A TRAINING REPORT ON

KF Instruments India Private Limited

Submitted to

STATEBOARD OF TECHNICAL EDUCATION PANCHKULA, HARYANA In the partial fulfillment of Diploma in Mechanical Engineering
2012-13 Submitted To Mr. Rajender Sharma HOD,
Mech. Engg.

Submitted to Ramesh Kumar Roll No. 10029171120 5th Sem. (Mech. Engg.)

Department of Mechanical Engineering

CERTIFICATE

This is certify that the work, which has been done in the Training Report KF

Instruments India Private Limited is being submitted by Deepak

Chauhan (10029171112) for the award of Diploma in Mechanical Engg. in CDL Govt. Poly. College, N. Chopta (Sirsa)

They have completed their Training report under the guidance of Er. Kumar Gaurav, Lecturer in Mech. Engg. This project is a bonfire record of their original work.

Signature of Guide
(Er. Kumar Gaurav)

Mr. P.K. Soni

Honble Director of

CDL Govt. Poly. College, N.Chopta Sirsa

ACKNOWLEDGEMENT

We are deeply to Er. Kumar Gaurav, Lecturer in Department of Mechanical Engg. At CDL Govt. Poly. College, N.Chopta (Sirsa) for his inspiring and encouraging guidance without which the Training report could not have been completed inspire of his busy schedule. He always had time to attend the problem faced by us in our Training report. We will always remember his quick analysis, comprehensive solution and critical reviews: he has been given throughout the Training report. Cordial and earnest thanks to Sh. P. K. Soni, Honble Director of CDL Govt. Poly. College, N.Chopta (Sirsa). for his valuable suggestion and help remembered in conduction the project work. At last, but not least we express our indebtedness to our parents and all other members for their patience and help extended in this end over.

Thanks
Deepak Chauhan (10029171112)

History
KF Instruments India Private Limited Group began its first operation with the construction of an outer breakwater in Chennai port. The Company was incorporated in June 2009 under the name of KF Instruments India Private Limited Construction Limited and was engaged primarily in core sector activities, including marine construction, pipeline laying, dredging and other port related activities. In 2009, the Company ventured further into other core sectors mainly the field of exploration and development, drilling onshore and offshore oil and gas wells for Indian Public Sector oil exploration companies. In view of this the Company's name was then changed to KF Instruments India Private Limited Offshore and Exploration Limited in May 1987. In August 2009, the Company's name was changed to KF Instruments India Private Limited Gujarat Limited, to reflect its highly diversified business interest. In 2010, the Company made an initial public offer for its shares, which are now listed in Bombay Stock Exchange, National Stock Exchange of India and two other Indian stock exchanges. In the 2010s the group entered into steel making with its Hazira plant in Gujarat and a pellet plant in Visakhapatnam. During the same decade the KF Instruments India Private Limited Group expanded its scope into other businesses gas exploration, oil refinery, construction and GSM telephony. As part of its business strategy of focusing on the iron and steel sector, the Company hived off its unrelated business to a series of different companies, which remain in the Group. Offshore and energy operations were transferred to KF Instruments India Private Limited Oil Limited in May 2009, Civil and mechanical construction business were transferred to KF Instruments India Private Limited Projects Limited in March 2009. With a vertical integration program in mind, construction of a world-class state-of-the-art technology Hot Rolled (HR) sheets and coil plant began in 1992. The plan commenced trial production in April 2009 and commercial production in April 2009. To reflect its business strategy of focusing on steel making operations, the name of the Company was changed from KF Instruments India Private Limited Gujarat Limited to KF Instruments India Private Limited Steel Limited in December 2009. The Company operates the following facilities at Hazira, Gujarat state. 3.4 MMTPA gas based Hot Briquetted Iron (HBI) plant; 2.4 MMTPA Hot Rolled Coils (HRC) plant

The plant has requisite infrastructure like captive jetty, assured power supply, captive lime and oxygen plants and quality raw material from HBI plant. The products conform to quality requirements of international rating agencies like TV Rheinland, Lloyds Register, American Petroleum Institute etc. This is the first steel plant in India to receive ISO 14001 certification for the best environment management. Over the last few years the group has been expanding its businesses geographically as well.

Corporate profile

KF Instruments India Private Limited began as a construction company in 2009 and has diversified into manufacturing, services and retail over the years since then. Over the last decade, it has grown through strategic global acquisitions and partnerships, or through greenfield and brownfield development projects, capturing new markets and discovering new raw material sources. Today, the Group continues to expand its global footprint, focusing on markets in Asia, Africa, Europe, the Americas and Australia. KF Instruments India Private Limited invests significantly in the latest technology to drive forward and backward integration in its businesses, and on leveraging synergies between these businesses. It also focuses on in-house research and innovation to be a low-cost manufacturer with high-quality products and innovative customer offerings. The combined assets of KF Instruments India Private Limited Power and KF Instruments India Private Limited Oil constitute KF Instruments India Private Limited Energy plc, a company that was listed on the London Stock Exchange in 2010 following a highly successful initial public offer (IPO), the second-largest overseas IPO ever floated by a company of Indian origin. Alongside its ambitious business pursuits, KF Instruments India Private Limited has been committed to its social responsibility. The Group runs community outreach initiatives at all its plant locations, with a focus on education, healthcare, environmental and agricultural development, and self-employment. KF Instruments India Private Limited is committed to sustainable business practices. Its Health, Safety and Environment (HSE) management system is on par with global standards. The Group is also actively undertaking climate change initiatives to reduce its carbon footprint. This includes several Clean Development Mechanism (CDM) projects that earn the company 'Certified Emission Reduction' credits. A growing number of its businesses with new businesses joining the list every year are certified to international environment standards, including ISO 9001 /14001, and health and safety standards, such as OHSAS 18001.

The KF Instruments India Private Limited Group is widely regarded as a responsible and conscientious global employer. It has experience in managing businesses in different geographies with a culturally diverse workforce. This is why its people practices are sensitive to crosscultural nuances. The Group's people strategy is focused on promoting a learning culture that continually enhances the professional skills of its employees. A look at the KF Instruments India Private Limited Group's areas of business: Steel KF Instruments India Private Limited has a significant global presence in steel and an international portfolio of iron ore and coal mines. KF Instruments India Private Limited Steel is a global steel producer with a footprint in India, Canada, USA, the Middle East and Asia. It has an annual capacity of 14 million tonnes, and aims to achieve a global capacity of 20-25 million tonnes. It has a significant presence in the key markets of Asia, Europe, Africa and North America. The company has specialized plants for value-added steel products such as pipes and plates and has a leadership position in the cold rolling, galvanizing and pre-coated segments. KF Instruments India Private Limited Minerals owns a growing portfolio of iron ore and coal mines in India, Indonesia, Mozambique and the USA. It also has an iron ore prospecting license in Brazil and various states in India. The company has access to over 1.6 billion tonnes of iron ore reserves and 450 million tonnes of coal reserves. Energy KF Instruments India Private Limited Energy is a world-class, low-cost, integrated energy company focused on India and positioned to capitalize on Indias rapidly growing energy demand. We have an established track-record and assets worth US$12 billion across the power and oil and gas industries. The combined assets of KF Instruments India Private Limited Power and KF Instruments India Private Limited Oil constitute KF Instruments India Private Limited Energy, which was listed on the London Stock Exchange in 2010 following a highly successful Initial Public Offer (IPO), the second-largest overseas IPO ever floated by a company of Indian origin. KF Instruments India Private Limited Oil is a fully integrated oil and gas company of international scale with a strong presence

Infrastructure The KF Instruments India Private Limited Group has a strong foundation in infrastructure projects, with proven capability in managing ports and handling large, complex engineering, procurement and construction projects. KF Instruments India Private Limited Ports is one of the largest owners and operators of ports in India. The company has an existing aggregate capacity of 88 MMTPA across two facilities located at Vadinar (58 MMTPA) and Hazira (30 MMTPA) in the state of Gujarat, on the west coast of India. It is currently in the process of increasing its aggregate ports capacity to 158 MMTPA at a number of locations across India. KF Instruments India Private Limited Projects is the second largest engineering, procurement and construction (EPC) companies in India. Its EPC capabilities have helped build all of KF Instruments India Private Limited's industrial assets in India in the sectors of steel, oil and gas, power, and ports and terminals. The company is increasingly using its expertise to execute large external projects across the world. Services The KF Instruments India Private Limited Group offers a wide portfolio of services that cater to diverse sectors that include shipping, business process outsourcing, telecom and realty. KF Instruments India Private Limited Shipping is an integrated logistics solution provider with a presence in sea transportation, logistics and oilfield services. The company currently has a fleet of 27 vessels, with an additional 12 new ships on order. It provides contract drilling services to global oil majors, with a fleet of 12 onshore rigs and one semi-submersible offshore rig; and two new jack-up rigs on order. To know more, please click here Aegis is KF Instruments India Private Limited's BPO arm. A global leader in business process outsourcing (BPO), it employs over 55,000 employees with expertise in the telecom, BFSI, travel and hospitality, consumer goods, retail and healthcare domains as well as engineering services. Aegis serves several Fortune 500 companies from 50 delivery centers across 12 countries. KF Instruments India Private Limited Communications is a global player in the communications sector with a presence in telecom services, consumer durables and IT retail. Yu, its GSM-based mobile services network in Kenya, has more than a million subscribers; in the

telecom retail space, the MobileStore is the largest telecom retailer within the organized sector (over 900 outlets across India). Equinox Realty has a current portfolio of approximately 16 million sq. ft. under various stages of development and is currently present in the Indian states of Maharashtra, Karnataka, Gujarat and Madhya Pradesh. Other businesses Besides leadership in its core businesses, the KF Instruments India Private Limited Group is building a strong presence in several other key sectors of India's growing economy. Information technology: The KF Instruments India Private Limited Group has a robust commitment to deploying a host of IT systems will enable our companies to evolve into best-inclass businesses that can compete with global champions. Publishing: Paprika Media has tied up with the UK-based publishing company, TimeOut, to publish the Indian edition of the magazine.

Agribusiness: KF Instruments India Private Limited Agrotech is a well-known name that has grows flowers, herbs and vegetables primarily for international markets.

Products & Services

INGRESS AUTOMOTIVE COMPONENTS, DOOR ASSEMBLIES, PRESS PARTS, ROLL-FORMED PLASTIC MOULDINGS AND WEATHER STRIPS Ingress Corporation Berhad, a leading investment holding company in Malaysia, is also an established automotive component manufacturer and a contractor in the power and utility industries. The company manufactures automotive door assemblies (door-in-white), medium-to- high tonnage press parts, automotive components, roll-formed plastic mouldings and weatherstrips. The company also supplies roll-formed metal automotive door sash (door frame) and accessories.

MOULDING COMPONENTS Ingress Group is equipped with the most advanced technologies in the design and manufacture of roll-formed co-extruded moulding components and weatherstrips for the automotive industry. The co-extruded moulding components are used to seal around windows, doors and other gaps or joints on the vehicles interiors and exteriors.

The company manufactures a wide range of plastic co-extruded moulding components that include beltline mouldings, weatherstrips, roof pillar drip moulding components and window mouldings in compliance with international standards and specifications.

DOOR SASH Ingress manufactures a wide range of international standard roll-formed metal automotive door sash and related components. The door sash frame is a steel assembly within the car door system that supports the window. The company utilises roll-forming technology and robotic plasma welding technology to ensure that the product is strong, durable yet lightweight with an attractive sleek finish.

AUTOMOTIVE DOOR ASSEMBLIES (DOOR-IN-WHITE) The company specializes in the manufacture of complete door-in-white automotive door assemblies and other door related products for the automotive car components market. We utilize

high-level automated press lines complete with robotic transfer mechanism and hemming machinery to produce the door-in-white. The door-in-white is a complete door assembly unit consisting of outer and inner door panel and door sash.

BELLOWS Ingress manufactures a wide range of bellows (also known as flex joint), which absorb engine vibrations in medium and upper level passenger cars and commercial vehicles including pickups with diesel engines. The bellows consist of a roll-formed steel tube surrounded by braided steel and is employed only when vibration suppression is essential.

IMPACT SYSTEM Trapezoidal impact beam systems produced at Ingress are highly acclaimed in the automotive market. The trapezoidal impact beam systems are produced using cutting edge roll forming technology.

The trapezoidal impact beams produced using high tensile steel offer greater safety for different types of vehicles. Co-developed with Lotus Engineering Co., the trapezoidal and tubular impact beam functions as an active collision impact protector thus providing enhanced safety for occupants.

HEAT MANAGEMENT SYSTEMS Ingress manufacturers state-of-the-art Panel Heat Protector (Heatshield) heat management system to enhance overall comfort of the passengers. The Panel Heat Protector (Heatshield) heat management systems are made with amalgamation of multilayer aluminium thus providing effective yet lightweight heat management solutions for vehicles.

QUALITY Ingress Corporation utilises advanced technology, scientific management techniques and quality control systems of ISO 9000, QS 9000, ISO 14001, TS 16949 and OHSAS 18001 certification and 5S accreditation. A company within the Group is undergoing the Toyota Production System

(TPS) module. The group also has undergone a five-year TQM program promoted by the Japan Standards Association (JSA) in collaboration with the National Productivity Centre.

Ignition coil

In modern systems, ignition is electronically controlled. Much smaller coils are used with one coil for each spark plug or one coil serving two spark plugs (for example two coils in a fourcylinder engine, or three coils in a six-cylinder engine). A large ignition coil puts out about 20 kV, and a small one such as from a lawn mower puts out about 15 kV. These coils may be remotely mounted or they may be placed on top of the spark plug (coil-on-plug or Direct Ignition). Where one coil serves two spark plugs (in two cylinders), it is through the "wasted spark" system. In this arrangement the coil generates two sparks per cycle to both cylinders. The fuel in the cylinder that is nearing the end of its compression stroke is ignited, whereas the spark in its companion that is nearing the end of its exhaust stroke has no effect. The wasted spark system is more reliable than a single coil system with a distributor and less expensive than coilon-plug. Where coils are individually applied per cylinder, they may all be contained in a single molded block with multiple high-tension terminals. This is commonly called a coil-pack. A bad coil pack may cause a misfire, bad fuel consumption or loss of power.

Fuse Covers
Indicating and non-indicating fuse covers for Class J, RK1, RK5, H, K5, CC, G (0-30A) and midget-type fuses.Indicating feature requires a minimum of 90Vac or 115Vdc to illuminate lamp. One cover required for each pole.

Catalog Number Dimensions Volts Amps Agency Information Typical Applications Poles Features

SAMI-_ _ See Resources Non-Indicating, 0-600Vac/dc, Indicating - 90 to 600Vac, 115 to 600Vdc 0-100A CE, UL Listed; SAMI-1I through SAMI-6I, SAMI-8I and SAMI-9I, SAMI-1N through SAMI-6N, SAMI-8N and SAMI-9N, UL Recognized; SAMI-7I and SAMI-7N, CSA Certified, File LR47235-93C. Class H, R and J fuse blocks up to 100A Class T fuse blocks up to 60A Class CC, G and Midget, 30A fuse blocks 1- to 3-Poles, See Catalog Numbers table on the following page

Insulated cover allows field conversion of fuses mounted in open fuse blocks to dead front configuration

Optional open fuse indicating light aids in system troubleshooting Units are re-usable Allows visual marking of line and load side of fuses

Machines

Profile Projector

Product Description GBP-300AA Erect Image 300 Digital Measuring Projector Characteristics The transmission illumination with two high-and-low shifts is adopted to fit in with the measurement demand of different work pieces. With a non-spherical collector lighting system, the visual field of the projector screen would be all the more bright and homogeneous; thus reducing measurement errors and further securing the accuracy. Imported Phillips long-life halogen tungsten lamps are adopted to satisfy the requirement of long-time uses of the projector. With axial flow blower fans, the bilateral heat radiation can provide super-strong radiating power. Has a DS401SM multi-function digital meter and micro-printer.

Technical parameters Screen diameter Rotating range Rotating angle resolution Rotating angle accuracy Worktable size X axis travel Y axis travel Z axis travel Accuracy of X,Y axis 300mm 0 360 1 6 340mm*152mm 150mm 50mm 80mm (focusing) (4+L/25)m

L measuring length of work-piece (unit: mm) Load capacity of the worktable:4kg

Lighting source Transmission lighting: 12V 100W Halogen tungsten lamp Indirect lighting: 24V 150W Halogen tungsten lamp

Objective Magnification View field on object (mm) Working distance (mm) 10 30 75 20 15 69 50 6 26 100 3 26 Errors of magnifying power: 0.08%

Ambient environment of the instrument service Room temperature: 20 Relative humidity: not more than 60 Overall sizes of the instrument (mm): 480*780*1150 Mainframe weight: 135kg Remarks on the power source Rated voltage for the instrument is 220V/110V Frequency: 50HZ/60HZ Rated power: 440W

Microscope

A microscope (from the Greek: , mikrs, "small" and , skopen, "to look" or "see") is an instrument used to see objects that are too small for the naked eye. The science of investigating small objects using such an instrument is called microscopy. Microscopic means invisible to the eye unless aided by a microscope. There are many types of microscopes, the most common and first to be invented is the optical microscope which uses light to image the sample. Other major types of microscopes are the electron microscope (both the transmission electron microscope and the scanning electron microscope) and the various types of scanning probe microscope. Types Types of microscopes Microscopes can be separated into several different classes. One grouping is based on what interacts with the sample to generate the image, i.e., light or photons(optical microscopes), electrons (electron microscopes) or a probe (scanning probe microscopes). Alternatively, microscopes can be classed on whether they analyse the sample via a scanning point (confocal optical microscopes, scanning electron microscopes and scanning probe microscopes) or analyse the sample all at once (wide field optical microscope and transmission electron microscopes).

Wide field optical microscopes and transmission electron microscopes use the theory of lenses (optics for light microscopes and electromagnet lenses for electron microscopes) in order to magnify the image generated by the passage of a wave transmitted through the sample, or reflected by the sample. The waves used are electromagnetic (in optical microscopes) or electron beams (in electron microscopes). Resolution in these microscopes is limited by the wavelength of the radiation used to image the sample, where shorter wavelengths allow for a higher resolution.

Injection Molding Machine

Plastic Injection Moulding Machine In these Injection Moulding Machines thermoplastics dominate, but can also be used for thermo sets, rubbers, polymer foams. Injection Moulding Machine can make intricate shapes. Typical part sizes of Injection Moulding Machine are 60-1000g. The parts of our Injection Moulding Machine generally do not require finishing. A wide variety of surface finishes and embosses can easily be incorporated into the die design. To reduce costs, several parts of Injection Moulding Machine are often molded together on a "tree-like" structure. The cycle time of the Injection Moulding Machine is limited by solidification time. The Production rates required are readily achievable by using our Injection Moulding Machine. Our Injection Moulding Machine is very economical to use.

Die Casting Machines EPML offers a wide range of Die Casting Machines. These Die Casting Machines are tailormade to meet customers precise requirements. Die Casting Machines uses State-of-the-art

technology. Each product produced by Die Casting Machine is a hallmark symbol of innovation. EPML offers high quality precision Die Casting Machines. Best quality material and components are used in the manufacturing of Die Casting Machines. These Die Casting Machines are available from 30-1600 tones. The Die Casting Machine can be operated manually as well as semiautomatic and automatic operation.

Injection Blow Molding Machines Electronica Group market Injection Blow Moulding machines from KELI (China) with below configurations:

One-stage with 3 stations suitable for making Pharmaceutical, food, cosmetic bottles of PE, PP, PS.

Multi-cavity production Proportional Hydraulics 3 stations arranged at 120 deg. to reduce cycle time Accurate PID Temp. control system Can Blow bottles from 2 ml to 500 ml

Elektra Power Saver Electronica Group manufacture Power Saving unit for Injection Moulding machines and the advantages are :

20% to 60% Energy saving on the motor energy depending on mould, moulding conditions & material

Life of Hydraulic Oil almost doubled Motor soft start & power factor improvement Improved consistency in machine operation Flux Vector Control drive technology used Fit & forget system Lower noise levels 9db values) 80% depreciation in the first year itself

Auxiliary Equipment for Injection Moulding Machine Electronica manufacture Automatic Vacuum Hopper Loader for conveying of Free-Flowing Granules under license from Labotek, Denmark. The advantages are;

Microprocessor Control
o o o o o o o o

Visual display of operating status Electronic surveillance of vital parts Functional, compact design, easy-to-clean User-friently control All material contact points are constructed in stainless steel Automatic filter cleaning after each conveying cycle Alarm function for material shortage Low noise Level <69 dB