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HITIS/ELCO/WGCCC/PT/01
Rev. 00 DATE: 10.07.2012 Page 1 of 12
Project Client Contractor Sub Contractor Elco Job Number Document No. Description
Tank Repair Work at South Oman Petroleum Development Oman Wood Group CCC. Elco International Engineering Co. LLC. 12 March -013 HITIS/ELCO/WGCCC/PT/01 Liquid Penetrant Examination Procedure
Govind Singh
WGCCC
HITECH INSPECTION SERVICES LLC OMAN P.O.Box 1809, Ruwi, P.C. : 112, Sultanate of Oman Tel.: +968 24501134/24501189/24591212 Fax: +968 24501132 Email : hitis@omantel.net.om, Website : www.hitechoman.com
HITIS/ELCO/WGCCC/PT/01
Rev. 00 DATE: 10.07.2012 Page 2 of 12
CONTENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10 11. 12. 13. 14. SCOPE REFERENCES PENETRANT EXAMINATION TYPES AND METHODS TYPES OF MATERIALS PERSONNEL QUALIFICATION GENERAL PRINCIPLES COMPATIBILITY OF PENETRANT MATERIALS WITH PART TO BE TESTED TEST PROCEDURE EVALUATION ACCEPTANCE CRITERIA DOCUMENTATION OF REJECTABLE INDICATIONS EXAMINATION RECORDS POST CLEANING SAFETY
HITECH INSPECTION SERVICES LLC OMAN P.O.Box 1809, Ruwi, P.C. : 112, Sultanate of Oman Tel.: +968 24501134/24501189/24591212 Fax: +968 24501132 Email : hitis@omantel.net.om, Website : www.hitechoman.com
HITIS/ELCO/WGCCC/PT/01
Rev. 00 DATE: 10.07.2012 Page 3 of 12
: Specification for the design and manufacture of site built, vertical, flat-bottomed, above ground, welded, steel tanks for the storage of liquids at ambient temperature and above : Specification for Quality assurance requirements for products and services
PENETRANT EXAMINATION TYPES AND METHODS The following type of penetrant and method of removal shall be applied in this procedure. 1. Type II- Visible Penetrant Examination with method C- Solvent Removable.
4.
TYPES OF MATERIALS The following types of penetrant examination materials are to be used. Penetrant - Solvent removable penetrant Remover Solvent remover Developer Nonaqueous wet developer
5.
PERSONNEL QUALIFICATION 5.1 5.2 Personnel performing Penetrant examination shall be qualified and certified to level II as per the written Practice of Hitech in compliance with SNT SNT-TC-1A (Edition 2006). The level III shall continuously monitor the performance of NDE personnel and shall take corrective measures whenever the performance of technicians is not satisfactory.
6.
GENERAL PRINCIPLES 6.1 Process Sequence The testing proceeds through the following stages:
HITECH INSPECTION SERVICES LLC OMAN P.O.Box 1809, Ruwi, P.C. : 112, Sultanate of Oman Tel.: +968 24501134/24501189/24591212 Fax: +968 24501132 Email : hitis@omantel.net.om, Website : www.hitechoman.com
HITIS/ELCO/WGCCC/PT/01
Rev. 00 DATE: 10.07.2012 Page 4 of 12
Effectiveness The effectiveness of the penetrant testing depends upon many factors such as: abcdefType of penetrant material and testing equipment Surface preparation and condition. Material under examination and expected discontinuity Part temperature. Penetrant and Developer dwell time Viewing condition
7.0
COMPATIBILITY OF PENETRANT MATERIALS WITH PART TO BE TESTED 7.1 The penetrant testing products shall be compatible with the material to be tested and use for which the part is designed. 7.2 The following solvent removable materials shall be used for the Liquid Penetrant Examination described by this procedure. Inter mixing of penetrant, remover or developer materials from different families / different manufacturers shall not be permitted. The penetrant, remover or developer materials to be used under this procedure shall be limited to the list of penetrant testing material list as given below. List of families or group of Penetrant Materials 1. Magnaflux 2. Adrox 3. P-Met 7.3 7.4 When examining nickel based alloys, the sulfur content in all penetrant materials shall not exceed 1% by weight. When examining Austenitic stainless steel/ Duplex Stainless Steel or titanium, the total chlorine plus fluorine content in all penetrant testing materials shall not exceed 1% by weight. The certificate of contaminants content for all penetrant materials including developer, remover or other cleaning agents shall be made available. These certificates shall include the test results and manufacturers batch number. These contaminant content certificates shall be maintained in file.
7.5
HITECH INSPECTION SERVICES LLC OMAN P.O.Box 1809, Ruwi, P.C. : 112, Sultanate of Oman Tel.: +968 24501134/24501189/24591212 Fax: +968 24501132 Email : hitis@omantel.net.om, Website : www.hitechoman.com
HITIS/ELCO/WGCCC/PT/01
Rev. 00 DATE: 10.07.2012 Page 5 of 12
8.2.4
8.2.5
8.3
HITECH INSPECTION SERVICES LLC OMAN P.O.Box 1809, Ruwi, P.C. : 112, Sultanate of Oman Tel.: +968 24501134/24501189/24591212 Fax: +968 24501132 Email : hitis@omantel.net.om, Website : www.hitechoman.com
HITIS/ELCO/WGCCC/PT/01
Rev. 00 DATE: 10.07.2012 Page 6 of 12
Localized surface irregularities may cause false indication. Therefore care shall be taken during evaluation of indications.
ACCEPTANCE CRITERIA 10.1 The acceptance criteria shall be in accordance with BS EN 14015 Table 32.
11.
DOCUMENTATION OF REJECTABLE INDICATIONS The type of rejectable indication, their location and extent shall be recorded. A photograph shall be taken for all rejectable indications and shall be maintained in a file for the further evidence.
HITECH INSPECTION SERVICES LLC OMAN P.O.Box 1809, Ruwi, P.C. : 112, Sultanate of Oman Tel.: +968 24501134/24501189/24591212 Fax: +968 24501132 Email : hitis@omantel.net.om, Website : www.hitechoman.com
HITIS/ELCO/WGCCC/PT/01
Rev. 00 DATE: 10.07.2012 Page 7 of 12
HITECH INSPECTION SERVICES LLC OMAN P.O.Box 1809, Ruwi, P.C. : 112, Sultanate of Oman Tel.: +968 24501134/24501189/24591212 Fax: +968 24501132 Email : hitis@omantel.net.om, Website : www.hitechoman.com
HITIS/ELCO/WGCCC/PT/01
Rev. 00 DATE: 10.07.2012 Page 8 of 12
HITECH INSPECTION SERVICES LLC OMAN P.O.Box 1809, Ruwi, P.C. : 112, Sultanate of Oman Tel.: +968 24501134/24501189/24591212 Fax: +968 24501132 Email : hitis@omantel.net.om, Website : www.hitechoman.com
HITIS/ELCO/WGCCC/PT/01
Rev. 00 DATE: 10.07.2012 Page 9 of 12
HITECH INSPECTION SERVICES LLC OMAN P.O.Box 1809, Ruwi, P.C. : 112, Sultanate of Oman Tel.: +968 24501134/24501189/24591212 Fax: +968 24501132 Email : hitis@omantel.net.om, Website : www.hitechoman.com
HITIS/ELCO/WGCCC/PT/01
Rev. 00 DATE: 10.07.2012 Page 10 of 12
HITECH INSPECTION SERVICES LLC OMAN P.O.Box 1809, Ruwi, P.C. : 112, Sultanate of Oman Tel.: +968 24501134/24501189/24591212 Fax: +968 24501132 Email : hitis@omantel.net.om, Website : www.hitechoman.com
HITIS/ELCO/WGCCC/PT/01
Rev. 00 DATE: 10.07.2012 Page 11 of 12
HITECH INSPECTION SERVICES LLC OMAN P.O.Box 1809, Ruwi, P.C. : 112, Sultanate of Oman Tel.: +968 24501134/24501189/24591212 Fax: +968 24501132 Email : hitis@omantel.net.om, Website : www.hitechoman.com
HITIS/ELCO/WGCCC/PT/01
Rev. 00 DATE: 10.07.2012 Page 12 of 12