Beruflich Dokumente
Kultur Dokumente
Connection by Compression . . . . . . . . . . . . . . E2-E5 Color-Keyed Connectors . . . . . . . . . . . . . . . . E6-E9 Connectors for Copper Conductor. . . . . . . . E10-E39 Cast Copper Connectors for Copper Conductor . . . . . . . . . . . . . . . . . . E40-E42 Flag Connectors for Copper Conductor . . . . . . . E43 Flag Connectors for Aluminum Conductor . . . . . E44 C-Tap Connectors for Copper Conductor . . . . . . . . . . . . . . . . . . . . . . . . . E45-E46 Copper H-Tap Connectors for Copper Conductor . . . . . . . . . . . . . . . . . . . . . . . . . E47-E48 Aluminum H-Tap Connectors for Aluminum/Copper Code Conductor (up to 600V) . . . . . . . . . . . . . . . . . . E49 Insulating Covers for H-Taps and C-Taps . . . . . . . . . . . . . . . . . . . . . . . . E50-E51 Wire Joints for Copper Conductor . . . . . . . . . . . . E52 Cast Copper Bus Taps for Copper Conductor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . E53 Quick Bus Taps for Copper Conductor . . . . . . . . E54 Motor Pigtail Connectors . . . . . . . . . . . . . . . E55-E59 High-Amperage Quick Power Disconnects . . . . . . . . . . . . . . . . . . . . . . . . . . . E60 Copper Traction Motor Disconnect Lugs for Diesel-Electric Locomotives . . . . . . . . . . . . E61 Connector Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . E62 Connectors for Aluminum/Copper Code Conductor . . . . . . . . . . . . . . . . . . . . E63-E68 Transformer Lug Kits for Aluminum/ Code Conductor . . . . . . . . . . . . . . . . . . . . . . . . E69 Pin Connectors for Aluminum/ Copper Code Conductor . . . . . . . . . . . . . . . . . E70 Heavy Duty Battery Connectors . . . . . . . . . E71-E75 Heavy Duty Battery Cables . . . . . . . . . . . . . E76-E77 Tooling for Heavy Duty Battery Connectors and Conductor . . . . . . . . . . . . . . . E78 Connector Tools. . . . . . . . . . . . . E79-E83, E94-E100 Smart Connector Tools . . . . . . . . . . . . . . . . E84-E85 Installation Tools . . . . . . . . . . . . . . . E86, E101-E102 Batpac Battery Powered Compression and Cutting Tools . . . . . . . . . . . . . . . . . . . E87-E93 Sealants and Lubricants . . . . . . . . . . . . . . . . . . E103 Installing Dies . . . . . . . . . . . . . . . . . . . . . E104-E106 Connector, Tool and Die Chart. . . . . . . . . E107-E108 for Copper H-Taps . . . . . . . . . . . . . . . . . . . . . E109 for Standard C-Taps . . . . . . . . . . . . . . . . . . . . E110 for Large C-Taps . . . . . . . . . . . . . . . . . . . . . . . E111 Tool Services . . . . . . . . . . . . . . . . . . . . . . . . . . . E112
Compression
Connection by Compression
The Thomas & Betts Method Is Better.
The Thomas & Betts method of installing compression connectors on power cables is designed to provide a high degree of reliability in electrical wiring. This method allows electrical workers to make installations with little effort and at a considerable savings in time. The benefit, of course, is a high quality connection at a low installed cost.
E
Color-Keyed
1
Wire Stripper shown is Part No. BCS8-40.
Strip the insulation carefully to avoid nicking or cutting conductors (wire brush if required).
Strands Cut
Nicked Strands
Good Strip
Strip the insulation to the proper length so that conductors can be fully inserted into the connector barrel.
Determine the proper Color-Keyed Connector for the cable size being used. Connectors are marked to show cable size.
Cable Size
Connectors marked with just cable size or CU should be used on copper conductors only. Connectors marked AL9* with the cable size should be used on alumi num conductors only.
Connectors marked AL9CU with the cable size may be used on the aluminum or copper conductors. * Aluminum lugs with a 9 indicate 90C rating.
E2
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
Connection by Compression
3
Battpac Battery Powered Compression TBM62BSCR tool shown.
Select the proper installing die and appropriate tool. Color-Keyed Connectors have colored bands or colored dots that correspond to color markings on the dies. Connectors and dies also have a die code number marked or stamped on them. Dies have a code number engraved in the crimp surface.
E
Color-Keyed
Colored Strip
Colored Bands
4
Copper
Die located BETWEEN bands
Locate tool with correct die in proper position on connector and activate tool. When making multiple crimps, make the first crimp nearest the tongue and work towards the barrel end. When properly crimped, the die code number will be embossed on the connector for easy inspection to determine if correct die and connector combination were used. Thomas & Betts uses full-width and half-width dies dependent on connector size and tool used. Half-width dies are marked with the letter H after the die code number. Refer to the instruction sheet supplied with the connectors for information regarding strip length, die selection and number of compressions required.
Aluminum
Die located ON Bands
Colored bands
Tongue
Barrel
Color-Keyed Connectors are banded by colored stripes or engraving to indicate location of die on connector for compression.
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E3
Compression
Connection by Compression
Precision Dies From a Solid Homogenous Mass
The T&B method utilizing compression tools with matching dies forms the connector and conductor into a solid, homogenous mass to provide an optimum electrical bond between connector and conductor. Thomas & Betts method dies are designed to produce a circumferential, hex- or diamond-shaped compression rather than a simple indent. Precision dies are an integral part of the Thomas & Betts method. The precision hardened steel dies exert tremendous, controlled pressure on the connector and conductor. The dies compress the connector around the cable, converting the round strands to hexagonal or diamond shapes and forming the strands and connector into a solid mass. Each die is designed so that all conductors receive the same amount of compression force. The circumferential compression creates a large area of high pressure contact between cable and connector which, in turn, assures high conductivity, low resistance, and high pullout values which exceed UL requirements. These features result in a permanent, low installed cost connection. You can install it, and forget it.
E
Color-Keyed
Thomas & Betts System Tells You Where to Place the Installing Die.
Before compression, a typical cross section of cable and connector consists of about 75% metal and 25% air. After air compression by the T&B Method, the cross section looks like this, 100% metal with virtually no air spaces.
Color-Keyed connectors not only identify the correct installing die to be used for positive compressions, but also indicate the proper placement of the die on the connector. This is done by the bands of color on the connector
which match the color on the dies. Compression is made between or on these color bands. The color name is also spelled on the connector as an added means of identification.
Copper
Die located BETWEEN bands
Aluminum
Die located ON Bands
Colored bands
Color-Keyed Connectors are banded by colored stripes or engraving to indicate location of die on connector for compression.
E4
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
Connection by Compression
Quality Tooling With the Shure-Stake Mechanism
T&B manual tools with the exclusive, Shure-Stake mechanism take the guesswork out of making compression connections. The Shure-Stake mechanism provides a full cycle compression stroke every time. Once the stroke has started, the tool will not release the connector until the proper amount of force has been applied. This is your assurance of a fully compressed connection. T&B compression tools develop uniform, controlled pressure to each connector within their size range. Thomas & Betts offers electric and battery-powered hydraulic pumps with a Shure-Stake feature that guarantees a full cycle compression.
E
Color-Keyed
Pumpac II The newest batterypowered hydraulic pump, rated for 10,000 PSI. Portable power for all T&B hydraulic heads, using just two 14.4 rechargeable batteries.
TBM62BSCR Single-handed batterypowered compression tool, features rotating head and comfortable balance. For connectors up to 500MCM CU, 350MCM AL.
TBM6S Hand-operated crimping tool, features Shure-Stake mechanism to insure a completed crimp. For connectors up to 500 MCM CU, 350 MCM AL.
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E5
Compression
Color-Keyed Connectors
Color-Keyed Special Lugs for Special Problems Angled, Shaped and Trimmed the Way You Often Need Them
Thomas & Betts can solve your difficult wire bending and terminating problems in confined power distribution panels, switchgear and motor control enclosures. We have the design and production capability to deliver exactly the type lug you need, shaped the way you need. Straight, 45 and 90 angle Stacking or non-stacking Narrow tongue or standard Tin, silver, lead, nickel Thomas & Betts offers an extensive line of copper Color-Keyed lugs for #8 AWG through 1000 kcmil flex and code cables. The lug tongues are modified in several different configurations to meet your exact needs: 45 and 90 bend angles, narrow tongues to fit into circuit breakers, offset tongues to stack two cables, and special stud hole drilling. These special configurations let you: (1) run cable directly to the bus bar with no bending, (2) terminate into very narrow spaces, and (3) utilize minimal bus bar space. The specially designed lugs help you clean up your cabling in crowded enclosures. The photographs show some examples of how and where the lugs can be used.
E
Color-Keyed
E6
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
Color-Keyed Connectors
Order From
Catalog No. _______________________ Qty. _______________________ (For 54100, 54200, 54800 & 54900 Series Copper Lugs Only)
E
Color-Keyed
90 bend
bottom stack
CODE TABLE
Tongue Shape Type 45 90 Blank (No Bolt Hole) Code UF UB BT Bolt Holes Size .020 #8 #10 b" j" c" d" e" f" g" 1" .173 .204 .281 .344 .406 .531 .656 .812 .937 1.062 Code 02 03 04 05 06 08 10 12 14 16 Bolt Hole Centers Distance .015 d" e" f" g" 1" 1a" 1b" 1c" 1d" 1e" 1f" *1g" *2" Code 08 10 12 14 16 18 20 22 24 26 28 30 32 Stacking Type Top Bottom Code T** B Finish (Plating) Type 1 Silver Plate Lead Plate Nickel Plate Plain Finish No Marking Not QTP if suffix other than - PF or standard tin plate Code SP LP NP PF NM Inspection Hole (Long Barrel) I.D. Peep Hole Code PH Inspection Hole (Short Barrel) I.D. Blind End Code BE
* These bolt centers not available for bolt holes larger than m". ** Not required for 45 & 90 Top Stacking.
Tongue Width
Barrel I.D.
Cable
Code Weld
Hole Offset
Wrench Clearance
Barrel O.D.
Long or Short
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E7
Compression
Color-Keyed Connectors
Tongue Specifications See Chart A For Dimensions Stud Sizes #8 d #10 e b f j g c 1 Chart A
Nominal Bolt Hole Size .015 #8 #10 b j c d e f *g *1 .173 .204 .281 .344 .406 .531 .656 .812 .937 1.062 Hole Wrench Offset Clearance .030 Min. .200 .218 .250 .375 .375 .500 .812 .750 .875 .937 .240 .250 .312 .406 .440 .562 .875 .770 .890 1.000 #8 Code #8 Weld .406 .406 .469 .562 .578 #6 Code #6 Weld #4 Code .437 .437 .500 .562 .578 .562 .562 .562 .562 .594 #2 Code #4 Weld .593 .593 .593 .675 .675 .750 Tongue Width Cable Size #1 Code 1/0 Code #2 Weld #1 Weld .672 .672 .672 .672 .672 .750 .750 .750 .750 .750 .750 .750 2/0 Code 1/0 Weld .825 .825 .825 .825 .825 .825 3/0 Code 2/0 Weld .937 .937 .937 .937 .937 .937 .937 4/0 Code 3/0 Weld 1.030 1.030 1.030 1.030 1.030 1.030 1.030
E
Color-Keyed
Single Hole
Double Hole
Blank
Chart B
Cable Size #8 #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000 Tongue Thickness .080 .081 .099 .108 .106 .125 .125 .125 .137 .137 .153 .177 .173 .218 .244 .228 .270 .266 .313 .297 Straight Lug Barrel Length Plus Transition Short Long .635 .675 .685 .815 .825 .975 .965 1.085 1.255 1.375 1.900 2.090 2.460 2.670 2.900 2.784 3.050 3.213 3.450 3.356 .935 .975 .985 1.115 1.275 1.325 1.315 1.435 1.705 1.925 2.675 2.896 2.980 3.610 3.490 3.925 4.550 4.500 Barrel O.D. I.D. .260 .296 .365 .410 .467 .571 .571 .632 .701 .766 .850 .926 .960 1.100 1.200 1.255 1.330 1.375 1.500 1.550 .180 .215 .266 .302 .361 .396 .446 .507 .564 .629 .660 .720 .757 .852 .926 .997 1.030 1.079 1.145 1.203 Dim X Stacked Lugs 45 .478 .544 .622 .649 .731 .789 .859 .946 1.031 1.123 1.226 1.333 1.370 1.514 1.630 1.662 1.745 1.728 1.900 2.070 Dim Y Short Long .595 .587 .637 .711 .710 .794 .829 .900 1.015 1.085 1.180 1.267 1.551 1.629 1.762 1.780 1.827 1.952 2.065 2.031 .808 .799 .849 .923 1.028 1.042 1.077 1.148 1.333 1.474 1.726 1.830 1.913 2.266 2.147 2.434 2.787 2.787 Dim H Short Long .779 .767 .838 .958 .956 1.075 1.125 1.225 1.387 1.487 1.924 2.096 2.484 2.669 2.897 3.011 3.050 3.213 1.387 1.487 1.079 1.067 1.138 1.258 1.406 1.425 1.475 1.575 1.837 2.037 2.679 2.896 2.984 3.619 3.497 3.925 4.554 4.506
Straight .158 .134 .175 .216 .212 .250 .250 .250 .274 .274 .459 .531 .519 .654 .732 .684 .810 .800 .940 .890
90 .394 .432 .502 .535 .592 .646 .696 .757 .826 .891 .975 1.103 1.085 1.225 1.325 1.375 1.455 1.625 1.650 1.675
Note: Stacking lugs are available for one bolt only. Consult Factory: Straight: 700 kcmil & up 45: 400 kcmil & up 90: 500 kcmil & up
E8
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
Color-Keyed Connectors
E
Formula 1 = (.125 + 2 (OD) + .037 Tongue Thickness)
Color-Keyed
Chart C
Tongue Width .030 Code Cable Size Bolt Hole Size #8 #10 b j c d e f *g *1 300 kcmil 4/0 Weld 1.250 1.250 1.250 1.250 1.250 1.250 350 kcmil 1.355 1.355 1.355 1.355 1.355 1.355 400 kcmil 1.410 1.410 1.410 1.410 1.410 1.410 500 kcmil 400 Weld 1.605 1.605 1.605 1.605 1.605 1.605 1.605 600 kcmil 500 Weld 1.745 1.745 1.745 1.745 1.745 1.745 1.745 1.745 1325/24 1.805 1.805 1.805 1.805 1.805 1.805 1.805 1.805 700 kcmil 1.840 1.840 1.840 1.840 1.840 1.840 1.840 1.840 750 kcmil 1.935 1.935 1.935 1.935 1.935 1.935 1.935 1.935 800 kcmil 2.010 2.010 2.010 2.010 2.010 2.010 2.010 2.010 900 kcmil 2.180 2.180 2.180 2.180 2.180 2.180 2.180 2.180 1000 kcmil 2.265 2.265 2.265 2.265 2.265 2.265 2.265 2.265
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E9
Compression
E
Color-Keyed
Cat. No.
Code
Bolt Size #8 b b
A 1.36 1.36 1.69 1.16 1.20 1.33 1.33 1.75 1.23 1.23 1.23 1.41 1.41 1.41 1.75 1.38 1.38 1.38 1.42 1.42 1.56 2.20 1.50 1.73 1.65 1.92 1.50 1.73 1.78 2.10 1.60 1.83 1.88 2.20 2.54 1.65 1.88 1.93 2.25 2.56
B .68 .68 .81 .50 .61 .64 .64 1.31 .53 .53 .53 .67 .67 .75 1.31 .60 .60 .60 .66 .66 .75 1.40 .65 .88 .80 1.08 .65 .93 .98 1.25 .65 .88 .93 1.25 1.50 .65 .88 .93 1.25 1.50
Dimensions (in.) C D .36 .41 .50 .39 .45 .56 .56 1.00 .44 .44 .44 .60 .60 .56 1.00 .55 .55 .55 .61 .61 .59 1.00 .59 .59 .59 .75 .68 .68 .68 .76 .75 .75 .75 .75 .88 .83 .83 .83 .83 .83 .05 .05 .07 .08 .07 .05 .05 .13 .07 .07 .07 .07 .07 .06 .13 .09 .09 .09 .07 .07 .06 .06 .11 .11 .11 .08 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13
E .20 .20 .20 .25 .25 .25 .25 .25 .31 .31 .31 .31 .31 .31 .31 .37 .37 .37 .37 .37 .37 .37 .41 .41 .41 .41 .47 .47 .47 .47 .52 .52 .52 .52 .52 .57 .57 .57 .57 .57
F b b b r b s s d r r r j j j d b b b j j j d b c c d b c c d b c c d e b c c d e
Die Code Die Color N/A N/A N/A 21 21 21 21 21 24 24 24 24 24 24 24 29 29 29 29 29 29 29 33 33 33 33 37 37 37 37 42 42 42 42 42 45 45 45 45 45 ERG2002 ERG2002 ERG2002 RED RED RED RED RED BLUE BLUE BLUE BLUE BLUE BLUE BLUE GREY GREY GREY GREY GREY GREY GREY BROWN BROWN BROWN BROWN GREEN GREEN GREEN GREEN PINK PINK PINK PINK PINK BLACK BLACK BLACK BLACK BLACK
256-30695-1351 256-30695-1352 #14-10 AWG 256-30695-263 54104 54130 54131 54132 256-30695-424 256-30695-1361 54134 54105 54135 54136 256-30695-282 256-30695-422 256-30695-1362 54138 54106 54139 54140 256-30695-233 256-30695-264 54107 54142-TB 54143-TB 54145-TB 54108 54147 54148 54150 54152-TB 54153-TB 54109 54155-TB 256-30695-1383 54157 54158 54110 54160 256-30695-131 23 Navy #8 Weld 37/24 = 14.9 kcmil
#8 AWG
#6 AWG
#4 AWG
#2 AWG
#60 Navy 125/24 = 50.5 kcmil #4 Weld 75 Navy, #2 Weld 150/24 = 60.5 kcmil 175/24 = 70.6 kcmil 133/.0223 #100 Navy #1 Weld 225/24 = 90.8 kcmil 133/.0254 125 Navy 1/0 Weld 275/24 = 111 kcmil 427/.0155 133/.0282
#1 AWG
1/0 AWG
2/0 AWG
E10
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Cat. No. 54162-TB 54163-TB 54111 54165-TB 54167 54168 54112 54170 256-30695-1174 58161 58162 58163 58165 58166 54172-TB 54173 54174 54113 58168 54178 54179 54114 54181 58171 256-30695-112 54115 54183 58174 54116 54185
Code
Wire Size Flex 150 Navy, 2/0 Weld 325/24 = 131 kcmil 133/.0316, 259/.0227 427/.0177 200 Navy 3/0 Weld 450/24 = 182 kcmil 703/.0154 4/0 Weld 550/24 = 222 kcmil 133/.0399 259/.0286 637/.0183
Bolt Size b j c d b j c d f b j c d e b j c d d j c d e d c d e d d e
A 1.75 1.98 2.03 2.35 1.90 2.13 2.18 2.50 2.86 2.23 2.33 2.38 2.76 3.03 2.00 2.23 2.28 2.60 2.70 2.33 2.43 2.70 3.03 2.85 2.90 2.85 3.21 3.35 3.20 3.53
B .65 .88 .93 1.25 .65 .87 .93 1.25 1.56 .78 .88 .93 1.25 1.58 .65 .88 .93 1.25 1.25 .88 .93 1.25 1.58 1.25 1.25 1.25 1.58 1.25 1.25 1.58
Dimensions (in.) C D .92 .92 .92 .92 1.03 1.03 1.03 1.03 1.03 1.25 1.25 1.25 1.25 1.25 1.13 1.13 1.13 1.13 1.25 1.25 1.25 1.25 1.25 1.36 1.36 1.36 1.36 1.61 1.41 1.41 .13 .13 .13 .13 .14 .14 .14 .14 .14 .15 .15 .15 .15 .15 .14 .14 .14 .14 .15 .15 .15 .15 .15 .18 .18 .18 .18 .22 .17 .17
E .63 .63 .63 .63 .70 .70 .70 .70 .70 .79 .79 .79 .79 .79 .77 .77 .77 .77 .85 .85 .85 .85 .85 .93 .93 .93 .93 1.09 .96 .96
F b c c d b c c d f c c c d e d c c d d c c d e d d d e d d e
Die Code Die Color 50 50 50 50 54 54 54 54 54 62 62 62 62 62 62 62 62 62 66 66 66 66 66 71 71 71 71 76 76 76 ORANGE ORANGE ORANGE ORANGE PURPLE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW WHITE WHITE WHITE WHITE WHITE RED RED RED RED BLUE BLUE BLUE
E
Color-Keyed
3/0 AWG
4/0 AWG
250 kcmil
250 Navy
300 kcmil
300 Weld, 259/.034, 427/.0265, 889/.0183 775/24 = 313 kcmil 350 kcmil 350 Navy 350 Weld, 259/.0368, 427/.0285, 703/.0224, 889/.0201 400 kcmil 400 Navy
Tongue Marking: UL, CSA, T&B Logo and Cable Size Bolt Size A B D
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E11
Compression
E
Color-Keyed
Cat. No. 256-30695-1403 58177 256-30695-339 54118 54187 58180 256-30695-1054 256-30695-1370 54120 54122-TB 256-30695-1404 256-30695-1405 256-30695-840 58182 256-30695-193 54123-TB 256-30695-937 58184 54124-TB 256-30695-843 54126 54128
Code
Wire Size Flex 400 Weld 925/24 = 373 kcmil 259/.0393 or 427/.0306
Bolt Size c d c d e e g d e e
A 3.31 3.31 3.10 3.30 3.63 3.79 3.96 3.65 3.79 3.68 3.29 3.29 4.00 3.83 4.00 3.87 4.10 3.80 4.04 4.31 4.15 4.09
B 1.31 1.25 1.00 1.25 1.58 1.58 1.81 1.44 1.58 1.58 1.29 1.29 1.69 1.58 1.69 1.58 1.88 1.58 1.58 1.81 1.58 1.58
Dimensions (in.) C D 1.61 1.61 1.61 1.61 1.61 1.75 1.75 1.75 1.75 1.84 1.81 1.81 1.81 1.81 1.94 1.94 1.94 1.94 2.01 2.17 2.17 2.27 .22 .22 .22 .22 .22 .24 .24 .24 .24 .23 .28 .28 .28 .28 .27 .27 .27 .27 .27 .31 .31 .30
E 1.04 1.04 1.10 1.10 1.10 1.20 1.20 1.20 1.20 1.26 1.25 1.25 1.25 1.25 1.33 1.33 1.33 1.33 1.38 1.50 1.50 1.55
F e d c d e e m m e e y y m e m e g e e g e e
Die Code Die Color 80 80 87 87 87 94 94 94 94 99 99 99 99 99 106 106 106 106 107 115 115 125 N/A N/A BROWN BROWN BROWN GREEN GREEN GREEN GREEN PINK PINK PINK PINK PINK BLACK BLACK BLACK BLACK ORANGE YELLOW YELLOW N/A
500 kcmil
500 Navy 1100/24 = 444 kcmil, 500 Weld, 259/.0417, 427/.0325, 703/.0253
600 kcmil 700 kcmil 1325/24 = 535 kcmil 427/.0342 750 kcmil
c d d e d e g
1600/24 = 646 kcmil 800 kcmil 900 kcmil 1000 kcmil 800 Navy 1925/24 = 777 kcmil 1000 Navy
e e d e e
E12
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Wire Size Cat. No. 54104UF 54130UF 54131UF 54132UF 54134UF 54105UF 54135UF 54136UF 54138UF 54106UF 54139UF 54140UF 256-30695-264UF 54107UF 54142UF 54143UF 54145UF 54108UF 54147UF 54148UF 54150UF 54152UF 54153UF 54109UF 54155UF 54157UF 54158UF 54110UF 54160UF 54162UF 54163UF 54111UF 54165UF 54167UF 54168UF 54112UF 54170UF 58161UF 58162UF 58163UF 58165UF 58166UF Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
E C 45 3 Bolt size F
Code #8 AWG
Flex 23 Navy #8 Weld 37/24 = 14.9 kcmil 30 Navy #6 Weld 61/24 = 24.6 kcmil 133/.014 40-50 Navy 91/24 = 36.7 kcmil 133/.0177 49/.029 60 Navy 125/24 = 50.4 kcmil #4 Weld 75 Navy, #2 Weld 150/24 = 60.5 kcmil 175/24 = 70.6 kcmil 133/.0223 100 Navy #1 Weld 225/24 = 90.8 kcmil 133/.0254 125 Navy 1/0 Weld 275/24 = 111 kcmil 427/.0155, 133/.0282 150 Navy, 2/0 Weld 325/24 = 131 kcmil 133/.0316, 259/.0227 427/.0177 200 Navy 3/0 Weld 450/24 = 182 kcmil 703/.0154 4/0 Weld 550/24 = 222 kcmil 133/.0399 259/.0286 637/.0183
B .50 .61 .64 .64 .53 .53 .67 .67 .60 .60 .66 .66 1.40 .65 .88 .80 1.08 .65 .93 .98 1.25 .65 .88 .93 1.25 .65 .88 .93 1.25 .65 .88 .93 1.25 .65 .87 .93 1.25 .78 .88 .93 1.25 1.58
C .39 .45 .56 .56 .44 .44 .60 .60 .55 .55 .61 .61 1.00 .59 .59 .59 .75 .68 .68 .68 .76 .75 .75 .75 .75 .83 .83 .83 .83 .92 .92 .92 .92 1.03 1.03 1.03 1.03 1.25 1.25 1.25 1.25 1.25
Dimensions (in.) D .08 .07 .05 .05 .07 .07 .07 .07 .09 .09 .07 .07 .06 .11 .11 .11 .08 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14 .15 .15 .15 .15 .15
E .25 .25 .25 .25 .31 .31 .31 .31 .37 .37 .37 .37 .37 .41 .41 .41 .41 .47 .47 .47 .47 .52 .52 .52 .52 .57 .57 .57 .57 .63 .63 .63 .63 .70 .70 .70 .70 .79 .79 .79 .79 .79
F r b s s r r j j b b j j d b c c d b c c d b c c d b c c d b c c d b c c d c c c d e
Die Code Die Color 21 21 21 21 24 24 24 24 29 29 29 29 29 33 33 33 33 37 37 37 37 42 42 42 42 45 45 45 45 50 50 50 50 54 54 54 54 62 62 62 62 62 RED RED RED RED BLUE BLUE BLUE BLUE GREY GREY GREY GREY GREY BROWN BROWN BROWN BROWN GREEN GREEN GREEN GREEN PINK PINK PINK PINK BLACK BLACK BLACK BLACK ORANGE ORANGE ORANGE ORANGE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW YELLOW YELLOW
E
Color-Keyed
#6 AWG
#4 AWG
#2 AWG
#1 AWG
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E13
Compression
Wire Size Cat. No. Code 250 kcmil Flex 250 Navy Bolt Size b j c d d j c d e B .65 .88 .93 1.25 1.25 .88 .93 1.25 1.58 C 1.13 1.13 1.13 1.13 1.25 1.25 1.25 1.25 1.25
Dimensions (in.) D E .14 .14 .14 .14 .15 .15 .15 .15 .15 .77 .77 .77 .77 .85 .85 .85 .85 .85
F b c c d d c c d e
Die Code Die Color 62 62 62 62 66 66 66 66 66 YELLOW YELLOW YELLOW YELLOW WHITE WHITE WHITE WHITE WHITE
E
Color-Keyed
250 Weld, 650/24 = 262 kcmil, 259/.0311, 703/.0189 300 kcmil 300 Navy
58171UF 256-30695-112UF 54115UF 54183UF 58174UF 54116UF 54185UF 256-30695-1403UF 58177UF 54118UF 54187UF 58180UF 54120UF 54122UF 256-30695-840UF 58182UF 54123UF 58184UF 54124UF 54126UF 54128UF 800 kcmil 900 kcmil 1000 kcmil 750 kcmil 600 kcmil 700 kcmil 500 kcmil 400 kcmil
300 Weld, 259/.034, 427/.0265, 889/.0183 775/24 = 313 kcmil 350 kcmil 350 Navy 350 Weld, 259/.0368, 427/.0285, 703/.0224, 889/.0201 400 Navy 400 Weld 925/24 = 373 kcmil 500 Navy 1100/24 = 444 kcmil, 500 Weld, 259/.0417, 427/.0325, 703/.0253
d c d e d d e c d d e e e e
1.25 1.25 1.25 1.58 1.25 1.25 1.58 1.31 1.25 1.25 1.58 1.58 1.58 1.58 1.69 1.58 1.58 1.58 1.58 1.58 1.58
1.36 1.36 1.36 1.36 1.61 1.41 1.41 1.61 1.61 1.61 1.61 1.75 1.75 1.84 1.81 1.81 1.94 1.94 2.01 2.17 2.27
.18 .18 .18 .18 .22 .17 .17 .22 .22 .22 .22 .24 .24 .23 .28 .28 .27 .27 .27 .31 .30
.93 .93 .93 .93 1.09 .96 .96 1.04 1.04 1.10 1.10 1.20 1.20 1.26 1.25 1.25 1.33 1.33 1.38 1.50 1.55
d d d e d d e e d d e d d d m e e e e e e
RED RED RED RED BLUE BLUE BLUE N/A N/A BROWN BROWN GREEN GREEN PINK PINK PINK BLACK BLACK ORANGE YELLOW N/A
d e e
1600/24 = 646 kcmil 800 Navy 1925/24 = 777 kcmil 1000 Navy
e e e e
E14
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
Wire Size Cat. No. 54104UB 54130UB 54131UB 54132UB 54134UB 54105UB 54135UB 54136UB 54138UB 54106UB 54139UB 54140UB 256-30695-264UB 54107UB 54142UB 54143UB 54145UB 54108UB 54147UB 54148UB 54150UB 54152UB 54153UB 54109UB 54155UB 54157UB 54158UB 54110UB 54160UB 54162UB 54163UB 54111UB 54165UB 54167UB 54168UB 54112UB 54170UB 58161UB 58162UB 58163UB 58165UB 58166UB Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
90 3 C
Code #8 AWG
Flex 23 Navy #8 Weld 37/24 = 14.9 kcmil 30 Navy #6 Weld 61/24 = 24.6 kcmil 133/.014 40-50 Navy 91/24 = 36.7 kcmil 133/.0177 49/.029 60 Navy 125/24 = 50.4 kcmil #4 Weld 75 Navy, #2 Weld 150/24 = 60.5 kcmil 175/24 = 70.6 kcmil 133/.0223 100 Navy #1 Weld 225/24 = 90.8 kcmil 133/.0254 125 Navy 1/0 Weld 275/24 = 111 kcmil 427/.0155, 133/.0282 150 Navy, 2/0 Weld 325/24 = 131 kcmil 133/.0316, 259/.0227 427/.0177 200 Navy 3/0 Weld 450/24 = 182 kcmil 703/.0154 4/0 Weld 550/24 = 222 kcmil 133/.0399 259/.0286 637/.0183
B .50 .61 .64 .64 .53 .53 .67 .67 .60 .60 .66 .66 1.40 .65 .88 .80 1.08 .65 .93 .98 1.25 .65 .88 .93 1.25 .65 .88 .93 1.25 .65 .88 .93 1.25 .65 .87 .93 1.25 .78 .88 .93 1.25 1.58
C .39 .45 .56 .56 .44 .44 .60 .60 .55 .55 .61 .61 1.00 .59 .59 .59 .75 .68 .68 .68 .76 .75 .75 .75 .75 .83 .83 .83 .83 .92 .92 .92 .92 1.03 1.03 1.03 1.03 1.25 1.25 1.25 1.25 1.25
Dimensions (in.) D .08 .07 .05 .05 .07 .07 .07 .07 .09 .09 .07 .07 .06 .11 .11 .11 .08 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14 .15 .15 .15 .15 .15
E .25 .25 .25 .25 .31 .31 .31 .31 .37 .37 .37 .37 .37 .41 .41 .41 .41 .47 .47 .47 .47 .52 .52 .52 .52 .57 .57 .57 .57 .63 .63 .63 .63 .70 .70 .70 .70 .79 .79 .79 .79 .79
F r b s s r r j j b b j j d b c c d b c c d b c c d b c c d b c c d b c c d c c c d e
Die Code Die Color 21 21 21 21 24 24 24 24 29 29 29 29 29 33 33 33 33 37 37 37 37 42 42 42 42 45 45 45 45 50 50 50 50 54 54 54 54 62 62 62 62 62 RED RED RED RED BLUE BLUE BLUE BLUE GREY GREY GREY GREY GREY BROWN BROWN BROWN BROWN GREEN GREEN GREEN GREEN PINK PINK PINK PINK BLACK BLACK BLACK BLACK ORANGE ORANGE ORANGE ORANGE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW YELLOW YELLOW
E
Color-Keyed
#6 AWG
#4 AWG
#2 AWG
#1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
B D
E Bolt Size F
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E15
Compression
Wire Size Cat. No. Code 250 kcmil Flex 250 Navy Bolt Size b j c d d j c d e d c d e d d e c d d e e e e 1325/24 = 535 kcmil 427/.0342 750 kcmil 1600/24 = 646 kcmil 800 kcmil 900 kcmil 1000 kcmil 800 Navy 1925/24 = 777 kcmil 1000 Navy d e e e e e e B .65 .88 .93 1.25 1.25 .88 .93 1.25 1.58 1.25 1.25 1.25 1.58 1.25 1.25 1.58 1.31 1.25 1.25 1.58 1.58 1.58 1.58 1.69 1.58 1.58 1.58 1.58 1.58 1.58 C 1.13 1.13 1.13 1.13 1.25 1.25 1.25 1.25 1.25 1.36 1.36 1.36 1.36 1.61 1.41 1.41 1.61 1.61 1.61 1.61 1.75 1.75 1.84 1.81 1.81 1.94 1.94 2.01 2.17 2.27
Dimensions (in.) D E .14 .14 .14 .14 .15 .15 .15 .15 .15 .18 .18 .18 .18 .22 .17 .17 .22 .22 .22 .22 .24 .24 .23 .28 .28 .27 .27 .27 .31 .30 .77 .77 .77 .77 .85 .85 .85 .85 .85 .93 .93 .93 .93 1.09 .96 .96 1.04 1.04 1.10 1.10 1.20 1.20 1.26 1.25 1.25 1.33 1.33 1.38 1.50 1.55
F b c c d d c c d e d d d e d d e e d d e e e e m e e e e e e
Die Code Die Color 62 62 62 62 66 66 66 66 66 71 71 71 71 76 76 76 80 80 87 87 94 94 99 99 99 106 106 107 115 125 YELLOW YELLOW YELLOW YELLOW WHITE WHITE WHITE WHITE WHITE RED RED RED RED BLUE BLUE BLUE N/A N/A BROWN BROWN GREEN GREEN PINK PINK PINK BLACK BLACK ORANGE YELLOW N/A
E
Color-Keyed
54172UB 54173UB 54174UB 54113UB 58168UB 54178UB 54179UB 54114UB 54181UB 58171UB 256-30695-112UB 54115UB 54183UB 58174UB 54116UB 54185UB 256-30695-1403UB 58177UB 54118UB 54187UB 58180UB 54120UB 54122UB 256-30695-840UB 58182UB 54123UB 58184UB 54124UB 54126UB 54128UB
250 Weld, 650/24 = 262 kcmil, 259/.0311, 703/.0189 300 kcmil 300 Navy
300 Weld, 259/.034, 427/.0265, 889/.0183 775/24 = 313 kcmil 350 kcmil 350 Navy 350 Weld, 259/.0368, 427/.0285, 703/.0224, 889/.0201 400 kcmil 400 Navy 400 Weld, 925/24 = 373 kcmil 259/.0393, 427/.0306 500 kcmil 500 Navy 1100/24 = 444 kcmil, 500 Weld, 259/.0417, 427/.0325, 703/.0253 600 kcmil 700 kcmil
90 3 C B D E F
E16
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
Wire Size Cat. No. 256-30695-1302 54204 256-31426-33* 256-31426-33PH 542040410 542040416 256-30695-1094 256-30695-251 256-30695-1070 256-30695-1153 256-30695-1183 54205 256-30695-1095 256-30695-252 256-30695-372 256-30695-913 256-30695-253 54206 256-30695-1184 256-30695-255 54207 256-30695-1355 256-30695-1185 256-30695-257 256-30695-1049 54208 256-30695-1233 256-30695-1236 256-30695-329 54255 256-30695-1234 54209 256-30695-1265 256-30695-886 256-30695-1175 54261 256-30695-832 54210 54260 54266 54211 54265 Code #14-10 AWG Flex Bolt Size c #10 #10 #10 b b b c #12 #10 #10 b b b b b c b j c b b b c d b j c b j j c c d b j j c d j c d A 2.48 1.88 1.88 1.88 2.01 2.38 2.50 2.50 1.81 1.98 1.98 1.98 2.13 2.38 2.13 2.38 2.58 2.03 2.31 2.56 2.13 2.15 2.38 2.67 3.75 2.13 2.69 2.75 2.75 2.56 2.75 2.88 3.50 3.78 2.45 2.70 2.88 2.93 3.83 2.88 2.94 3.94 B 1.81 1.18 1.18 1.18 1.31 1.68 1.81 1.81 1.19 1.28 1.19 1.28 1.31 1.63 1.43 1.75 1.81 1.28 1.63 1.81 1.28 1.31 1.53 1.81 2.88 1.28 1.62 1.81 1.81 1.56 1.78 1.93 2.57 2.83 1.44 1.63 1.81 1.93 2.81 1.75 1.81 2.81
Dimensions (in.) C D E .56 .42 .41 .41 .42 .42 .56 .56 .44 .44 .44 .44 .43 .55 .43 .43 .55 .52 .52 .59 .59 .59 .59 .60 .75 .68 .69 .68 .75 .75 .75 .75 .75 .75 .83 .83 .81 .83 .83 .94 .94 .94 .04 .08 .06 .06 .08 .08 .05 .05 .11 .08 .08 .08 .08 .08 .08 .08 .08 .10 .10 .09 .11 .13 .11 .1 .09 .11 .13 .11 .14 .14 .14 .13 .14 .13 .14 .14 .14 .13 .14 .14 .14 .14 .22 .26 .26 .26 .26 .26 .26 .26 .30 .30 .30 .30 .30 .30 .30 .30 .30 .37 .37 .37 .41 .41 .41 .41 .41 .47 .47 .47 .52 .52 .52 .52 .52 .52 .57 .57 .57 .57 .57 .63 .63 .63
F c b r r b b b c b b r b b b b b c b j c b b b c j b X c c c 1 3 c c d b 1 3 c c c 3 c d
1
G 1 e e e e 1 f 1 d-e d e-f e f 1 f 1 1 e 1 1 e f 1 1 1f e 1 1 f g 1 1 1f 1f f g 1 1 1f 1 1 1f
Die Code Die Color ERG2002 21 21 21 21 21 21 21 24 24 24 24 24 24 24 24 24 29 29 29 33 33 33 33 33 37 37 37 42 42 42 42 42 42 45 45 45 45 45 50 50 50 YELLOW RED RED RED RED RED RED RED BLUE BLUE BLUE BLUE BLUE BLUE BLUE BLUE BLUE GREY GREY GREY BROWN BROWN BROWN BROWN BROWN GREEN GREEN GREEN PINK PINK PINK PINK PINK PINK BLACK BLACK BLACK BLACK BLACK ORANGE ORANGE ORANGE
E
Color-Keyed
8 AWG
#6 AWG
#4 AWG
40-50 Navy 91/24 = 36.7 kcmil 133/.0177, 49/.029 60 Navy 125/24 = 50.4 kcmil #4 Weld 75 Navy 150/24 = 60.5 kcmil 175/24 = 70.6 kcmil, 133/.0223 100 Navy #1 Weld 225/24 = 90.8 kcmil 133/.0254
#2 AWG
#1 AWG
1/0 AWG
2/0 AWG
125 Navy 1/0 Weld 275/24 = 111 kcmil 133/.0282 150 Navy, 2/0 Weld 325/24 = 131 kcmil 133/.0316, 259/.0227, 427/.0177
3/0 AWG
Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111 *Blind End
Tongue Marking: UL, CSA, T&B Logo and Cable Size Bolt Size A B D
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E17
Compression
F c d c c c c d c c c d c d c c c d c c e d d c d d c d d d d d d c d k d d d d l d
G 1 1f e f 1 1 1f g 1 g 1f 1 1f f 1f 1 1f 1 1h 1 1f 1 1 1f 1b 1 1f 1 1 1 1f 1f 1 1f 1a 1f 1 1f 1 1d 1f
Die Code Die Color 54 54 54 54 54 62 62 62 62 62 62 66 66 71 71 71 71 76 76 80 80 80 87 87 87 94 94 99 99 99 99 99 106 106 106 106 115 115 115 115 125 PURPLE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW WHITE WHITE RED RED RED RED BLUE BLUE N/A N/A N/A BROWN BROWN BROWN GREEN GREEN PINK PINK PINK PINK PINK BLACK BLACK BLACK BLACK YELLOW YELLOW YELLOW YELLOW N/A
E
Color-Keyed
54212 54270 256-30695-1247 256-30695-331 256-30695-1261 54213 54275 256-30695-345 256-30695-399 256-30695-452 58265 54214 54280 256-30695-332 256-30695-1240 54215 54282 54216 54283 256-30695-439 58277 256-30695-839 54218 54286 256-30695-188 54220 54289 256-30695-1406 256-30695-842 256-30695-898 54291 58281 256-30695-237 54223 256-30695-1376 54224 256-30695-694 54226 256-30695-846 256-30695-844 54228
4/0 AWG
250 kcmil
350 kcmil
350 Navy
400 kcmil
700 kcmil
750 kcmil
1000 kcmil
1000 Navy
Tongue Marking: UL, CSA, T&B Logo and Cable Size Bolt Size A B D
E18
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
Wire Size Cat. No. 256-31426-9 54204UF 256-30695-1183UF 54205UF 54205UF0416 54206UF 54207UF 256-30695-257UF 54208UF Code #14-10 AWG #8 AWG 23 Navy #8 Weld 37/24 = 14.9 kcmil 30 Navy, #6 Weld 61/24 = 24.6 kcmil 133/.014 40-50 Navy 91/24 = 36.7 kcmil 133/.0177, 49/.029 60 Navy, #4 Weld 125/24 = 50.4 kcmil 75 Navy 150/24 = 60.5 kcmil 175/24 = 70.6 kcmil, 133/.0223 100 Navy #1 Weld 225/24 = 90.8 kcmil 133/.0254 125 Navy, 1/0 Weld 275/24 = 111 kcmil 133/.0282 150 Navy, 2/0 Weld 325/24 = 131 kcmil 133/.0316 259/.0227 427/.0177 200 Navy 3/0 Weld 450/24 = 182 kcmil 703/.0154 250 Navy 4/0 Weld 550/24 = 222 kcmil 133/.0399, 259/.0286 637/.018 Flex Bolt Size #10 #10 #10 b b b b c b B 1.22 1.18 1.19 1.28 1.56 1.28 1.28 1.81 1.28 C .37 .42 .44 .44 .43 .52 .59 .60 .68
Dimensions (in.) D E .05 .08 .08 .08 .08 .10 .11 .1? .11 .2.00 .26 .30 .30 .30 .37 .41 .41 .47
F b b r b b b b c b
G e e e-f e 1 e e 1 e
E
Color-Keyed
#6 AWG
#4 AWG #2 AWG
#1 AWG
1/0 AWG
c b j c d j c d
c b
1 3 c c
1 f g 1 1f 1 1 1f
42 42 45 45 45 50 50 50
2/0 AWG
3/0 AWG
1 3 c d
4/0 AWG
c d c d c d
c d c d c d
1 1f 1 1f 1 1f
54 54 62 62 62 62
250 kcmil
45 3
Bolt Size
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E19
Compression
Wire Size Cat. No. Code 300 kcmil 350 kcmil 400 kcmil 400 Weld 925/24 = 373 kcmil 259/.0393, 427/.0306 500 kcmil 600 kcmil 700 kcmil 750 kcmil 800 kcmil 900 kcmil 1000 kcmil 1925/24 = 777 kcmil 1000 Navy 500 Navy 1100/24 = 444 kcmil 1325/24 = 535 kcmil Flex 300 Navy 350 Navy Bolt Size c d c d c c d c d c d d d c d d d d B 1.93 3.00 1.93 3.00 1.93 1.93 3.00 1.93 3.00 1.93 3.00 3.00 3.00 2.80 3.00 3.00 3.00 3.00 C 1.25 1.25 1.36 1.36 1.41 1.41 1.61 1.61 1.61 1.75 1.75 1.84 1.8 1.94 1.94 2.01 2.18 2.27
Dimensions (in.) D E .15 .15 .18 .18 .17 .17 .22 .22 .22 .24 .24 .23 .28 .27 .27 .27 .31 .30 .85 .85 .93 .93 .96 .96 1.04 1.10 1.10 1.20 1.20 1.25 1.25 1.33 1.33 1.38 1.50 1.55
F c d c d c c d c d c d d d c d d d d
G 1 1f 1 1f 1 1h 1f 1 1f 1 1f 1f 1f 1 1f 1f 1f 1f
Die Code Die Color 66 66 71 71 76 76 80 87 87 94 94 99 99 106 106 106 115 125 WHITE WHITE RED RED BLUE BLUE N/A BROWN BROWN GREEN GREEN PINK PINK BLACK BLACK BLACK YELLOW N/A
E
Color-Keyed
54214UF 54280UF 54215UF 54282UF 54216UF 54283UF 58277UF 54218UF 54286UF 54220UF 54289UF 54291UF 58281UF 256-30695-237UF 54223UF 54224UF 54226UF 54228UF
45 3
Bolt Size
E20
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
Wire Size Cat. No. 256-31426-141 256-31426-6SPH 256-31426-6 256-31426-6S 256-30695-1409 54204UB 256-31426-33UB* 256-31426-33UBPH 256-30695-1411 256-30695-1183B 256-30695-1356 256-30695-1014B 54205UB 256-30695-252UB 54206UB Code #14-10 AWG Flex Bolt Size #10 #10 #10 #10 23 Navy, #8 Weld 37/24 = 14.9 kcmil #10 #10 #10 #10 #10 #10 #10 b b b b B 1.25 1.30 1.30 1.30 1.19 1.25 1.19 1.19 1.19 1.19 1.19 1.50 1.28 1.56 1.28 C .37 .37 .37 .37 .41 .42 .41 .41 .44 .44 .43 .44 .44 .43 .52
Dimensions (in.) D E .07 .07 .07 .07 .06 .08 .06 .06 .08 .08 .08 .08 .08 .08 .10 .20 .20 .20 .20 .26 .26 .26 .26 .30 .30 .30 .30 .30 .30 .37
F r r r r r b r r r r r b b b b
Die Code Die Color ERG2002 ERG2002 ERG2002 ERG2002 21 21 21 21 24 24 24 24 24 24 29 YELLOW YELLOW YELLOW YELLOW RED RED RED RED BLUE BLUE BLUE BLUE BLUE BLUE GREY
E
Color-Keyed
#8 AWG
#6 AWG
30 Navy #6 Weld 61/24 = 24.6 kcmil 133/.014 40-50 Navy 91/24 = 36.7 kcmil 133/.0177, 49/.029 60 Navy #4 Weld 125/24 = 50.4 kcmil 75 Navy 150/24 = 60.5 kcmil 175/24 = 70.6 kcmil, 133/.0223 100 Navy, #1 Weld 225/24 = 90.8 kcmil, 133/.0254 225/24 = 90.8 kcmil, 133/.0254 125 Navy, 1/0 Weld 275/24 = 111 kcmil 133/.0282 150 Navy, 2/0 Weld 325/24 = 131 kcmil 133/.0316, 259/.0227, 427/.0177 200 Navy, 3/0 Weld 450/24 = 182 kcmil, 703/.0154 250 Navy 4/0 Weld, 550/24 = 222 kcmil 133/.0399, 259/.0286, 637/.018
#4 AWG
54207UB
#2 AWG
1.28
.59
.11
.41
33
BROWN
54208UB
#1 AWG
1.28 1.93 1.55 1.63 1.93 2.81 1.75 1.81 2.81 1.93 3.00 1.93 2.81 2.80 2.81
.68 .75 .75 .83 .83 .83 .94 .94 .94 1.03 1.03 1.13 1.13 1.25 .94
.11 .13 .13 .14 .13 .14 .14 .14 .14 .14 .14 .14 .18 .15 .14
.47 .52 .52 .57 .57 .57 .63 .63 .63 .70 .70 .77 .77 .79 .79
37 42 42 45 45 45 50 50 50 54 54 62 62 62 62
GREEN PINK PINK BLACK BLACK BLACK ORANGE ORANGE ORANGE PURPLE PURPLE YELLOW YELLOW YELLOW YELLOW
54209UB 54209UB0412 54261UB 54210UB 54260UB 54266UB 54211UB 54265UB 54212UB 54270UB 54213UB 54275UB 256-30695-399UB 58265UB
1/0 AWG
c b j c d j c d c d c d c d
c b X c c X c d c d c d c d
1 f g 1 1f 1 1 1f 1 1f 1 1f 1 1f
2/0 AWG
Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111 *Blind End
90 3 C B D
E Bolt Size
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E21
Compression
E
Wire Size
Color-Keyed
Cat. No. 54214UB 54280UB 54215UB 54282UB 54216UB 54283UB 58277UB 54218UB 54286UB 256-30695-1221B 54220UB 54289UB 54291UB 58281UB 54223UB 54224UB 54226UB 54228UB
Bolt Size c d c d c c
B 1.93 3.00 1.93 3.00 1.93 1.93 3.00 1.93 3.00 1.93 3.00 3.00 3.00 3.00 3.00 3.00 3.00
C 1.25 1.25 1.36 1.36 1.41 1.41 1.61 1.61 1.61 1.61 1.75 1.75 1.84 1.80 1.94 2.01 2.18 2.27
Dimensions (in.) D E .15 .15 .18 .18 .17 .17 .22 .22 .22 .22 .24 .24 .23 .28 .27 .27 .31 .30 .85 .85 .93 .93 .96 .96 1.04 1.10 1.10 1.10 1.20 1.20 1.25 1.25 1.33 1.38 1.50 1.55
F c d c d c c d c d c c d d d d d d d
G 1 1f 1 1f 1 1h 1f 1 1f 1 1 1f 1f 1f 1f 1f 1f 1f
Die Code Die Color 66 66 71 71 76 76 80 87 87 87 94 94 99 99 106 106 115 125 WHITE WHITE RED RED BLUE BLUE N/A BROWN BROWN BROWN GREEN GREEN PINK PINK BLACK BLACK YELLOW N/A
400 Weld, 925/24 = 373 kcmil 259/.0393, 427/.0306 500 kcmil 500 Navy
d c d c c d d d d d
600 kcmil 700 kcmil 750 kcmil 800 kcmil 900 kcmil 1000 kcmil
d d
90 3 C B D
E Bolt Size
E22
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
E
Color-Keyed
Die Color RED BLUE GREY BROWN GREEN PINK BLACK ORANGE ORANGE PURPLE YELLOW YELLOW WHITE RED BLUE BROWN BROWN GREEN PINK PINK BLACK N/A N/A
Wire Size Cat. No. 54504 54505 54506 54507 54508 54509 54510 54511 53962 54512 54513 53964 54514 54515 54516 53968 54518 54520 54522-TB 53969 54523-TB 54528 54530 750 kcmil 1000 kcmil 1250 kcmil 500 kcmil 600 kcmil 700 kcmil 1325/24 = 535 kcmil, 427/.0342 300 kcmil 350 kcmil 400 kcmil 1100/24 = 444 kcmil, 500 Weld, 259/.0417, 427/.0325, 703/.0253 4/0 AWG 250 kcmil 550/24 = 222 kcmil, 4/0 Weld, 133/.0399, 259/.0286, 637/.0183 Code #8 AWG #6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG Flex 37/24 = 14.9 kcmil, #8 Weld 61/24 = 24.6 kcmil, #6 Weld, 133/.014 91/24 = 36.7 kcmil, 133/.0177, 49/.029 125/24 = 50.4 kcmil, #4 Weld 150/24 = 60.5 kcmil, 175/24 = 70.6 kcmil, #2 Weld, 133/.0223 225/24 = 90.8 kcmil, #1 Weld, 133/.0254 275/24 = 111 kcmil, 1/0 Weld, 427/.0155, 133/.0282 325/24 = 131kcmil, 2/0 Weld, 133/.0316, 259/.0227, 427/.0177 375/24 = 179 kcmil, 133/.0355, 259/.0255, 427/.0199 450/24 = 182 kcmil, 3/0 Weld, 703/.0154
Dimensions (in.) A E 1.00 1.00 1.00 1.25 1.50 1.63 1.75 1.75 1.81 1.88 2.25 2.13 2.13 2.25 2.75 3.00 2.75 3.00 3.25 3.00 3.00 3.63 4.13 .27 .30 .37 .41 .47 .52 .57 .63 .70 .70 .77 .79 .83 .90 .93 1.13 1.11 1.18 1.23 1.24 1.30 1.50 1.67
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E23
Compression
Wire Size
E
Color-Keyed
Cat. No. 55112 55116 55122 55130 55136 55142 55148 55156 55162 55165 256-30695-1340 55171 54879NT 256-30695-1266 55178 58825NT 58825NT0828
Code #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 350 kcmil 500 kcmil 750 kcmil 750 kcmil 750 kcmil 900 kcmil 900 kcmil
Flex 91/24 = 36.7 kcmil 125/24 = 50.4 kcmil 150/24 = 60.5 kcmil, 175/24 = 70.6 kcmil, #2 Weld 225/24 = 90.8 kcmil 275/24 = 111 kcmil, 1/0 Weld 325/24 = 131 kcmil, 2/0 Weld 450/24 = 182 kcmil 550/24 = 222 kcmil, 4/0 Weld
Bolt Hole b b b b b b b b b d c
Fig. # 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2
A 1.38 1.50 1.88 1.88 2.25 2.37 2.45 2.85 2.71 3.13 3.10 3.58 5.00 3.71 3.71 5.00 5.75
B .56 .56 .94 .94 1.14 1.14 1.14 1.14 1.20 1.39 1.27 1.39 2.02 1.58 1.70 2.13 2.88
Dimensions (in.) C D E .50 .50 .55 .64 .64 .78 .78 .98 .98 1.09 .98 1.20 1.66 1.49 1.49 1.66 1.66 .09 .09 .11 .13 .13 .13 .14 .14 .19 .18 .18 .22 .27 .27 .27 .31 .31 .37 .41 .47 .52 .57 .63 .70 .77 .85 .93 .93 1.10 1.33 1.33 1.33 1.50 1.50
F b b b b b b b b j d d d d f f d d
Die Code Die Color 29 33 37 42 45 50 54 62 66 71 71 87 GREY BROWN GREEN PIN BLACK ORANGE PURPLE YELLOW WHITE RED RED BROWN BLACK BLACK BLACK YELLOW YELLOW
d c d e c d
1 1f
D C
F Figure 1
A B D C
F G Figure 2
E24
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
Cat. No. 54929BE 54930BE 54904BE 54905BE 54908BE 54906BE 54933BE 54942BE 54945BE 54947BE 54946BE 54949BE 54909BE 54950BE 54910BE 54951BE 54965BE 256-30695-1252 256-30695-1253 54970BE 54913BE 54914BE 54915BE 54916BE 54917BE 54918BE 54919BE 54921BE 54920BE 54922BE 54923BE 58984BE 58926BE 54928BE 256-30695-918
Wire Size Flex 37/24 = 14.9 kcmil 61/24 = 24.6 kcmil 91/24 = 36.7 kcmil 125/24 = 50.4 kcmil 150/24 = 60.5 kcmil
A 1.65 1.65 1.65 1.65 1.70 1.70 1.88 2.03 1.95 2.18 1.95 2.18 2.23 2.55 2.28 2.60 2.70 2.35 2.95 2.95 3.15 3.50 3.68 3.75 4.03 4.25 4.57 4.10 4.39 4.40 4.72 4.73 5.23 5.24 5.42
B .65 .65 .65 .65 .65 .65 .65 .88 .65 .88 .65 .88 .93 1.25 .93 1.25 1.25 .65 1.25 1.25 1.25 1.25 1.25 1.25 1.58 1.25 1.58 1.25 1.58 1.25 1.58 1.58 1.58 1.58 1.82
Dimensions (in.) C D .42 .42 .44 .44 .52 .52 .59 .59 .68 .68 .75 .75 .75 .75 .83 .83 .92 1.03 1.03 1.03 1.13 1.25 1.36 1.41 1.41 1.61 1.61 1.75 1.75 1.94 1.94 1.94 2.17 2.27 2.37 .08 .08 .08 .08 .10 .10 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14 .15 .18 .17 .17 .22 .22 .24 .24 .27 .27 .27 .310 .30 .30
E .26 .26 .30 .30 .37 .37 .41 .41 .47 .47 .52 .52 .52 .52 .57 .57 .63 .70 .70 .70 .77 .85 .93 .96 .96 1.10 1.10 1.20 1.20 1.33 1.33 1.33 1.50 1.55 1.55
F b b b b b b b c b c b c c d c d d b c d d d d d e d e d e d e e e e g
Die Code Die Color 21 21 24 24 29 29 33 33 37 37 42 42 42 42 45 45 50 54 54 54 62 66 71 76 76 87 87 94 94 106 106 106 115 125 125 RED RED BLUE BLUE GREY GREY BROWN BROWN GREEN GREEN PINK PINK PINK PINK BLACK BLACK ORANGE PURPLE PURPLE PURPLE YELLOW WHITE RED BLUE BLUE BROWN BROWN GREEN GREEN BLACK BLACK BLACK YELLOW N/A N/A
E
Color-Keyed
1/0 AWG
275/24 = 111 kcmil 325/24 = 131 kcmil 450/24 = 182 kcmil 3/0 Weld 550/24 = 222 kcmil, 4/0 Weld 250 650/24 = 262 kcmil 775/24 = 313 kcmil 925/24 = 373 kcmil 1100/24 = 444 kcmil 1325/24 = 535 kcmil 1600/24 = 646 kcmil
250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil
B C E D
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E25
Compression
Wire Size
E
Color-Keyed
Cat. No. 54929BEUF 54930BEUF 54904BEUF 54905BEUF 54908BEUF 54906BEUF 54933BEUF 54942BEUF 54945BEUF 54947BEUF 54946BEUF 54949BEUF 54909BEUF 54950BEUF 54910BEUF 54951BEUF 54965BEUF 54970BEUF04 54970BEUF06 54970BEUF 54913BEUF 54914BEUF 54915BEUF 54916BEUF 54917BEUF 54918BEUF 54919BEUF 54921BEUF 54920BEUF 54922BEUF 54923BEUF 58984BEUF 58926BEUF 54928BEUF 54928BEUF12
Flex 37/24 = 14.9 kcmil 61/24 = 24.6 kcmil 91/24 = 36.7 kcmil 125/24 = 50.4 kcmil 150/24 = 60.5 kcmil
B .65 .65 .65 .65 .65 .65 .65 .88 .65 .88 .65 .88 .93 1.25 .93 1.25 1.25 1.00 1.13 1.25 1.25 1.25 1.25 1.25 1.58 1.25 1.58 1.25 1.58 1.25 1.58 1.58 1.58 1.58 1.83
C .42 .42 .44 .44 .52 .52 .59 .59 .68 .68 .75 .75 .75 .75 .83 .83 .92 1.03 1.03 1.03 1.13 1.25 1.36 1.41 1.41 1.61 1.61 1.75 1.75 1.94 1.94 1.94 2.17 2.27 2.37
Dimensions (in.) D .08 .08 .08 .08 .10 .10 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14 .15 .18 .17 .17 .22 .22 .24 .24 .27 .27 .27 .31 .30 .30
E .26 .26 .30 .30 .37 .37 .41 .41 .47 .47 .52 .52 .52 .52 .57 .57 .63 .70 .70 .70 .77 .85 .93 .96 .96 1.10 1.10 1.20 1.20 1.33 1.33 1.33 1.50 1.55 1.55
F b b b b b b b c b c b c c d 3/8 d d b c d d d d d e d e d e d e e e e g
Die Code Die Color 21 21 24 24 29 29 33 33 37 37 42 42 42 42 45 45 50 54 54 54 62 66 71 76 76 87 87 94 94 106 106 106 115 125 125 RED RED BLUE BLUE GREY GREY BROWN BROWN GREEN GREEN PINK PINK PINK PINK BLACK BLACK ORANGE PURPLE PURPLE PURPLE YELLOW WHITE RED BLUE BLUE BROWN BROWN GREEN GREEN BLACK BLACK BLACK YELLOW N/A N/A
1/0 AWG
275/24 = 111 kcmil 325/24 = 131 kcmil 450/24 = 182 kcmil 3/0 Weld 550/24 = 222 kcmil, 4/0 Weld 250 650/24 = 262 kcmil 775/24 = 313 kcmil 925/24 = 373 kcmil 1100/24 = 444 kcmil 1325/24 = 535 kcmil 1600/24 = 646 kcmil
250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil
E26
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
Wire Size Cat. No. 54929BEUB 54930BEUB 54904BEUB 54905BEUB 54908BEUB 54906BEUB 54933BEUB 54942BEUB 54945BEUB 54947BEUB 54946BEUB 54949BEUB 54909BEUB 54950BEUB 54910BEUB 54951BEUB 54965BEUB 54970BEUB04 54970BEUB06 54970BEUB 54913BEUB 54914BEUB 54915BEUB 54916BEUB 54917BEUB 54918BEUB 54919BEUB 54921BEUB 54920BEUB 54922BEUB 54923BEUB 58984BEUB 58926BEUB 54928BEUB 54928BEUB12 900 kcmil 1000 kcmil Code #8 AWG #6 AWG #4 AWG #2-3 AWG #1 AWG Flex 37/24 = 14.9 kcmil 61/24 = 24.6 kcmil 91/24 = 36.7 kcmil 125/24 = 50.4 kcmil 150/24 = 60.5 kcmil Bolt Size #10 b #10 b #10 b #10 j #10 j #10 j c d c d d b c d d d d d e d e d e d e e e e g B .65 .65 .65 .65 .65 .65 .65 .88 .65 .88 .65 .88 .93 1.25 .93 1.25 1.25 1.00 1.13 1.25 1.25 1.25 1.25 1.25 1.58 1.25 1.58 1.25 1.58 1.25 1.58 1.58 1.58 1.58 1.83 C .42 .42 .44 .44 .52 .52 .59 .59 .68 .68 .75 .75 .75 .75 .83 .83 .92 1.03 1.03 1.03 1.13 1.25 1.36 1.41 1.41 1.61 1.61 1.75 1.75 1.94 1.94 1.94 2.17 2.27 2.37
Dimensions (in.) D .08 .08 .08 .08 .10 .10 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14 .15 .18 .17 .17 .22 .22 .24 .24 .27 .27 .27 .31 .30 .30
E .26 .26 .30 .30 .37 .37 .41 .41 .47 .47 .52 .52 .52 .52 .57 .57 .63 .70 .70 .70 .77 .85 .93 .96 .96 1.10 1.10 1.20 1.20 1.33 1.33 1.33 1.50 1.55 1.55
F b b b b b b b c b c b c c d c d d b c d d d d d e d e d e d e e e e g
Die Code Die Color 21 21 24 24 29 29 33 33 37 37 42 42 42 42 45 45 50 54 54 54 62 66 71 76 76 87 87 94 94 106 106 106 115 125 125 RED RED BLUE BLUE GREY GREY BROWN BROWN GREEN GREEN PINK PINK PINK PINK BLACK BLACK ORANGE PURPLE PURPLE PURPLE YELLOW WHITE RED BLUE BLUE BROWN BROWN GREEN GREEN BLACK BLACK BLACK YELLOW N/A N/A
E
Color-Keyed
1/0 AWG
2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil
275/24 = 111 kcmil 325/24 = 131 kcmil 450/24 = 182 kcmil 3/0 Weld 550/24 = 222 kcmil, 4/0 Weld 250 650/24 = 262 kcmil 775/24 = 313 kcmil 925/24 = 373 kcmil 1100/24 = 444 kcmil 1325/24 = 535 kcmil 1600/24 = 646 kcmil 1925/24 = 777 kcmil
90 3
B D
E Bolt Size
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E27
Compression
Wire Size
E
Color-Keyed
Cat. No. 256-31426-3 256-31426-3SPH 256-30695-1298 256-30695-1730 54850BE 54851BE 256-30695-1157 54852BE 256-30695-1014 256-30695-1225 256-30695-1158 256-30695-868 54854BE 256-30695-1246 256-30695-1015 256-30695-1337 256-30695-1159 256-30695-733 256-30695-1016 54855BE 256-30695-1300 54856BE 54810BE 256-30695-1160 256-30695-869 54811BE 54809BE 54812BE 54858BE 256-30695-1161 54857BE 256-30695-1018 256-30695-1018P 54859BE 54813BE 54860BE 256-30695-1162P 256-30695-1162 256-30695-593
Code #14-10 AWG #14-10 AWG #14-10 AWG #14-10 AWG #8 AWG #8 AWG #8 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #1 AWG #1 AWG #1 AWG #1 AWG #1 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG
Flex
A 2.00 2.00 1.89 1.98 2.19 2.31 3.00 2.28 2.63 2.43 2.93 4.18 2.31 2.31 2.88 2.75 3.13 4.18 3.06 2.43 2.63 2.78 3.80 3.08 4.02 4.28 2.88 2.75 2.97 3.30 4.43 3.63 3.63 2.63 2.71 2.97 3.25 3.23 4.33
B 1.25 1.25 1.22 1.31 1.89 1.29 2.10 1.28 1.63 1.43 1.93 3.00 1.19 1.31 1.88 1.75 1.98 3.00 1.88 1.28 1.35 1.63 2.57 1.94 2.88 3.00 1.19 1.40 1.63 1.98 3.00 1.88 1.88 1.19 1.38 1.63 1.98 1.93 3.00
Dimensions (in.) C D E .37 .37 .50 .50 .42 .47 .56 .44 .43 .43 .59 .88 .52 .56 .58 .56 .59 .88 .67 .59 .68 .59 .59 .59 .75 .88 .67 .67 .67 .67 .88 .75 .75 .75 .75 .75 .75 .75 .75 .07 .07 .05 .05 .07 .06 .06 .08 .08 .08 .06 .11 .10 .09 .09 .10 .09 .09 .09 .11 .11 .11 .11 .11 .09 .11 .11 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .13 .20 .20 .20 .20 .26 .26 .26 .30 .30 .30 .30 .30 .37 .37 .37 .37 .37 .37 .41 .41 .41 .41 .41 .41 .41 .41 .47 .47 .47 .47 .47 .52 .52 .52 .52 .52 .52 .52 .52
F b r b b b b c b b b c d b b c X c d c b b c c c e d b b c c d c c b b c c c e
H e e-f e e-f e f 1 e 1 f 1 1f e f 1 1 1 1f 1 e f f 1f 1 1f 1f e f g 1 1f 1 1 e f g 1 1 1f
Die Code Die Color ERG2002 ERG2002 ERG2002 ERG2002 21 21 21 24 24 24 24 24 29 29 29 29 29 29 33 33 33 33 33 33 33 33 37 37 37 37 37 42 42 42 42 42 42 42 42 YELLOW YELLOW YELLOW YELLOW RED RED RED BLUE BLUE BLUE BLUE BLUE GREY GREY GREY GREY GREY GREY BROWN BROWN BROWN BROWN BROWN BROWN BROWN BROWN GREEN GREEN GREEN GREEN GREEN PINK PINK PINK PINK PINK PINK PINK PINK
b b c b b b c d b b b j c d b b b j c c d d b b j c d b b b b d c c d
F
B C E
D A
E28
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
Cat. No. 54814BE 256-30695-1299 256-30695-1116 256-30695-1116P 54862BE 54815BE 54816BE 54864BE 54817BE 54818BE 256-30695-1117 256-30695-1117P 54866BE 256-30695-1245 256-30695-1245P 54868BE 54819BE 54870BE 54820BE 256-30695-1118 256-30695-1118P 54872BE 54822BE 54821BE 54874BE 54823BE 256-30695-1119 256-30695-1119P 54876BE 54824BE 54878BE 256-30695-1222 256-30695-1222P 54880BE 58884BE 58826BE 54826BE 54882BE 54888BE
Code 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 3/0 AWG 3/0 AWG 3/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 250 kcmil 250 kcmil 250 kcmil 300 kcmil 300 kcmil 350 kcmil 350 kcmil 350 kcmil 350 kcmil 400 kcmil 400 kcmil 400 kcmil 500 kcmil 500 kcmil 500 kcmil 500 kcmil 600 kcmil 600 kcmil 750 kcmil 750 kcmil 750 kcmil
Bolt Size b b c c d b c d b c c c d c c d c d b c c d b c d b c c d c d c c d d d c d d
A 2.62 2.69 3.19 3.19 4.20 2.89 3.25 4.48 3.15 4.38 3.35 3.50 4.70 3.83 3.83 4.92 5.04 5.23 4.29 4.33 4.33 5.40 4.38 4.43 5.51 4.93 5.00 5.00 6.00 5.70 5.83 5.25 5.25 6.20 6.16 6.74 6.49 6.66 7.88
B 1.25 1.31 1.81 1.81 2.81 1.45 1.63 3.00 1.38 2.63 1.81 1.88 3.00 1.93 1.93 3.00 2.80 3.00 1.93 1.93 1.93 3.00 1.93 1.93 3.00 1.94 1.93 1.93 3.00 2.80 3.00 2.06 2.06 3.00 3.00 3.00 2.80 3.00 3.00
Dimensions (in.) D E .13 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14 .14 .14 .14 .14 .15 .15 .18 .18 .18 .18 .17 .17 .17 .22 .22 .22 .22 .24 .24 .27 .27 .27 .27 .31 .30 .30 .35 .57 .57 .57 .57 .57 .63 .63 .63 .70 .70 .70 .70 .70 .77 .77 .77 .85 .85 .93 .93 .93 .93 .96 .96 .96 1.10 1.10 1.10 1.10 1.20 1.20 1.33 1.33 1.33 1.33 1.50 1.55 1.55 1.67
F b b c c d b c d b c c c d c c d c d b c c d b c d b c c d c d d d d d d c c e
H e f 1 1 1f f 1 1f f f 1 1 1f 1 1 1f 1 1f f 1 1 1f f 1 1f f 1 1 1f 1 1f 1 1 1f 1f 1f 1 1f 1f
Die Code Die Color 45 45 45 45 45 50 50 50 54 54 54 54 54 62 62 62 66 66 71 71 71 71 76 76 76 87 87 87 87 94 94 106 106 106 106 115 125 125 140 BLACK BLACK BLACK BLACK BLACK ORANGE ORANGE ORANGE PURPLE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW WHITE WHITE RED RED RED RED BLUE BLUE BLUE BROWN BROWN BROWN BROWN GREEN GREEN BLACK BLACK BLACK BLACK YELLOW N/A N/A N/A
E
Color-Keyed
.83 .81 .83 .83 .83 .92 .92 .94 1.03 1.03 1.03 1.03 1.03 1.13 1.13 1.13 1.25 1.25 1.36 1.36 1.36 1.36 1.41 1.41 1.41 1.61 1.61 1.61 1.61 1.75 1.75 1.94 1.94 1.94 1.94 2.18 2.27 2.27 2.42
F B C E
D A
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E29
Compression
Wire Size
E
Color-Keyed
Cat. No. 256-31426-3SPHUF 256-30695-1298UF 256-30695-1055UF 54850BEUF 54851BEUF 54851BEUF0612 54852BEUF 54852BEUF0416 54852BEUF0412 54852BEUF0616 54852BEUF0828 54854BEUF 54854BEUF0412 54854BEUF0416 54854BEUF0516 54854BEUF0616 54854BEUF0828 54855BEUF0416 54855BEUF 54855BEUF0412 54856BEUF 54810BEUF 54810BEUF0616 54811BEUF 54809BEUF 54812BEUF 54858BEUF 54857BEUF0616 54857BEUF 54859BEUF0416 54859BEUF0416PH 54859BEUF 54813BEUF 54860BEUF 54860BEUF0616 54860BEUF0616PH 54860BEUF0828 54814BEUF 54814BEUF0412 54862BEUF0616 54865BEUF0616PH 54862BEUF
Code #14-10 AWG #14-10 AWG #14-10 AWG #8 AWG #8 AWG #8 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #1 AWG #1 AWG #1 AWG #1 AWG #1 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG
Flex
B 1.25 1.22 1.31 1.89 1.29 1.42 1.28 1.63 1.43 1.93 3.00 1.19 1.31 1.88 1.75 1.98 3.00 1.88 1.28 1.35 1.63 2.57 1.94 3.00 1.19 1.40 1.63 1.98 3.00 1.88 1.88 1.19 1.38 1.63 1.98 1.93 3.00 1.25 1.31 1.81 1.81 2.81
C .37 .50 .50 .42 .47 .47 .44 .43 .43 .59 .88 .52 .56 .58 .56 .59 .88 .67 .59 .68 .59 .59 .59 .88 .67 .67 .67 .67 .88 .75 .75 .75 .75 .75 .75 .75 .75 .83 .81 .83 .83 .83
Dimensions (in.) D E .07 .05 .13 .07 .06 .06 .08 .08 .08 .06 .11 .10 .09 .09 .10 .09 .09 .09 .11 .11 .11 .11 .11 .11 .11 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .20 .20 .36 .26 .26 .26 .30 .30 .30 .30 .30 .37 .37 .37 .37 .37 .37 .41 .41 .41 .41 .41 .41 .41 .47 .47 .47 .47 .47 .52 .52 .52 .52 .52 .52 .52 .52 .57 .57 .57 .57 .57
F r b b b b c b b b c d b b c X c d c b b c c c d b b c c d c c b b c c c e b b c c d
G e-f e e-f e f f e 1 f 1 1f e f 1 1 1 1f 1 e f f 1f 1 1f e f g 1 1f 1 1 e f g 1 1 1f e f 1 1 1f
Die Code Die Color ERG2002 YELLOW ERG2002 YELLOW ERG2002 YELLOW 21 21 21 24 24 24 24 24 29 29 29 29 29 29 33 33 33 33 33 33 33 37 37 37 37 37 42 42 42 42 42 42 42 42 45 45 45 45 45 RED RED RED BLUE BLUE BLUE BLUE BLUE GREY GREY GREY GREY GREY GREY BROWN BROWN BROWN BROWN BROWN BROWN BROWN GREEN GREEN GREEN GREEN GREEN PINK PINK PINK PINK PINK PINK PINK PINK BLACK BLACK BLACK BLACK BLACK
b b c b b b c d b b b j c d b b b j c c d b b j c d b b b b j c c d b b c c d
E30
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Wire Size Cat. No. 54815BEUF 54816BEUF 54864BEUF 54817BEUF 54818BEUF 54818BEUF0616 54818BEUF0616PH 54866BEUF 54868BEUF0616 54868BEUF0616PH 54868BEUF 54819BEUF 54870BEUF 54820BEUF 54872BEUF0616 54872BEUF0616PH 54872BEUF 54822BEUF 54821BEUF 54874BEUF 54823BEUF 54876BEUF0616 54876BEUF0616PH 54876BEUF 54824BEUF 54878BEUF 54880BEUF0616 54880BEUF0616PH 54880BEUF 58884BEUF 58826BEUF 54826BEUF 54882BEUF 900 kcmil 1000 kcmil 1000 kcmil Code 3/0 AWG 3/0 AWG 3/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 250 kcmil 250 kcmil 250 kcmil 300 kcmil 300 kcmil 350 kcmil 350 kcmil 350 kcmil 350 kcmil 400 kcmil 400 kcmil 400 kcmil 500 kcmil 500 kcmil 500 kcmil 500 kcmil 600 kcmil 600 kcmil 750 kcmil 750 kcmil 750 kcmil Flex 325/24 = 131 kcmil Bolt Size b c d b c c c d c c d c d b c c d b c d b c c d c d c c d d d c d B 1.45 1.63 3.00 1.38 2.63 1.81 1.88 3.00 1.93 1.93 3.00 2.80 3.00 1.93 1.93 1.93 3.00 1.93 1.93 3.00 1.94 1.93 1.93 3.00 2.80 3.00 2.06 2.06 3.00 3.00 3.00 2.80 3.00 C .92 .92 .94 1.03 1.03 1.03 1.03 1.03 1.13 1.13 1.13 1.25 1.25 1.36 1.36 1.36 1.36 1.41 1.41 1.41 1.61 1.61 1.61 1.61 1.75 1.75 1.94 1.94 1.94 1.94 2.18 2.27 2.27
Dimensions (in.) D E .13 .13 .13 .14 .14 .14 .14 .14 .14 .14 .14 .15 .15 .18 .18 .18 .18 .17 .17 .17 .22 .22 .22 .22 .24 .24 .27 .27 .27 .27 .31 .30 .30 .63 .63 .63 .70 .70 .70 .70 .70 .77 .77 .77 .85 .85 .93 .93 .93 .93 .96 .96 .96 1.10 1.10 1.10 1.10 1.20 1.20 1.33 1.33 1.33 1.33 1.50 1.55 1.55
F b c d b c c c d c c d c d b c c d b c d b c c d c d d d d d d c d
G f 1 1f f 1f 1 1 1f 1 1 1f 1 1f f 1 1 1f f 1 1f f 1 1 1f 1 1f 1 1 1f 1f 1f 1 1f
Die Code Die Color 50 50 50 54 54 54 54 54 62 62 62 66 66 71 71 71 71 76 76 76 87 87 87 87 94 94 106 106 106 106 115 125 125 ORANGE ORANGE ORANGE PURPLE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW WHITE WHITE RED RED RED RED BLUE BLUE BLUE BROWN BROWN BROWN BROWN GREEN GREEN BLACK BLACK BLACK BLACK YELLOW N/A N/A
E
Color-Keyed
C 45 3 B Bolt Size G F D
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E31
Compression
Wire Size
E
Color-Keyed
Cat. No. 256-31426-3SPHUB 256-30695-1298UB 256-30695-1055UB 54850BEUB 54851BEUB 54851BEUB0616 54852BEUB 54852BEUB0416 54852BEUB0412 54852BEUB0616 54852BEUB0828 54854BEUB 54854BEUB0412 54854BEUB0416 54854BEUB0516 54854BEUB0616 54854BEUB0828 54858BEUB0416 54855BEUB 54855BEUB0412 54856BEUB 54810BEUB 54810BEUB0616 54811BEUB 54809BEUB 54812BEUB 54858BEUB 54857BEUB0616 54857BEUB 54859BEUB0416 54859BEUB0416PH 54859BEUB 54813BEUB 54860BEUB 54860BEUB0616 54860BEUB0828 54814BEUB 54814BEUB0412 54862BEUB0616 54862BEUB0616PH 54862BEUB
Code #14-10 AWG #14-10 AWG #14-10 AWG #8 AWG #8 AWG #8 AWG #6 AWG #6 AWG #6 AWG #6 AWG #6 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #4 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG #1 AWG #1 AWG #1 AWG #1 AWG #1 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 1/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG
Flex
B 1.25 1.22 1.31 1.89 1.29 2.10 1.28 1.63 1.43 1.93 3.00 1.19 1.31 1.88 1.75 1.98 3.00 1.88 1.28 1.35 1.63 2.57 1.94 3.00 1.19 1.40 1.63 1.98 3.00 1.88 1.88 1.19 1.38 1.63 1.98 3.00 1.25 1.31 1.81 1.81 2.81
C .37 .50 .50 .42 .47 .56 .44 .43 .43 .59 .88 .52 .56 .58 .56 .59 .88 .67 .59 .68 .59 .59 .59 .88 .67 .67 .67 .67 .88 .75 .75 .75 .75 .75 .75 .75 .83 .81 .83 .83 .83
Dimensions (in.) D E .07 .05 .13 .07 .06 .06 .08 .08 .08 .06 .11 .10 .09 .09 .10 .09 .09 .09 .11 .11 .11 .11 .11 .11 .11 .11 .11 .11 .11 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .20 .20 .36 .26 .26 .26 .30 .30 .30 .30 .30 .37 .37 .37 .37 .37 .37 .41 .41 .41 .41 .41 .41 .41 .47 .47 .47 .47 .47 .52 .52 .52 .52 .52 .52 .52 .57 .57 .57 .57 .57
F r b b b b c b b b c d b b c X c d c b b c c c d b b c c d c c b b c c e b b c c d
Die Code Die Color YELLOW YELLOW YELLOW RED RED RED BLUE BLUE BLUE BLUE BLUE GREY GREY GREY GREY GREY GREY BROWN BROWN BROWN BROWN BROWN BROWN BROWN GREEN GREEN GREEN GREEN GREEN PINK PINK PINK PINK PINK PINK PINK BLACK BLACK BLACK BLACK BLACK
b b c b b b c d b b b j c d b b b j c c d b b j c d b b b b j c d b b c c d
B D D
E G
E32
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Wire Size Cat. No. 54815BEUB 54816BEUB 54864BEUB 54817BEUB 54818BEUB 54818BEUB0616 54818BEUB0616PH 54866BEUB 54868BEUB0616 54868BEUB0616PH 54868BEUB 54819BEUB 54870BEUB 54820BEUB 54872BEUB0616 54872BEUB0616PH 54872BEUB 54822BEUB 54821BEUB 54874BEUB 54823BEUB 54823BEUB0616 54876BEUB0616PH 54876BEUB0616PH 54824BEUB 54878BEUB 54880BEUB0616 54880BEUB0616PH 54880BEUB 58884BEUB 58826BEUB 54826BEUB 54882BEUB 900 kcmil 1000 kcmil 1000 kcmil Code 3/0 AWG 3/0 AWG 3/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 250 kcmil 250 kcmil 250 kcmil 300 kcmil 300 kcmil 350 kcmil 350 kcmil 350 kcmil 350 kcmil 400 kcmil 400 kcmil 400 kcmil 500 kcmil 500 kcmil 500 kcmil 500 kcmil 600 kcmil 600 kcmil 750 kcmil 750 kcmil 750 kcmil Flex 325/24 = 131 kcmil Bolt Size b c d b c c c d c c d c d b c c d b c d b c c d c d c c d d d c c B 1.45 1.63 3.00 1.38 2.63 1.81 1.88 3.00 1.93 1.93 3.00 2.80 3.00 1.93 1.93 1.93 3.00 1.93 1.93 3.00 1.94 1.93 1.93 3.00 2.80 3.00 2.06 2.06 3.00 3.00 3.00 2.80 3.00 C .92 .92 .94 1.03 1.03 1.03 1.03 1.03 1.13 1.13 1.13 1.25 1.25 1.36 1.36 1.36 1.36 1.41 1.41 1.41 1.61 1.61 1.61 1.61 1.75 1.75 1.94 1.94 1.94 1.94 2.18 2.27 2.27
Dimensions (in.) D E .13 .13 .13 .14 .14 .14 .14 .14 .14 .14 .14 .15 .15 .18 .18 .18 .18 .17 .17 .17 .22 .22 .22 .22 .24 .24 .27 .27 .27 .27 .31 .30 .30 .63 .63 .63 .70 .70 .70 .70 .70 .77 .77 .77 .85 .85 .93 .93 .93 .93 .96 .96 .96 1.10 1.10 1.10 1.10 1.20 1.20 1.33 1.33 1.33 1.33 1.50 1.55 1.55
F b c d b c c c d c c d c d b c c d b c d b c c d c d d d d d d c d
G f 1 1f f 1f 1 1 1f 1 1 1f 1 1f f 1 1 1f f 1 1f f 1 1 1f 1 1f 1 1 1f 1f 1f 1 1f
Die Code Die Color 50 50 50 54 54 54 54 54 62 62 62 66 66 71 71 71 71 76 76 76 87 87 87 87 94 94 106 106 106 106 115 125 125 ORANGE ORANGE ORANGE PURPLE PURPLE PURPLE PURPLE PURPLE YELLOW YELLOW YELLOW WHITE WHITE RED RED RED RED BLUE BLUE BLUE BROWN BROWN BROWN BROWN GREEN GREEN BLACK BLACK BLACK BLACK YELLOW N/A N/A
E
Color-Keyed
B D
E Bolt Size G F
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E33
Compression
Color-Keyed
Wire Size Cat. No. 54804 54805 54806 54807 54808 54809 54810 54811 54812 54813 54814 54815 54816 54818 54820 54823 58524 58526 54828 54839 900 kcmil 1000 kcmil 2000 kcmil Code #8 AWG #6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 650/24 = 262 kcmil 775/24 = 313 kcmil 925/24 = 373 kcmil 1100/24 = 444 kcmil 1325/24 = 535 kcmil 1600/24 = 646 kcmil 1925/24 = 777 kcmil Flex 37/24 = 14.9 kcmil 61/24 = 24.6 kcmil 91/24 = 36.7 kcmil 125/24 = 50.4 kcmil 150/24 = 60.5 kcmil, 175/24 = 70.6 kcmil 225/24 = 90.8 kcmil 275/24 = 111 kcmil 325/24 = 131 kcmil 450/24 = 182 kcmil 550/24 = 222 kcmil A
Dimensions (in.) E .27 .31 .39 .43 .49 .54 .59 .65 .72 .79 .87 .95 .98 1.11 1.21 1.34 1.39 1.51 1.56 2.125 Die Code 21 24 29 33 37 42 45 50 54 62 66 71 76 87 94 106 106 115 125 Die Color RED BLUE GREY BROWN GREEN PINK BLACK ORANGE PURPLE YELLOW WHITE RED BLUE BROWN GREEN BLACK BLACK YELLOW N/A 1.75 1.75 1.75 1.88 2.00 2.00 2.13 2.25 2.75 3.38 3.50 3.75 3.75 4.75 4.25 4.75 5.00 5.50 5.63 7.06
PURPLE
PURPLE
PURPLE
PURPLE
54 DIE
54 DIE
54 DIE
54 DIE
T&B 4/0
E DIA.
E34
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
E
Color-Keyed
Existing Cat. Nos. 54104 54105 54106 54139 54142 54147 54153 54110 54165 54170 58165 54114 54115 54185 58177 58180* 54122 54123 54124 54126
Existing Connectors Are UL486A Listed For: Code 8 6 4 4 2 1 1/0 2/0 3/0 4/0 300 350 400 700 750 800 900 Navy 23 30 40-50 40-50 60 75 100 125 150 200 300 350 400 800 Flex 37/24 61/24 91/24 91/24 125/24 150, 175/24 225/24 275/24 325/24 450/24 550/24 650/24 775/24 925/24 1100/24 1325/24 1925/24
New Series** (Same Tubing As Existing Cat. Nos.) 541048BS 541056BS 541065BS 541394BS 541423BS 541472BS 541531BS 5411010BS 5416520BS 5417030BS 5816540BS 5411440BS 54115260BS 54185313BS 58177350BS 58180444BS 54122535BS 54123560BS 54124620BS 54126777BS
Class G 8 5 5 4 3 2 1 1/0 2/0 3/0 4/0 250 300 400 500 600
Class I 5 5 4 3 2 1 1/0 2/0 3/0 4/0 250 300 400 450 500
Class K 8 5 5 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 450 500
Class M 8 5 5 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 450 500 550 600
** = Cat 58180 is made of the same tubing as cat. 54120. Cat. 54120 is listed for 600 mcm. ** = To be installed with the same installing tools as the existing line of connectors. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
C
B D
Bolt Size A
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E35
Compression
E
Color-Keyed
F .25 .25 .38 .38 .25 .25 .25 .25 .38 .25 .25 ..38 .38 .50 .25 .25 .38 .50 .25 .25 .38 .38 .25 .25 .38 .50 .25 .38 .50 .50 .25 .38 .50 .50 .50 .50 .50 .63 .63 .63 .50 .50 .50 .63 .63 .63 .63
G .63 .75 1.00 1.00 .63 .75 .63 .75 1.00 .75 .63 .75 1.00 1.75 .63 .75 .88 1.75 .63 .75 .88 1.00 .63 .75 1.00 1.75 .75 1.00 1.75 .75 1.00 1.75 1.75 1.00 1.75 1.00 1.75 .75 1.00 1.75 .75 1.00 1.75 1.00 1.75 1.75 1.00
Die Die Color Code Red 21 Red 21 Red 21 Blue 24 Blue 24 Blue 24 Grey 29 Grey 29 Grey 29 Brown 33 Brown 33 Brown 33 Brown 33 Brown 33 Green 37 Green 37 Green 37 Green 37 Pink 42 Pink 42 Pink 42 Pink 42 Black 45 Black 45 Black 45 Black 45 Orange 50 Orange 50 Orange 50 Purple 54 Purple 54 Purple 54 Purple 54 Yellow 62 Yellow 62 White 66 White 66 Blue 76 Blue 76 Blue 76 Brown 87 Brown 87 Brown 87 Green 94 Green 94 Black 106 Yellow 115
.07 .06 .06 .06 .08 .07 .10 .09 .09 .11 .11 .11 .11 .09 .11 .11 .11 .10 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14 .14 .14 .15 .15 .17 .17 .17 .22 .22 .22 .24 .24 .27 .30
.26 .26 .26 .30 .30 .30 .37 .37 .37 .41 .41 .41 .41. .41 .47 .47 .47 .47 .52 .52 .52 .52 .57 .57 .57 .57 .63 .63 .63 .70 .70 .70 .70 .77 .77 .85 .85 .96 .96 .96 1.10 1.10 1.10 1.20 1.20 1.33 1.50
Bolt Size A
E36
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Fig. No. 1 2
A 2n 3c
Dimensions (in.) W k k
T h h
Die Code 24 24
E
Color-Keyed
60 1.50 T A
1.50
T A
Figure 1
Figure 2
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E37
Compression
13100A, TBM15I* & TBM14M Dimensions (in.) B C D E .81 .81 .81 .81 1.06 1.06 1.06 1.06 .58 .66 .69 .75 .83 .94 1.00 1.07 .08 .09 .10 .12 .12 .12 .13 .14 c c c c d d d d F d d d d d d d d Die Set Cat. No. 15CA29R 15CA33R 15CA37R 15CA42R 15CA45R 15CA49R 15CA54R 15CA60R Color Code Gray Brown Green Pink Black Orange Purple Ruby Strip Length (in.) 1k 1k 1x 1e 1e 1f 1m 2o
Cat. No. 54440 54443 54448 54409 54460 54465 54470 54413
E
Color-Keyed
These Color-Keyed Connectors are recommended for up to 15 KV application. Installed with standard T&B Cat. No., TBM15I, 13100A TBM14M hydraulic compression tools with special rounding dies. The compression forms the connector and conductor into a solid mass to provide an optimum electrical bond between connector and conductor. The rounding die overlapped compressions provide a smooth round surface. This combined with the tapered barrel ends addresses the controlling of potentially damaging electrical stresses of high voltages.
Cable size: Concentric and compact strandings * Cat. No. TB15500 Die Adaptor required for TBM15I Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
D B C
Bolt Size A
1.00 15CA42R 1.75 15CA45R 1.75 15CA49R 1.75 15CA54R 1.75 15CA60R 1.75 15CA66R 1.75 15CA71R 1.75 15CA76R 1.75 15CA87R 1.75 15CA94R 1.75 15CA106R 1.75 15C125R
No adaptor required TBM15I only. Cable size: Concentric and compact strandings TBM14M and 13100A UL Listing limited to 1/0 AWG 500 kcmil cable sizes. * Cat. No. TB15500 Die Adaptor required for TBM15I Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
5.011 D B C
Bolt Size A
E38
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Cat. No. 54006 54007 54008 54009 54010 54011 54012 54013 54015 54018 54023
E
Color-Keyed
* Cat. No. 15500-TB Die Adaptor required for TBM15I + Cable Size: Concentric and Compact strandings Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E39
Compression
Cast Copper One Hole Lugs 600V to 35KV Applications Heavy Duty
Cat. No. 53104 53105 53106 Material Cast Copper Finish Electro-Tin Plated 53107 53108 53109 53161** 53110 53111 53112 53165** 53113 53114 53115 53116 53118 53168** 53169** 53123 53173** Cable Size 8 6 4 2 1 1/0 325/24 2/0 3/0 4/0 650/24 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 1100/24 1325/24 750 kcmil 2750/24* A 1k 1k 1k 2 2 2 2i 2e 2e 2e 3h 3h 3h 3m 3m 3m 3j 3j 4i 5h Dimensions (in.) B C D f f f 1 1 1 f 1b 1b 1b 1c 1d 1d 2 2 2 1e 1e 2a 1g d d d f f f m 1 1 1 1i 1i 1i 1c 1c 1c 1e 1e 1e 2a a a a b b b r s s s j j j c c c u u k l F s s s k k k k w w w f f f m m m g g 1 1i Bolt Size (in.) #10 b b b b c c c c c d d d d d d d d d d Die Code 29 29 29 45 45 45 54 66 66 66 76 76 76 99 99 99 107 107 112 150
E
Color-Keyed
All other Cat No: Use hydraulic tools with hex dies. ** No U.L./CSA Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
A B
C D
Bolt size
E40
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
E
Color-Keyed
251-30485-1211 1750 kcmil 251-30485-1212 1750 kcmil 53239 53239L 2000 kcmil 169/110 178/.104 2000 kcmil 169/.110 178/.104 2000 kcmil
53439L**
7j
3a
2i
1f
175
11421 Die
** Denotes tongue thickness of alternate construction. (Brazed wrought copper tongue) ** Figure 2. All others Figure 1. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
A B E Bolt Size C D H F H Figure 1 Figure 2 E C
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E41
Compression
Cast Copper Two Way Connector 600V 35KV Applications Heavy Duty
Satisfies requirements of NEC250-81 and 250-91 for connecting to the grounding electrode system. Cat. No. 53504 53505 53506 53507 53508 53509 53510 53511 53512 53513 53515 53518 53523 Use hydraulic tools with hex dies. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111 Cable Size 8AWG 6AWG 4AWG 2AWG 1AWG 1/0AWG 2/0AWG 3/0AWG 4/0AWG 250 kcmil 350 kcmil 500 kcmil 750 kcmil Die Code 29 29 29 45 45 45 66 66 66 76 99 99 112
E
Color-Keyed
E42
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
20-FT-14NTK
1.14
.64
.22
.70
.25
2.50
45
E
Color-Keyed
Eliminates sharp 90 cable bends inside enclosures. Narrow tongue fits into confined spaces such as circuit breakers, motor starters, etc. Angle area of lug is pre-insulated to facilitate barrel insulation after compression. Material: Copper Finish: Tin Plate Insulation: PVC Dip Coated 90C rating
30-FT-14NTK
1.14
.78
.22
.77
.25
2.75
50
40-FT-14NTK
1.14
.78
.25
.86
.25
3.13
54
250-FT-14NTK
1.20
.98
.25
.92
.31
3.00
62
350-FT-12NTK
350 kcmil
1.45 1.09
.31
1.09
.56
3.94
71
500-FT-12NTK
500 kcmil
1.45 1.20
.38
1.28
.56
4.19
87
750-FT-58NTK
750 kcmil
1.70 1.49
.38
1.50
.81
4.39
106
Notes: 1. Each Cat. No. consists of three connectors, (1) connector per phase. Installation tools: Hand or hydraulic tools Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
T&B
C B
90 E
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E43
Compression
E
Color-Keyed
Material: Aluminum Finish: Tin Plate Insulation: PVC dip coated
20A-FT-14NTK
1.14
.64
.22
.70
.25
2.50
54
30A-FT-14NTK
3/0
1.14
.78
.22
.77
.25
2.75
60
40A-FT-14NTK
4/0
1.14
.78
.25
.86
.25
3.13
66
250A-FT-14NTK
250 kcmil
1.20
.98
.25
.92
.31
3.00
71
350A-FT-12NTK
350 kcmil
1.45 1.09
.31
1.09
.56
3.94
87
500A-FT-12NTK
500 kcmil
1.45 1.20
.38
1.28
.56
4.19
99
750A-FT-58NTK
750 kcmil
1.70 1.49
.38
1.50
.81
4.39
115
* Each Cat. No. consists of three connectors, (1) connector per phase. Connectors supplied with Thomas & Betts oxide inhibitor compound in wire bore. Note: 1) Each Cat. No. consists of three connectors, (1) connector per phase. Installation tooling: Hand or hydraulic tools. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
T&B
C B
90 E
E44
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Cat. No. 54705 54710 54715 54720 54725 54730 54735 54740 54745 54750
Fig. No. 1 1 1 2 2 2 3 3 3 3
L j l l 1q 1q 1q 1W 1W 1W 1W
Dimensions (Inches) H j k e W m B g O 1h 1i
E ! r b s Q R u v
Color Key Red Blue Gray Brown Green Pink Black Orange Purple Yellow
E
Color-Keyed
NOTES: UL approved for direct burial. For covers see page E50. Taps can be supplied tin-plated. Add suffix - TP to any catalog number (i.e.54725TP).
L Figure 1 Figure 2
L Figure 3
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E45
Compression
E
Wire Size
Installing Die Cat No. 15512 15512* TBM12D-4 15512 15506 15506* TBM12D-3 15506 15505 15505* TBM12D-2 15505 15515 15515* TBM12D-2 15515 15504 15504* TBM12D-1 15504
Color-Keyed
Cat. No.
Main #1 1/0 2/0 3/0 4/0 2/0 3/0 4/0 250 kcmil 2/0 3/0 4/0 250 kcmil 300 kcmil 4/0 250 kcmil 300 kcmil 350 kcmil 250 kcmil 300 kcmil 350 kcmil 400 kcmil 450 kcmil 500 kcmil 350 kcmil 400 kcmil 450 kcmil 500 kcmil 750 kcmil 750 kcmil
Branch #1 1/0-#2 2/0-#4 1/0-#6 #1-#8 2/0-#1 3/0-#3 4/0-#4 #1-#8 2/0-#1 3/0-#2 4/0-#4 3/0-#6 2/0-#8 4/0-2/0 250-#1 4/0-#4 3/0-#6 250kcmil 300-3/0 350-1/0 300-#2 250-#4 250-#6 350-4/0 400-2/0 450-#1 500-#2 4/0-#6 750-4/0
Die Code 76 76 76 76 87H 87H 87H 87H 99H 99H 99H 99H 106H 106H 106H 106H 115H 115H 115H 115H
No. of Crimps
Color Key
54755
1n
TBM14M TBM15I TBM12 13100A TBM14M TBM15I TBM12 13100A TBM14M TBM15I TBM12 13100A TBM14M TBM15I TBM12 13100A TBM14M TBM15I TBM12 13100A
Blue
54760
1k
Brown
54765
1L
Pink
54770
1L
Black
54775**
1g
1b
Yellow
54780
2i
1b
TBM15I
15603
125H
N/A
54785 54790
2a 2L
2 2
1 1j
TBM15I TBM15I
15603 15603
125H 125H
3 3
N/A N/A
NOTES: UL approved for direct burial. For covers see page E50. Taps can be supplied tin-plated. Add suffix - TP to any catalog number (i.e. 54725TP). *Cat. No. 15500-TB adapter required if using TBM15I and 155XX series dies. **#6 AWG branch must be doubled. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
E46
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
E
Color-Keyed
2 9 2 3 2 4 5 6
1 Str. 2-6 AWG (1-8) 1 Str. 2-6 AWG (1-8) 8-14 (8-14) 8-14 (8-14) 8-14 (8-14)
TBM15I TBM15I TBM15I TBM15I TBM15I TBM14M TBM15I TBM14M TBM15I TBM14M TBM15I TBM14M 13100A TBM15I TBM14M 13100A TBM15I
1 1 2 2 1 1 1 1
1c" 1a" 1a" 1a" m" 1a" 1a" HTC40 HTC40 HTC500
2-6 Str/Sol 2-6 Str/Sol (2-8) (2-8) 8-14 (8-14) 750 Str. (750-500) 8-14 (8-14) 350-4/0 Str. Cu. & Flex
g"
CHT814-10
Green
15CA37RCH
Green
37R
d"
HTC2S
CHT75040-11
Yellow
15620CH
Yellow
1a"
HTC500
Requires adapter Cat. No. 15500-TB when used with hydraulic head TBM15I. Material: Copper per ASTM designation B-124-55 Alloy 12 Available packaged with HTC series covers Add -WC to standard catalog number. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E47
Compression
E
Color-Keyed
D Both sides Branch (TYP) L W
Figure 1
D Both sides
D3 Branch 3 D2 Branch 2
W Branch (TYP)
Figure 2
L 1 Branch 1
Figure 3
W D A H
Main (TYP)
D Both sides
Main (TYP)
A
Branch 1 H
D1 Branch 1 D2 Branch 2
Figure 4
D2 Branch 3 Branch 1 W
Branch 2 L W
Figure 5 Figure 6
A H
D3 Branch 3 D2 Branch 2
L W
Figure 8
D1 Branch 1
Figure 9
T&B Cat. No. CHT750350-1F CHT750350-2 CHT75010-3 CHT75040-11 CHT50040-4 CHT50010-5 CHT2502-6 CHT25014-7 CHT250214-8 CHT214-9 CHT814-10
Fig. No. 1 2 9 8 2 3 2 4 5 6 7
H 3.46 3.24 3.13 3.19 2.64 2.28 1.99 1.63 1.63 1.35 .62
W 1.66 1.50 1.50 (1) 1.65 (2) 1.05 1.18 1.30 0.90 .90 .90 .60 0.60
L 1.10 1.25 1.00 1.00 1.00 1.00 0.66 .90 .90 0.75 0.37
A 1.73 1.62 1.54 (1) 1.61 (2) 1.29 1.32 1.20 1.00 .96 .96 0.50 0.25
Dimensions (in.) D 1.23 1.02 1.00 (1) 1.24 (2).80 .80 .80 0.62 .52 0.62 0.33 0.16
D3 0.41 0.43
HTC500
HTC40
HTC2S
E48
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
E
Color-Keyed
1d f 1d 1d 3 2f 3 6 3
15530* 15001A* 15501A* 15501A* 15502* 15502 15612 15620 15620 15620
* Use with adaptor Cat. No. 15500-TB 63105 also installed by TBM5/TBM5S with 13455 die or TBM8/TBM8S with 13462 die. 63148 #1 CU or AL - wire bent double (hairpin) For Smart Tool Installation 63110, 63118, 63125 Use TBM8-750HG 63140, 63148 Use TBM8-750BH Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E49
Compression
E
Color-Keyed
Interlocking insulating covers for H type compression taps. For use in splice boxes, indoors, or in tray indoors. Place the H-Tap in the cover. Snap the cover closed. Consult Factory for flame-retardant version.
Technical Data
HTC2 and HTC2S use insulation wrap instead of end cushions for inner seal. Connector Cat. Nos. 54755 through 54790 and 63148 through 63180 require hydraulic crimping tools. Refer to instruction sheets. Outer Hard Shell Covers High Impact Black Thermoplastic (Noryl) Flammability Class, U.L. 94V-1 Inner seal Black neoprene sponge soft closed cell, oxygen index 28% U.L. 94 HBF Temperature Rating 90 C Maximum Voltage Rating 600 Volts maximum Uses insulation wrap instead of end cushions for inner seal. Note: insulation covers are not reusable.
+a _ BB 1/8
A_ a A+1/8
HTC40L2
HTC1000
These new insulating covers provide hard shell insulated protection for H type compression taps and splices, and, because there is no taping required, you get uniform quality and appearance each time. The exclusive locking design provides the range taking capability. Only five H-tap insulating catalog cover numbers accommodate the range of 6 AWG 1000 kcmil in the main, and 12 AWG 500 kcmil in the branch.
Hard shell outer covers guard against impact inner seal keeps out dust. Installs quickly and easily without special tools simply snaps together. Eliminates time consuming taping. Provides high quality, neat, uniform installations. Range taking design reduces inventory.
E50
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
E
Color-Keyed
Technical Data
Easily and quickly insulates on H type compression taps. Eliminates taping. Provided with three positive locking latches and overlapping fringe for maximum cable insulation. Rating: 90C, 600V. Made of flame retardant, high impact polypropylene. Material: Polypropylene Color: Black Voltage Rating 600V max. Temperature: 90C Use to Insulate AL H-Taps 63110/63115 63125/63120 63140 63148 63160 63180 63170 Dimensions (In.) B 1b" 1u" 2a"
Wire Range Max. Min. 2/0 4/0 500 MCM 1000 MCM to 500 MCM 1000 MCM to 500 MCM 6 6 2 250 MCM to 1/0 AWG 250 MCM to 250 MCM
B C
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E51
Compression
E
Color-Keyed
Installing Tools Connector Range Cat. No. 54610 54615 54620 54625-TB 54630 54635 54640 54645-TB 54650 Circular Mil Area min. max. 19,590 31,140 49,530 66,040 83,480 99,060 125,220 166,960 189,190 27,290 43,400 65,560 87,130 99,990 124,220 166,120 193,630 244,020 min. Cable Combination max. 2 #10 w/1 #12 sol or str 4 #10 sol or str 1 #4 w/2 #10 sol or str 1 #2 str w/2 #12 sol or str 2 #4 w/1 #10 sol or str 2 #4 w/2 #8 sol or str 3 #4 w/2 #10 sol or str 2 #1 w/2 #10 sol or str 2 #1/0 w/2 #8 str Hand Tools Dim. (in.) Color TBM25S/21E TBM8/BS TBM5/5S A E Code Die Cat. No. Die Cat. No. Die Cat. No. .407 .407 .417 .479 .479 .762 .762 .824 .887 .370 .430 .475 .545 .585 .620 .695 .770 .830 Blue Gray Brown Green Pink Black Orange Purple Yellow Included Included Included 13461 13462 13463 13454 13455 13456 TBM6 & TBM6S Upper Lower 13475 13472 13474 13475 13474 13475 13473 13477 13476 13477
3 #12 sol or str 3 #10 sol or str 3 #8 sol or str 4 #8 sol or str 2 #4 sol or str 6 #8 str 3 #4 sol or str 4 #4 sol or str 3 #2 str
13476
Hand tools only. UL Listed E9809 - code stranded Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
A E
E52
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
E
Color-Keyed
1-3/8 Approx. 1"
A Approx. 3/8-16 Copper Plated Steel Brazed Bolts and Nuts B Approx.
1-3/8 Approx. A Approx. 3/8-16 Copper Plated Steel Brazed Bolts and Nuts B Approx.
Bronze Palnut
Figure 1
Bronze Palnut
Figure 2
T&B Cat. No. 251-31446-1 251-31446-7 251-31446-13 251-31446-8 251-31446-14 251-31446-23 251-31446-22 251-31446-19 251-31446-29 251-31446-30 251-31446-31 251-31446-3 251-31446-9 251-31446-15 251-31446-4 251-31446-10 251-31446-16 251-31446-17 251-31446-21 251-31446-6 251-31446-12 251-31446-18 251-31446-36
Fig. No. 1 1 2 1 2 1 1 2 1 1 1 1 1 2
Busbar Width 3 4 5 or 6 4 5 or 6 3 4 6 3 4 5 or 6 3 4 5 or 6 3 4 5 or 6 5 or 6 6 3 4 5 or 6 5 or 6
A 6a 7a 9a 7a 9a 6a 7a 9a 5L 7a 9a 6e 7e 9e 6e 7e 9e 9f 9f 6f 7f 9f 9f
Dimensions (in.) B 2s 2s 2s 2s 2s 2s 2s 2s 2s 2s 2s 2l 2l 2l 2l 2l 2l 2f 2f 2f 2f 2f 2f
C 3d 4d 6c 4d 6c 3d 4d 64/9 3c 4d 6k 3d 4d 6c 3d 4d 6c 6c 6k 3d 4d 6c 6k
Die Code 66H 66H 66H 66H 66H 66H 66H 66H 66H 66H 66H 99H 99H 99H 99H 99H 99H 112H 112H 112H 112H 112H 112H
2/0 4/0
250 kcmil 350 kcmil 500 kcmil 600 kcmil 700 kcmil 750 kcmil
4/0 550/24
350 925/24
1 1 2 2 1
1 2 2 2
NOTES: Styles shown have cable tap on one portion of clamp assembly. Clamp assemblies with cable taps on both portions (top & bottom identical) are also available. These assemblies are identified by adding suffix AD to part numbers shown. Example: 251-31446-1AD
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E53
Compression
E
Color-Keyed
T&B Cat. No. BD40-25 BD40-2590 BD250-25 BD250-2590 BD300-25 BD300-2590 BD350-25 BD350-2590 BD400-25 BD400-2590 BD500-25 BD500-2590 BD600-25 BD600-2590 BD700-25 BD700-2590 BD750-25 BD750-2590
Wire Flex Code 4/0 4/0 250 kcmil 250 kcmil 300 kcmil 300 kcmil 350 kcmil 350 kcmil 400 kcmil 400 kcmil 500 kcmil 500 kcmil 600 kcmil 600 kcmil 700 kcmil 700 kcmil 750 kcmil 750 kcmil 500(1325/24) 500(1325/24) 650/24 650/24 775/24 775/24 350(925/24) 350(925/24) Flex 450/24 450/24 4/0(550/24) 4/0(550/24)
A 1c 1c 1c 1c 1c 1c 1c 1c 2 2 2 2 2 2 2 2 2 2
Dimensions (in.) B 3m
C 2q
Color Key Purple Purple Yellow Yellow White White Red Red Blue Blue Brown Brown Green Green Pink Pink Black Black
4a 2q 4i 2q 4k 2q 4y 2q 4m 2b 5i 2b 5i 2b 5i 2b
NOTES: These connectors are U.L. recognized. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
Straight Style
90 Style
E54
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
E
Color-Keyed
D E F
A C C
Female Disconnect
Male Disconnect
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E55
Compression
E
Color-Keyed
Specifications: Wire range: No. 16 to 4/0 AWG Rating: 600V, 90C Material: High conductivity copper Plating: Tin Insulator: Thermoplastic Elastomer Quick, Easy Installation 1. Choose appropriate Color-Keyed disconnect for conductor size to be terminated. Note color of bands on disconnect barrel. 2. Select proper installing die by matching die color to disconnect barrel color bands. 3. Install die in T&B tool, insert stripped wire into barrel of disconnect and compress between color bands. Repeat for mating half. 4. Snap the two halves together and slip on insulator over mated connection. Secure insulator with TY-RAP cable ties provided with the insulators.
E56
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
E
Color-Keyed
Operating Range: 600V max., 1000V max. in signs and fixtures. Listing: U.L. Listed and CSA Certified for 12 - 8 AWG solid copper conductors and stranded copper conductors in the sizes shown. Selection: Always use the same body size when selecting male and female disconnects. For example, to connect a 2 AWG male to an 8 AWG female, select Catalog Numbers M2D2M-2 and MD8F-2. Both have body size 2. Insulation: Use insulating boots matching the disconnect body size as indicated in the chart. To protect the connection from moisture and dirt use sealing compound Catalog Number MDBOOT-SEAL.
D B
A C
C
Female Disconnect
Male Disconnect
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E57
Compression
TBM25S X X X X X X X
E
Color-Keyed
MD1210F-1 MD1210F-2 MD8F-1 MD8F-2 MD6F-1 MD6F-2 MD4F-2 MD2F-2 MD2F-3 MD1F-2 MD1F-3 MD10F-3 MD20F-3 MD30F-3 MD40F-3 MD1614F-0
E58
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
5KV Motor Pigtail Connector Supplied with Boot, Pin, Silicon Gel (Two Female Connectors Required)
Cat. No. 5KVBOOT-2L 5KVBOOT-2L 5KVBOOT-2L 5KVBOOT-2L 5KVBOOT-2L 5KVBOOT-3L 5KVBOOT-3L 5KVBOOT-3L 5KVBOOT-3L 5KVBOOT-3L 5KVBOOT-3L Wire Range Female Disconnect AWG. Cat. No. #8 #6 #4 #2 #1 #2 #1 1/0 2/0 3/0 4/0 MD8F-2 MD6F-2 MD4F-2 MD2F-2 MD1F-2 MD2F-3 MD1F-3 MD10F-3 MD20F-3 MD30F-3 MD40F-3 Color Code Red Blue Grey Brown Green Brown Green Pink Black Orange Purple Dimensions (In.) L W H 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 Body Size 2 2 2 2 2 3 3 3 3 3 3
E
Color-Keyed
4.50
1.44
2.25
Sealant
Cat. No. MDBOOT-SEAL Material Specifications: Description: Application Temperature: Service Temperature: Dimensions: Description Sealant Polybutene Compound 40F to 100F -40F to 180F Width 1" Thickness a" Length (Std. Roll) 10' wrapped on release liner Resists normal aging process Resists acids, bases and alcohols 200 v/mil minimum 1013 ohms/cm Pass VO Vertical Flame Test
Start
Sealant should be used with T&B MOTORDISCONNECT Boots: MDBOOT-0, MDBOOT-1, MDBOOT-2 and MDBOOT-3. The cable should be clean and free of grease, oil, and other foreign substances. Apply two layers around each cable at the same distance from the connector. Slide the assembly into boot, apply TY-RAP cable ties and work sealant around wires at end of boot to eliminate voids.
Environmental Resistance: Chemical Resistance: Dielectric Strength: Volume Resistivity: Flame Retardancy:
End
Start
End
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E59
Compression
E
Color-Keyed
Unique Construction
Material used in the design is 99.9% conductive copper, silver plated. The contact design is a louvered band of beryllium copper. All the raised edges of the louvered band are deflected, producing a multitude of high-force contact points, Each contact point is typically in the force range of 8,000 to 10,000 psi. High currents, caused by short circuits or sudden surges, tend to make the contact interface even more efficient by increasing the contact pressure.
Cat. No. Male 272-32175M Future Design Future Design Future Design Female 272-32175F Conductor 777 MCM 646 MCM 535 MCM 444MCM Die Code 115
Locking Clip
1f"
y" 1d"
Multi-Lam Contact
8k"
E60
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
E H A B F
l $
c c c c c k k k k k k k k k k k k k k k k
E
Color-Keyed
Note: Some parts may not be current on the system. Contact Tech Services for information. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E61
Compression
Connector Kits
Color-Keyed Connector Kit for Copper Cables
Cat. No. Qty. 25 25 15 10 15 15 10 5 TBM2K-1 15 15 15 15 15 15 1 54610 54615 54620 54710 54615 54720 TBM20S or TBM25S Min. Max. 3-#12 4-#12 4-#12 4-#10 3-#8 1-#4 Min. Max. 10 10 8 12 6 10-12 8 8-10 4 or 5 8-10-12 6 6-8 #8 #2AWG Pigtails Pigtails Pigtails C-Tap C-Tap C-Tap Cat. No. 54104 54105 54106 54107 54504 54505 54506 54507 Cable Size #8 #6 #4 #2, #3 #8 #6 #4 #2 Items One hole lugs One hole lugs One hole lugs One hole lugs 2-way conn. 2-way conn. 2-way conn. 2-way conn. 1 12 Std. Pkg. Wt. Each
E
Color-Keyed
Carrying Cases
Cat. No. PWK1 PWK4 MDPWK12 MDPWK23 MDKITL
Description Empty case includes Color-Keyed wall chart; make up your own selection of Color-Keyed lugs, splices, taps or motor disconnects. Metal cabinet that holds four of the PWK1 shells slide out for easy removal of PWK1. Selection of size 1 and 2 male and female motor disconnects plus insulators; to connect 60 single line to single line load motor leads, #12 AWG through #2 AWG; tools not included. Selection of size 2 and 3 male and female motor disconnects plus insulators; to connect 54 single line to single line load motor leads, #12 AWG through #4/0 AWG; tools not included. 2 and 1 male and female motor disconnects plus insulators. To convert single to single line or single line to two line. Includes Tool. 10 MD1210F-1 10 MD8F-1 10 MD6F-1 30 MDBOOT-2 6 MD1210M-2 6 MD1210F-2 6 MD8F-2 6 MD6F-2 6 MD4F-2 6 MD2F-2 6 MD1F-2 36 MDBOOT-2 1 TBM25S 3 M2D6M-2 12 MD2F-2 6 MD2M-2 6 MD6M-1 6 MD8M-2 6 MD6M-2 6 MD4M-2 6 MD2M-2 6 MD1210F-2 3 MD2M-3 3 MD1M-3 3 MD10M-3 3 MD20M-3 3 MD30M-3 3 MD40M-3 18 MDBOOT-3 24 MDBOOT-2 3 M2D8M-2 12 MD4F-2 6 MD4M-2 6 MD8M-2 6 MD8F-2 6 MD6F-2 6 MD4F-2 6 MD2F-2 3 MD2F-3 3 MD1F-3 3 MD10F-3 3 MD20F-3 3 MD30F-3 3 MD40F-3 3 M2D2M-2 12 M2DBOOT-2 12 MD6F-2 6 MD6M-2 6 MD8F-1
MDKITL
MDPWK12 Case Contents: 1 PWK1 10 MD1210M-1 10 MD8M-1 10 MD6M-1 30 BOOT-1 MDPWK23 Case Contents: 1 PWK1 6 MD1210M-2 6 MD8M-2 6 MD6M-2 6 MD4M-2 6 MD2M-2 6 MD1M-2 MDKITL Case Contents: 1 PWK1 3 M2D4M-2 12 MDBOOT-1 12 M2D8F-2 6 MD6F-1 6 MD8M-1
E62
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
E
Color-Keyed
Kopr-Shield
Cat. No. 201-31879 201-31879-1 CP8-TB CP16 CP128 Description 1d oz. Container with brush 4 oz. Container with brush 8 oz. Container with brush 16 oz. Container with brush 1 Gallon Can Std. Pkg. 96 24 12 12 4 Wt. Lbs./C 11.46 38.54 64.58 120.83 952.00
Note: U.L. Listed only for use on electrical cables in cable connector assemblies, or on bus bars rated for NEC applications up to 8 KV and 90C.
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E63
Compression
Tin or Cadmium Plated Mild Steel Flat Washer Aluminum Lug Tin Plated
E
Color-Keyed
Belleville Spring Washer Material: Hardened Steel Finish: Tin Plate Color: Yellow Flat Washer
When bolting aluminum lugs and connectors to bus bars with steel or brass hardware, the recommended practice to ensure a tight connection is to use a Bellville spring washer on top of a flat washer under the bolt head or nut. For heavy duty service where the heat rise is expected to exceed 30C above ambient, this procedure maintains constant pressure as the connector metals expand and contract with temperature changes.
Washer Only
Dimensions (in.) Flat Washer Cat. No. 60800 60801 60802 60803 60804 Bolt Sizes (in.) b j c d e A B Belleville Washer C D L m n m 1d .055 .065 .075 .095 .110
Note: Ordering quantity must be in unit quantities and multiples thereof. The Bellville washer should be installed with a larger flat washer to spread the high stresses of the spring washer edges over a large area of the lug and/or bus bar.
Dragon Tooth transition washers let you connect copper-to-aluminum, copper-to-copper, or aluminum-to-aluminum components quickly and dependably. Toothed surface penetrates aluminum and copper oxides. Eliminates need for: 1) grinding aluminum surfaces 2) applying compounds 3) spring-typed washers Lower installed cost.
E64
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
E
Color-Keyed
Dimensions (in.) A 1.09 1.31 1.53 1.22 1.38 1.56 1.60 1.52 1.67 1.83 1.86 1.81 2.00 2.03 1.91 2.06 2.09 2.25 2.30 2.39 2.42 2.89 2.36 2.51 2.51 2.95 2.48 2.64 2.64 3.10 2.58 2.83 2.83 3.15 3.53 3.58 3.90 4.65 3.73 4.05 4.80 3.75 3.80 4.13 4.83 5.58 4.95 4.95 5.70 5.83 5.95 6.03 6.78 B .56 .72 .93 .56 .71 .91 .93 .59 .75 .91 .93 .75 .91 .93 .75 .91 .93 1.41 .81 .91 .93 1.41 .81 .97 .97 1.41 .87 1.03 1.03 1.41 .87 1.09 1.09 1.41 .88 .93 1.25 2.00 .93 1.25 2.00 .88 .93 1.25 1.25 2.00 1.25 1.25 2.00 2.00 2.00 2.00 2.00 C .41 .43 .58 .41 .44 .60 .60 .47 .47 .63 .63 .64 .64 .64 .72 .72 .72 .88 .75 .75 .75 .88 .88 .88 .88 .94 .97 .97 .97 1.03 1.06 1.06 1.06 1.06 1.21 1.21 1.21 1.21 1.29 1.29 1.29 1.39 1.39 1.39 1.53 1.53 1.65 1.79 1.79 1.92 2.04 2.13 2.50 D .06 .07 .06 .09 .09 .06 .06 .13 .13 .09 .09 .19 .19 .19 .19 .19 .19 .13 .19 .19 .19 .16 .19 .19 .19 .19 .22 .22 .22 .22 .22 .22 .22 .22 .25 .25 .25 .25 .27 .27 .27 .28 .28 .28 .33 .33 .38 .38 .38 .37 .38 .40 .50 E .270 .270 .270 .280 .280 .280 .280 .350 .350 .350 .350 .460 .460 .460 .510 .510 .510 .510 .560 .560 .560 .560 .620 .620 .620 .620 .700 .700 .700 .700 .770 .770 .770 .770 .857 .857 .857 .857 .917 .917 .917 .990 .990 .990 1.090 1.090 1.180 1.280 1.280 1.360 1.440 1.500 1.770 F .22 .34 .44 .22 .34 .44 .44 .22 .34 .44 .44 .34 .44 .44 .34 .44 .44 .69 .34 .44 .44 .69 .34 .44 .44 .69 .34 .44 .44 .69 .34 .44 .44 .69 .38 .38 .50 .75 .38 .50 .75 .38 .38 .50 .50 .75 .50 .50 .75 .75 .75 .75 .75
E F A B
Cat. No. 60096 60097 #10 60099 60101 60102 #8 60103 60104-TB 60106 60107 #6 60108 60109 60112 60113 #4 60114 60116 60117 #2 60118 60120 60122 60123 #1 60124 60126 60128 60129 1/0 60130 60132 60134 60135 2/0 60136 60138 60140 60141 3/0 60142 60144 60147 60148 4/0 60150 60151 60154 60156 250 kcmil 60157 60159 300 kcmil 60160 60162 60165 350 kcmil 60166 60168 400 kcmil 60171 500 kcmil 60172 60174 600 kcmil 60176 700 kcmil 60178 750 kcmil 60184 1000 kcmil Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
Gray
Green
Pink
Gold
Tan
Olive
Ruby
White
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E65
Compression
E
Color-Keyed
Cat. No.
Cable Size
Color Code
Dimensions (in.) A B 1.90 1.90 3.41 1.18 3.41 1.93 3.00 1.93 3.00 1.93 3.00 1.93 3.00 1.93 3.00 1.93 3.00 1.93 3.00 1.93 3.00 3.00 3.00 C .880 .970 .970 1.063 1.063 1.210 1.210 1.290 1.290 1.390 1.390 1.530 1.530 1.650 1.650 1.790 1.790 1.920 1.920 2.040 2.040 2.130 2.500 D .19 .22 .22 .22 .22 .25 .25 .27 .27 .28 .28 .33 .33 .38 .38 .38 .38 .37 .37 .38 .38 .40 .50 E .62 .70 .70 .77 .77 .86 .86 .92 .92 .99 .99 1.09 1.09 1.18 1.18 1.28 1.28 1.36 1.36 1.44 1.44 1.50 1.77 F .38 .38 .75 .38 .75 .38 .50 .38 .50 .38 .50 .38 .50 .38 .50 .38 .50 .38 .50 .38 .50 .50 .50 G 1.00 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.75 1.75
E F B
60230 1/0 AWG c Tan 3.50 60236 2/0 AWG c 3.50 60238 2/0 AWG d Olive 5.03 60242 3/0 AWG c 3.66 60244 3/0 AWG d Ruby 5.16 60248 4/0 AWG c 4.58 60250 4/0 AWG d White 5.65 60254 250 kcmil c 4.73 60256 250 kcmil d Red 5.80 60260 300 kcmil c 4.80 60262 300 kcmil d Blue 5.88 60265 350 kcmil c 5.50 60267 350 kcmil d Brown 6.58 60268 400 kcmil c 5.63 60269 400 kcmil d Green 6.70 60271 500 kcmil c 5.63 60273 500 kcmil d Pink 6.70 60274 600 kcmil c 5.75 60275 600 kcmil d Black 6.83 60276 700 kcmil c 5.88 60277 700 kcmil d Purple 6.95 60278 750 kcmil d Yellow 7.15 60284 1000 kcmil d 7.78 Note: Bolt holes c" on 1" centers, d" on 1f" centers.
B Flat 1d C Dia. j D
1f
Bolt Size d d
No. of Compressions Color Code Pink Yellow 13642 TBM12M 4 Dimensions TBM15 4 4 A 6g 7a B 3a 3L C 1s 1d D u d
* 90C, 600V to 35KV applications All lugs have 1d" wide tongues. Bolt holes on 1f" centers. Material: Aluminum Finish: Tin Plated Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
E66
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
Cat. No. Designed for aluminum/copper metals, these two-way connectors permit aluminum conductors to be spliced to copper conductors, as well as aluminum-to-aluminum conductors. 60500 60501 60507 60512 60516 60522 60530 60536 60542 60548 60554 60560 60565 60568 60571 60574 60576 60578 60584
E
Color-Keyed
Reducing connectors are designed for splicing aluminum to copper conductors of equal ampacities. Connectors are made in the right combination of equivalent sizes. (Example: one end for 4/0 aluminum, the other end for 2/0 copper.) Material High Conductivity Wrought Aluminum Finish Electro-TIn Plated
Selection table gives aluminum/copper equivalents for all sizes. Connectors are filled with a high temperature oxide inhibiting compound. Installing Tools: TBM5(s) #10 4/0 TBM6(s) #10 350 kcmil TBM8(s) #10 350 kcmil
RUBY DIE RUBY DIE RUBY DIE RUBY DIE
1/0 CU
T&B 3/0 AL
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E67
Compression
E
Color-Keyed
The compact size, one-hole aluminum ColorKeyed lug is greatly reduced in size as compared to an aluminum lug of the same cable size. It can be directly substituted for the equipment mechanical lugs in most cases. Only seven dies handle all fourteen lugs. Factory filled with joint compound. Electro-tin plated. Supplied with insulating covers.
600V, 90C This lug with insulating covers for aluminum cables only. This lug is reduced in size as compared to an aluminum lug of the same cable size. It can be substituted for the equipment mechanical lugs in most cases. Factory filled with joint compound. Electro-tin plated. Cover is Neoprene. *For range taking capability, use TBM8-750/TBM8-750M1 Smart Tool. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
F
E DIE A
T&B B
DIE
UL
SA
E68
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
Kits include all the necessary range taking compression or mechanical type lugs and bolting hardware to connect to the designated transformers.
Color-Keyed
* To assure proper range taking compression on Color-Keyed equipment lugs use Smart Tool (Cat. No. TBM8-750/TBM8-750M-1). ** Largest cable in lug can be applied with standard hex or hand tool. Tooling: Pg. E78-E102 Die Selector Chart: Pg. E107-E111
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E69
Compression
E
This connector converts the aluminum cable into a two-size smaller copper pigtail. The connector upgrades a connection by eliminating cold flow and oxidation of aluminum, reduces an oversized aluminum cable, and allows installer to terminate aluminum into a copper only lug. Material copper wire/aluminum body Finish body is electro-tin plated wire barrel factory prefilled with joint compound Insulator Neoprene 600V dielectric rating
Color-Keyed
Strip Length
Length
Insulator Stranded Copper Wire/Cable (Factory Installed) Aluminum Cable (For Termination) Connector installed with insulator
To inspect installation: Match the installing dies to the pin connector permanent embossing. (For tools with code embossing dies)
Connector Installed
E70
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
Bulk Cat. No. BAC4SUBT-C BAC2SUBT-C BAC1SUBT-C BAC10SUBT-C BAC20SUBT-C BAC30SUBT-C BAC40SUBT-C BAC4SPBT-C BAC4SNBT-C BAC2SPBT-C BAC2SNBT-C BAC1SPBT-C BAC1SNBT-C BAC10SPBT-C BAC10SNBT-C BAC20SPBT-C BAC20SNBT-C BAC30SPBT-C BAC30SNBT-C BAC40SPBT-C BAC40SNBT-C
SAE Cable Size and Color 4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge 4 Gauge 4 Gauge 2 Gauge 2 Gauge 1 Gauge 1 Gauge 1/0 Gauge 1/0 Gauge 2/0 Gauge 2/0 Gauge 3/0 Gauge 3/0 Gauge 4/0 Gauge 4/0 Gauge
Description Straight Universal Straight Universal Straight Universal Straight Universal Straight Universal Straight Universal Straight Universal Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative
I.D. .261 .340 .340 .455 .502 .530 .600 .261 .261 .340 .340 .340 .340 .455 .455 .502 .502 .530 .530 .600 .600
O.D. .430 .550 .550 .625 .676 .730 .844 .430 .430 .550 .550 .550 .550 .625 .625 .676 .676 .730 .730 .844 .844
Pkg. Qty. 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Bulk Color Pkg. Qty. Key 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 Grey Green Pink Black Orange Purple Yellow Grey Grey Green Green Pink Pink Black Black Orange Orange Purple Purple Yellow Yellow
BAC10SUBT
E
Color-Keyed
Material: High conductivity copper. Finish: Electro-tin plated. Installing Tools: TBM5-SV, TBM5V, TBM8250, TBM8250S.
BAC10FNBT
Material: High conductivity copper. Finish: Electro-tin plated. Installing Tools: TBM5-SV, TBM5V, TBM8250, TBM8250S.
2.38 Min
I.D. O.D.
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E71
Compression
BAC10ERNBT
E
Color-Keyed
BAC10ELNBT
Material: High conductivity copper. Finish: Electro-tin plated. Installing Tools: TBM5-SV, TBM5V, TBM8250, TBM8250S.
Bulk Cat. No. BAC4SUBL-C BAC2SUBL-C BAC1SUBL-C BAC10SUBL-C BAC20SUBL-C BAC30SUBL-C BAC40SUBL-C BAC4SPBL-C BAC4SNBL-C BAC2SPBL-C BAC2SNBL-C BAC1SPBL-C BAC1SNBL-C BAC10SPBL-C BAC10SNBL-C BAC20SPBL-C BAC20SNBL-C BAC30SPBL-C BAC30SNBL-C BAC40SPBL-C BAC40SNBL-C
SAE Cable Size and Color 4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge 4 Gauge 4 Gauge 2 Gauge 2 Gauge 1 Gauge 1 Gauge 1/0 Gauge 1/0 Gauge 2/0 Gauge 2/0 Gauge 3/0 Gauge 3/0 Gauge 4/0 Gauge 4/0 Gauge
Description Straight Universal Straight Universal Straight Universal Straight Universal Straight Universal Straight Universal Straight Universal Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative Straight Positive Straight Negative
I.D. .261 .340 .340 .455 .502 .530 .600 .261 .261 .340 .340 .340 .340 .455 .455 .502 .502 .530 .530 .600 .600
O.D. .430 .550 .550 .625 .676 .730 .844 .430 .430 .550 .550 .550 .550 .625 .625 .676 .676 .730 .730 .844 .844
Pkg. Bulk Color Qty. Pkg. Qty. Key 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 Grey Green Pink Black Orange Purple Yellow Grey Grey Green Green Pink Pink Black Black Orange Orange Purple Purple Yellow Yellow
BAC4SPBL BAC4SNBL BAC2SPBL BAC2SNBL BAC1SPBL BAC1SNBL BAC10SPBL BAC10SNBL BAC20SPBL BAC20SNBL BAC30SPBL BAC30SNBL BAC40SPBL BAC40SNBL
Material: High conductivity copper. Finish: Electro-tin plated. Installing Tools: TBM5-SV, TBM5V, TBM8250, TBM8250S.
BAC10SPBL
E72
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
BAC10FNBL
E
Color-Keyed
2.38 Min
Material: High conductivity copper. Finish: Electro-tin plated. Installing Tools: TBM5-SV or TBM5V.
Cat. No. BAC10ERNBL BAC10ERPBL BAC20ERNBL BAC20ERPBL BAC30ERNBL BAC30ERPBL BAC40ERNBL BAC40ERPBL BAC10ELNBL BAC10ELPBL BAC20ELNBL BAC20ELPBL BAC30ELNBL BAC30ELPBL BAC40ELNBL BAC40ELPBL
Bulk Cat. No. BAC10ERNBL-C BAC10ERPBL-C BAC20ERNBL-C BAC20ERPBL-C BAC30ERNBL-C BAC30ERPBL-C BAC40ERNBL-C BAC40ERPBL-C BAC10ELNBL-C BAC10ELPBL-C BAC20ELNBL-C BAC20ELPBL-C BAC30ELNBL-C BAC30ELPBL-C BAC40ELNBL-C BAC40ELPBL-C
SAE Cable Size and Color 1/0 Gauge 1/0 Gauge 2/0 Gauge 2/0 Gauge 3/0 Gauge 3/0 Gauge 4/0 Gauge 4/0 Gauge 1/0 Gauge 1/0 Gauge 2/0 Gauge 2/0 Gauge 3/0 Gauge 3/0 Gauge 4/0 Gauge 4/0 Gauge
Description Right Elbow Negative Right Elbow Positive Right Elbow Negative Right Elbow Positive Right Elbow Negative Right Elbow Positive Right Elbow Negative Right Elbow Positive Left Elbow Negative Left Elbow Positive Left Elbow Negative Left Elbow Positive Left Elbow Negative Left Elbow Positive Left Elbow Negative Left Elbow Positive
I.D. .455 .455 .502 .502 .530 .530 .600 .600 .455 .455 .502 .502 .530 .530 .600 .600
Pkg. Bulk Color O.D. Qty. Pkg. Qty. Key .625 .625 .676 .676 .730 .730 .844 .844 .625 .625 .676 .676 .730 .730 .844 .844 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 Black Black Orange Orange Purple Purple Yellow Yellow Black Black Orange Orange Purple Purple Yellow Yellow
BAC10ERNBL
Material: High conductivity copper. Finish: Electro-tin plated. Installing Tools: TBM5-SV or TBM5V.
BAC10ELNBL
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E73
Compression
E
BAL1038
Color-Keyed
2/0 BATT
ORANGE
E74
ORANGE
2/0 BATT
2/0 BATT
ORANGE
BAC1038
2/0 BATT
T& B
Material: High conductivity copper. Finish: Electro-tin plated. Installing Tools: TBM5-SV or TBM5V.
Material: High conductivity copper. Finish: Electro-tin plated. Installing Tools: TBM5-SV or TBM5V.
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
BAS10
E
Color-Keyed
Material: High conductivity copper. Finish: Electro-tin plated. Installing Tools: TBM5-SV or TBM5V.
Y Splices
Cat. No. BASY20 BASY30 BASY40 SAE Cable Size 2/0-(2)2 3/0-(2)1 4/0-(2)1/0 Color Code 2/0 Gauge 3/0 Gauge 4/0 Gauge Strip Length f f g Color Key Orange Purple Yellow
BASY30
Material: High conductivity copper. Finish: Electro-tin plated. Installing Tools: TBM5-SV or TBM5V. Insulating Cover: AC5X3.
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E75
Compression
E
Color-Keyed
E76
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
SAE Cable Size 4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge 4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge 4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge 4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge 4 Gauge 2 Gauge 1 Gauge 1/0 Gauge 2/0 Gauge 3/0 Gauge 4/0 Gauge
Cable Length 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 25 Ft. Coil 100 Ft. Coil 100 Ft. Coil 100 Ft. Coil 100 Ft. Coil 100 Ft. Coil 100 Ft. Coil 100 Ft. Coil 1000 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 1000 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil 500 Ft. Coil
Cable Color Black Black Black Black Black Black Black Red Red Red Red Red Red Red Black Black Black Black Black Black Black Black Black Black Black Black Black Black Red Red Red Red Red Red Red
BC10-25
E
Color-Keyed
BC4-100 BC2-100 BC1-100 BC10-100 BC20-100 BC30-100 BC40-100 BC4-1000 BC2-500 BC1-500 BC10-500 BC20-500 BC30-500 BC40-500 BC4-1000R BC2-500R BC1-500R BC10-500R BC20-500R BC30-500R BC40-500R
Material: High conductivity copper. Finish: Electro-tin plated. Installing Tools: TBM5-SV or TBM5V.
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E77
Compression
Crimping Tools
Cat. No. BCT840 BCT840S Description Adjustable die crimping tool for Color-Keyed cast and tubular connectors. The single die is an integral part of the tool; no dies to lose or misplace. Available with Shure-Stake mechanism to insure a complete crimp every time. (BCT840S) Crimps casting and tubular connectors ranging from 4 AWG to 4/0. Designed for medium crimps ranging from 8 AWG to 1 AWG. 18" handle is ideal for applications with limited space. Adjustable rotating dies are secured in the tool to increase efficiency and prevent lost dies. (TBM101S) Available with Shure-Stake mechanism to insure a complete crimp every time. Adjustable rotating dies are secured in the tool to increase efficiency and prevent lost dies. Available with Shure-Stake mechanism to insure a complete crimp every time. Available in a bench mount style. (-BM) Heavy Duty crimping tool including dies for 8AWG-4/0 battery connectors, lugs, and splices. Available with Shure-Stake mechanism to insure a complete crimp every time. (TBM5S)
E
Color-Keyed
TBM101, TBM101S
TBM101 TBM101S
TBM5SV
Cable Cutter
Cat. No. 364RF Description Cuts cable up to 500 kcmil code Fiberglass handles and carbon steel blades For copper and aluminum cable only Cuts cable up to 250 kcmil For copper and aluminum cable only Available in a bench mount style (-BM)
TBM5-SV, TBM-5V
TBM250C TBM250C-BM
Cable Stripper
364RF
Description Cable stripper for cable 8 AWG-4/0 battery cable Replacement blade provided in the handle Replacement blade
TBM250C, TBM250C-BM
BCS8-40
E78
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
Connector Tools
TBM25S
Cat. No. Installs lugs and splices over a wire range of #8 to #2 copper and #10 to #6 aluminum. Also installs up to the green color coded C-Taps and MD2 series motor disconnect. A rotary color coded die wheel is rotated into position and each die has die code embossing. Requires two crimps per connector. Nest Red Blue Gray Brown Green Gauging Requirements Gauging Nom. Tol. .183 .006 .220 .008 .273 .008 .332 .008 .414 .008
TBM25S
Gauging Procedure 1. Rotate wheel to the desired nest. 2. Squeeze handles with 5 lbs. - 15 lbs. force. 3. Holding handles tightly closed, insert Go, NO-GO gauge into nest. GO gauge should enter freely. NO-GO gauge may enter partially, but not pass completely thru the length of the nest area. Conductor Size #6 #4 Blue Gray 54134 54105 54135 54136 54205 54505 54905BE 54852BE 54805 54610 54710 MD6 series 60106 60107 60108 60109 60507 61910A 61107 54138 54106 54139 54140 54206 54506 54906BE 54854BE 54806 54615 55112 54715 MD4 series
E
Color-Keyed
#8 Red 54104 54130 54131 54132 54204 54504 54930BE 54850BE 54804 54705 MD8 series
#2 Brown 54107 54142-TB 54143-TB 54145-TB 54207 54507 54942BE 54856BE 54807 54620 55116 54720 MD2 series
#1 Green
Two hole, short Splice, short One hole, long Two hole, long Splice, long Cable Joints Narrow Tongue C Taps Motor Disconnects Aluminum Connectors One hole 60096 60096 60099 60500
54725
TBM4S
Thomas & Betts introduces a dieless adjustable crimper for Color-Keyed compression connectors. The TBM4S uses an adjustable indenter, eliminating the need for individual dies. The tool easily adjusts by turning the knurled adjusting wheel and aligning the pointer with the proper terminal size. Its wide range of #8 to 250 kcmil for copper lugs, and #8 to 4/0 for aluminum lugs, saves you the money of having to buy and maintain the numerous dies. The tool is also equipped with the Shure-Stake mechanism that insures a completed proper crimp each time.
Cat. No. TBM4S
Type of Connector
Connector
Nest Indentor
Pointer Slot
Weight 5 lbs.
Length 24f"
Height 3"
Width g"
Specifications Length: 24.75 in. Weight: 5.0 lbs. Handle Spread: 37 in. Range: Copper: #8 to 250 kcmil Alum: #8 to 4/0
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E79
Compression
Connector Tools
TBM5 and TBM5S
Installs Copper Lugs from #8 to 250 kcmil, Aluminum from #10 to 4/0, C-Taps to 54750 Die Die Gauging Cat. No. Cat. No. Color min. max.
Lower Die Movable Jaw Upper Die
13454
E
Color-Keyed
13455
Tool Head
Red Blue Gray Brown Green Pink Black Orange Purple Yellow Gold Tan Olive Ruby White
.165-.181 .181-.201 .230-.251 .260-.281 .313-.335 .351-.371 .383-.406 .429-.454 .480-.503 .529-.562 .383-.406 .429-.454 .480-.503 .533-.553 .580-.604
Installs #8 through 250 kcmil copper connectors and #10 to 4/0 aluminum. Includes color coded installation dies and available with Shure-Stake mechanism (TBM5S). Installing dies are color coded and die code embossed.
TBM5 TBM5S
13456
13457
13458
Case not included. 295-31365M Steel Carrying Case for TBM5(S) 295-31365 Plastic Case. Handle Spread Check 1. Insert upper die in place. 2. Close handles until lower die touches upper die. 3. Measure distance between ends of handles. Distance must be 11" min. and 14" max. Tool Adjustment: 1. Loosen locking screw. 2. Turn adjusting screw clockwise to increase distance between handles; counterclockwise to decrease distance. 3. Tighten locking screw when the proper distance between handles is achieved. Gauging Procedure 1. Squeeze handles until jaws are fully closed. 2. Holding handles tightly closed, insert GO, NO-GO gauge into nest. GO gauge should enter freely. NO-GO should not enter. Notice: If tool fails any of the above tests, do not attempt repair or adjustment. Call T&B tool service center to arrange for repair service. Any change, modification or alteration of the tool or use by the customer in a manner other than as specified by T&B shall void all warranties express or implied and the customer shall, therefore, assume all liability for any damage or injury caused by said changed, modified or altered tool or improper usage of such tool.
Cat. No. Series 60000-60100-60200 (AL) 54100-54200 54800-54900 (CU) 60500-60900 (AL) 54500-54800 (CU) 54705 (CU)-54750
Splices
#8-250 kcmil #10 Main w #10 Branch to 1/0 Main w 1/0 Branch 19,590 Cir Mils to 244,020 Cir Mils
C-taps
Wire Joints
54600 (CU)
E80
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
Connector Tools
TBM6 and TBM6S
Cat. No. Groove Color Red Blue Gray Brown
Lower Die Movable Jaw Upper Die
Cat. No. Upper Die 13475 13475 13472 13474 13474 13475 13474 13474 13475 13473 13474 13474 13475 13473 13473 13472 13472
Cat. No. Lower Die 13477 13477 13476 13477 13477 13477 13477 13477 13477 13476 13477 13477 13477 13476 13476 13476 13476
Gauging min.-max. .168-.177 .181-.201 .264-.276 .307-.321 .345-.359 .383-.398 .408-.423 .469-.487 .524-.539 .555-.575 .408-.423 .469-.487 .524-.539 .555-.575 .622-.637 .704-.720 .704-.720
Green Pink Black Orange TBM6 TBM6S Purple Yellow Gold Tan Olive Ruby White Red Blue
E
Color-Keyed
Tool Head
Installs #8 thru 500 kcmil Color-Keyed copper lugs, splices and taps and #10 thru 350 kcmil Color-Keyed aluminum lugs and splices and 63105 through 63140 orange, green and blue H taps.
Tool comes complete with plastic carrying case and wire brush. TBM6D-1 Die kit for TBM6(S) Tool to install #8-500 kcmil copper lugs. TBM6SMETAL Comes with a steel carrying case. 13470 Green AL H Tap Die Set 13471 Blue AL H Tap Die Set 295-31365 Plastic Carrying Case for TBM6(S) 295-31365M Steel Carrying Case Handle Spread Check 1. Insert upper and lower dies in place. 2. Close handles until lower die touches upper die. 3. Measure distance between ends of handles. Distance must be 11" min. and 14" max. Tool Adjustment 1. Loosen locking screw. 2. Turn adjusting screw clockwise to increase distance between handles and counterclockwise to decrease distance. 3. Tighten locking screw when the proper distance between handles is achieved. Gauging Procedure 1. Squeeze handles until jaws are fully closed. 2. Holding handles tightly closed, insert GO, NO-GO gauge into nest. GO gauge should enter freely. NO-GO gauge should not enter. Notice: If tool fails any of the above tests, do not attempt repair or adjustment. Call nearest T&B tool service center to arrange for repair service. Any change, modification or alteration of the tool or use by the customer in a manner other than as specified by T&B shall void all warranties express or implied and the customer shall, therefore, assume all liability for any damage or injury caused by said changed, modified or altered tool or improper usage of such tool.
25000
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E81
Compression
Connector Tools
TBM8 and TBM8S
Cat. No. Die Cat. No. Die Groove Color Red Blue Grey Brown Green Pink Black Orange Purple Yellow Gold Tan Olive Ruby White Red Blue Brown Gauging min.-max. .165-.181 .181-.210 .230-.251 .260-.281 .313-.335 .351-.371 .383-.406 .429-.454 .480-.503 .529-.562 .383-.406 .429-.454 .480-.503 .533-.553 .609-.632 .653-.677 .686-.710 .855-.833
MOVABLE JAW
13461
E
Color-Keyed
TOOL HEAD
13462
Installs code copper lugs and connectors #8 through 500 kcmil. Installs aluminum lugs and connectors #10 through 350 kcmil. Installs all code copper compression joints and (small) C taps. Installs Blackburn compression lugs and connectors. Comes complete with installing dies in a plastic carrying case; dies are color-coded and feature die-embossing for easy installation and inspection. TBM8S has Shure-Stake feature which insures positive compression.
TBM8 TBM8S
13463
GO-NO GO GAUGE
Tool comes complete with installing dies, plastic carrying case and wire brush. 295-31365 Plastic Carrying Case for TBM8(S) 295-31365M Steel Carrying Case for TBM8(S) Handle Spread Check 1. Insert upper die in place. 2. Close handles until lower die touches upper die. 3. Measure distance between ends of handles. Distance must be 11" min. and 14" max. Tool Adjustment 1. Loosen locking screw. 2. Turn adjusting screw clockwise to increase distance between handles; counterclockwise to decrease distance. 3. Tighten locking screw when the proper distance between handles is achieved. Gauging Procedure 1. Squeeze handles until jaws are fully closed. 2. Holding handles tightly closed, insert GO, NO-GO gauge into nest. GO gauge should enter freely. NO-GO should not enter. *Notice: If tool fails any of the above tests, do not attempt repair or adjustment. Call T&B tool service center to arrange for repair service. Any change, modification or alteration of the tool or use by the customer in a manner other than as specified by T&B shall void all warranties express or implied and the customer shall, therefore, assume all liability for any damage or injury caused by said changed, modified or altered tool or improper usage of such tool. Cable Range Aluminum #10-350 KCMIL #10-350 KCMIL Copper #8-500 KCMIL
Cat. No. Series 60000-60100-60200 (AL) 54100-54200 54800-54900 (CU) 60500-60900 (AL) 54000-54500-54800 (CU) 54705-54750
Splices C-taps
#8-500 KCMIL #10 Main w/#10 Branch to 250 KCMIL w/1/0 Branch 19,590 Cir Mils to 244,020 Cir Mils
Wire Joints
54600
E82
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
Connector Tools
14-Ton Manual Hydraulic Insulated Tool
Cat. No. Description Self-contained hydraulic crimping tool installs copper and aluminum Color-Keyed connectors; copper and aluminum lugs and 2-way connectors to 900 kcmil; copper C-taps thru #54775, aluminum H taps thru #63148; grid connectors thru 250 kcmil, e" rod; features rapid-ram advance mechanism for fast installation, and short fiberglass handles for confined work spaces; develops 14-ton compression force, and uses standard T&B shell dies, not included; includes carrying case. 14 tons max. 15.4 lbs. 24.4 in. rotates 180
Installs Color-Keyed Connectors Fiberglass Handles. Two Stage Pump for Rapid Advance. All Cat. No. 15500 Series die sets are compatible with 13100A & TBM14M Tool. Installs Copper Connectors to 900 kcmil and Aluminum Connectors to 750 kcmil. Installs copper C taps through #54775 and aluminum H taps through #63148 Installs grid connectors through 500 kcmil and 5 8" rod. Uses standard T&B Color-Keyed dies supplied with carrying case.
TBM14M
E
Color-Keyed
TBM14MG Gauge and Testing dies in carrying case. Die Table Cat. No. Die Code Color Copper Size AL Size *C-Taps
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E83
Compression
E
Color-Keyed
TBM8-750M-1
TBM8-750
Rugged Construction
These ruggedly built tools are made from forged steel, and are well suited for both field and bench work. Their Cshaped heads, light weight, and compact size make it easy to use just about anywhere.
After Compression the connector and conductor are formed into a solid mass.
Rugged Hydraulic Tool Gives You Uniform Dependable Connections Lower Installed Costs The new SMART tools are designed to give you uniform, high quality compression connections over a wide connector range. It easily installs copper and aluminum lugs and two-way connectors from #8 AWG through 750 kcmil without changing dies. For the specified wire range, all you need is one hydraulic tool and one set of dies. You always have the right die size and virtually eliminate any selection mistakes. Productivity will be greatly improved especially when installing a variety of connector sizes or types. Initial investment is low and requires only a minimum tool/die inventory. These benefits add up to lower installed cost.
SMART TOOL Range Taking Features The following size copper Color-Keyed lugs and 2-way connectors, when crimped with the SMART TOOLS, Cat Nos. TBM8-750, TBM8-750-M1 produce these range taking capabilities: Copper
Standard Wire Size 1/0-AWG 2/0-AWG 4/0-AWG 300 kcmil 350 kcmil 500 kcmil 750 kcmil Range Taking #6-1/0 AWG #1-2/0 AWG #2-4/0 AWG #2/0-300 kcmil 250-350 kcmil 250-500 kcmil 500-750 kcmil Standard Wire Size 1/0-AWG 2/0-AWG 4/0-AWG 300 kcmil 350 kcmil 500 kcmil 750 kcmil
Aluminum
Range Taking #6-1/0 AWG #1-2/0 AWG #2-4/0 AWG #2/0-300 kcmil 250-350 kcmil 4/0-500 kcmil 500-750 kcmil
E84
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
TBM8-750
TBM8-750 Tool
TBM8-750M-1 TBM8-750G TBM8-750C20 TBM8-750C2530 TBM8-750C3540 TBM8-750C4550 TBM8-750CL TBM8-750HG TBM8-750HB 297-31804-6 297-31804-4
Color-Keyed #8 AWG through 750 kcmil connector sizes with no die changes installs copper and aluminum lugs and two-way connectors from #8 AWG through 750 kcmil. TBM8-750 Installs copper and aluminum lugs and connectors through 750 kcmil. No die change required for Tubular Lugs. Dies available to install H taps through #63150 and copper C taps through #54775.
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Color-Keyed
Die set installs Cat. No. 54720 copper C taps. Die set installs Cat. Nos. 54735, 54730 copper C taps. Die set installs Cat. Nos. 54735, 54740 copper C taps. Die set installs Cat. Nos. 54745, 54750 copper C taps. Die set installs Cat. No. 54755 through 54775 copper C taps. Die set installs Cat. No. 63110 through 63118 and 63125 H taps. Die set installs Cat. No. 63140 through 63148 H taps. TBM8-750 with insulated head TBM8-75M-1 with insulated head TBM8-750M-1 Self-Contained tool Weight: 13 pounds (approx.) Height: 21d in. Width: 4r in. Wire Range: #8 AWG through 750 kcmil copper and aluminum Operating Pressure: 9800 psi Output Pressure: 12 tons
TBM8-750 Remote Head tool Weight: 9 pounds (approx.) Height: 14d in. Width: 4r in. Depth: 2l in. Wire Range: #8 AWG through 750 kcmil copper and aluminum Operating Pressure: 9800 psi Output Pressure: 12 tons
Gauging Procedure
TBM8-750M-1
TBM8-750M-1 #8 AWG through 750 kcmil Copper and Aluminum Supplied with steel carrying case. Installs copper and aluminum lugs and connectors to 750 kcmil. No die change required for Tubular Lugs. Dies available to install H taps through #63150 copper C taps through 54775. Supplied with metal carrying case.
1. Insert the test bar in the die opening: allow 34" from the end of the bar or the last crimp to prevent poor crimping. 2. Start the pump, holding pressure on the tool until full pressure is shown on the gauge. 3. Release the pressure. 4. Measure the crimped area of the test bar with a Vernier Caliper as shown in the sketch. 5. Accept the tool if the crimped bar is within the listed dimension and no leaks or functional problems are observed. 6. Tools not crimping the test bar to specification, that leak or have a functional problem should be returned to T&B Tool Service.
Test Bar
.512 .020
Calipers
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E85
Compression
Installation Tools
Dieless Tool
NEW
Abstract to Reality!
No longer a dream or a wish for one tool without worrying about which die to use or Where The Dies Are! The TBMSHX-1 will crimp all your needs through 750MCM Copper and heres the miracle a Hex Crimp with no flash! Order this tool today and test the results. Use your existing hydraulic system or if you need portability, try it with our new Pumpac II and you will find an unbeatable package. Refer to the specifications and product information below for requesting this truly amazing tool. Our sales persons will also be happy to demonstrate the tool and the amazing results for making the best connections.
Unbeatable Package!
Combined with our new Pumpac II, T&BS newest hydraulic pump, this tool can go anywhere you need it. The new Pumpac battery-powered hydraulic pumps come with improved power capabilities. Rated 10,000 PSI it can power any remote hydraulic tools. The battery power source delivers over a hundred crimps for large cable sizes, and both will charge in less than an hour. Combine the latest in tool technology and be the envy of your competitors! The features will keep you ahead with efficient and low cost installations.
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Color-Keyed
Weight: 18.75 lbs. Operating Pressure: 10,000 PSI Force: 12 Tons Tubular Connector Range: Copper #8 AWG through 750 kcmil Aluminum #12 AWG through 600 kcmil Die Code / Color 21 / Red 24 / Blue 29 / Grey 33 / Brown 37 / Green 42 / Pink 45 / Black & Gold 50 / Orange & Tan 54 / Purple & Olive 60 / Ruby 66 / White 71 / Red 76 / Blue 80 / No Color 87 / Brown 94 / Green 99 / Pink 106 / Black
3d
15d
E86
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
E
Color-Keyed
NOTE: When ordering the Smart battery add suffix SM (Example: TBM6BSCR SM). TBM6MG Jaw Pressure Verification Gauge.
Standard Battpac Kit Includes: 1 battery powered tool 1 carrying strap 1 carrying case 2 CRCTBP batteries 1 CH-3TR 15 minute AC charger
Specifications: Output 14 ton Weight 20 lbs. w/battery Size 19" L x 3.5"W x 10.5"H Jaw opening 1.65"
NOTE: When ordering the Smart battery add suffix SM (Example: TBM6BSCR SM) TBM14MG Jaw Pressure Verification Gauge.
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
E87
Compression
E
Color-Keyed
Standard Battpac Kit Includes: 1 battery powered tool 1 carrying strap 1 carrying case 2 CRCTBP batteries 1 CH-3TR 15 minute AC charger
Specifications: Output 15 ton Weight 23.75 lbs. w/battery Size 21" L x 3.5"W x 11"H Warranty 2 years Tool & Battery
NOTE: When ordering the Smart battery add suffix SM (Example: TBM58BSCT SM). TBM15MG Jaw Pressure Verification Gauge.
NEW
Description Battpac LT 12-Ton Compression Tool. Includes carrying case, charger, two-batteries, carry strap (no dies). 8 AWG 750 kcmil Copper Connectors, 750 kcmil Aluminum 12-Ton Compression Tool 10,000 PSI 14.4V Batteries Open Forged Steel Head Die-less Crimp Positive Verification 9 Lbs. with Battery
E88
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
E
Color-Keyed
BATTERY CARTRIDGE: (CRCTBP) Battery Type: Sealed NIckel Cadmium Voltage: 14.4V DC Rated Current: 1.9Ah Dimensions: 3.5" L x 2.7" W x 5.3" H Weight: 1.6 lbs
GUIDE TO CUTTING CYCLES This guide indicates the number of cutting cycles that the TBM54BSCT and TBM54BSCTS can be expected to perform when the battery is fully charged. These figures are approximate and will vary according to the charging and other operating conditions, such as temperature, humidity, and battery condition. TOOL TBM54BSCTS TBM54BSCT CONDUCTOR 750 kcmil CU 636 ACSR 1000 kcmil CU 1500 kcmil 2a" Aluminum CRCTBPI & CRCTBP 35 50 45 30 CRCTPBEI 105 150 135 90
NOTE: When ordering the Smart battery add suffix SM (Example: TBM58BSCT SM).
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E89
Compression
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Color-Keyed
12 Volt DC Charger
The CRCTDC is a 12 volt DC charger with charge times of one hour for the CRCTBP and CRCTBPI and three hours for the CRCTBPEI. It can be plugged directly into an automotive cigarette lighter and has a built in overload fuse protector.
Cat. No. CRCTDC CRCTAD Description 12-Volt DC Charger AC Adapter for Charger CRCTDC
E90
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
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Color-Keyed
Description
Battpac LT Tool Kit. Includes tool, two batteries, charger, shoulder strap, wrist strap, carrying case (no dies). Complete Battpac LT Tool Kit with dies TBM6221 through TBM6254. Complete Battpac LT Tool Kit with dies TBM6221 through TBM6287.
Suitable for installing electrical compession connectors for conductors up to 500 kcmil CU, 350 AL. Crimping Force: 6 tons Rated Operating Pressure: 8,700 PSI Dimensions: Length: 11W Width: 3f Height: 11g Weight (with battery) 8 lbs. Motor 14.4 V Battery (DC) 14.4V 2.0 Ah Safety: Unit is provided with maximum pressure relief valve.
NEW
Description Battpac LT 14-Ton Compression Tool. Includes carrying case, charger, two-batteries, carry strap. 8 AWG 900 kcmil Copper Connectors, 750 kcmil Aluminum 14-Ton Compression Tool 10,000 PSI 14.4V Batteries Open Forged Steel Head Dies are interchangeable with TBM14M Mechanical Hydraulic Tool 15.4 Lbs. with Battery
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E91
Compression
NEW
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Color-Keyed
NEW
Battpac LT 6-Ton Ordering Information
Cat. No. BPLT40BSCT Specifications: Crimping Force: Batteries: Construction: Weight: Max. Dia. Cut: Description Battpac LT 6-Ton Cutting Tool. Includes carrying case, charger, two-batteries, carry strap (no dies). 6-Ton Cutting Tool 14.4V Batteries Forged Steel Head and Cutter Blades Cuts Copper, Aluminum, Steel, Rebar, ACSR, Wire Rope 9.5Lbs. with Battery .75 in.
E92
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
NEW
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Color-Keyed
NEW
Battpac LT 35-Ton Hydraulic Steel Punch Ordering Information
Cat. No. TBMHP-1 Specifications: Crimping Force: Dies: Batteries: Construction: Capacity: Rated Operating Pressure: Weight: Description Battpac LT 35-Ton Hydraulic Steel Punch. Includes case. 35-Ton Hydraulic Steel Punch Complete with 5 dies. 6.0V Batteries Oval, Round, Square and Slotted Dies d inch thick mild steel. 10,000 PSI Operating from pump source only 4.8 Lbs.
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E93
Compression
Connector Tools
6-Ton Hydraulic Insulated Head
Cat. No. Description The TBM6H Remote Hydraulic Crimping Head is a lightweight but powerful compression tool. The TBM6H operates from any 10,000 psi hydraulic pump and crimps a wide range of compression lugs, splices and taps, either copper or aluminum. The dies are interchangeable for the wire ranges covered and all include die code embossing to ease the inspection of the completed connection.
TBM6H Features Wide Compression Range #8 through 600 kcmil copper lugs and splices. #10 through 400 kcmil alum. lugs and splices. 54705 through 54750 C taps. CHT214-9 and CHT814-10 copper H taps. Also accepts Blackburn insert dies for OD58 tools. Lightweight Design Weighs less than 7 lbs. including dies. Color-coded Dies Easy match with Thomas & Betts color-coded connectors. Dies sold separately or as a set. Die code embossing Inspectable crimp connections U.L./CSA Certified Listed with Color-Keyed or Blackburn connectors from Thomas & Betts. 5 Year Warranty against defects. Includes steel carrying case which holds up to 15 die sets.
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Color-Keyed
Output Force 6 tons nominal Operating Pressure: 10,000 PSI Nominal (Safety By-Pass on pump set at 9800 PSI) Tool weight: 6d lbs. (without dies) Tool dimensions: 13d in. long, 3d in. wide Tool carrying case included Dies are ordered as a set (2 pieces) Upper & lower dies are identical
*ExceptionConsult Connector Stuffer Sheets for Catalog No. series 61900, 61100 & 61300. **Consult Connector Stuffer Sheet for Wire Ranges.
Ordering Information
Cat. No. TBM6H TBM6HD-1 Description Remote 6 Ton Hydraulic Head Die Set for #8 thru 500 kcmil (6-TON 21-6-TON 87) Std. Pkg. 1 1
E94
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Connector Tools
12-Ton Hydraulic Crimping Tool
Cat. No. TBM12 Description 12-ton Hydraulic Tool; five sets of multi-nest dies for installing T&B Color-Keyed Connector from No. 8 AWG thru 750 kcmil copper and No. 10 AWG thru 750 kcmil aluminum; steel carrying case.
Die Chart
Cat. No. Die Code 21 24 112H 115H 29 33 99H 106H/107H 37 42 87H 94H 45 50 71H 76H 54 60 62 66H Color Code Red Blue Purple Yellow Gray Brown Pink Black/ Orange Green Pink Brown Green Black/Gold Orange/Tan Red Blue Purple/Olive Ruby Yellow White
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Color-Keyed
TBM12D-1
FORGED
STEEL
To install H-Type compression taps, Cat. Nos. 63110 thru 63148. Use Die Cat. No. TBM12D-H (not included). Order die separately. If using old style 11700 Series Die Set, use adapter, Cat. No. TBM12D-AR (not included) for adaptation to the above tool. Order adapter separately.
TBM12D-2
TBM12D-3
TBM12D-4
TBM12D-5
Output: Hydraulic Operating Pressure: Length (with coupling): Width: Height: Piston Diameter: Piston Stroke: Weight (wet):
12 tons (nominal) 10,000 psi (maximum) 14d in. 2d in. 3n in. 1.812 in. 1.00 in. (nom.) approx. (9 lbs.) without dies
Description 12-ton hydraulic tool used to crimp #8-750 kcmil Color-Keyed connectors and Sta-Kon terminals; includes carrying case.
13642M
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E95
Compression
Connector Tools
15-Ton Hydraulic Tool
Cat. No. TBM15I Output Force: Operating Pressure: Cylinder: Tool Weight: Installs Description Insulated 15-ton hydraulic tool; carrying case included. 15 tons nominal 10,000 psi nominal 2 in. dia. 16d lbs. (without dies) 8 AWG - 1500 kcmil Copper 10 AWG - 1000 kcmil Aluminum
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Color-Keyed
Installs copper and aluminum lugs and connectors through 1500 kcmil. Installs all copper C taps and aluminum H taps.
4c
2f
15600 Series Fits directly into tool for larger size connectors, 800 kcmil-1500 kcmil. 15500 Series Used in conjunction with 15500-TB Adapter, #8AWG-750 kcmil. * TBM15 MG Jaw Pressure Verification Gauge. Features: New longer, slimmer profile allows easier access into tight spaces, i.e. cable tray and central office applications. Wider jaw opening eases crimping of larger lugs, C taps and H taps. Uses existing interchangeable Thomas & Betts 15500 and 15600 series dies and adapters (sold separately). Can be used to install copper and aluminum lugs and splices up to 1000 kcmil, C and H taps and grid ground connectors. Runs with 10,000 PSI hydraulic pumps. 5 year warranty against defects. Includes steel carrying case.
*Replaces Catalog Number TBM15 & TBM15PF & 297-53614
Installing Dies Upper & Lower Dies are interchangeable (Order as a Set Separately)
2b
15f
2 e
c Pioneer Coupler
Installs copper through 900 kcmil and Aluminum through 750 kcmil. Installs copper C taps #54755 through #54775 and aluminum H taps through #63150. Installs grid connectors through 500 kcmil and 5 8" rod. Uses standard T&B Color-Keyed dies. Includes carrying case. Uses 15500 series dies only.
Copper Aluminum
E96
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Connector Tools
NEW
T&Bs newest hydraulic pump goes where you need it. And goes and goes and goes...
The new Pumpac II battery-powered hydraulic pump comes with improved power capabilities to get the job done every time. Rated for 10,000 PSI, Pumpac II pump supplies enough strength to power all the remote hydraulic heads in our tooling line. The powerful 28.8 volt batteries deliver over a hundred crimps with a 4/0 cable, or up to seventy crimps with 750 kcmil cable without recharging. And both batteries can be recharged and ready to go in just one hour. When youve got to go, you want to finish the job when you get there. Next time, bring along a Pumpac II system from Thomas & Betts. You can leave the wires behind. T&Bs Pumpac II kit includes these prominent features: High pressure, completely portable operation. Long-lasting crimp cycle performance between recharges. Push button remote control, allowing the operator to advance, hold or retract when needed. High pressure hose connects to a 360 swivel port, giving the hose more flexibility in confined spaces. Durable construction for years of use. Powered by dual 14.4 volt rechargeable batteries.
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Color-Keyed
Pumpac II
Cat. No. 13950P1 Description Self Contained Battery Powered 28.8V Pump Standard Kit.
Reciprocating Plunger Type 10,000 PSI 28.8V 7.5 X 9.8 X 6.9 35 lbs. with two batteries
Standard Pumpac II kit includes: 1 Battery-powered Hydraulic Pump 1 Steel Carrying case 1 Carrying Strap 2 CRCTBP 14.4V Pumpac Batteries 1 CRCTCH Battery Charger 1 10' Hose 1 Hand Switch
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E97
Compression
Connector Tools
Electric Hydraulic Pump
Cat. No. 13600 Description High pressure hydraulic pump for use with single acting cylinders and tools rated for 10,000 psi operation; available in several configurations.
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Color-Keyed
All pumps are supplied with a metal carrying case. Motor: d hp, 115V 50-60 Hz 10 amps input Pumping Capacity: 170 cu. in./min. at 100 psi 32 cu. in./min. at 1000 psi 25 cu. in./min. at 5,000 psi 18 cu. in./min. at 10,000 psi Weight: 25 lbs. Reservoir Volume: 104 cu. in. (.45 gal.) Basic Pump Dimension: 6" x 8" x 16"H
Electric hydraulic pump (10,000 P.S.I.) to operate all T&B remote hydraulic heads. 13620 hand switch and 13619 hydraulic hose required for operation.
A remote control switch is required. Order Cat. No. 13620 for hand operation or Cat. No. 13589A for foot operation.
E98
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Connector Tools
Electric Hydraulic Pump with Shure-Stake Control
Cat. No.
Description Shure-Stake electric hydraulic pump has same features as 13600, but includes the Shure-Stake control mechanism; prevents under crimping. (pump pressure must reach 9,800 psi before recycling); requires hand or foot control; order switch and hose separately.
d HP, 115V, 50-60 Hz, 12.5 amps 10,000 psi 170 cu. in./min. at 100 psi 32 cu. in./min. at 1000 psi 25 cu. in./min. at 5000 psi 18 cu. in./min. at 10,000 psi Reservoir Volume: 104 cu. in. (.45 gal.) Basic Pump Dimension: 8d" x 10d" x 16"H Weight: 35 lbs. Application: Pump is suitable for use with all T&B hydraulic tools
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Color-Keyed
A remote control switch is required to operate this unit. Use either a #13611 (hand) or #13612 (foot) switch.
Hydraulic Oil
Cat. No. 21061 Description Hydraulic Oil
Disconnect Couplers
Cat. No. 13798 13799 Description Male pioneer quick disconnect coupler. Female pioneer quick disconnect coupler.
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E99
Compression
Connector Tools
Cable Cutter
Cat. No. Description Only 16" long, special advance stroke mechanism greatly reduces handle force required to cut copper or aluminum cables up to 750 kcmil, short handles (10" long) enables the use of this slicer in confined spaces. Std. Pkg. Wt. Each
CSR750
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Color-Keyed
For copper and aluminum cable only. Not for Steel. Replacement blades are available through tool service.
Hydraulic Cutter
Cat. No. 297-32136 Description Remote head hydraulic cutter for Aluminum and Copper wires. Maximum wire diameter 1d". Std. Pkg. 1 Wt. Each 8.5
Cable Stripper
Cat. No. 368-CK 368B Std. Cable Size #1 1000 kcmil Replacement Slitting Blade for Cat. No. 368 Std. Pkg. 1 1 Wt. Each 3 1
Cable Bender
Cat. No. 21649 Cable Size For bending cable up to 750 kcmil Std. Pkg. 1 Wt. Each 3
Cable Stripper
Cat. No. BCS8-40 BCS8-40B Description Cable stripper for cable 8 AWG-4/0 battery cable Replacement blade provided in the handle Replacement blade Std. Pkg. 1 2 Wt. Each 1 .03
E100
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Installation Tools
Hydraulic Cutting Tool Hydraulic Cutting Tool New Model, Self-Contained / Durable
Hand operated hydraulic tool specifically designed to cut copper, aluminum and telecommunications cables having a maximum overall diameter of 3.35". The tool features a double speed action: a fast advancing speed for rapid approach of the blades to the cable and a slower more powerful
NEW
speed for cutting. The blades are manufactured from high strength special steel, heat treated to ensure a long service life. The head can easily be opened to allow the cutting of existing run cables. The head also can be rotated 180 degrees to enable the operator to position for the easiest use. The TBM40HC features an automatic safety valve to bypass oil when reaching maximum pressure; a pressure release device can also be activated during any point of operation.
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Color-Keyed
Specifications: Max. Cutting Inches Length Dimensions Width in Inches Weight (lbs.)
Blackburn Cutter
3.35 25.69 6.89 14.55 For a powerful, batteryoperated alternative, turn to page E89 for a look at our Battpac Battery-Powered Cutting Tools. Cat. No. TBM40HC Cutting Range Maximum 3.35" Dia.
TBM54BSCT
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E101
Compression
Installation Tools
NEW
Ground Rod Driver
For installing ground rods, theres no safer, simpler or more efffective tool than the Thomas & Betts Ground Rod Driver. It can be used on all types of ground rods including copper-bonded, galvanized and stainless steel. Integral inserts prevent the driver from slipping off the rod near ground level. The inserts are e" and f", and are interchangeable with the standard driver body. The convenient retaining collar holds the insert in the tool when not in use. Thomas & Betts Ground Rod Drivers have a heavy-duty steel cons-truction that allows maximum force for driving ground rods, while the efficient design ensures that minimal lifting force is required. The ground rod end is designed for high impact applications to ensure quality connections. Unique design allows installation of 10-footrods from ground level. Heavy-duty steel construction. Ergonomic grip provides ease and comfort with increased safty. Complete with interchangeable parts that are range-taking for different diameter ground rods. Two interchangeable inserts allow the same tool to be used with all sizes of rods. Completely self-contained and easy to store.
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Color-Keyed
Photo includes ground rod driver and insert
Description 5' Ground Rod Driver with e" insert 5' Ground Rod Driver with f" insert Replacement e" insert Replacement f" insert
Weight (lb) 25 25 4 4
Pack Quantity 1 1 1 1
E102
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
For removing oxides from conductor surfaces Easy grip handle with glove guard to prevent rubber glove puncture Long life brushes can be rotated and are replaceable Handle and guard coated with durable nonconductive plastic
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Color-Keyed
Silicone lubricant
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E103
Compression
Installing Dies
Gauging Information for Standard Hex Dies
TBM15I Die Code 13642 & 13400 TBM14M, 13100A Nos. TBM6H Dies Dies 21 24 26 27 29 32 33 35 37 40 42 42H 45 50 52 54 54H 57 58 60 62 66 66H 71 71H 76 76H 78 80 80H 83 6TON21 6TON24 11732 11733 11754 11734 11735 11736 11737 11738 11739 11740 11770 11741 11771 11742 11743 11744 11745 15520 15522 15527-CK 15528 15513-CK 15508F 15508 15526 15530 15529 15511F 15511 15532-CK 15510-CK 15534 15514F 15514-CK 15512 15606 15517 21940 Dies *11400 11330 11401 11332 11402 *11403 11333 *11404 11334 11405 11406 11361 11407 11338 11408 11340 11409 11363 11410 11306 11411 15517 *11370 Hex Gauging .191-.207 .222-.234 .262-.268 .262-.268 .282-.294 .329-.335 .326-.337 .353-.359 .369-.383 .397-.403 .409-.423 .409-.423 .445-.459 .494-.506 .511-.529 .535-.553 .535-.553 .585-.591 .585-.591 .587-.605 .613-.631 .657-.675 .657-.675 .707-.725 .707-.725 .751-.769 .751-.769 .751-.769 .790-.802 .790-.802 .825-.831
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Color-Keyed
6TON87 6TON94
6TON54
6TON71 6TON76
6TON80
* Obsolete, consult factory for availability. Use same gauging for 15500F Series dies (see Fig. 2). Gauges may be ordered from T&B Tool Service.
* Obsolete, consult factory for availability. Use same gauging for 15500F Series dies (see Fig. 2). Gauges may be ordered from T&B Tool Service.
Hex Gauging
Hex Gauging
Fig. 2
Fig. 1
E104
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Installing Dies
Installing Dies for High Voltage Connectors
Die Code Numbers 29R 33R 37R 42R Round 45R Gauging 49R 54R 60R 66R 71R 76R 87R 94R 106R 125R TBM15I, TBM14M, 13100A **Adapter** Non-Adapter Type Type 15CA29R 15CA33R 15CA37R 15CA42R 15CA45R 15CA49R 15CA54R 15CA60R 15CA66R 15CA71R 15CA76R 15CA87R 15CA94R 15CA106R 15C125R* Round Gauging .302/.290 .348/.336 .394/.382 .432/.420 .472/.460 .522/.510 .576/.564 .604/.592 .680/.668 .730/.718 .790/.778 .904/.892 .958/.946 1.042/1.030 1.298/1.286
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Color-Keyed
**To be used with TBM15I only. **Use 15500-TB adapter with TBM15I tool. Not U.L. listed in TBM14M/13100A tool.
d" - e" Rod c" - d" #3 - #4 Rebar d" - e" Rod c" - d" #3 - #4 Rebar e" - f" Rod e" - f" #3 - #4 Rebar e" - f" Rod e" - f" #3 - #4 Rebar e" - f" Rod e" - f" #3 - #4 Rebar
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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E105
Compression
Installing Dies
Cable Slicing Die Sets
Cuts copper and aluminum insulated cable sizes from #8 AWG through 500 kcmil. Produces clean, squared end cut which eliminates extra trimming of conductor strands.
Cat. No. BY55 Maximum Cable Size 2/0 4/0 500 kcmil Tools TBM6H and TBM6BSCR TBM14M AND 13100A AND TBM14BSCR TBM15I AND TBM15BSCR
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Color-Keyed
40C 156CS
E106
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Connector Size Color-Keyed Die Color Red Blue Gray Brown order 13461 C-Taps Only order 13462 order 13463 order 13464 13465 13466 13467 13458 4/0 only 13478 13468 13478 13473 13472 13472 13479 13476 13476 13476 13476 order 13457 13474 13474 13475 13473 11742 11743 11744 11745 11746-TB 11747 13477 13477 13477 13476 11738 11739 11740 11741 order 13456 13475 13473 13477 13476 11740 11771 54 62 45 50 54 60 66H 71H 76H 80H 87H 94H order 13455 13474 13475 13474 13474 13477 13477 13477 13477 11736 11737 11738 11739 37 42 45 50 TBM12D-3 TBM12D-3 TBM12D-4 TBM12D-4 TBM12D-5 TMB12D-5 TBM12D-4 TBM12D-4 TBM12D-5 TBM12D-5 TBM12D-5 TBM12D-4 TBM12D-4 TBM12D-3 TBM12D-3 TBM12D-2 TBM12D-2 TBM12D-1 TBM12D-1 order 13454 Green Pink Black Orange Purple Yellow Gold Tan Olive Ruby White Red Blue Brown 13475 13475 13472 13474 13477 13477 13476 13477 11732 11733 11734 11735 21 24 29 33 TBM12D-1 TBM12D-1 TBM12D-2 TBM12D-2 21 24 29 33 37 42 45 50 54 62 45 50 54 60 66H 71H 76H 87H 94H 94H 99H 106H 112H 115H TBM8 Die Cat. No. TBM5 Die Cat. No. Cat. No. Upper Die Cat. No. Lower Die Die Cat. No. Die Code No. Die Cat. No. Die Code No.
TBM25S
TBM4S TBM8-750/-1
TBM-8 / 8S
TBM-5 / 5S
TBM6 / 6S (25000)
Code Copper
Flex/24
AL/CU
4 AWG 2 AWG
450/24 550/24
Color-Keyed
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
500 kcmil
4/0 775/24 (short) 250 kcmil 775/24 (long) 300 kcmil 925/24* N/A N/A 350 kcmil
600 kcmil
1100/24
400 kcmil
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Green Green Pink Pink Black Orange Purple Yellow
1325/24**
1925/25
** Standard barrel only. Long barrel requires Brown 87H. ** Standard barrel only. Long barrel requires Black 106H.
Compression
E107
Color-Keyed
E108
TBM6BSCR / 6H Color-Keyed Die Color Red Blue Gray Brown 11401 11402 11333 11334 11405 11406 11407 297-31669-7 11405 11406 11407 11408 11409 11363 11410 11423 11364 94H 99H 106H 15504 115H 15611 15536-CK 94H 94H 37 42 45 50 54H 62 45 50 54 60 66 71 76 87 94 29 33 Green Pink Black Orange Purple Yellow Gold Tan Olive Ruby 6TON66 6TON71 6TON76 6TON80 6TON87 6TON94 15536-CK 15505 15515-CK 94H 87H TBM6287 87 15506 87H 66H 71H 76H 80H TBM6266 TBM6271 TBM6276 TBM6280 66 71 76 80 15534 15514-CK 15512 15517 66H 71H 76H 80H 6TON45 6TON50 6TON54 6TON60 45 50 54 60 TBM6245 TBM6250 TBM6254 TBM6260 45 50 54 60 15526 15530 15511 15532-CK 45 50 54 60 15526 15530 15511 15532-CK 45 50 54H 60 6TON54 6TON62 54 62 TBM6254 TBM6262 54 62 15511 15510-CK 54 62 15511 15510-CK 54H 62 6TON37 6TON42 6TON45 6TON50 37 42 45 50 TBM6237 TBM6242 TBM6245 TBM6250 37 42 45 50 15513-CK 15508 15526 15530 37 42 45 50 15513-CK 15508 15526 15530 37 42H 45 50 6TON21 6TON24 6TON29 6TON33 21 24 29 33 TBM6221 TBM6224 TBM6229 TBM6233 21 24 29 33 15520 15522 15527-CK 15528 21 24 29 33 15520 15522 15527-CK 15528 21 24 29 33 Die Cat. No. Die Code No. Die Cat. No. Die Code No. Die Cat. No. Die Code No. Die Cat. No. Die Code No. Die Cat. No. Die Code No. TBM62BSCR TBM14BSCR / 14M / 13100A* TBM15BSCR / 15I*** 21940 (40 TON)
Connector Size
Code Copper
Flex/24
AL/CU
Compression
4 AWG 2 AWG
450/24 550/24
4/0 775/24 (short) 250 kcmil 775/24 (long) 300 kcmil 925/24*
350 kcmil
600 kcmil
1100/24
400 kcmil
1325/24**
Pink 500 kcmil 650 kcmil Pink Black Orange Purple Yellow 99H 106H 107H 112H 115H
1925/24
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
*** Standard barrel only. Long barrel requires Brown 87H. *** Standard barrel only. Long barrel requires Black 106H. *** 15500 Series dies require 15500-TB adapter. 15500F for full size die to fit TBM15I without adapter.
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Conductor Size Branch 2 d" g" 1a" 1a" m" 1a" 1a" Z Z Z 1 F 1a" 1c" 1a" 1a" HTC1000 HTC500 HTC40 8-14 (8-14) 8-14 (8-14) 8-14 (8-14) 1 Str 2-6 (1-8) 1 Str 2-6 (1-8) CHT750350-1F White 15620CHF Group 2 CHT75040-11 Yellow 15620CH Group 2 1 CHT750350-2 Yellow 15620CH Group 2 1 2-14 (2-14) CHT75010-3 Yellow 15620CH Group 2 1 CHT50040-4 Brown 15612CH Group 2 2 N 8-14 (8-14) CHT50010-5 Brown 15612CH Group 2 2 N CHT2502-6 Purple 15CA80RCH* Group 2 1 80R CHT25014-7 Purple 15CA80RCH* Group 2 1 80R CHT250214-8 Purple 15CA80RCH* Group 2 1 80R 8-14 (8-14) CHT214-9 Brown 15CA71RCH* Group 1 1 71R CHT814-10 Green 15CA37RCH* Group 1 1 37R HTC2S Branch 3 H-Tap Color DIE TOOL # of Die crimps Embossing Strip Length Insulating Cover
Installation
Main
Branch 1
8-14 (8-14)
8-14 (8-14)
250-2 (4/0-2)
8-14 (8-14)
250-2 (4/0-2)
250-2 (4/0-2)
250-2 (4/0-2)
500-4/0 (350-4/0)
250-1/0 (4/0-1/0)
500-4/0 (350-4/0)
500-4/0 (350-4/0)
750-350 (550-500)
4/0-1/0 (250-1/0)
750-350 (550-500)
750-350 (550-350)
750 (750-500)
(750-500) (750)
(750-500) (350)
Color-Keyed
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
** Requires optional adapter 15500-TB when used with hydraulic head TBM15I and TBM15BSCR Group 1 = TBM15I, TBM15BSCR, TBM14M, TBM14BSCR, 13100A Group 2 = TBM15I, TBM15BSCR
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Compression
E109
Color-Keyed
6, 8, 10, 12 ***
54725
Green
6TON37
TBM6237
6, 5
6, 8, 10, 12
4, 5, 6, 8, 10, 12
4, 5
1/0
4, 5, 6, 8, 10, 12
54740
Orange
6TON50
TBM6250
TBM8-750C3540
2, 3
2/0
3, 4, 5, 6, 8, 10, 12
1/0
2, 3
1, 3 TBM8-750C4550
3/0
2, 3, 4, 5, 6, 8, 10, 12
2/0
1, 2
1/0
1/0, 1
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
*** When using 3 AWG on main and 12 AWG on branch with smart tools and dies, 12 AWG wire must be doubled (hair-pinned) and placed on branch for crimping Group 1 = TBM6H / TBM6BSCR Group 2 = TBM25S, TBM21E and require 2 compressions within each crimp area Group 3 = TBM5 / 5S, TBM6 / 6S, TBM8 / 8S, TBM6H and require 1 compression within each crimp area
3, 4
E110
Group 1 C-Tap 54705 Red 6TON21 TBM6221 Color DIE DIE DIE ADHESIVE SHRINK TUBING TBM62BSCR SMART Tool Group 2 Group 3 INSULATION CHOICE 54710 Blue 6TON24 TBM6224 HS12-6 54715 Gray 6TON29 TBM6229 54720 Brown 6TON33 TBM6233 TBM8-750C20
Main
Branch 1
12
14
14
16
Compression
10
10
12
10,12
8,10,12
4 OR 5
8, 10, 12
6, 8
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CODE COPPER RANGE Color Blue TBM12 TBM14M TBM15I 13100A Brown TBM15BSCR 15506 ** Pink TBM12D-2 15505 ** Black TBM12D-2 15515 -CK ** Yellow TBM12D-1 15504 ** 11753 115H HS40-400 11749 106H 11748 99H TBM12D-3 TBM14BSCR 11746-TB 87H 2 2 HS4-30 15512 ** 76 1 TBM12D-4 TBM8-750M-1 13642M 11744 76H 2 TBM8-750 TBM8-750CL 1 AC5X7 TOOLS DIES DIE CODE # OF CRIMPS*** TOOLS DIE # OF ADHESIVE CRIMPS PAD SHRINK TUBING
REGULAR TOOLS
SMART TOOL
INSULATION CHOICE
Main
Branch 1
C-Tap *
54755
1/0
1/0-2
2/0
2/0-4
3/0
1/0-6
4/0
1-8
2/0
2/0-1
54760
3/0
3/0-3
4/0
4/0-4
250
1/0-8
2/0
2/0-1
54765
3/0
3/0-2
4/0
4/0-4
250
3/0-6
Color-Keyed
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
300
2/0-8
4/0
4/0-2/0
54770
250
250-1
300
4/0-4
350
3/0-6
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TBM15I TBM15BSCR N/A 3 4 15603 125H
250
250
54775
300
300-3/0
350
350-1/0
400
300-2
450
250-4
500
250-6****
350
350-4/0
54780
400
400-2/0
450
500
500-2
750
4/0-6
54785
500
4/0-1/0
Compression
750/500
750-4/0
54790
* For tin plate finish add TP to Cat. No. listed (Example: 54755TP) ** Use with adapter Cat. No. 15500-TB (Note: If 15500 dies have a suffix F they are full sized dies and can be used with the TBM15I without an adapter. *** When using compact copper cable, apply additional overlapping crimps so that C-tap is crimped from end to end. **** #6 AWG branch must be doubled 11000 series dies go with 13642M tool, TBM12D-# series dies go with TBM12 tool, and 15500 series dies go with TBM14M/14BSCR/13100A/TBM15I/15BSCR
E111
Compression
Tool Services
Thomas & Betts Tool Service
Thomas & Betts Tool Service has a staff of highly trained, experienced and dedicated technicians and application specialists to support our customers in every aspect of their tooling needs. The Tool Service Department is capable of repairing all Thomas & Betts tools; from delicate fiber optic cleaving tools to large hydraulic pumps and crimping heads. The department is also responsible for warranty repairs and will supply a loaner tool when necessary. For the customer that is capable of repairing their own tools, Tool Service also sells the component parts. In addition, they can provide the technical data and information required. Other services include the calibration or certification of tools to meet applicable standards including inhouse certification of tools for larger OEMS in conjunction with the ISO 9000 programs. Tool Service also administrates the lease tools available for the OEM market. There is also a tool rental program powered toward contractor jobs where the tools will be needed for a relatively short period of time. The Application Tool Specialist also supports the field sales organization in tool demos, customer training and tool installations. Arrangements are made with the local sales representative. There are four Thomas & Betts Tool Service Centers to serve our customers quickly and efficiently, located near Philadelphia, PA., Chicago, IL, Reno, NV and Charlotte, NC. Contact the service center most convenient for you.
E
Color-Keyed
1-800-284-TOOL (8665)
Limited Warranty
Thomas & Betts manufactures these tools to be free of defects in material and workmanship for the time specified below. Should any defect occur during the specified time period, Thomas & Betts will repair or replace the tool at its option. Limitations and Exclusions THIS WARRANTY IS IN LIEU OF ALL OTHER REPRESENTATIONS AND EXPRESSED AND IMPLIED WARRANTIES (INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE) AND UNDER NO CIRCUMSTANCES SHALL THOMAS & BETTS BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES. THIS WARRANTY IS NON-TRANSFERABLE AND REPLACEMENT OF DEFECTIVE PARTS MUST BE MADE AT A FACILITY DESIGNATED BY THE MANUFACTURER. Direct all inquiries to: Thomas & Betts Tool Repair Center 1-800-284-TOOL (8665)
2 YEARS Mechanical Hand Tools With Ratchet or Shure-Stake Hydraulic Pumps (Battery Operated Tools Included) LIFETIME
5 YEARS Mechanical Hand Tools Without Ratchet or Shure-Stake Hydraulic Tools (Self-Contained and Remote Heads)
E112
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . F2 Compression H-Tap Connectors . . . . . . . . . . . F3-F11 Service Entrance Connectors . . . . . . . . . . . . F11-F15 Distribution Compression Connectors. . . . . . F16-F22 Compression Stirrup Connectors . . . . . . . . . F23-F25 Colour-Coded Compression Connectors. . . . . . . . . . . . . . . . . . . . . . . . . F26-F34 Automatic Splices . . . . . . . . . . . . . . . . . . . . . . . . . F35 Automatic Deadends. . . . . . . . . . . . . . . . . . . F36-F37 Service Wedge Clamps . . . . . . . . . . . . . . . . . . . . F38
Compression
Type CS, CSC 8" Service Entrance Sleeves With Cover Page F11
F
Blackburn
Type ICS 8" Insulated Service Entrance Sleeves Page F13 Type IKL Insulated Large Service Entrance Sleeves Page F14 Type TR Triplex Neutral Splices Page F15 Type RS Non-Tension Aluminum Splices Page F15 Type ACJ, RCJ Aluminum Jumper Sleeves Pages F16-F17
F2
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
F
Blackburn
WR159
.332
.162
.332
.162
17 16"
WR189
1/0 1 2
2 4 6
.419
.266
.332
.162
11116"
WR289
2/0 1/0
3/0 2/0
4/0 3/0
2 4 6
.470
.398
.332
.162
11316"
WR279
2/0 1/0 1
2 4 6
3/0 2/0
3/0
.470
.336
.470
.336
11316"
WR379
4/0 3/0
4/0
.563
.475
.332
.162
11316"
WR399
.563
.461
.447
.338
2 3 16"
WR419
.563
.461
.563
.461
2 7 16"
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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F3
Compression
Main
Tap
F
Blackburn
WR179
.398
.266
.266
.162
1 3 4"
WR199
.398
.266
.332
.232
1 3 4"
WR1010
1 2
1 2
2/0 1/0 1 2 2/0 1/0 2 3 4 6 2/0 1/0 1 2 2/0 1/0 3/0 2/0 1/0
.419
.232
.419
.232
1 3 4"
WR259
2 3 4 6
.419
.326
.412
.292
1 7 8"
WR299
.470
.398
.266
.162
1 1 2"
WR219
1/0
.398
.324
.398
.316
1 7 8"
WR239
1 2
.447
.365
.332
.236
1 7 8"
WR229
2/0
3/0
.470
.410
.398
.316
1 7 8"
WR269
2/0
3/0
.447
.410
.447
.336
1 7 8"
F4
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Main
Tap
F
Blackburn
WR339
3/0
3/0
2 3 4 6 1
3/0 266 4/0 3/0 266 4/0 3/0 266 4/0 3/0 266 4/0 3/0 266 4/0 3/0
4/0 266 250 4/0 266 250 4/0 266 250 4/0 3/0 266 250 4/0 266 250 4/0
.502
.461
.447
.336
2 1 8"
WR359
4/0 3/0
4/0 3/0
.563
.461
.266
.162
1 7 8"
WR369
4/0 3/0
4/0 3/0
.563
.461
.374
.266
1 7 8"
WR369**
4/0 3/0
1/0 1 2
.563
.423
.373
.232
1 7 8"
WR389
.563
.461
.470
.376
2 316"
WR389**
.563
.423
.470
.336
2 316"
*Will accept conductors of these same wire sizes with a 3% reduction of diameter (compressed). **This range possible only when crimped with hydraulic tool.
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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F5
Compression
Fig. 2
Fig. 1
Main
Main
Tap
Tap
F
Blackburn
Type WR Wide Range N Die Tap Connectors for Hydraulic Tools, 12-Ton and Greater
Conductor Range Standard Conductor* Cat. No. Main ACSR Str. 400 397 350 336 300 266 250 400 397 350 336 300 266 250 4/0 ACSR 2/0 1/0 1 2 3 4 6 Tap Str. 2/0 1/0 1 2 3 4 6 400 397 350 336 300 266 250 4/0 2/0 1/0 1 2 3 4 6 4/0 3/0 2/0 1/0 350 336 300 266 250 500 400 397 350 336 300 266 250 4/0 Sol. 3/0 2/0 1/0 1 2 3 4 6 Compact Conductor Main ACSR Str. Tap ACSR Str. 2/0 1/0 1 2 3 4 6 3/0 2/0 1/0 1 2 3 4 6 500 477 397 336 300 266 250 3/0 2/0 1/0 1 2 3 4 6 250 4/0 3/0 400 397 350 336 300 266 250 556 477 397 350 336 300 266 250 Diameter (in.) Main max. min. Tap max. min. Connector Length L Installation Information For Use With Tool No. of Indents
WR715
18
.753
.520
.447
.162
2"
WR775
500 477 397 350 336 300 266 250 556 477 397 336 266 250
.743
.520
.743
.520
3"
WR815 556 500 400 397 350 336 300 266 250
WR835
18
.858
.520
.447
.162
2"
WR875**
336181 266
397 336
.858
.520
.563
.368
2"
.858
.520
.684
.520
3"
WR885
.814
.520
.814
.520
3"
* Will accept conductors of these same wire sizes with a 3% reduction of diameter (compressed). ** Not reversible (Fig. 2)
F6
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Fig. 2
Fig. 1
Main
Main
Tap
Tap
F
Blackburn
Type WR Wide Range N Die Tap Connectors for Hydraulic Tools, 10-Ton and Greater
Conductor Range Standard Conductor* Cat. No. WR699 Main ACSR Str. ACSR 4 6 2/0 1/0 1 2 3 4/0 3/0 2/0 1/0 397181 336 266 Tap Str. 3 4 6 2/0 1/0 1 2 4/0 3/0 2/0 400 397 350 336 266 250 3 4 6 2/0 1/0 1 2 4/0 3/0 350 336 300 266 500 400 397 350 336 Sol. 2 3 4 6 3/0 2/0 1/0 1 Compact Conductor Main ACSR Str. Tap ACSR Str. 4 6 2/0 1/0 1 2 266 4/0 3/0 2 3 4 6 3/0 2/0 1/0 1 266 250 4/0 .743 .570 .563 .398 2" 2 Diameter (in.) Main max. min. Tap max. min. .266 .162 Connector Length L 2" Installation Information For Use With Tool No. of Indents 2
.447
.289
2"
4/0
WR779
477 397
477 397 336 2 3 4 6 3/0 2/0 1/0 1 266 250 4/0 397 350 336 556 477 397 350 .858 .659
.743
.570
3"
WR799
477181 266
500 250
477 18 1 266
500 250
3 4 6 2/0 1/0 1 2
.814
.575
.270
.160
2"
WR839
WR879**
.477
.289
2"
4/0
.563
.477
2"
397
.684
.593
3"
WR889
.814
.666
.814
.666
3"
*Will accept conductors of these same wire sizes with a 3% reduction of diameter (compressed). Tap wire must be installed in B groove. **Not reversible (Fig. 2).
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
F7
Compression
Main
Tap
Blackburn
Standard Conductor Cat. No. Main ACSR Str. ACSR 336 181 266 4/0 3/0 2/0 1/0 Tap Str. 350 336 266 250 4/0 3/0 2/0 600 556 550 500 477 450 400 397 350 336 350 336 266 250 4/0 3/0 2/0 600 556 550 500 477 450 400 397 350 336 900 874 800 795 750 715 700 636 600 1033 1000 900 800 795 750 ACSR
Compact Conductor Main Str. Tap ACSR 397 12 336 266 4/0 3/0 2/0 Str. 397 350 336 300 266 250 4/0 3/0
Connector Length L
Installation Information For Use Connector With Tool Die No. of Indents
WR909
600 556 550 500 400 477 450 400 397 350 336
.684
.398
4 3 4
18
.893 636 556 477 397 700 636 556 477 450
.666
.893
.666
4 3 4
WR949
.684
.398
4 3 4
WR969
26
1.108
.883
.893
.666
4 3 4
WR989
795267 715 666 636 605 556 477 307 954 457 900 874 795 715 666 1033 1000 900 800 795 750 954 457 900 874 795 715 666
1.108
.883
4 3 4
WR999
954 900
1000 900
1000 900
1.172
.997
1.172
.997
4 3 4
F8
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Main
Main
Tap B
Tap A
Tap A
Fig. 1
Fig. 2
F
Blackburn
16"
WR139
12 14
12 14
.419
.250
.162
.100
.092
.064
1 1 2"
WR502
8 10 8 10
12 14 12 14
12 14 12 14
.563
.461
.162
.100
.092
.064
1 1 2"
WR502**
.563
.365
.162
.100
.092
.064
1 1 2"
* Will accept conductors of these same wire sizes with a 3% reduction of diameter (compressed). ** This range possible only when crimped with hydraulic tool.
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
F9
Compression
BK
B DIE
CF 44B 1 , T , 5/ 8
BK B
DIE
Blackburn
Standard Conductor* Cat. No. CF44-1 Main Figure No. Sol. Str. 1 4 6 4 6 2 4 2 4 6 Tap Sol. Str. 4 6 8 4 6 8 2 4 2 6 2 4 6 6
Diameter (in.)*
Dimensional Information
Main Tap H" H" max. min. max. min. (min.) 1 .204 .162 .204 .128 .971 .729
Connector Type MD JB12A H TBM15/TBM15PF Length OD 58 O Series JB12B Series Y-35 Y45/Y46 B,T 5 8
13
B,T 5 8 B,T 5 8 K K
BKT
2 1 2 1
.204 .128
.864 .743
32" O O O O
CF1010-1
.373 .292
CF202-1
.419 .368
8"
K-C
K-C
K-C
CF2020-1
2/0 1/0 4/0 3/0 2/0 4/0 3/0 2/0 4/0 3/0 2/0
.419 .368
K-C
K-C
K-C
CF402-1
2 4
.528 .414
D**
D**
D**
D**
CF4010-1
.528 .414
1 1 8"
D**
D**
D**
D**
CF4040-1
.528 .414
D**
D**
D**
D**
*Decimal dimensions are for conventional conductor, not Copperweld or Alumoweld. **Blackburn D dies. ***Three indents with mechanical tools and one indent with hydraulic tools. 15 ton/head use appropriate die adapters.
A H 1 B
H (MIN)
A H 1 B
H (MIN)
F10
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
*Before compression Hinged polyethylene cover. Installs easily, quicklyless expensive than taping. Positive snap-locks fasten securely. Drain ports prevent accumulation of corrosion-causing moisture. Ultra-violet stabilized.
F
Blackburn
For combinations of aluminum-aluminum and aluminum-copper conductors. Pass the requirements of ANSI C119.4. Sleeves are made of highly conductive aluminum. Quick identification with colour-coded foil caps. Install with standard compression dies.
CS64 CS65 CS66 CS67 CS68 CS69 CS70 CS71 CS72 CS73 CS74 CS75
CSC65 4 6 1, 71 3-4 str. 2 sol. CSC66 4 6 1, 71 3-4 str. 2 sol. CSC67 4 6 1, 71 3-4 str. 2 sol. CSC68 4 6 1, 71 3-4 str. 2 sol. CSC69 2 6 1, 71 1-2 str. CSC70 2 6 1, 71 1-2 str. CSC71 2 6 1, 71 1-2 str. CSC72 2 6 1, 71 1-2 str. CSC73 2 6 1, 71 1-2 str. CSC74 CSC75 1/0 1/0 1/0 str. 1/0 str.
Installation Information
Cat. No. All
5
RUS Listed.
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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F11
Compression
F
Blackburn
For combinations of aluminum-aluminum and aluminum-copper conductors. Pass the requirements of ANSI C119.4. Splices large conductors required for commercial service; use as low cost reducing sleeve. All sizes can be installed with popular mechanical and hydraulic tools. Center stop assures proper conductor positioning. Quick identification with colour-coded foil caps.
KL25-1 KL31-1
KL36-1 KL45-1 KL46-1 KL47-1 KL54-1 KL55-1 KL56-1 KL57-1 KL58-1 KL64-1 KL65-1
.398
.368
Yellow
.398 .328 .398 .448 .258 .328 .398 .448 .502 .258 .328 .398 .448 .502 .563
.368 .292 .368 .414 .232 .268 .368 .414 .464 .232 .268 .368 .414 .464 .522
Yellow Red Yellow Gray Orange Red Yellow Gray Black Orange Red Yellow Gray Black Pink
Installation Information
Cat. No. All Installation Dies Mech. Hyd. 840, W-K840 EEI-11A, TX 840, U-K840 U-249, B49EA
.563
.522
Pink
F12
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Cat. No. ICS61-1 ICS62-1 ICS63-1 ICS64-1 ICS65-1 ICS66-1 ICS67-1 ICS68-1 ICS70-1 ICS71-1
F
Blackburn
Pre-insulated for fast, easy installation with standard tools. For combinations of aluminum and alu-minum-copper conductors. Pass the requirements of ANSI C119.4.
Green Blue Orange Green Blue Orange Red Green Blue Orange Red Yellow
Installation Information
Cat. No. All
5
U-BG B58CS
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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F13
Compression
F
Blackburn
For combinations of aluminum-aluminum and aluminum-copper conductors. Pass the requirements of ANSI C119.4. Use as a low tension reducing sleeve for insulated conductor. Pre-insulated for fast, easy installation of large home or commercial service entrances. Concave polyethylene end caps seal out dirt, but are easily pierced when inserting conductor.
.502
.464
Black
IKL57
.448
.414
Grey
Installation Information
Cat. No. All Installation Dies Mech. Hyd. BY37, 840 W-K840, TX B49EA, 840 U-K840, U-249
IKL67
IKL68 IKL69
.502 .564
.464 .522
Black Pink
F14
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
F
Blackburn
Installation Information
Cat. No. All Installation Dies
5
8, Peach, G, TU
Cat. No. RS253 RS2525 RS403 RS4025 RS4040 RS4525 RS4540 RS4545 RS8080 RS100100
Non tension splice frequently used for service entrance on commercial-industrial loads. For end-to-end splicing of aluminum to copper conductor, #4/0 str. through 1000 MCM. Prefilled with oxide inhibitor. Passes the requirements of ANSI C119.4.
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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F15
Compression
Cat. No. ACJ20 ACJ205 ACJ30 ACJ40 ACJ266 ACJ336 ACJ350 ACJ397 ACJ477 ACJ556
Lgth. 4 4" 4 3 4" 4 4" 4 3 4" 5 3 8" 5 3 8" 6 3 4" 6 4" 9 1 2" 9 16"
9 3 3 3
F16
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Type RCJ Aluminum Jumper Sleeves for ACSR, AAAC, 5005, AAC Conductor
Mechanical Tools OD58* Conductor (Stranding) 1/0 ACSR(6 1) 1/0 AAAC(7) 1/0 5005(7) 1/0 AAC(7) 2/0 ACSR( 6 1) 2/0 AAAC(7) 2/0 5005(7) 2/0 AAC(7) 3/0 ACSR( 6 1) 3/0 AAAC(7) 3/0 5005(7) 3/0 AAC(7) 4/0 ACSR(6 1) 4/0 AAAC(7) 4/0 5005(7) 4/0 AAC(7) Crimps per End 12 6 MD Series Die Index W-C W-702 Crimps per End 12 4 O-52 Crimps per End 12 6 JB12B Dies Cat. Nos. Crimps per End Hydraulic Tools Y Series Crimps Die per Index End 167 247 6 3 WH Series Die Index 737 747 Crimps EEI per ClassiEnd fication 6 3
F
Blackburn
Cat. No.
Lgth.
RCJ10
6 1 2"
B39EA
10A
RCJ20
6 3 4"
781
13
781
13
B74AH
659
RCJ30
6 1 4"
B49EA
658
29
32
11A
RCJ40BB
6 3 4"
B61EA
654
1.00
12A
RCJ266 266.8 ACSR( 181) RCJ336 336.4 ACSR( 181) RCJ397 RCJ477 397.5 ACSR( 1) 336.4(26-7) 336.4(30-7) 477 ACSR(181)
18
3 3 4 5 5
3 3 4 5 8
1 1 81 1 1 81 1 1 81 1 5 16 1 1 8
3 3 4 5 6
* OD58 dies are interchangeable with those listed for O-52. RUS Listed.
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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F17
Compression
F
Blackburn
Mechanical Tools OD58* Conductor (Stranding) 6(7) 4(7) 2(7) 1/0 (7, 19) 2/0 (7, 19) 2/0 (7, 19) 3/0 (7, 19) 4/0 (7, 19) 266.8 (7, 19) 336.4 (19, 37) 350 (19) 397.5 (19) 477 (19, 37) 556 (19, 37) Crimps per End 4 4 6 MD Series Die Index W-161 W-162 W-163 BG W-243 W-687 C-167 W-247 W-245 W-247 W-249 Crimps per End 2 4 6 12 12 6 16 8 8 8 12 O-52 Crimps per End 4 4 6 JB12B Dies Cat. Nos. B73SH B71AH B17EA Crimps per End 1 1 2 Hydraulic Tools Y Series Crimps Die per Index End 161 162 163 1 1 2 WH Series Die Index 16 8 1 2 510
5 3 5 5
Dies
5 3
16 8 2
AC10 AC20 AC205 AC30 AC40 AC266 AC336 AC350 AC397 AC477 AC556
7 1 4" 9 1 4" 9 1 4" 8" 9 1 2" 8 5 8" 10" 11" 12 1 8" 13 1 2" 13 1 2"
12 16 8 16 12
81
12 16 8 16 12
B24EA B39EA B30EA B74AH B49EA B75AH B80EA B80EA B80EA B80EA B76AH
3 4 4 4 6 7 8 9 8 9 9
243 247 245 247 249 251 321 490 547 468 317 426 318
3 4 4 4 6 7 8 9 9 8 9 9 13
81 635
F18
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Mechanical Tools OD58* Conductor (Stranding) 4ACSR( 1, 1) 4AAAC(7) 4 5005(7) 4AAC(7) 4ACSR(6 1, 71) 4AAAC(7) 4 5005(7) 4AAC(7) 2ACSR(6 1, 71) 2AAAC(7) 2 5005(7) 2AAC(7) 2ACSR(6 1, 71) 2AAAC(7) 2 5005(7) 2AAC(7) 1/0 ACSR(6 1) 1/0 AAAC(7) 1/0 5005(7) 1/0 AAC(7) 2/0 ACSR ( 61) 2/0 ACSR( 1) 2/0 AAAC(7) 2/0 5005(7) 2/0 AAC(7) 3/0 ACSR( 6 1) 3/0 AAAC(7) 3/0 5005(7) 3/0 AAC(7) 4/0 ACSR( 6 1) 4/0 AAAC(7) 4/0 5005(7) 4/0 AAC(7) 336.4 ACSR( 181) 397.5 ACSR(181) 477 ACSR( 1)
18 6 6 7
Hydraulic Tools O-52 Crimps per End JB12B Dies Cat. Nos. Crimps per End Y Series Crimps Die per Index End WH Series Crimps EEI per ClassiEnd fication 12 6
F
Blackburn
Die Index
1 2 510
Cat. No.
Lgth.
Dies
Dies
RC4BB
12"
24
W-163
24
24
B72AH
163
RC45
12"
81 635
24 12
BG W-BG W-243
24 24 12
81 635
24 12
B24EA
243 687
6 6
81 635
12 6
8A
RC2BB
13 5 8"
81 635
28 14
28 14 28 28 14
81 635
28 14
B24EA B30EA
7 7 14 14 7 8 8 8 9
81 635
14 7
9A
RC25
13 5 8"
737 747
28 14
737 747
28 14
B39EA
737 747
14 7
10A
RC10
15 1 4"
32 16 36 18 32
32 16 18
32 16 36 18 32
B39EA
737
16
10A
RC205
17"
B39EA
10A
RC20
16"
B74AH Overlap
659
Overlap
Overlap
RC30
17"
B49EA Overlap
658
Overlap
29
32
Overlap
11A
RC40
18 1 2"
B61EA Overlap
654
Overlap
1.00 12
Overlap
12A
13A 14A
RUS Listed * OD58 dies are interchangeable with those listed for O-52.
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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F19
Compression
F
Blackburn
Type CTS Copper Full Tension Splice for Solid, Stranded and Copperweld Conductor
Mechanical Tools OD58 Conductor (Stranding) 8 sol. 6 sol. 4 sol. 27 str. 4/0 str. 6 ACW Crimps per End 3 4 4 5 5 6 10 MD Series Die Index J 5 16 J 5 16 P 1 2 P Crimps per End 3 4 4 5 5 6 10 O-52 Crimps per End 3 4 5 5 10 JB12B Dies Cat. Nos. Crimps per End Hydraulic Tools Y Series Die Index 168 Crimps per End 9 WH Series Die Index 840 Crimps per End 9
Lgth. 2 2 1 2 2 4 3 1 4 7 1 4 5 1 2
3
Dies J 5 16 J 5 16 P 1 2 P
U-BG 52
Designed for use in joining aluminum secondaries and services to copper transformer bushings. Sleeves are highly conductive aluminum. Pigtails are solid copper, tin plated. Installed with standard tools and dies. Prefilled with oxide inhibitor.
PKL56-1 PKL66-1 PKL31-1 PKL365-1 PKL46S-1 PKL58-1 PKL68-1 PRS25N PRS30N PRS35N
4 1 2 B80EA, CSA 26, 96H, EEI 13A 655, 1 18 B20AH, CSA28, EEI 14A, 318, 1064, 1516
PRS40N
.625
F20
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
F
Cat. No. Conductor Range Diameter (in.) 2 Hole (Fig. 1) AL4 AL5 AL6 AL7 AL8 AL9 AL10 AL11 AL12 AL16 AL18 AL20 AL24 AL28 AL32 AL44 266 26 7, 67, 18 1 266 26 7, 67, 18 1 336181 336307, 267, 181 397181 397 30 7, 267, 181 477181 477 307, 267, 556181
24 7
Installation Dies
Dimensions
Blackburn
1 Hole (Fig. 2)
Mech. Tool
Hyd. Tool
L 5 7 8 4 7 8
T (Pad Thickness)
5
16 32
13
6 5 8 4 7 8 1 1 4 6 5 8 4 7 8 6 5 8 4 7 8 6 5 8
9 5 11
32
16
4/0
4/0
.522
.563 B80EA EEI 13A 655 1 1 8 96H CSA 26 106H CSA 28 B20AH EEI 14A 318 1516 1 1 2 6024AH 125H 301 CSA 30
32 16 32 8
250300 300350 336 400 450500 550 & 556 600 & 636 750800
1 1 2 1 9 16 1 9 16 7 5 8
13
1 5 16
8 1 8
556 267, 247 636181 636267, 715547 666247 900 547 954 457
1 5 8
9 1 8
AL60*
1000 1033
1.151
1.165
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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F21
Compression
Fig. 1
Fig. 2
F
Blackburn
Cat. No. 2 Hole (Fig. 1) AL582 AL583 AL584 AL585 AL586 ALS1 ALS2 ALS3 ALS4 ALS5 ALS6 ALS7 ALS8 ALS9 ALS10 ALS11 ALS12 ALS13 ALS14 ALS15 ALS16 ALS17 ALS18 ALS19 ALS20 ALS23 ALS24 ALS28 ALS32 ALS44 ALS60* 1 Hole (Fig. 2) AL581
Conductor Range Diameter (in.) ACSR 4 AWG (Stranded) 4 Compact min. .277 max. .213
Hyd. Tool
L 2 37 64 4 37 64 2 37 64 4 37 64 2 37 64 4 37 64
2 1/0 4
2 1/0 4 2 Solid 12 1/0 2/0 3/0 4/0 3/0, 4/0 250 kcmil
18
2/0 4
B58CS U-BG
29
32
29
32
1
3 1 4 5 3 4 3 1 4 5 3 4 3 4 5 3 4 3 1 4 5 3 4 3 1 4 5 3 4 3 1 4 5 3 4 4 5 8 6 4 5 8 6 4 5 8 6 4 5 8 6 5 916
9 1 1
1 4
29
.316 .368 .414 .464 .522 .464 B80EA EEI 13A 655 1 1 8 321 96H CSA 26 840 K840 845 TX 840 B49EA EEI 11A K840 249 76 CSA24
32
1
1 4
29
32 32
1
1 1 4
29
1 4
29
32
1
1 4
29
32
1
1 4
250300
.633
.574
1 1 4
266 7, 7, 1 336 181 336 7, 7, 1 397 181 397 7, 7, 1 477 181 477 7, 7, 7 556181 556 267, 267 636181 636 7, 715 7 666 267, 547 900 7 954 457
54 26 54 30 26 24 30 26 18 30 26 18
26
18
B20AH EEI 14A 318 1 516 CSA 28 106H 1 1 2 6024 125H CSA 30
16
1 8
3
6 7 8
1 8
7 4
F22
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Conductor Range AWG 1 str.6 sol. 1/0 str.1 sol. 2/0 str.1/0 str. 4/0 str.3/0 str. 400 str.250 str. 500 str.336 str. 500 str.250 str. Diameter (in.)* max. min. .332 .398 .447 .563 .743 .858 .858 .162 .281 .368 .460 .600 .666 .574 Copper Bail 4 sol. 2 sol. 2 sol. 2 sol. 2 sol. 2/0 sol. 2/0 sol. 2 sol.
WRQ154 WRS154 WRQ152 WRS152 WRQ172 WRS172 WRQ232 WRS232 WRQ352 WRS352 WRQ698 WRS719 WRS819
10"
21516
121 4"
3 3 16"
F
Blackburn
* Decimal dimensions are for conventional conductor, not Copperweld or Alumoweld. For protection of main conductors from arcing damage when hot line taps are installed. Utilizes standard WR connectors and plated copper bails.
Installation Information
Cat. No. WRQ154 WRQ152 WRQ172 WRS232 WRQ352 WRQ698 WRS154 WRS152 WRS172 WRS232 WRS352 WRS719 WRS819 N D D O O Installation Dies Mech. Hyd.
Fig. 1
Fig. 2
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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F23
Compression
Fig. 1
Fig. 2
F
Blackburn
Aluminum connector elements are designed to be pre-loaded for faster installation into popular hot stick tools and compressed using standard O, D and N dies. Connectors are prefilled with inhibitor compound. Wide rangeonly 4 sizes cover #6 solid to 500 kcmil stranded.
7030C
F24
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
F
Blackburn
8, Peach BG, G 0
Covers and protects conductor from arcing when line clamp is attached or disconnected.
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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F25
Compression
Dimensions (in.) A
13 13 13 7 7 7 7
B
1 19
C
7
L 1 5 32 1 3 16 1 5 16 1 7 32 1 7 32 11332 11332 1 3 8 1 3 8 11332 11332 1 1 2 12332 1 3 4 12932 1 1 2 12332 1 3 4 2 332 11316 1 7 8 2 316 2 132 2 1132 2 132 2 1132 2 5 32 2 1 2 21932 2 2532 2 2532 3 316 3 1 2 3 1 4 3 916 3 2332 3 2532 4 1 32
W
3 7 9 7 7
T
1 1 1 1 1 1 1 3 3 1 1 3 3 3 1 3 3 3 3
32 32 32
2 8
32 4 32 32 32 32 32 4 4
32 32 32 32 32 32 32 32 32 32 8 32 32 8 32 8
1 9 7 7 9 9
16 16 16 16 32 32 32 32 32 32
16 4 8 4 8 4 8 2 4 8 2 8 2 8 2 8 2 8 2 2 2 2 2 8 2 8 8 8 8
5 17 17 21 21 19 19 21 21 21
10
1 5
16 16 16 16 2 2 2 2
16
19 19 17 17 19 19 9 9 9
F
Blackburn
10
1 5
1 1 1 1 19 19 19 19 19 19 19 19 11 11 11 13 13 13 13 15 15
1 1 5 5
16
16 16 4 8 8 2 4 8 2 8 8 2 8 2 8 2 8 2 2 2 2 2 8 2 8 8 8 8
3 1 5
32 32 32 32 32 32 32 32 16 16 16 16 16 16 16 16 16
1 3 3 1 1 3 3
16 16 16 4 32 32 32 4 4 4 4
16
7 29
3 1 1 5
1 1 16
21 7 29
3 21 21 21
16
3 1 5
32
1 1 4
7 29
1 3 3 1 3 1 3 1 3 1
3 3 3 3 13 13 29 29
16
1 1 1 1 1 1 1 1 1
3 1 3 1 3 1 3 1
32 32 32 32
1 1 4
29
16 16 32 32
1 1 4
29
1 1 4
29
1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 9 16 1 1 4 1 9 16 1 9 16 1 9 16 1 9 16
1 1 32 1 1 32 1 1 32 1 1 32 1 1 32 11332 11332 1 9 16 1 1 2 1 3 4
CTL300-12 300 kcmil CTL350-12 350 kcmil CTL400-12 CTL400-58 CTL500-12 CTL500-58 400 kcmil 500 kcmil
1 1 1 5 1 5 5 5 5
1 1 1 5 1 5 5 5 5
5 5 5 5 7 7 7
32 32 32 32 32 32 32 4 32
1 9
F26
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Stud Size
Dimensions (in.) A
1
B 1 4 1 1 4 1 5 8 1 3 4 1 3 4 213 16 213 16 3 3 3 3 3 3 1 32 3 3 3
29 1
C
1
D
5
L 1 32 2132 21532 21932 21116 31316 31516 4 1 4 41132 4 32 41732 41516 5 5 8 5 1 8 5732 5 16
7 1 17 31
W
13
T
1
Die Colour Code Blue Grey Brown Green Pink Black Orange Purple Yellow White Red Blue Brown Green Black
2 2
4 4 8 8 8 2 2 2 2 2 2 2 2 8 2 2 2
8 8 4 8 8
32 2
16 32 32 32 8 8 8 8
4
1 1 5 1 3
4 str. 2 str. 1 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str.
1 5
19
32 32 16 16 32 16
16 32 4
16
19
21
F
Blackburn
1 3 4 1 3 4 1 3 4 1 3 4 1 4 1 3 4 1 3 4 1 3 4 1 4 1 3 4 1 3 4 1 4
3 3 3
13
16 16
25
15
15
1332 1 1 8 1 16 1 11 32 1 13 32 1 17 32 1 32 1 23 32 1 29 32 2 4
1 23 3
250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil
3
11 32 1 32 11 32 1 1132 1 3 8
1
32 32 32 32 32 32 32 4 32
1 1 1 1 3 1 1 1
5 5 5 7 7 7
8 2
1 32 11732 1 1 2 1 4
3
17
1 9
C W
A B
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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F27
Compression
Dimensions (in.) A
25
B
5 5 5 7 7 7 29
C
1 1 1 3 3 3 3 1 1 1 1 1 5 5 5 5
W
13 13
T
1 1 3 3 3
Die Colour Code Red Blue Grey Brown Green Pink Black Orange Purple Yellow White Red Blue Brown Green Black
32 32 32 8
8 8 8 8 8 8
4 4 4 8 8 8 8 2 2 2 2 2 8 8 8 8 8
32 32 2
16 16 32 32 32 8 8 8 8 8 8
25 25
1 9
16 32 4 16 32
16
13 32 1 32
3
21
3 13 29
1 1 1 1 1 1 5 5 3 7
F
Blackburn
1 3 32 1 1 8 1 8
3
32
1
1 1 4 1 4 1 1 4 1 1 4 1 4 19 16 19 16 1 16 19 16 1 16
9 9 1
CTL250L-12 250 kcmil CTL300L-12 300 kcmil CTL350L-12 350 kcmil CTL400L-58 400 kcmil CTL500L-58 500 kcmil CTL600L-58 600 kcmil CTL750L-58 750 kcmil CTL1000L-58 1000 kcmil
32 32 16 32 4
32
C W
A B
F28
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Conductor Flexible Size AWG Conductor Stud (CU) Size Stranding Size 8 str. 6 str. 8 6 37/24 61/24
1 1 1
Dimensions (in.) A
25
B 1 3 16 1 1 4 3 1 3 16 3 1 5 8 3 1 5 8 3 3 3 21516 3 3 3 3 3 3 3 3 3
C
1 1 1 1 1 3 1 3 1 1 1 1 1 1 1 1 1 1 1 1
D
5 5
L 2 1 8 2 1 4 4 532 2 316 4 532 215 16 4 1 4 2 31 32 413 32 3 31 32 4 316 4716 411 16 429 32 5 9 32 511 32 5716 515 16 5 3 4 6 332 619 32
W
15 13
T
1 1 3 3 3 3 3 3 3
4 2 4 2 2
32 32 32 32 32 8 8
4 4 2 4 2 8 2 8 2 2 2 2 2 2 2 2 2 2 2 2 2
8 8 8 4 8
32 32 8 8 8 8 4 32
16 16 32 16 32 32 32 32 32 8 8 8 8 8 8
25 25 25 25
1 3 4
5
7 17
4 str. 2 str.
5 3
91/24 125/24
1 5
1 3 4
3
7 9
16 16
7 7
16 32
1 5
1 3 4
7
7 21
1 str.
150/24
Green Pink Black Orange Purple Yellow White Red Blue Brown Green Black
F
Blackburn
1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4
7 3 13 15
1 1 1 1 1 1 5 5 3 7
16 16
32 32 16 32 4
32
C W
A B
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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F29
Compression
F
Blackburn
F30
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
F
Blackburn
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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F31
Compression
Dimensions (in.) A
1 1 25 25 27 27 27 27 27 27 27 27 27
B
19 11 9
C
7
L 1 9 32 1 3 8 1 1 2 1 32
21
W
13 7
T
3 3
2 2
32 16 32 32 16 32 32 8 8 32 32
32 32 32 32 32 16 16 16 32 16 16 16 16 16 16 16 16 16 8 2 2 8 2 2 2 2 4 4 2 4 16 16
32 32 32 8 8 8 8 4
32 32 8 8 Grey
4 4 8 4 8 4 8 8 8 2 8 2 8 2 8 2 2 8 2 2 8 2 8 2 2 8
11 7
16
10
1 3 1 5
32 32 32 32 32 32 32 32 32 32 32
16
15 15
1 1 3 3 3 3 3 3 3 3 3 3 3 3 7 7 7 7
23 29 13
15 7
12732 12932 2 16
1
5 5 5 5 23
32 16 16 16 16 16 16 16 16 16 16 16 32 32 32 32 4 4 4 White Red Blue Brown Green Pink Black Ruby Olive Tan Gold Pink Green
11 7 7
F
Blackburn
4 str.
16
1
29 25
3 1 5
2 11516 2 32
11
11 7 7 7 7 7 7
32 32 32 4 8 8
16 16 16
7 29
3 23 23
3 5
2 116 2 132 2 8
3
7 29
3 5
3 7 7 15 31
1 1 16 1 3 8 1 1 8 1 1 16 1 8 1 3 32 1 4 1 1 4 1 16 15 16 1 5 16 1 4 1 1 4 2 2 1 4
1 1 5 1 3 3 1
3 1 3 1 3 1 3 1 1 3 1 1 5 1 5 1 1 5
11 7
16 32
11 7
11
3 1 1 3 1 1 1 1 3 3 1 3
1 1 1 9 9 5
32 32 16 8 8 8 8 8
3 3 3 11
32
3 3
2 7 8
6 132
2 1 8
F32
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Stud Size
3
Dimensions (in.) A 1 5 32 13 16 13 16 1 32 1 7 8 2 32
1 11
B 2 116 3 3 3 8 3 8 3 3 3 3 3 3 3 3
3
C
3 1 3 3 1 1 1 1 1 1 1 1
D 1 1 3 4 1 3 4 1 4 1 3 4 1 4 1 3 4 1 3 4 1 4 1 3 4 1 4 1 3 4
3 3 3 3
W
7 15 31
T
3 3 7 7
Die Colour Code Tan Olive Ruby White Red Blue Brown Green Pink Black
8 2 4 4 2 2 2 2 2 2 2 2
16 16 32 32 4 4
16 32
1 16 1 316 1 32 1 3 8 1 1 2 1 8 125 32 1 32 2 1 8
29 5 9
1 1 9 5
2 2 1116 2 16 2 1116 2 16 2 7 8
11 11
32 16 8 8 8
F
Blackburn
3 3 11
32
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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F33
Compression
F
Blackburn
Connector for aluminum conductor only; pigtail may be inserted into either aluminum or copper connectors. Insulating covers included. 90C Rating per U.L. 486B. Tin-plated stranded copper wire pigtail. Tin-plated aluminum barrel pre-filled with oxide inhibitor and capped.
F34
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
Compression
Automatic Splices
Blackburn automatic connectors make fast and dependable overhead tension splices that take a bite out of installation time. Conductor simply slips into the colour-coded, funnel-shaped end piece and automatically enters the pilot cup with a gentle push. The pilot cup guides the conductor past the
Colour-coded caps provide instant visual identification of maximum conductor size. A separate, colour-coded tape identifies the minimum conductor size of wide range connectors to further eliminate errors and save installation time. The funnel-shaped end piece swiftly guides conductor into position for insertion. A pilot cup envelopes strands and guides the conductor past the serrated jaws and into the center of the splice. Die-cast precision made jaw provides optimum contact area for a greater range of conductor sizes. No other jaw design forms point-to-point contact with such tenacity to give you a better fit over a range of conductor diameters which reduces your inventory stocking requirements. Compression spring positions the unique jaw for positive conductor acceptance. Tubular center stop automatically determines proper insertion length of both conductors. High strength, aluminum alloy tubing covers the connection for superior corrosion protection and lasting service life. Packaged in plastic bags to repel dirt and debris. Instructions, printed on each bag, save time and further eliminate the potential for errors during installation.
unique serrated jaws and into the center of the connector. When the conductor meets the center stop, the pull-back locks it into position as the jaws firmly clamp down the more pull, the more bite to provide an instant, positive and automatic connection.
F
Blackburn
ATS397477
394.5*
397477
Blue
23.50"
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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F35
Compression
Automatic Deadends
Blackburns automatic deadend features the same innovative jaw design as the field-proven Blackburn Autoset Type ATS automatic tension splice. The Autoset Type ATD automatic tension deadend accepts ACSR, AAC, and AAAC conductors. Its range-taking capability helps take a bite out of inventory costs because the five sizes of Autoset replace eight sizes of other brands. Installation of the new Autoset deadend is fast and easy, thus reducing maintenance costs as well as reducing inventory. Colour-coded caps provide instant visual identification of maximum conductor size. A separate, colour-coded tape identifies the minimum conductor size of a wide range connectors to further eliminate errors and save installation time. The funnel-shaped end piece swiftly guides conductor into position for insertion. A pilot cup envelopes strands and guides the conductor past the serrated jaws. Die-cast precision-made jaws provide optimum contact area for a greater range of conductor sizes. The jaws and the I.D. of the tube are coated with a special microcrystalline based inhibitor/lubricant which seals the connection and provides a high pressure lubricant for long term continuous performance. The deadends are provided with factory installed end caps to exclude foreign material. Compression spring positions the unique jaw for positive conductor acceptance.
F
Blackburn
Used for deadending ACSR, AAC, and AAAC conductors. Complete with galvanized steel clevis pin and stainless steel cotter pin for use with standard deadend suspension insulators. Breaking strength exceeds 90% of rated strength of conductor up to 10,000 lb. maximum.
F36
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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Compression
Automatic Deadends
Used for deadending ACSR, AAC, and AAAC conductors. Complete with galvanized steel clevis pin and stainless steel cotter pin for use with standard deadend suspension insulators. Slots provided for use with standard pulling hooks. Breaking strength exceeds 90% of rated strength of conductor up to 10,000 lb. maximum.
F
Blackburn
A B C
Used for deadending ACSR, AAC, and AAAC conductors. Flexible Bail for use with spool and other type insulators where flexibility is a requirement. Breaking strength exceeds 90% of rated strength of conductor.
B 7 316 9
18 7 8
A B
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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F37
Compression
F
Blackburn
TYPE W For dead-ending self-supporting drop wire. Saves conductordrop wire may be cut to exact length. Can be attached to bare neutral at any point in the span. Adjustments in drop wire sag are easily made. Grips ACSR, AAAC, or aluminum conductor. Rigid Stainless Steel Bail (Bail Length - 6d)
Type W Aluminum Service Wedge Clamps for use with ACSR, Aluminum, AAAC Conductor
Conductor Range Cat. No. Description ACSR AL AAAC Dimensions D L Typical Tensile Values Conductor Value (lb.)
W62-1 W62-1FC W20-1 W20-1FC W40-1* W40-1FC* W62-1B W62-1BFC W20-1B W20-1BFC W40-1B* W40-1BFC*
W-1 Series Aluminum Wedge and Slider W-1B Series For extremely corrosive areas. Iridited Aluminum Wedge and Slider
1 str. 6 sol. 2/0 str. 2 sol. 4/0 str. 2/0 sol. 1 str. 6 sol. 2/0 str. 2 sol. 4/0 str. 2/0 sol.
12 171 2 12 1 2 18 1 2 12 3 4 18 1 2 12 171 2 12 1 2 18 1 2 12 3 4 18 1 2
2 6 x 1 ACSR 1/0 6 x 1 ACSR 4/0 6 x 1 ACSR 2 6 x 1 ACSR 1/0 6 x 1 ACSR 4/0 6 x 1 ACSR
* W40 series clamps rated 850 lb. ultimate tension for 1/0 ACSR, AL, or AAAC.
W62D*
26
16
2 38
12
27 str. AAC
1300
F38
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
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