FAB

Welcome to FAB INDIA

Fab India Is a Pioneer in the Field Of Designing, Developing and Quality Manufacturing with more than 2o years experience situated at Ahmedabad, Gujarat. Fab India is a professional and hightech company to product waste tyre recycling plant with a wide range (5 ton, 7.5 ton, 10 ton and 12 ton), good quality, reasonable prices and stylish designs, our products are used in many industries. This ISO 9001:2000 company has achieved this stature with over a decade of total commitment and continuous improvement and introduction of new products. Fab India follows the globally approved QMS (Quality Management System).

COMPANY PROFILE
Established in the year 1991, we fab India are a Dominant firm involved in manufacturing, supplying and installation Pyrolysis Equipment and Waste Tyre Recycling Plant. We also have our 3-manufacturing unit, which has been operating since 1993 regarding pharma, chemicals, minerals, food processing, textile etc. Moreover, This ISO 9001:2000 Company has introduced the most viable process for recycling plastic scrap and used tyre into fuel oil, carbon black, steel wire and gas (a carbon black product, which is a key component used for manufacturing new tire). Our Eco-friendly technology has been known for transforming over 10 billion squirrel away tyres around the world into energy. At our ultra modern infrastructure, we have been manufacturing a premium range (? 13 to 15) of recycling equipment. We are known for providing complete recycling solutions to clients with proven technologies. Along with this, we possess vast experience in Designing, Developing and Quality of equipment, along with technical analysis. Our pyrolysis plants are constructed & examine under the Diligence of our qualified experts, who ensure to dispatch only a qualitative range to customers. We also provide customized solutions to clients as per their specifications. Under the constant support of our Director, Mr. Suresh Patel. We have been growing in the industry. His tremendous knowledge, leadership, expertise skills and experience has enabled us to export our products to all over India.

Fab Indias workshop

Pyrolysis process
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Pyrolysis can be used to reprocess the tyres into fuel gas, fuel oil, solid residue (steel wire) and carbon black. A pyrolysis method, which produces activated carbon and high-grade carbon black. The waste tyres are mainly composed of long chain of C-H molecules. The major source is from process of pyrolysis, separation and compounding of Oil. The technology of pyrolysis, cracking, and monomerisation of used tyres is always a hot topic.

v Tyre pyrolysis
The pyrolysis method for recycling used tyres is a technique, which heats whole or shredded tyres in a reactor vessel containing an oxygen free atmosphere and a heat source. In the reactor the rubber is softened after which the rubber polymers continuously breakdown into smaller molecules. These smaller molecules eventually vaporize and exit from the reactor. These vapors can be burned directly to produce power or condensed into an oily type liquid, generally used as a fuel. Some molecules are too small to condense. They remain as a gas which can be burned as fuel. The minerals that were part of the tyre, about 40 to 45 % by weight, are removed as a solid. When performed well a tyre pyrolysis process is a very clean operation and has nearly no emissions or waste. The properties of the gas, liquid and solid output are determined by the type of feedstock used and the process conditions. For instance, whole tyres contain fibers and steel. Shredded tyres have most of the steel and sometimes most of the fiber removed. Batch wise Process is done by tyre pyrolysis.
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The steel can be removed from the solid stream with magnets for recycling. The remaining solid material often referred to as "charcoal".

v Variety of polymer waste material is suitable as a raw material. Given below is the list of suitable raw materials for pyrolysis:
Waste tyres Rubber or rubber parts from vehicles Electronic scrap Mixed waste from waste paper mill Mixed (HDPE, LDPE, PE, PP, Nylon, Teflon, PS,ABS,FRP etc) Multi layered

The choice of feedstock and process can impact the value of the finished products

v Input-output ratio of waste tyre

Input Material Nylon scrap tyres Input Quantity 1000kgs Output quantity -400 to 450 lit of Pyrolysis oil -50 to 80 kg of Hydrocarbon Gas -300 to 350 kg of Carbon Black Redial scrap tyres 1000kgs -400 to 450 of Pyrolysis oil -50 to 80 kg of Hydrocarbon Gas -300 to 350 kg of Carbon Black -150 to 200 kgs of Mild steel tyre scrap

v Yield(End product) of pyrolysis process:

Pyrolysis oil (Fuel oil) The essential product of tyre pyrolysis process is pyrolysis oil referred as fuel oil (40 to 45 % of total quantity feed) which is used as a fuel component for heating oils and as a component in vessel fuels. Purest quality of pyrolysis oil comparable to industrial diesel: selling price comparable to industrial diesel LDO( light diesel oil) Carbon Black The vital product of pyrolysis plant is carbon black referred as "charcoal"(30 to 35% of total quantity feed).carbon black has Industrial and commercial use. Steel wire For instance, whole tyres contain fibers and steel. Shredded tyres have most of the steel and sometimes most of the fiber removed. The steel wire (15 to 20%) can be removed from the carbon black with magnets for recycling after pyrolysis process & sold to the steel dealer Hydrocarbon Gas The smaller molecules eventually vaporize and exit from the reactor. These vapors can be burned directly to produce power or condensed into an oily type liquid, generally used as a fuel. Some molecules are too small to condense. They remain as a gas (5 to 8% of total quantity feed) which can be burned as fuel.

Pyrolysis plant
Pyrolysis plant is renewable energy generation system. Pyrolysis plants are designed to generate quality fuel from polymer waste. Pyrolysis system or pyrolysis plant is an industry for conversion of waste and tyre into usable products like:

Pyrolysis oil(Fuel oil) Carbon black Steel wire Hydrocarbon gas

v Advantages of pyrolysis plants

Purest quality of pyrolysis oil as finished product. Use of green technology to achieve environment friendly processes. Automatic safely valve use to improve safely, profitability & ease of operation. Industry is energy self-sufficient. No external fuel required for heating.

v Benefits of pyrolysis plant

Recover energy and value from waste in form of fuel and charcoal. Reduce tyre land pollution. Eco-friendly recycling of tyre. Commercially viable process. End product is used as substitute to LDO/furnace oil. Perfect solution for polymer waste management. Raw material available.

v Bas ic function of pyrolysis plant is to achieve following process conditions:

Operating temperature of Reactor is between 300 to 350 degree c. Duration period of pyrolysis batch is between 7 to 9 hours. Pyrolysis of tyre is done in the absence of oxygen. Scrubbing of pyrolysis oil, hydrocarbon gases and fuel gases to prevent pollution.

v Pyrolysis plant needs following machinery & equipment: Raw material handing section.
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Pyrolysis reactor. Hydraulic cutter. Hydraulic auto feeder. Condensation system. Scrubbing system. Hydrocarbon gas cleaning & storage system. Pyrolysis oil storage system. Cooling tower. Control panel and alarm systems. Equipment line in commercial pyrolysis plants is further modified to suite customers requirements.

B.Q.Plates SA 516 Gr.70 Test Report

Flow chat for pyrolysis process

Waste tyre (Nylon/Radial tyre)

Deliver

Pyrolysis plant

Pyrolysis process

Pyrosis oil (Fuel oil-LDO)

Carbon black (charcoal) with small particle of steel wire

Steel wire

Hydrocarbon gas

Magnate & sleeve PYROLYSIS OIL STORAGE system Carbon black

Storage Recycle burning Unit

Compressed Deliver to refinery unit Storage Transfer to scrap dealer pulverizer system Chimney

Collect

Sale to market 9

Technical detail of 10 ton PYROLYSIS PLANT

Sr No 1 2

Item Main(10 ton) Reactor Verticals Condenser OR pipe condenser

Contraction 14 MM BQ Plate Capsule Type 5 MM MS Plate OR 4 MS Pipe 20 Nos C Class Pipe 5 MM MS Plate 5 MM MS Plate 5 MM MS Plate 5 MM MS Plate 8 OD Pipe covered with 12 Water coolant pipe 12Pipe -3 Nos pipe 5 MM MS Plate 5 MM MS Plate 2 HP HP 4 Reduction gear Hoist

Description 6.6 Miter x 2.6 Miter 14 MM Plate Thickness 600 x 2000 MM 4 Nos OR 4 Pipe 20 Nos withHeader 16 x 1500 MM 800 MM x 1500 MM cera wool insulation with aluminum sheet 1000 MM x 1800 MM 800 MM x 1550 MM 800 x 2250 2 Nos 800 Liter x 2 Nos 10 FEET length (1), 10 feet pipe (2), dust washer pipe (3)S, scrubber to blower pipe 800 MM x 2750 MM with coolant pipe 5 HP Blower with Motor 1 Tons wire Hoist with Motor

3 4 5 6 7 8 9 10 11

Insulation tank Water seal tank Gas tank Oil Tank Water coolant pipe Dust pipe Scrubber Tank Dust Blower Hoist

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12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Chain block Penal board Submersible Water pump Gear pump Mud pump Chimney Gas Blower Extra gas burner Cooling tower Hardware Reactor cover Electric Motor Foundation Reactor Gear box Fire Brick & Castable cement Hydraulic Auto feeder Hydraulic cutter Material handing screw for carbon

2 Tons Chain block Reactor Penal board with 10HP VFD Drive 3 HP Submersible pump 3 HP Gear pump 3 HP Mud pump 12 Pipe chimney 2 Nos Gas blower 0.5 HP 1 NOs Gas burner Capacity 50 tons As per annexure I Reactor cover insulation Standard make As per drawing Shricon Brand 500 Nos Fire Brick and castable cement - 4+4 bags 5 MM Plate and 100 MM Channel 16MM MS PLATE 8PIPE COVERD with 12PIPE(5MM) with cooling system

2 Tons chain block with 10 Feet chain for reactor door Total motor Controller temp indicator penal board Atlas Brand 3 HP Sub Pump for cold water supply Atlas Brand 3 HP Gear Pump for oil transfer Atlas Brand 3 HP Mud for scrubber systems 20 Feet for chimney pipe 2 Nos Reactor Gas blower Extra Gas Burner 3 HP 2880 RPM Motor Hardware for reactor pipe and pipe fitting With cerawool 1260 Temp 25 MM Two layer As per annexure II Price not including in basic Price 180 Center 10 HP Helical Gear For fire system 5 HP Hydraulic Auto Feeder, works with 40 tons hydraulic pressure 5 HP Hydraulic Auto Feeder, works with 40 tons hydraulic pressure 3 Hp motor WITH 4GEAR,18 feet long

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Assembly drawing for pyrolysis plant

v 3D drawing for pyrolysis plant

vFoundaton drawing will be send by us

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vTECHNICAL PARAMETER
S.N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Items Equipment type Raw material Structural form 24-hour Capacity Oil yield [ 40 to 45 % oil ] steel scrap [15 to 20 % ] Carbon [30 to 35 %] Operating pressure Material of Reactor Thickness of Reactor Rotate speed of Reactor Total power Mode of Water cooling Cooling area of condenser Kind of transmission Noise dB(A) Size of Reactor(DL) Working form Lend requirement Delivery time Installation Time Model FI - RF-5 Nylon / Radial Tyre Horizontal rotation 4.3 ton 1.94 ton 0.86 ton 1.29 ton Normal ( 0.3 To 0.5 Kg) B.Q.Plates SA 516 Gr.70 12 mm 0.4turn/minute 18KW Circular cooling 38 Sq.Meter VFD drive =85
2.26.0 Mt.

Model FI - RF-7.5 Nylon / Radial Tyre Horizontal rotation 6.5 ton 2.93 ton 1.3 ton 1.95 ton Normal ( 0.3 To 0.5 Kg) B.Q.Plate SA 516 Gr.70 12 mm 0.4turn/minute 22KW Circular cooling 47 Sq.Meter VFD drive =85
2.27.0 Mt.

Model FI - RC-10 Nylon / Radial Tyre Horizontal rotation 8 ton 3.6 ton 1.6 ton 2.4 ton Normal ( 0.3 To 0.5 Kg) B.Q.Plate SA 516 Gr.70 14 mm 0.4turn/minute 25KW Circular cooling 47 Sq.Meter VFD drive =85
2.66.6 Mt.

Intermittent operation Sq.Mt.

within 2 weeks 10 to 15 Day

Intermittent operation Sq.Mt.

within 2 weeks 10 to 15 Day

Intermittent operation 1500 Sq.Mt.

within 2 weeks 10 to 15 Day

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CONTACT

FAB INDIA
PLOT NO.3/4, KHODIYAR ESTATE, NR.SHAKRIBA ESTATE, PHASE IV, VATVA G.I.D.C, AHMEDABAD. Mobile No: +91 93270 23433 : +91 97250 12746. Office No : +91 8980014620 Tel No : +91 79 40301472. Skype ID: fabindia Email Id: fabindia2@gmail.com Web Site: www.pyrolysisplant.in

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