M a c k Tr u c k s , I n c .

Greensboro, NC USA Date

Serv ic e B ulletin Tr u c k s
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Engine Compression Brake Actuator, Replacement MP7 CXU/GU

E n g i n e C o m p re s s i o n B r a k e A c t u a t o r, R e p l a c e m e n t
This information covers the procedures for replacing the engine compression brake actuator for Mack MP7 engines on MACK CXU and GU vehicles.

Contents

Engine Compression Brake Actuator, Replacement, page 2

N o t e : Information is subject to change without notice. Illustrations are used for reference only, and may differ slightly from the actual vehicle being serviced. However, key components addressed in this information are represented as accurately as possible.

PV776-89068140

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S erv ic e P roc edures

2533-03-02-02 E n g i n e C o m p r e s s i o n B ra k e A c t u a t o r, R e p l a c e m e n t
You must read and understand the precautions and guidelines in Service Information, group 20, "General Safety Practices, Engine" before performing this procedure. If you are not properly trained and certified in this procedure, ask your supervisor for training before you perform the procedure. 1 Secure the vehicle for service by parking it on a flat level surface, applying the parking brake, chocking the rear wheel, and placing the transmission in neutral. 2 Disconnect all cables from the negative (ground) and positive battery terminals to prevent personal injury from electrical shock and prevent damage to electrical components. 3 Remove the valve cover from the engine. Refer to Function Group 211, Valve Cover, Replacement. 4 Cut the tie straps securing the fuel injector harness and move the harness out of the way. 5 Clean and dry the area around the engine compression brake actuator. 6 Disconnect the electrical connection from the engine compression brake actuator.

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7 Remove the engine compression brake actuator and the oil tube between the engine compression brake actuator and rocker arm shaft.

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1 Engine Compression Brake Actuator Assembly 2 Attaching Bolts 3 Oil Pipe attached 8 Clean the cylinder head sealing surface for the engine compression brake actuator. Check that there is no dirt in the cylinder head oil gallery.

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9 Replace the O-ring at the bottom of the engine compression brake actuator.

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10 Clean the actuator oil pipe and replace the O-rings. Lubricate the pipe hole in the rocker arm shaft and the O-rings on the pipe with clean engine oil.

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11 Insert the oil pipe into the oil hole of the engine compression brake actuator. N o t e : The diameter of the oil pipe is larger on one end. Make sure that the smaller end faces toward the engine compression brake actuator. N o t e : Make sure that the O-ring is seated fully in the engine compression brake actuator.

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12 Position the engine compression brake actuator on the cylinder head.

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1 Engine Compression Brake Actuator Assembly 2 Attaching Bolts 3 Oil Pipe attached 13 Align the oil pipe and O-ring with the hole in the rocker shaft.

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14 Install the engine compression brake actuator bolts. Torque to 24 4 Nm (18 3 ft-lb). 15 Plug-in the engine compression brake actuator wiring harness connector.

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16 Reposition the fuel injector electrical wiring harness over the engine compression brake actuator and secure with high temperature tie straps. 17 Install the valve cover. Refer to Function Group 211, Valve Cover, Replacement. 18 Install all previously removed cables to the ground (negative) battery terminals. 19 Start the engine. Check for oil leaks and proper operation. 20 Close hood.