromthepolyurethaneCelloflex.Thismeanstheyareveryflexible anddemonstratelowwearproperties.

Feed board tape


Article no. Press model Description 86.020.029 SO,Speedmaster SM102,CD102 1pc

Feed board tape


Article no. Press model Description 53.020.029 MO 1pc

Suction tape
Article no. Press model Description F4.020.292 SpeedmasterCD102, SM102,XL105 1pc

Suction tape
Article no. Press model Description L2.020.014 SpeedmasterCD74 1pc

Suction tape
Article no. Press model Description M2.020.017 SpeedmasterSM74 1pc

Suction tape
Article no. Press model Description G2.020.009 SpeedmasterSM52 1pc

Suction tape
Article no. Press model Description M2.015.357 SpeedmasterSM74 1pc

Suction tape
Article no. Press model Description C3.015.453 SpeedmasterCD102 1pc

Suction tape
Article no. Press model Description C3.015.653 SpeedmasterCD102 1pc

In order to ensure the best possible grip and functioning, we recommend you use the correct adhesives for your suction tapes. These can be found on page 53.

33

2. Presses/Mechanical Parts

Suction tapes

Suction tape
Article no. M2.015.840F Press model Description SpeedmasterCD74, Yellow,9mmrib,20mm CD102,SM52, wide,3M2.015.870 SM74,XL105 SpeedmasterCD74, Yellow,9mmrib,20mm CD102,SM52, wide,5M2.015.870 SM74,XL105 SpeedmasterCD74, Yellow,9mmrib,20mm CD102,SM52, wide,25M2.015.870 SM74,XL105

Suction tape
Article no. M2.015.843F Press model Description SpeedmasterCD74, Gray,9mmrib,20mm CD102,SM52, wide,3M2.015.871 SM74,XL105 SpeedmasterCD74, Gray,9mmrib,20mm CD102,SM52, wide,5M2.015.871 SM74,XL105 SpeedmasterCD74, Gray,9mmrib,20mm CD102,SM52, wide,25M2.015.871 SM74,XL105

M2.015.841F

M2.015.844F

MV.053.342

M2.015.845F

Suction tape
Article no. Press model Description M2.015.872 01 SpeedmasterCD74, Gray,1.5mmrib, CD102,SM52, 20mmwide SM74,XL105 M2.015.899F01 SpeedmasterCD74, Gray,1.5mmrib, CD102,SM52, 20mmwide, SM74,XL105 3M2.015.872

Suction tape
Article no. M2.015.878 M2.015.846F M2.015.847F MV.053.344 Press model Description SpeedmasterCD74, Yellow,norib,20mm CD102,XL105 wide SpeedmasterCD74, Yellow,norib,20mm CD102,XL105 wide,3M2.015.878 SpeedmasterCD74, Yellow,norib,20mm CD102,XL105 wide,5M2.015.878 SpeedmasterCD74, Yellow,norib,20mm CD102,XL105 wide,25M2.015.878

Suction tape
Article no. Press model Description M2.015.896F01 SpeedmasterCD74, Yellow,5mmrib,20mm CD102,SM52, wide,3M2.015.895 SM74,XL105 M2.015.897F01 SpeedmasterCD74, Yellow,5mmrib,20mm CD102,SM52, wide,5M2.015.895 SM74,XL105

Suction tape
Article no. M2.015.880 M2.015.848F MV.053.343 Press model Speedmaster CD102,XL105 Speedmaster CD102,XL105 Speedmaster CD102,XL105 Description Green,norib,20mm wide Green,norib,20mm wide,5M2.015.880 Green,norib,20mm wide,25M2.015.880

34

2. Presses/Mechanical Parts

Suction tapes

Suction tape
Article no. M2.015.881F M2.015.882F M2.015.883F Press model Description SpeedmasterCD74, Gray,norib,20mmwide, CD102,XL105 3F4.514.578 SpeedmasterCD74, Gray,norib,20mmwide, CD102,XL105 5F4.514.578 SpeedmasterCD74, Gray,norib,20mmwide, CD102,XL105 25F4.514.578

Suction tape
Article no. M2.015.885F Press model Speedmaster SM102-Plus Description Yellow,9mmrib, 17.5mmwide, 5F7.514.513

Suction tape
Article no. M2.015.894F Press model Speedmaster SM102-Plus Description Gray,9mmrib,7.5mm wide,5F7.514.532

Suction tape
Article no. M2.015.888F Press model Speedmaster SM102-Plus Description Yellow,norib,17.5mm wide,5F7.514.533

Suction tape
Article no. M2.015.898F Press model Speedmaster CD74,SM52 Description Gray,5mmrib,20mm wide,3M2015898

Looking for different tapes? We have other options available. Just give us a call.

35

2. Presses/Mechanical Parts

Suckers

Suckers
OriginalHeidelbergsuckersareparticularlyresistantto wear.Theyaremadefromspecificplasticswithspeciallyselectedmaterialproperties.Continuousdevelopmentworkontheseplasticsisbeingcarriedoutby ourpartnersandsuppliersintheplasticsindustryand theyareadaptedbasedonthelatestresearchfindings. OriginalHeidelbergsuckershaveexactlywhatittakes tomeetthedemandsweplaceonourpresses.Only theyaremadefromtheprecisecombinationofmaterialsrequiredtoreliablyachievethenecessarysuction forceandthecorrectsheetsuctionaction.Relyonour experienceandHeidelbergqualityconfirmedbyload andfatiguetests.

Suckers
Designation Tissuepapersucker(A) Tissuepapersucker(A) Tissuepapersucker(A) Article no. 89.028.402 G2.028.405 66.028.405 Press model PrintmasterGTO SpeedmasterSM52,SM102,CD102,XL105 SpeedmasterSM102,CD74,CD102 Description/size (mm) 1pc 1pc 1pc

Suckerdisc(B) Suckerdisc(B) Suckerdisc(B) Suckerdisc(B) Suckerdisc(B) Suckerdisc(B) Suckerdisc(B)

66.028.406 89.028.401 G2.028.120 66.028.401 66.028.402 66.028.403 66.028.404

SpeedmasterCD74,SM102,CD102,XL105 PrintmasterGTO SpeedmasterSM52,XL105 SpeedmasterCD74,SM102,CD102 SpeedmasterCD74,SM102,CD102 SpeedmasterCD74,SM102,CD102 SpeedmasterCD74,SM102,CD102

1pc 1pc,24100.6 1pc 1pc,30130.8 1pc,38130.8 1pc,30131 1pc,38131

Looking for a different sucker? We have other options available. Just give us a call.

36

2. Presses/Mechanical Parts

Suckers

Molded rubber sucker


Article no. Press model Description A1.016.327 QuickmasterDI, PrintmasterQM46 1pc

Molded rubber sucker


Article no. Press model Description 04.016.071 KS 1pc

Molded rubber sucker


Article no. Press model Description 42.016.072 PrintmasterGTO 1pc

Rubber sucker disc


Article no. Press model Description 22.016.008 TO 1pc

Sucker disc
Article no. Press model Description 03.016.030 S,SO,KORD 1pc

Sucker
Article no. Press model Description 42.016.073 PrintmasterGTO 1pc

Rubber sucker disc


Article no. Press model Description 22.024.005F TO 1pc

Twin sucker
Article no. Press model Description 41.028.409 Speedmaster CD74,SM102 1pc

Molded rubber sucker


Article no. Press model Description F3.582.263 SpeedmasterCD74, XL105 1pc

37

2. Presses/Mechanical Parts

Filters

Filters
Filtersareusedanywhereinourpresseswhereunwantedsuspendedmatterandimpuritiesneedtobe removedfromairorfluids.OriginalHeidelbergfilters arespecificallydesignedwiththesetasksinmind. Theymeetallthedemandsthatweplaceonthequalityofourpresses,suchasavailability,lowoperating costsandlongerintervalsbetweenservicing.
C D

Filters
Designation Filteringmat(A) Filteringmat, small(A) Filteringmat, large(A) Exhaustair filteringmat(A) Filteringmat(A) Filteringmat(A) Filteringmat(A) Filteringmat(A) Article no. 92.196.1811 63.196.1811 SA.196.1746 C7.170.0567 C7.178.1836 C5.178.1836 L6.170.1362 98.178.1678 Press model CombiStar,HydroStar HydroStarorintermediatetank CombiStar,HydroStar DryStar HydroStarRCWL HydroStarRCWL DryStar,SpeedmasterCD74 HydroStarRCWL851 Description/size (mm) 10pcs,250470 10pcs,250300 10pcs,250670 1pc 1pc 1pc 1pc 1pc,465152

Suctionfilter(B) Suctionfilter(B)

M2.179.1981 63.102.1961

SpeedmasterSM74

1pc,17014047

MO,PrintmasterPM74,SpeedmasterSM52,SM74,SM102,CD102 1pc,forpneumaticcompressor

Filtercartridge(C) Filtercartridge(C) Filtercartridge(C) Filtercartridge(C) Filtercartridge(C) Filtercartridge(C) Filtercartridge(C) Filtercartridge(C) Filtercartridge(C) Filtercartridge(C) Filtercartridge(C) Filtercartridge(C)

89.102.1961 00.780.0092 00.780.1450 89.102.2362 00.780.3702 47.018.106 G2.102.1961 G2.102.1971 G2.102.1981 G2.102.2121 G2.102.2131 M2.148.2031

PrintmasterGTO,PM74,SpeedmasterSM74,SM102,CD102 SpeedmasterSM74 SpeedmasterSM74 PrintmasterGTO,PM74,SpeedmasterSM52,SM74 SpeedmasterSM74,CD74,SM102,CD102 SD,SO,SOR,SORK,SORZ,MO,SK,SpeedmasterSM102,CD102 PrintmasterQM46,SpeedmasterSM52 SpeedmasterSM52 PrintmasterQM46,SpeedmasterSM52 SpeedmasterSM52 SpeedmasterSM52 CoatingsupplyunitLVG

1pc,forpneumaticcompressor 1pc,forsuction/blastaircompressor 1pc,forsuction/blastaircompressor 1pc,forpneumaticcompressor 1pc,forcompressorforpowder spraydevice 1pc,forairsupply 1pc 1pc,forKLT15pressure/vacuumpump 1pc,forKLT15pressure/vacuumpump 1pc,forKLT25pressure/vacuumpump 1pc,forKLT25pressure/vacuumpump 1pc

Filtercartridge(D)

91.378.014

PrintmasterPM52,PM74 SpeedmasterSM52,SM74,SM102,CD102 PrintmasterGTO,SpeedmasterSM52

1pc,fordampeningsolutionunit

Filteringbag(E)

69.196.1558

1pc,fordampeningsolutionunit

Filteringbag(F)

G2.196.1746

PrintmasterGTO,PM74,SpeedmasterSM52

1pc,fordampeningsolutionunit

38

2. Presses/Mechanical Parts

Filters

D C

Filters
Designation Airfilter(A) Filter(A) Filter(A) Article no. C2.102.1911 00.580.5832 F2.179.1821 Press model SpeedmasterSM74,CD74,SM102,CD102,XL105 SpeedmasterSM74,SM102,CD102,XL105 SpeedmasterSM102,CD102,XL105 Description 1pc,forairsupply 1pc,forairsupply 1pc,forairsupply

Wetairfilter(B) Wetairfilter(B) Wetairfilter(B) Wetairfilter(B)

00.580.0741 00.580.1160 00.580.4295 00.580.1166

SO,MO,PrintmasterGTO,SpeedmasterSM74 SO,PrintmasterPM74,SpeedmasterSM74,SM102, CD102,XL105 SpeedmasterSM74 SO,SpeedmasterSM74,SM102,CD74,CD102,XL105

1pc,forairsupply 1pc,forairsupply 1pc,forairsupply 1pc,forairsupply

Filter(C) Filter(C) Filter(C) Filter(C) Filter(C) Filter(C) Filterelement(C) Filterelement(C) Filter(D) Filter(D) Filter(D) Airfilter(D) Airfilter(D)

00.780.1567 63.196.1911 69.196.1631 M2.102.2051 00.580.4992 SA.178.1836 G2.102.1972 63.102.2061 00.780.0094 00.780.0093 00.580.6146 71.102.1911 00.580.5379

MO,SpeedmasterSM102,CD102,XL105 MO,SpeedmasterSM52 PrintmasterGTO,SpeedmasterSM52 SpeedmasterSM74 MO,SpeedmasterSM52,SM74,CD74 SpeedmasterSM102,CD102 PrintmasterPM74,SpeedmasterSM52 SpeedmasterSM52,SM74 PrintmasterGTO,SpeedmasterSM74,SM102,CD74, CD102,XL105 SpeedmasterSM74,CD102 SpeedmasterCD102,SM102,XL105 SpeedmasterSM74,CD74,SM102,CD102,XL105 SpeedmasterCD74,SM102,CD102,XL105

1pc 1pc,forcoolingdevice 1pc,forcoolingdevice 1pc,forpneumaticcompressor 1pc 1pc 1pc,fordiaphragm-typedryer 1pc,forpneumaticcompressor 1pc,forvacuumpump 1pc,forvacuumpump 1pc 1pc,forpneumaticcompressor 1pc,forairblastunit

39

Did you know that only materials and parts that have passed the toughest Heidelberg load and fatigue tests can use the Original Heidelberg name?

Taketherecentcautionarytalefromaprintshopwhere ascrewthatwasnotfromtheHeidelbergrangefailed tocopewiththemechanicalstressesgeneratedbythe press.TheresultwasEUR300,000ofdamage.Only OriginalHeidelbergServicePartsensuretopquality andfault-freeoperationbecauseonlytheyaretested inaccordancewiththetoughestcriteriaandmeritthe nameOriginalHeidelberg.

Electrical and Electronic Parts

Electrical and Electronic Parts

Mechanical Parts

Presses

2. Presses/Electrical and Electronic Parts

Electrical and Electronic Parts


For top results Our electrical and electronic components may look just like standard service parts at first glance. Take a closer look, though, and you will soon spot the difference. Virtually all our Original Heidelberg Service Parts are manufactured from specially selected materials in line with specific requirements and are only available in this form from Heidelberg. Our sophisticated quality assurance system ensures excellent functionality and stability even under continuous operation.

Electrical and electronic parts


Carbon brushes Lamps Switches, sensors and buttons Fuses Rotor vanes Infrared radiators

42

2. Presses/Electrical and Electronic Parts

Carbon brushes

Carbon brushes
Carbonbrushesareparticularlyimportantforpower transmissioninthemotor.Iftheyareworkingproperly, thisensuressmoothpressoperationonalong-term basis.Forexample,OriginalHeidelbergcarbonbrushes aredesignedsoasnottocreateanycoarsedustand onlyatinyamountoffinedust,significantlyreducing themaintenancefrequencyrequired.Theyarealso highlyresistanttowearandoperateeffectivelyforlong periods,makingthemidealforyourHeidelbergpress.

B A

Carbon brushes
Designation Slipringbrush(A) Slipringbrush(A) Article no. 00.780.3438 00.780.3349 Designation Commutatorcarbon(D) Commutatorcarbon(D) Commutatorcarbon(D) Slipringbrush(B) Slipringbrush(B) Slipringbrush(B) Slipringbrush(B) Slipringbrush(B) Carbonbrush(C) Carbonbrush(C) Carbonbrush(C) Carbonbrush(C) Carbonbrush(C) Carbonbrush(C) 00.780.0419 00.780.0115 00.780.0409 00.780.3684 00.780.0417 71.101.3013 87.101.2012 61.101.2012 C8.101.2012 91.101.2013 92.101.2014 Commutatorcarbon(D) Commutatorcarbon(D) Commutatorcarbon(D) Commutatorcarbon(D) Commutatorcarbon(D) Commutatorcarbon(D) Commutatorcarbon(D) Commutatorcarbon(D) Commutatorcarbon(D) Article no. 00.780.3928 00.780.2128 00.780.1934 00.780.2291 22.101.1331 00.780.2372 00.780.3986 00.780.1171 00.780.0414 00.780.0408 00.780.2292 00.780.1245

Have you been unable to find the carbon brushes you need? We have other options available. Just give us a call.

43

2. Presses/Electrical and Electronic Parts

Lamps/switches, sensors and buttons

Lamps
Akeyqualityfeatureofahigh-gradelampisaconstantradiationintensityoveritsentireservicelife. Onlythencanprocessesbeperformedreliably.Allthe OriginalHeidelberglampsweusearespecially manufacturedforHeidelbergandtheirilluminating performanceisgearedtotherequirementsofour presses.Infraredlamps,forexample,areresponsible forreliablydryinginksandcoatings.

Lamps
Article no. Press model Description 00.780.1786 SO,PrintmasterGTO52, 1pc,24V/1,2W SpeedmasterSM102,CD102 71.186.3661 SpeedmasterSM52,SM74, 1pc,100mA SM102,CD102 81.186.3735 SpeedmasterSM102 1pc,12V/0.7W

Fluorescent lamps
Article no. 43.117.134 Press model MO Description 1pc,13W 1pc,36W/5,400K

C4.117.1321 SpeedmasterCD102

91.150.1321 PrintmasterGTO,Speedmaster 1pc,24V SM52,SM74,SM102, (28V)/0.6W CD102

Switches, sensors and buttons


Switches,sensorsandbuttonsensurelong-termreliablepressoperation,therebymakingasignificant contributiontoafault-freeproductionprocess.All switches,sensorsandbuttonsusedinHeidelbergmachineryhavespeciallydevelopedpropertiesandare selectedtoensureoptimumpressoperation. Theyaremadefromfatigue-testedmaterialsthatoffer outstandingdurability.YoucanalwaysrelyonOriginal Heidelbergqualitytokeepyourproductionsystem runningsmoothly.

Looking for an article number? Simply check your manual or give us a call.

Microswitches
Designation Microswitch Guardhoodformicroswitch Article no. 00.780.0191 00.780.0192 Press model SO,PrintmasterGTO,SpeedmasterSM102,CD102 SO,SpeedmasterSM102,CD102 Description 1pc 1pc

44

2. Presses/Electrical and Electronic Parts

Switches, sensors and buttons

Level detector for overflow protection


Article no. 91.196.1676 C2.196.1676 Press model SpeedmasterSM102 SpeedmasterSM102 Description 1pc 1pc,length1,500mm

Limit switch
Article no. 00.780.3413 Press model Description PrintmasterGTO, 1pc SpeedmasterSM52, SM74,CD102

Palm button
Article no. MV.051.081 Press model PrintmasterGTO, SpeedmasterSM74, SM102,CD102 Description 1pc

Illuminated pushbutton
Article no. 81.186.3845 Press model SpeedmasterSM102 Description 1pc

Drive diaphragm
Article no. M2.148.1041 Press model Press-independent Description 1pc,forLVG160/180 coatingsupplyunit 1pc,forLVG360 coatingsupplyunit 1pc,forLVG550 coatingsupplyunit

Diaphragm break sensor


Article no. M5.148.2052 Press model Press-independent Description 1pc,forLVG160 toLVG550coating supplyunits

M5.148.1041 Press-independent F2.148.1041 Press-independent

Looking for different buttons and switches? We have other options available. Just give us a call.

WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

45

2. Presses/Electrical and Electronic Parts

Fuses

Fuses
Choosingtherightfusesisveryimportanttogetthe bestoutofyourpresses.Manyfaultsoccurasaresult ofincorrectfuseselection.Othermodelsavailable onthemarketoftendifferonlyslightlyfromOriginal Heidelbergfuses,buttheconsequencesofusingthe wrongfusecanbeveryseriousif,forexample,an entirecontrolunitfusesbecausefuseprotectionisinsufficient.ThatswhyallOriginalHeidelbergfusesare preciselymatchedtotherequirementsoftherelevant press.Thisensurestopqualityandlong-termfaultfreeoperation.

Fuses
Designation Fuse,electr.(A) Fuse,electr.(A) Fuse,electr.(A) Article no. 00.781.7455 00.780.2335 00.781.7456 Press model PrintmasterPM52,SpeedmasterSM74 SO PrintmasterPM74 Amperage 10A 10A 15A Voltage 125V 500V 125V Quantity 1pc(quick-acting) 1pc(quick-acting) 1pc(quick-acting)

Cartridgefuselink(B) Cartridgefuselink(B) Cartridgefuselink(B) Cartridgefuselink(B)

00.780.1413 00.781.1506 00.781.3030 00.781.1754

SpeedmasterSM74,SM102,CD102 SpeedmasterSM74,SM102,CD102 SpeedmasterCD102 SpeedmasterSM102,CD102

1.6A 6.3A 12A 16A

500V 500V 250V 250V

1pc(time-lag) 1pc(time-lag) 1pc (mediumtime-lag) 1pc(time-lag)

Fusecartridge(C) Fusecartridge(C) Fusecartridge(C) Fusecartridge(C)

00.780.0056 00.780.0609 00.780.1881 00.780.0057

SO PrintmasterGTO PrintmasterGTO SO

35A 10A 4A 6A

1pc(time-lag) 1pc(time-lag) 1pc(time-lag) 1pc(time-lag)

46

Did you know that over 95 % of all Original Heidelberg Service Parts are delivered within 24 hours?

HeidelbergSystemserviceboastsanultramodernlogisicsnetwork.AtitsheartistheWorldLogisticsCenter t inWiesloch,whichstocksover130,000serviceparts. NorthandCentralAmericaaresupplieddirectlyby theAmericanLogisticsCenterinIndianapolis,while AsiaspartscomefromtheJapaneseLogisticsCenter inTokyoandtheHongKongLogisticsCenter.Every day,1,600customersaroundtheworldreceiveOriginalHeidelbergServicePartswithin24hours.

2. Presses/Electrical and Electronic Parts

Rotor vanes

Rotor vanes
Themainuseofrotorvanesinourpressesisincompressorstotransportair.Inthisway,theygenerate blastairforpowderspraying,forexample.Weplace thetoughestdemandsonthematerialsusedforour H Original eidelbergrotorvanesandrequireour selectedsupplierstodothesame.Asaresult,ourrotorvaneshaveextremelylongserviceliveswithminimalwear,resultinginreliable,fault-freecontinuous compressoroperation.

Rotor vanes
Designation Guideringlamella(A) Article no. 00.780.0801 Press model SO,MO,Speedmaster Description/size (mm) 1pc,forDLCF60,80and130compressors

Rotorvane(A) Rotorvane(A) Rotorvane(A)

00.780.2797 00.780.1504 51.102.1451

SpeedmasterSM74,CD74,SM102,XL105 Speedmaster SO,MO

1pc,forCLFG41Vvacuumpump 1pc,forDLCF130DVVLcompressor (9pcsarerequired) 1pc,80171

Lamella(A) Setofrotorvanes(B) Setofrotorvanes(B) Setofrotorvanes(B) Setofrotorvanes(B)

00.780.2702 M2.102.2021 61.164.1737 S9.164.1453 L4.164.1563

SpeedmasterSM74 SpeedmasterSM74 SpeedmasterSM102 SpeedmasterSM102 SpeedmasterCD74

1pc,95596,forDV-DWcompressor 1setwith6pcs,525130, forKTA80/2compressor 1setwith7pcs 1setwith7pcs 1setwith6pcs

WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

48

2. Presses/Electrical and Electronic Parts

Infrared radiators

Infrared radiators
InfraredradiatorsareusedintheDryStarunitsofthe HeidelbergSpeedmasterSM52,SM/CD74,SM/CD102 andXL105presses.Toensureconsistentquality,we recommendthatIRradiatorsarereplacedafterevery 5,000operatinghours.Inksneedaspecialwavelength inordertopenetrateintothepaperbeforetheyharden asaresultofoxidationwiththeair.ThespecialmanufacturingtechniquesusedtoproduceHeidelbergIR radiatorsmakesurethisprocesstakesplaceasit should.Agoldalloyintheradiatorsalsoensuresthat infraredlightisprojectedonlywhereitisrequired ontothepaper.Asaresult,thetemperatureinyour pressdoesnotrisetodangerouslevels. HeidelbergIRradiatorsexhibitoutstandingquality standardsthatpreventbreakagecausedbyvibrationin thepress,shortcircuitscausedbyspark-overandthe formationofdepositsontheglass(typicalblackening). Asaresult,theseradiatorshavealongerservicelife. OriginalHeidelbergservicepartsensureoptimumand efficientproductionatalltimes.

Radiator
Article no. Press model Description M6.170.0301 SpeedmasterSM74, CD74 1pc,dryer tube,servicelife 3,0005,000hours

Radiator
Article no. Press model Description C7.170.0301 Speedmaster SM102,CD102 1pc,dryer tube,servicelife 3,0005,000hours

Radiator
Article no. Press model Description F7.170.0771 SpeedmasterXL105 1pc,dryer tube,servicelife 3,0005,000hours

Radiator
Article no. Press model Description G4.170.0101 SpeedmasterSM52 1pc,dryer tube,servicelife 3,0005,000hours

49

Did you know that there is always a Heidelberg service technician in your area?

Wearealwaystherewhenyouneedus!Withmorethan 4,500well-trainedspecialistsworld ide,Heidelberg w Systemserviceistheindustryslargestnetwork.We arecommittedtoHeidelbergqualitystandardsand toprovidingafullyintegratedandcomprehensivelevel ofservice.Inadditiontorepairs,ourportfolioincludes adviceandimprovementstoproduction.Whynotmake useoftheexpertisethathasgrownoutofcutting-edge tools,optimizedstructuresandanongoingexchange ofinformation!

Lubricants and Adhesives

Lubricants and Adhesives

Electrical and Electronic Parts

Mechanical Parts

Presses

2. Presses/Lubricants and Adhesives

Lubricants and Adhesives


Continuous use with minimal maintenance Rather like car engines, both regular lubrication and the correct lubricant are required to get the best out of our presses. Heidelberg, together with selected strategic partners, offers special premium products that have been developed specifically to meet the demands of our presses. These lubricants, like our special adhesives, are extremely resistant to aging and demonstrate excellent temperature resistance, making them ideal for long-term continuous use in all manner of operating environments. But, however good a lubricant is, its quality can deteriorate when in continuous daily use. Consequently, perfect lubrication can only be ensured on a long-term basis by changing the lubricant as often as necessary. To make things easier, a number of Original Heidelberg lubricants come with a sticker indicating when they need to be changed.

Due to shipping restrictions, some lubricants may require ground shipment. Please allow extra time for delivery.

52

2. Presses/Lubricants and Adhesives

Lubrication cartridge*
Article no. 00.580.1432 Description Contents120cm3, Perma6

Antiseize agent*
Article no. 00.580.5697 Description Contents400ml,RENAX, e.g.manuallubrication ofsuckerbaronstorage drum

Antiseize agent, FLC*


Article no. 00.580.5681 Description Contents300ml,1012, e.g.manuallubricationof grippers

Grease, L 250L*
Article no. 00.580.2151 Description Contents60g,e.g. threadedspindles

Grease, Molykote G67*


Article no. 00.580.4491 Description Contents450g,e.g.gears ondampeningsystemdrive

Grease, Renolit Mp*


Article no. 00.580.4715 Description 400g,e.g.ball-and-socket joint

Lubricant*
Article no. 00.580.6033 Description Contents15g,RenolitAS, e.g.manuallubricationof operatingrodonstorage drum

Grease gun, Optimol*


Article no. 04.024.061 00.580.7405 Description Greasegunformanual lubrication Newgreasegunwithtwo BerutoxcartridgesforUV machines

Oil bottle*
Article no. 00.580.5978 Description Contents0.5l,usedinopen lubricatingboresandat openlubricatingpoints

The applications indicated do not apply to all press models. Please consult the maintenance manual for your press to establish the relevant scope of application. Glue, Flexa**
Article no. 00.580.1518 Description/size Contents10g,forfeed boardandsuctiontapes

*nprinciple,youshouldonlyuselubricantsfromasinglemanufacturer.Ifyouwouldliketoswitch I lubricants,pleasefirstclarifythecompatibilityandmiscibilityofthevariouslubricantswiththerelevant manufacturers. ** uctiontapessuitableforthisadhesivecanbefoundonpage33. S

53

CtP Devices
These service parts can be found here:
Our catalog lists popular service parts together with their article number and the machines in which they are used. These are clearly categorized into mechanical parts, electrical/electronic parts and lubricants and adhesives. Unfortunately, due to the large number of items in stock, we were unable to include all our service parts in this catalog. If you cant find the part you are looking for, please give us a call. Well be happy to find it for you.

Looking for an article number?


Simply check the parts catalog of the press control system or the relevant manual. For newer presses, information is also available in the Machine Components Scout, our electronic parts catalog.

How much does my service part cost?


Your Heidelberg Systemservice team will be happy to provide you with information on prices. Go to the back of the catalog.

Easy to find.
Our index on page 61 lists all the service parts included in the catalog, together with the relevant page number.

Who installs the service parts?


We have marked a number of service parts with the symbol. We recommend always having these parts replaced by a Heidelberg Systemservice engineer.

CtP Devices

Lubricants and Adhesives

Check out one of the other Heidelberg part catalogs: Original Heidelberg Service Parts for Die Cutters and Folder Gluers Original Heidelberg Service Parts for Folders, Saddlestitchers, Adhesive Binders and Threadsealing Machines Stahlfolder Performance Blades

Any questions? Just give us a call.


If you are finding it difficult to track down an article, having problems installing a service part or are looking for assistance, well be happy to help. Useful telephone numbers can be found at the back of our catalog or online at www.heidelberg.com/systemservice.

Electrical and Electronic Parts

Looking for other service parts?

Mechanical Parts

Presses

3. CtP Devices/Mechanical, Electrical and Electronic Parts

Prepress
Reliability and minimal maintenance There is currently more printing going on than ever before, but often with shorter runs and tight deadlines. This means that your CtP system needs to produce a large number of different printing plates of all format classes in a short period of time and do so rapidly, reliably and in the highest quality. We also place the same high demands on our Original Heidelberg Service Parts. These are manufactured from selected materials and tailor-made for Heidelberg products, then tested for a long service life in special load and fatigue tests. This ensures you get the best out of your prepress system, minimizes service and operating costs and improves your companys economic efficiency.

56

3. CtP Devices/Mechanical Parts

Filter
Article no. Maschinentyp Description MV.053.172 Suprasetter 1pc,suction(add-on)

Filter
Article no. Maschinentyp Description PL.531.0002 Suprasetter 1pc,airpurge

Filter
Article no. Maschinentyp Description PL.500.0007 Suprasetter 1pc,suction

Filter
Article no. Press model Description PP.061.14180 Topsetter74 1pc,airpurge

Filter 0.1
Article no. Press model Description PP.047.72660 Prosetter 1replacementfilterfor compressedairsystem

Filter 25
Article no. Press model Description PP.047.72652 Prosetter 1replacementfilterfor compressedairsystem

Air filter element


Article no. Press model Description PP.057.05142 Topsetter102 1pc,suction

Filter cartridge
Article no. Press model Description PL.550.2001 Suprasetter 1pc,ventilation

Filtering mat
Article no. Press model Description PL.517.0501 Suprasetter 1pc,ventilation

57

3. CtP Devices/Mechanical Parts

Air filter
Article no. Press model Description PP.057.06521 Topsetter102 1pc

Filter element
Article no. Press model Description PP.061.14520 Topsetter74 1pc,airpurge

Sucker (low)
Article no. Press model Description PP.061.13117 Topsetter74SCL 1pc,platesucker, 21mm

Sucker
Article no. Press model Description PP.058.63872 Topsetter74SCL 1pc,papersucker, 11mm

Sucker
Article no. Press model Description PP.060.47858 Topsetter102SCL 1pc,papersucker

Sucker (low)
Article no. Press model Description PP.060.53122 Topsetter102SCL 1pc,platesucker,low

Sucker (high)
Article no. Press model Description PP.060.60846 Topsetter102SCL 1pc,platesucker,high

Sucker
Article no. Press model Description PQ.597.8106 SingleCassetteLoader 1pc,suctionbar version1

Special sucker
Article no. Press model Description 00.580.7133 SingleCassetteLoader 1pc,suctionbar version2

58

3. CtP Devices/Mechanical Parts

Trailing edge clamp


Article no. Press model Description/size PP.059.85676 Topsetter74 3pcs,clamps

Trailing edge clamp


Article no. Press model Description/size PP.060.15603 Topsetter102 4pcs,clamps

Guide block
Article no. Press model Description/size PL.030.4200 Suprasetter 1pc,clamps

Stop pin
Article no. Press model Description/size MV.054.632 Suprasetter 1pc,alignment

Compressor service set


Article no. Press model Description/size PR.000.0010 Prosetter 1set,no.650841

Liquid 8 cleaning solution


Article no. Description/size PP.057.46310 1pc,forcleaning rollersonly

Did you know ...


thatregularmaintenancechecksfromHeidelbergSystemservicecanhelpincreasetheproductivityofyourmachineryby23percent?ThatwasthefindingofasurveyHeidelbergconductedamongcustomersandprospective purchasers.Italsorevealedthat90percentofthosesurveyedfelttherewasapositivelinkbetweentheproductivity ofmachineryanditsmaintenancestatusproductionstabilizesanddowntimesbecomelessfrequent.

WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

59

3. CtP Devices/Electrical and Electronic Parts

Vacuum pump
Article no. PP.061.13648 Press model Topsetter74,102 Description 1pc,suction

Vacuum pump replacing kit


Article no. PP.061.13621 Press model Topsetter74,102 Description 1pc,suction

Laser diode assembly, 32-channel


Article no. PP.060.10008 Press model Topsetter74,102 Description 1laserdiode

Laser diode assembly, 64-channel


Article no. PP.059.04668 Press model Topsetter102PF Description 1laserdiode

Compressor
Article no. PR.583.6468 Press model Prosetter Description 1pc,compressedairsystem

WerecommendalwayshavingthesepartsreplacedbyaHeidelbergSystemserviceengineer.

60

Index

Index

CtP Devices

Lubricants and Adhesives

Electrical and Electronic Parts

Mechanical Parts

Presses

4. Index

Page

E
Exhaust air filtering mat

Page

Accessories 27 Air filter element 57 Air filters 39, 58 Antiseize agent 53 Axial bearing disc 11

38 Page

Ink fountain accessories 28, 29, 30 Ink fountain blades 28 Ink fountain dividers 28 Ink fountain liner 29 Insulating tapes 29

Page

B
Backing plate Bearings Belts Brushes Buttons

Page 22 11 12 14 44, 45 Page

Feed board tapes 33 Filter cartridge 38, 57 Filter element 39, 58 Filtering bag 38 Filtering mat 38, 57 Filters 38, 39, 57 Flanged bearing 11 Flat belt 12 Fluorescent lamps 44 Fuse cartridge 46 Fuses 46

Page 48 44 60 45 45 59 53 53

Lamella Lamps Laser diode assembly Level detector Limit switch Liquid 8 Lubricants Lubrication cartridge

Cam followers 15 Carbon brushes 43 Cartridge fuse link 46 Chains 16 Circlip 20 Circular brushes 14 Clamping bars 16 Clamps 16 Clamps (trailing edge) 59 Cleaning solution 59 Commutator carbons 43 Compressed-air hose 27 Compressor 60 Compressor service-set 59 Creasing wheel 32 Cylinder jacket for perforating device 17 Cylinder jackets 17, 18

M G
Page

Page

Gaskets 19, 20 Glass bead foil 18 Glue, Flexa 53 Grease 53 Grease gun, Optimol 53 Gripper bars 23 Gripper pad rails 23 Gripper pads 24, 25 Gripper plate 24 Grippers 21, 22 Grooved ball bearings 11 Guard hood for microswitch 44 Guide block 59 Guide ring lamella 48

Microswitches 44 Molded rubber suckers 37

N
Needle bushing

Page 11 Page 19, 20 53 Page 45 18 32 30 Page 49 48 37 13

Sensors 44, 45 Separator 30 Separator fingers 31 Service set compressor 59 Set of gaskets 20 Set of roller chains 16 Sets of foils 30 Sheet separating fingers for cardboard 31 Sheet smoothers 31 Shim ring 20 Slip ring brushes 43 Slitting discs 32 Special sucker 58 Spiral hose 27 Steel brush 14 Steel gripper 22 Stop pin 59 Sucker disc 36, 37 Suckers 36, 37, 58 Suction filters 38 Suction tapes 33, 34, 35 Switches 44, 45

O
O-rings Oil bottle

Page 36 12 18 37

P
Palm button PerfectJacke Perforating discs Protective films

Tissue paper suckers Toothed belts TransferJacket Plus Twin sucker

V
V-belts V-ribbed belts Vacuum pump Vacuum pump replacing kit

Page 12 12 60 60 Page 39 12

H D
Dampening roller bearings Delivery chain Diaphragm Die-cutting plate Doctor blades Drive diaphragm Page Hickey removers Hose couplings Hoses

Page 26 27 27 Page

11 16 45 18 13 43

Illuminated pushbutton 45 Infrared radiators 49

Radiator Rotor vanes Rubber sucker disc Rubber washup blades

W
Wet air filters Wide V-belts

62