Technical Specifications

Providing Drain Pipe Arrangements & PG piping for HPPW & LPPW pumps 1.0 Subject: Sealed Tenders are invited on behalf of XXXXXXXX for Providing Drain Pipe Arrangements & PG piping for HPPW & LPPW pumps 2.0 Work Details: Cutting, Threading of GI Pipes, Fabrication of collection funnels, Welding & supports for CS pipes as per drawing. 3.0 General conditions: The contractor is expected to have experience in the field of plumber work, fabrication and welding jobs, valve servicing including lapping of disk and seat ring, machining and hydro-testing of valves. He should be able to ensure quality standards stipulated by XXXXX. 4.0 Tools and Tackles & consumables: All necessary tools & tackles will be under scope of contractors The contractor should have all facilities to service & hydro test of valves and machining facilities. Job schedule: 30 days from date of Work Order issue. 5. Payment details & Defect liability period: 1. 100% payment after successful completion of list of jobs. 2. Defect liability period is 12 months after completion of work. 6. Scope of Work: 7.1 Collection and delivery from & to MM shop for both valves together, in case of valves are to be taken outside for machining etc. 7.2 Servicing and replacement of renewable like gland packing and gasket. Gland packing shall be of Teadit make 503 style or equivalent and gasket shall be of Klinger 232 thickness: 3mm or equivalent. All renewable are under scope of contractor. 7.3 Machining of valve components: if any component need to be machined like seat ring and disk or valve body, Contractor should have turning lathe, drilling facilities to do at his machine shop. 7.4 Hydro-testing of valve body and seat at pressure of 21kg/cm2 as per API-598. Painting of body shall be done before shipment (Indigo blue). 7.5 As per our assessment, machining of seal ring and /or disc is required. However in case of replacement of spares like seat rings, gland bush, locknut, handle etc involved, which attracts the additional amount, the contractor should get prior written approval from MAPS. On approval, the replacement job shall be carried out.

8.0 Schedule of work: Name of Work: Servicing and Hydro test of 6 & 8 150 Lbs Flanged ended Gate valves (Spares) Sl. No. 1. 2. 3. Job Description Servicing and hydro test of 6 150 Lbs flanged gate valve Servicing and hydro test of 8 150 Lbs flanged gate valve Service tax @10.3% on Sl.no.1&2 Collection and delivery charges Unit Nos. Nos. LS Times Qty. 1 1 1 1 Rate 5200 6350 1190 2500 Total Amount 5200 6350 1190 2500 15240

(Rupees Fifteen Thousand Two Hundred and Forty Only)

K. Kedaranadh SO/E, MMU 9.0 Estimation Basis:

Sl. No . 1 a b Job Description RB Status Servicing and hydro-testing of 6" gate valve Dismantling, Cleaning lapping of wedge and Outside RB Outside RB Skilled Fitter Helper Machinist Skilled Rigger c Blue matching and lapping Outside RB Skilled Fitter Helper d Assembling, gland packing hydro -test of body & seat covering the ends and painting Outside RB Skilled Fitter Helper e 2 a b Outside RB Servicing and hydro-testing of 8" gate valve Dismantling, Cleaning and Outside RB lapping of wedge machining of seat ring and wedge Blue matching and lapping Outside RB Helper 1 1 1 1 2 1 2 1 1 12 12 16 12 8 8 8 8 8 Hours Hours Hours Hours Hours Hours Hours Hours Hours 1135 270 6347 Skilled Fitter Helper Machinist Skilled Rigger c Outside RB Skilled Fitter Helper d e Assembling, gland packing hydro -test of body & seat covering the ends and painting Outside RB Outside RB Skilled Fitter Helper Helper 2 0 1 1 2 1 2 1 1 12 12 24 24 8 8 8 8 8 Hours Hours Hours Hours Hours Hours Hours Hours 865 270 1135 2782 1297 1135 1608 1053 Manpower requirement No. of Manpower duration Hr/days Man power cost Sub Total 5199

machining of seat ring and wedge