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Introduction
Viscose offers a cheaper alternative to cotton but also provides alternative challenges to textile processors. Its different properties & qualities need to be handled a little differently aiming at desired results. Some necessary steps to be followed to ensure expected qualities.
Sulpfide
Sulfur is contained within viscose fibres as a bi-product. Sulfur, in wet processing get converted into Sulfides which act as reducing agents which can lead to poor dye-yield, poor brightness & of course, poor reproducibility. Sulphur residues in viscose causes reduction of sensitive disperse dyes when dyeing polyester/viscose at 130oC. They also likely to affect sensitive reactive dyes at lower temperatures. Elimination of these residues from fibre in standard peroxide bleach is needed & where bleaching is not required, scouring needs to contain a strong anti-reduction product to neutralize reducing agents. Applied in a standard scour, it requires a thorough rinse in hot water afterwards to be sure of presence of oxidizing agent in dye-bath. Presence of metal sulfides is checked with HCl + filter paper moistened with indicator (lead acetate or silver nitrate). Presence is shown up as black! There are other tests also available.
Note: Tencel does not use Sulfurs in its manufacturing process, so the problems associated with sulfur in Viscose do not carry through to Tencel.
Yellowness
Temperature & long processing times in boiling liquor can cause delustring & yellowing on viscose. Cellulosic chain in viscose is not as high as it is in cotton so its durability to these conditions is not as high. Natural lustre & wet strength of viscose are benefits too & should not be lost in processing. Controlling times & temperatures, & also reducing reprocessing help reducing tendency of fibres to yellow.
Viscose processing Compiled by: M. Rezaul Karim Tutul Page 1 of 1