Beruflich Dokumente
Kultur Dokumente
Chapter 1 2 3 4 5 6 7 8 9
Contents Executive Summary Objective of the study Methodology of data collection Profile of the Sugar Industry Company Profile Product Profile Organization chart SWOT analysis Department wise study Administration Department Finance Department Human Resource Department Quality control Department Stores department Production Department Marketing department
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10 11 12 13 14 15
Analysis & interpretation of leverages and cost analysis Findings Suggestion Conclusion Bibliography Annexure
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SATISH SUGARS
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2) To know the effect on income of the firm due to change in sales volume
3) To provide the management with the information regarding financial
Methodology of information collected 1)Primary sources: Primary sources include information collected through discussion with the concerned department persons and external gide. 2 Secondary sources: The secondary data is collected for the three year from 2007/2008/2009. This data is collected from Annual report and published Data source data provided the company. The relevant supporting data is collected from Broacher, websites of the company .
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BOARD OF DIRECTORS Mr. Satish.L.Jarkiholli Smt. S. S. Jarkiholli Mr. Pradeep.M.Indi Mr. Vittal.R.Parasannavar Auditors: Mr. B.B.Amanagi Chartered Accountants Belgaum Bankers: Indian Bank Corporation Bank Chairman & M.D Director Director Director
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To become the most efficient processor of sugar & the largest marketer of sugar and compete globally
PRODUCT PROFILE SUGAR The sugar produced in Satish Sugars Limited factory is both refined confirming to EC II grade with negligible sulphur content as well as plantation grade white sugar. The EC II grade sugar meets the European standards of refined sugar (Color of less than 45 IU) Sugar is a sweet, white or brown, usually crystalline substance obtained mainly from sugar cane or sugar beets and used commonly in food products. Sugar means something sweet in form of taste. Formula: 12CO2 + 11H2O = C12 H22O11 + 12O2 Carbon dioxide + water = sucrose + oxygen In chemistry, sugar refers to any of the class of carbohydrates to which this substance belongs. The chemist knows as sucrose one of the family of sugars otherwise known as saceharides as the name implies, contain carbon and hydrogen plus oxygen in the same ratio as in water.
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BY- PRODUCTS OF SUGARCANE: The sugar mill produces many by-products along with sugar. A typical sugarcane complex of 3000 TCD capacity can produce 345 ton of sugar, 6000 liters alcohol, 3 ton of yeast, 15 ton of potash fertilizer, 25 ton of pulp, 15 ton of wax, 150 ton of press-mud fertilizer and 750KW of power from Bagasse.
i.
repeated crystallization. It is the product from a refining process carried out yield sugar. Sucrose and invert sugars constitute a major portion (40 to 60%) of molasses. The yield of molasses per ton of sugarcane varies in the range of 3.5% to 4.5%. Molasses is mainly used for the manufacture of ethyl alcohol (ethanol), yeast and cattle feed. Ethanol in turn used to produce portable Liquor and downstream value added chemical such as acetone, acetic acid, butonol, acetic anhydride, MEG, etc. Some of the alcohol based chemicals like MEG, acetic acid, etc., face stiff competition from production through the petrochemical route. The government controls the export of molasses through export licenses issued for every quarter. Molasses and alcohol-based industries were decontrolled in 1993 and are being controlled by respective state government policies. Nearly 70% of molasses produced are consumed by the industrial alcohol manufactures and the remaining 30% is consumed by the portable alcohol sectors. ii. BAGASSE
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Bagasse is usually as a combustible in the furnaces to produce steam, which in turn used to generate power; it is also used as raw material for production of paper and as feedstock for cattle. iii. ETHANOL The company produces alcohol from the molasses (Molasses is the brown colored residue after sugar has been extracted from the juice. Molasses still contains some quantity of sugar, but this sugar cannot be extracted by usual technology) left after the extraction of sugarcane juice, which can be used both for potable purpose as well as an Industrial chemical. Further, this alcohol can be purified to produce fuel grade ethanol that can be blended with petrol. iv. BIO-FERTILIZERS The residue product from distillery operations blended with chemicals is sold as bio-fertilizers.
Skills
1) STRATEGY
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Production System The process of production consists of input as sugar cane and output as the sugar. First the Cane will be crushed in five mills. Juice will be transferred to boiling Stations. In the boiling station, for the purpose of purification Sulphur and lime powder will be added in proper proportion.
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A study on leverage analysis at Satish Sugar ltd Plantation White Sugar Process
Weighted and Prepared Cane Cane Milling / Crushing Sulphatation Press Mud Clarification
Bio Composing
Juice Evaporation
Syrup
A Plan Boiling
A Massecuite
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Cetrifugation Sugar
A Molasses
B Massecuite
B Molasses
C Massecuite
Centrifugation
C Sugar used in a
boiling
Final Molasses
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CHAIRMAN
MANAGING
SENIOR GENERAL
HEAD OF THE
SECTION
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Security System The SSL has strict Security system. In the maintenance of accounts after the record have closed, the records are kept in the room is opened only with permission of higher authority. If the visitors went to inter they have to take prior permission with the authority and after entering they are not suppose to go any dept other them the department from whom they took the permission. 3) STRUCTURE:
The following departments carry out the general admission of the company and are in the order of downward communication in the company. The information flows from the top level of management to the lower levels.
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EXECUTIVE DIRECTOR
EXECUTIVE DIRECTOR
COMPANY SECRETARY
MANAGER HRD
MANAGER ADMIN
MANAGER LEGAL
CC DY.CE
LAISIONING DELHI
EXECUTIVES
ENG
CIVIL
STORE
ASST MANAGER ASST MANAGER NEW PROJECT (A/CS) (COMPRL) MARKETTING PROJECT CO COORDINATOR ETP OFFICER ORDINATOR TRAINING HR WELFARE TIME OFFICE SECURITY GUEST HOUSE
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Shared values are reefers to company policies. In Gokak Sugar Company limited the following policies are maintained. Safety Policy Quality Policy Environment policy T.P.M Policy [ Total Productivity Management] Safety Policy We at SSL engaged to producing white crystal sugar will always aim to providing absolute safety to every person employed in the company from any risk and danger by adopting safe working methods. Safety objectives We believe that accidents are preventable. We will fallow all the rules regarding safety. Our policy is to maintain safety beyond compromise. We believe that rules are sacred and must be observed. Our Motto-No. accidents due to human failure.
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it
Production of best quality sugar satisfying domestic and international norms. Strive to conduct the operation by preserving the quality of the environment. Motivation of employees through training and retraining for improving Operational performance.
Environment Policy The SSL is committed to comply with the requirement of relevant environment regulation and the standards by implementing environment management system and continually improve its effectiveness. Total Productive Management Policy The SSL is committed in maximizing limited is committed in maximizing over all plants effectiveness to make Gokak Sugar Company a World class company through total productive manufactured by. Prompting automates maintains culture. Involving all employees and building culture. Minimizing the losses and reduced the cost.
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6)
STAFF
Good hard working citizens play essential role in the development of nation. The employee is responsible for the success or failure of company. The company has totally 650 workers are working is the company. They are categorized as following. 1) Permanent workers 2) Seasonal workers 3) Probationary worker 4) Daily wage worker 400 110 40 100 650 Company is paying salary of Rs. 25 lakhs per month to its workers. 7) SKILLS
Skills here refer to how the training will be given to the employees and employees. The training will be given in 2 months they are. a) On the job: This is one of the oldest method, under this method, the individual place is on the regular job and taught the skill necessary to perform that job on the job training has the advantage of giving first hand knowledge and experience under the actual working conditions. This is given to employees. b) Off the job: In this methods trainee is separated from the job situations and his attention is focused upon learning the material related to his future job performance. There is an opportunity for the trainees.
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FINANCE DEPARTMENT ENGINEARING DEPARTMENT ACCOUNTS DEPARTMENT CANE DEPARTMENT PROCESS DEPARTMENT HRD DEPARTMENT MAINTENANCE DEPARTMENT PURCHASE DEPARTMENT STORE DEPARTMENT PERSONAL AND ADMINISTRATIVE DEPARTMENT
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FINANCE DEPARTMENT Finance department is very important in an organization. It is not just confined to raising funds, but extends beyond it to control the over utilization of funds and helps to monitor the utilization of funds raised. This function influences the operation of other essential functioning areas of the firm such as production, marketing and personal. FUNCTIONS OF FINANCE DEPARTMENT: Preparation of finance reports Preparation of annual budgets Budgetary control Scrutinizing of purchase bills and proposals Passing of all payment bills Maintenance of sales ledger Maintenance of all subsidiary books under the co-operative societies acts like cashbook, debtors, and salary register. Preparing of cost sheet Direction of internal auditing. There is an important section in finance department, which is the computer section. Computer section is newly modernized and has expert computer operators, which does the following functions: Maintaining records of sundry debtors of sugar Preparation of daily raw cane purchase bills Preparation of pay bills Daily generation of sales Cheque remittance etc.,
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A BRIEF OUT LOOK OF THE FINANCIAL STATUS Share capital 40.50 Crores Member deposits 3.25 Crores Raw material consumed year 24.24 Crores Every year sales 17.70 lakhs Profit for the year ended was lakhs rupees
The balance sheet and the profit and loss account of the firm for the past few years are shown as below in the table.. From which we analyze the growth and development of the firm and also we obtain information regarding sources of funds and their allocation ENGINEERING DEPARTMENT In SSL the engineering department looks after mechanical, civil construction, improving production method. Simplifying of work and power generation and also deals with good working condition maintains of go down, installation of machinery etc. ACCOUNTS DEPARTMENT The SSL Gokak Sugar Companys growth in terms of turnover and profitability besides investment in the block of assets and working capital has been satisfactory over a period of time. Unless proper accounting of the various transitions of the companys taking place out systematically, the real control on the various functional areas of the company will be lost to the management.
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Main Functions are as follows Registration and scrutiny of sale orders pertaining to equipment and spare parts. Preparation and submission of invoice to customers for payment. Accounting of sales and sales realization. Receipt of cash, cheque and bank drafts etc and issue of official receipts for the same. Follow up or watch of transfer or receipt of funds to and from regions or district offices. Operation of bank accounts. Maintenance of journal, expense ledger and balance sheet. Preparation of trail balance, profit and loss account and balance sheet.
CANE DEPARTMENT In SSL cane department deals with registration of Sugar Cane with growers, good quality maintains, developing high yields and also term loans and subsides to the farmers who are growing sugar cane for this company and now giving seeds of sugar cane to grow variety sugar cane and this department has consultant to consult sugar cane and I/P.
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SSL has some Developmental Programmes for Cane The unit is undertaking cane development programmes which will be a part of its activities. They are. 1. Loans are provided to formers to take up new variety of cane activities. 2. Subsides are provided to farmers.
3.
PROCESS DEPARTMENT Process department is given integral part of the organization. It looks afterward of different process of sugarcane into the consumer sugar. Process of Cane Cane will be crushed in five mills. Juice will be transferred to boiling Stations. In the boiling station for the purpose of purification Sulphur and lime powder will be added proportionality. By- products obtained and used for The following by products are obtained from the process.
1.
Molasses: This is the mother licker obtained of the sugar mesquite crystals.
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Press mud: The product gains in the settlers. Bagasse: Bio product obtains after the crushing of cane in the mill without Juice.
Weighted cane Hauled to crushing yard Cane unloaded on to the carrier Cane cut into pieces Crushed in successive mills
Subsider
Scum
Clear juice
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Sugar
Molasses
Bagging
Dispatching
Power Alcohol
Portable Alcohol
HUMAN RESOURCE DEVELOPMENT DEPARTMENT The activities carried out are planning for human resources, requirements, welfare, and safety, training and legal matters. It even helps in providing necessary manpower and skills towards successful implementation of quality system. It also organizes the training activities of the employees. Security and Administration is for overall security maintenance of school, hospital and village administration. SSL caters for education up to class X (10th) both State Syllabus and CBSE for the benefits of employees children. They have started the officers club, social club, and welfare center, playground and parks, gardens, open era theaters etc. and many more. AREA OF FUNCTION OF SATISH SUGARS LTD Man power planning Recruitment and selection Placement, training and development Wage and salary administration Performance appraisal industrial relations Health and safety measures Employees state insurance benefits
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FUNCTIONS: 1. Selection and recruitment of trainee workman, clerical staff and supervisory staff. 2. Induction of clerical supervisor staff. 3. Issue and badly of workman. 4. Issue of punching cards. 5. Attendance recording. 6. Leave Management. 7. Wage administration. 8. Bonus calculations and payments. 9. Performance appraisal of supervisory staff.
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MAINTENANCE DEPARTMENT Totally there are 27 workers The members of filters are 12 The numbers of helpers are 13 There is only one welder. Maintenance department is a Mechanical department in which all the machines of this firm are repaired. If there are any major problems the machines are repaired by General-Shift-Workers. General-shift-workers are fixed for only one major problem, the general shift workers and other workers work in shift wise PURCHASE DEPARTMENT Purchasing procedure very considerably according to the needs of the organization and authority delegated to purchase managers the success of
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STORES DEPARTMENT In this department all types of materials are stored. The purchase department purchases the materials and these materials are sending to stores department. Storekeepers send the sample of material to the lab for testing purpose. If the material satisfies all the tests specifications then the material will be stored and the transactions, which are related to this, are done in this department. Otherwise the goods will be rejected and sent back. The explanation should be given for the rejection of goods. The purpose officer receives the order slip from the marketing officer and this order slip will be sent to store department to check the raw material essential; to fulfill the order for a particular product of produce it. Further the stock statement is sent to the purpose department, which contents
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PERSONNEL AND ADMINISTRATION DEPARTMENT PERSONNEL DEPARTMENT: Objectives: 1. To look after the welfare of the employees. 2. It deals with appointments, job training to new employees. 3. They deal with safety health measures of the employees. 4. They provide necessary help or aid to the employees. 5. Control over the day to day activities. Workers get their week off but the staff gets holidays on Sunday. This department sanctions leaves to the employees. The employees get leave on national festival . Different wages are paid to the different labors depending on their experience, skill, performance and work. Wages are paid promptly and the incentives are also paid during the festivals. This department has direct
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Chapter 5 SWOT ANALSIS STRENGTHS: Raw material is available easily in near locations. Well established since long time. Strong network from all aspects-location, transport and Good financial supports whenever needed are provided Location in the heart of the city. Concept of Multi joint-products New power plant, which is constructing now, is
WEAKNESS: There is less power to management to take decisions Absent of motivating incentives. Lot of training required for all levels of employees. Company has been facing stress-related issues. Decrease in the production of row materials due to
directly.
OPPORTUNITIES: Implement change in technology. Establishment of New Units. Frame proper policies and procedures.
THREATS: Competition by other units Decrease in Sugar growth. Diversified resources such as raw materials due to many sub unit initializations. Government Regulations.
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Leverage analysis
Important of leverages:
1.Leverages is to set forth a framework for the financing decision of firm.
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Types of leverage:
1)Operating leverage 2)Financial leverage 3)Combined leverage
Income statement
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Year
Contribution
EBIT
DOL=contribution/ EBIT
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INTERPRETATION:
Table reveals: The degree of operating leverage very much greater than first for all years of the study period. This high degree of OL indicates higher indicates high senility of EBIT to change in sales. The DOL is very much higher indicating a very high operating risk. In view of this there is need to reduce operating risk by reducing fixed costs ,increasing sales changing sales mix etc. 2)Financial leverage: The use of the fixed charges sources of funds such as debt and preference capital along with the owners equity in the capital structure as financial leverage. The financial leverage employed by a company is intended to earn more return on fixed charge funds more than their costs. The surplus will increase on the return on the owners equity. The role of the financial leverages in magnify the return of the shareholders is based on the assumption that the fixed charge funds can be obtained at a cost lower than the firms rate of return on net assets. Degree of financial leverage can be calculated by using the following formula.
DFL=EBIT/EBT
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INTERPREATION: Table 2 reveals that: The DFL is slightly higher 1 for all the years of the study. This low degree of financial leverage indicates a low sensitivity if EBT to change in EBIT. It also indicates low financial risks. in view of this the firm needs to maintain this so as to keep this level of low financial risk constant.
3)Combined leverages: The operating leverage has its effects on operating risk and measured by the percentage change in EBIT due to percentage change in sales. The financial leverage has its effects on financial risk and is measured by the percentage change in EPS due to percentage change in EBIT. The degree of combined leverage can work in either direction. It will be favorable if sales increase and unfavorable when sales decrease because change in sales will result in more than proportionate returns in the form of EPS. Formula: Degree of combined leverage =Operating leverage* financial leverage.
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Leverages objectives: 1) To ascertain the minimum sales to cover the cost and avoid losses. 2)To ascertain the sales volume necessary for the business to achieve the profit. 3) To study the operating leverage to evaluate the investment in debts through the financial leverage.
Findings of leverages
1 In this organization the operating leverage is very much higher than first year compared to all the periods of the study 2)It was 9.04 in the year 2006/07 which has decreased to 4.82 in the year.2007/08 and again decreased to 4.22 in the year of 2008/09.
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Suggestions
The firm should maintain the sales to total cost proportion as it was maintained in the year 2007-08 and 2008-09. The firm should maintain the its operating leverage at the current level. Firms financial leverage is fluctuating year by year in the periods of the study, so it should manage its fixed financial obligation at the required level, so that it is favorably financial levered.
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Cost analysis Introduction of cost Accounting Introduction : There is a quick deriving worlds of economic activity in this modern world. When the competition is the deciding fate of commercial and industrial units. Price of commodity or a service is the instrument to measure its success or failure. if price is a policy cost is the determent of this price. It is the cost which makes a unit to flourish or kiss the dust. That is why every management should keep abreast of its cost structure. Cost accounting defined as the Cost Accounting is defined as the body of concepts methods and procedures used to measure analyses or estimate the cost profitability and performance of individual products department and other segments of a companys operations for either internal or external use of both and to report on these questions to the interested parties. Is called cost Accounting. Advantages to the management: 1 It discloses profitability of activities. 2 It helps in cost control. 3 It helps In inventory control. 4 It aids in formulating policies. 5 It helps In decision making. Scope of cost Accounting: Means what exactly we study in cost accounting. So the scope of the cost a accounting is wide. It covers the following aspects. 1)Cost 2)Cost presentation 3)Cost control.
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ascertainment
Cost Accountancy: Cost Accountancy as the application of costing and cost accounting principles methods and ascertainment of profitability as well as presentation of information for the purpose of managerial decision making. Is called cost Accountancy. Advantages of cost Accountancy: 1) The cost accountancy are to ascertain the cost of production profitability of the industry and help in controlling the cost. 2) It is widely used term which includes costing cost accounting and cost accountancy.
Importantances of cost Accountancy: 1) The main purpose of the cost accounting is to provide detailed cost information to the management. 2) Maintains of cost accounts is voluntary. 3) It is estimated price. 4) Costs are classified into direct and indirect or element wise. 5) It shows the detailed profit and loss of each product, department process etc.
Cost analysis means: Cost means the essential parts or components of goods or services or jobs. In otherworlds elements of cost is part of the total cost and includes the main item of expenditure incurred for production of goods services and jobs.
Importance of cost analysis: 1)It helps the management for implementing cost control and decision making.
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Cost Sheet: Cost sheet is a document which provides for the presentation of the estimated detailed cost in respect of a cost cadre or a cost unit. The statement summaries the cost of manufacturing a particular list of product and discloses,1 The prime cost 2.Work cost 3.Cost of production 4 Total cost.
Purposes of cost sheet: 1)It gives the breakup of total cost by element and sub divisions. 2)It discloses the total cost as well as the cost per unit of production. 3)It helps for comparisons 4)It helps for preparation of tenders and quotations.
5)It helps for fixing selling price.
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Specimen of cost sheet for the period of 31st march 2007 Particulars Direct materials: Opening stock of raw materials Add: Purchases of raw material Carriage inwards Less: Closing stock Material consumed Add: Factory over heads: 1)Consumption of chemicals 2)Power, fuel and water 3)Repairs and Maintenance 4)Industrial tour exp Add: Opening work in progress Less: Closing stock Work cost Add: Administrative overhead 1)insurance 2)Rent 3)Rates,Taxes&other fees 4)Printing and stationery 5)Director fees 6)Auditors fees Cost of production 1,38,000.00 1,50,1000.00 7,92,000.00 1,40,2000.00 4,20,000.00 25,000.00 = 4,27,8000.00
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Total unit
cost
per
_ _ 5,63,480,00.00
3,29,1000.00
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Add: Opening stock of goods Less: closing stock Add:Purchage of manufactured _ goods
Less:Clo-stock Cost of goods sold Add: Selling overheads 1)Advertisement Cost of sales: Profit and loss Sales distribution -
=1,54,7000.00
9,06,000.00 =2,45,3000.00
5,34,097,000.00
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Total cost per unit 3,021,7000.00 2,35,65000.00 5,37,82000.00 5,378,2000.00 7,40,6000.00 =4,63,76000.00
=9,44,53000.00
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2,54,9000.00
4,6153000.00 study on leverage analysis at Satish Sugar ltd Add:Salleing and distribution exp. Advertisement 2,401,000.00 Cost of sales Profit and loss Sales 4,85,540,00.00 4,85,543,000.00 5,34,097,000.00
Findings of leverages and cost sheet: 1) In this organization the operating leverage is very much higher in the first year compared to all the periods of the study 2) It was 9.04 in the year 2006/07 which has decreased to 4.82 in the year.2007/08 and again decreased to 4.22 in the year of 2008/09. 3) The financial leverage is slightly higher in first year compare to other years. It is 1.61 in the year of 2006-07, 1.77 in the year of 2007/08 and 1.84 in the year of 2008/09. 4) The Administrative expenses have been increasing trend in every year from 2007 to 2009 at the years.
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Suggestions : The fixed cost is very much higher it constitute the major part in total cost.
The firm should maintain the its operating leverage at the current level. Firms financial leverage is fluctuating year by year in the periods of the study, so it should manage its fixed financial obligation at the required level, so that it is favorably financial levered.
In the year 2009 the administrative cost is very much high ,so it should be control.
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Conclusion This project helps to know that the company operating in significant manner and the sales of the company increased from year to year and considerably profit also increased and some year the fixed cost is more so it needs to reduce its fixed cost.
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Bibliography
Financial Management by books used from which I have taken help for the theory part of the study:
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www.satishsugars.co.org
www.google.co.in
PART 8
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PARTICULARS SALES EXPENDITURE COST OF RAW MATERIAL MANUFAFACTURE EXP. PROFIT BEFORE INTEREST INTEREST DEPRICIATION PROFIT BEFORE TAX TAXATION PROFIT AFTER TAX ADD PROFIT FORWARD EARLIAR YEAR PROFIT AVAILABLE FOR APPRPPRITION
4,143.6 7 577.59 619.70 200.50 93.28 325.90 38.72 287.18 14.99 302.17
6,089.77 1,196.14 1995.32 733.78 319.11 942.42 109.09 833.33 302.17 1135.51
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PARTICULAR SHARE HOLDERS FUNDS a) Share Capital b) Share Application Money c) Reserves and Money Total Loans nad Funds a) Secured Loans b) Unsecured Loans Total Total Funds APPLICATION FUNDS 1) Fixed Assets a) Gross Block b) Less Depreciation c) Net Block d) Work In Progress Total 2) Investments
YEAR200 7
YEAR200 8
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5) TOTAL ASSETS
7644.33
13656.03
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