CET HAR VE SSELS LIMITED

M /s. SKM ANIMAL FEEDS AND

FOODS (INDIA) LIMITED. 1 X 15 TPH FBC BOILER(BH112)

TABLE OF CONTENTS
SL. NO. DESCRIPTION PAGE NO.

VIII.

INSTRUMENTS & CONTROLS:

ELECTRICAL DRAWINGS 003

INSTRUMENTS;
ALARM ANNUNCIATOR WITH HOOTER TEMPERATURE MONITOR PRESSURE GAUGE AIR PRESSURE GAUGE MERCURY IN STEEL TEMPERATURE GAUGE THERMOCOUPLES IX. Q VS H CURVES 027 042 055 056 064 069 070

INSTRUMENTS & CONTROLS

ELECTRICAL DRAWINGS

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DATA SHEET

ALARM ANNUNCIATOR WITH HOOTER

DESCRIPTION GENERAL DATA:
MAKE QUANTITY WINDOWS SIZE TYPE MOUNTING POWER SUPPLY NO. OFF LAMPS PER CHANNEL WINDOW COLOUR FLASH RATE OUTPUT CONTACT M/S. SUN INDUSTRIAL AUTOMATION & SOLUTIONS 1 NO. 4RX6C AUDIO VISUAL (MICROPROCESSOR BASED) FLUSH PANEL 230 V AC 2 NOS, 24 V DC, LED TYPE WHITE TRANSLUCENT WITH BLACK LETTERS FAST 100 30 CPM NO (MAKE TO ALARM)

SPECIFICATION

HOOTER
QUANTITY TYPE VOLTAGE 1 NO. ELECTRONIC TYPE 230 V AC

SUPPLIERS ADDRESS:
M/S. SUN INDUSTRIAL AUTOMATION & SOLUTIONS NO. 10/1, RACE VIEW COLONY MAIN ROAD, MADUVANKARAI, GUINDY, CHENNAI 600 032.

DATA SHEET

ALARM ANNUNCIATOR WITH HOOTER

LEGEND DETAILS

01. 02. 03. 04. 05. 06. 07. 08. 09. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24.

FD FAN MOTOR TRIPPED PA FAN MOTOR TRIPPED ID FAN MOTOR TRIPPED FEED PUMPS I & II MOTOR TRIPPED POCKET FEEDER - I -TRIPPED POCKET FEEDER - II -TRIPPED POCKET FEEDER - III -TRIPPED ROTARY AIR LOCK FEEDER AT MDC TRIPPED ROTARY AIR LOCK FEEDER AT BAGFILTER TRIPPED BED TEMPERATURE AT COMPARTMENT -I - HIGH BED TEMPERATURE AT COMPARTMENT -I - LOW BED TEMPERATURE AT COMPARTMENT -II - HIGH BED TEMPERATURE AT COMPARTMENT -II - LOW BED TEMPERATURE AT COMPARTMENT -III - HIGH BED TEMPERATURE AT COMPARTMENT -III - LOW STEAM DRUM WATER LEVEL HIGH STEAM DRUM WATER LEVEL LOW SPARE SPARE SPARE SPARE SPARE SPARE SPARE

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TEMPERATURE MONITOR
DESCRIPTION GENERAL DATA:
MAKE QUANTITY TAG NO. MODEL NO. TYPE RANGE INDICATION MOUNTING NUMBER OF CHANNEL NUMBER OF SET POINT RELAY OUTPUT M/S. AUTOMATION ASSOCIATES, 3 NOS. TM401 TO TM403 AUTOCON-T-2000 DIGITAL 0 - 1200C FOR K TYPE THERMOCOUPLE 3 1/2 DIGIT 0.5 - C (RED 7 SEGMENT LED) FLUSH PANEL 6 2 / CHANNEL 2 NO & 2 NC FOR HIGH 2 NO & 2 NC FOR LOW THERMOCOUPLE TYPE POWER SUPPLY CHANNEL SELECTION AMBIENT CONDITION CR / AL. 230 10% V AC, 50 5% HZ, SINGLE PHASE THUMB WHEEL UPTO 50C RH, UPTO 95% NON CONDENSING RESOLUTION 1C FOR > 200C FS 0.1C FOR <200C FS

SPECIFICATION

SUPPLIERS ADDRESS:
M/s. AUTOMATION ASSOCIATES, G2, A.R. APARTMENT COMPLEX, THIRUVERUMBUR, TRICHY - 620 013.

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PRESSURE GAUGES
DESCRIPTION GENERAL DATA:
MAKE APPLICATION CASE & BEZEL M/S. H. GURU INSTRUMENTS PVT. LTD. TO MEASURE WATER AND STEAM LINE FLUID PRESSURE DIE-CAST ALUMINIUM ALLOY, MOITURE PROOF, HEAVILIY ENAMELD BLACK AND STOVED BEZEL COLOUR ACCURACY OVER RANGE PROTECTION AMBIENT TEMPERATURE PROCESS TEMPERATURE SENSING ELEMENT BOURDON MATERIAL MOVEMENT POINTER ZERO ADJUSTMENT TOP CHAMBER BOTTOM CHAMBER MOUNTING ENCLOSURE ACCESSORIES SCREWED BLACK LETTER WITH WHITE BACKGROUND 1 % OF FSD 125% FSD ZERO TO 55C ZERO TO 70C BOURDON SS 316 NON FERROUS MICROMETER WITH ZERO ADJUSTMENT FACILITY TO BE PROVIDED INTERNALLY ALUMINIUM AISI 316 SS DIRECT WITH VERTICAL BOTTOM ENTRY WEATHER PROOF IP 65 SHATTER PROOF GLASS

SPECIFICATION

TAG NO.
PG101 PG201

DIAL SIZE APPLICATION

FEED WATER PRESSURE AT FEED LINE STEAM PRESSURE AT STEAM DRUM

RANGE (Ksc)
0 TO 40 0 TO 40

QTY. (NOS)
1 1

(MM)
150 250

SUPPLIERS ADDRESS:
M/S. H.GURU INSTRUMENTS (S.I) PVT. LTD, 32, INDUSTRIAL SUBURB, YESHWANTHAPUR (P.O.) BANGALORE - 560 022.

DATA SHEET

AIR PRESSURE GAUGES

DESCRIPTION GENERAL DATA:
MAKE APPLICATION DIAL SIZE RANGE CASE AND BEZLE MATERIAL M/S. H. GURU INSTRUMENTS PVT. LTD. TO MEASURE AIR AND BED LINE PRESSURE 150 mm ZERO TO 1000 mmwc DIE-CAST ALUMINIUM ALLOY, MOITURE PROOF, HEAVILIY ENAMELD BLACK AND STOVED BEZLE COLOR UNIT OF GRADUATION ACCURACY OVER RANGE PROTECTION AMBIANT TEMPERATURE PROCESS TEMPERATURE SENSING ELEMENT DIAPHRAGM PROTECTION MOVEMENT POINTER ZERO ADJUSTMENT TOP CHAMBER BOTTOM CHAMBER PROCESS CONNECTION MOUNTING ENCLOSURE ACCESSORIES SCREWED BLOCK LETTER WITH WHITE BACKROUND mmwc & mbar 1. 5 % OF FSD 125% FSD ZERO TO 55C ZERO TO 70C STEEL DIAPHRAGM TEFLON / PTFE NON-FERROUS MICROMETER WITH ZERO ADJUSTMENT FACILITY TO BE PROVIDED INTERNALLY ALUMINIUM AISI 316 SS 1/2 " NPT (MALE) DIRECT WITH VERTICAL BOTTOM ENTRY WEATHER PROOF - IP65 SHATTER PROOF GLASS

SPECIFICATION

DATA SHEET

AIR PRESSURE GAUGES

TAG NO.
APG301 APG302 APG303 TO APG305 PG401

APPLICATION
AIR PRESSURE AT PA HEADER AIR PRESSURE AT FD HEADER AIR PRESSURE AT AIR BOX COMPARTMENTS BED PRSSURE

RANGE (mmwc)
0 TO 1600 0 TO 1000 0 TO 1000

QTY. (Nos)
1 1 3

0 TO 600

SUPPLIERS ADDRESS:
M/s. H.GURU INSTRUMENTS (S.I) PVT. LTD, 32, INDUSTRIAL SUBURB, YESHWANTHAPUR (P.O.) BANGALORE - 560 022.

Senso
Industrial Pressure Gauges
H.Guru South 'Indus trial Pressure Gauges' are suitable for all general industrial applications. They are robust in their construction and are ideal for field applications. These gauges come with bourdon tube sensing elements. They have guaranteed initial accuracy and repeatability. The accuracy is maintained longer, a result of a sound design and fabrication of all the critical components, in house. The design incorporates a blow out disc in order to maintain safety. These gauges are available with material and

HGuruSouth

Installation, Operation & Maintenance Procedures

calibration certificates. Performance is as per IS 36241987. They are available in a variety of casing options to suite most environments and applications. Special materials of construction are also available.

Pressure gauges for defence applications are also available with added design features, to withstand high grade of shock and vibrati on. These specific instruments are successfully type tested as per requirements of Indian Naval standard, DME 405.

2 3

Internal Components 4

1
Page 1 of 6

Installation, Operation & Maintenance Procedures - Industrial Pressure Gauges

Senso
Refer Internal Components Picture on Page 1
1. Block & Connection 2. Bourdon Tube (Sensor) 3. Bourdon End Joint 4. Link 5. Sector Slot Joint 6. Movement Assembly

HGuruSouth

Construction
The Bourdo n Tube (2), is Pul se TIG welded to the Block (1). The Bourdon End is in-turn connected to the movement assembly through the S Link (4). The two end of this link form two joints one at the Bourdon End Joint (3), and the other at the Sector Slo t Joint (5). These joints have restricted degree of freedo m, and are free only for rotary motion. It is important that these joints have minimal to no relative linear motion with the adjoining component. This constitutes the primary internal construction of the pressure gauge.

7. Casing

The internal assembly as detailed above is mounted on to the casing (7), by means of clamp screws located at the rear of the instrument.

Blow Disc

Pointer

Operating Principle
Dial Bourdon Tube

Sector

Link - Bourdon End Joint

Pinion Connection

Process Media
Installation, Operation & Maintenance Procedures - Industrial Pressure Gauges

Page 2 of 6

Senso
Operating Principle:

HGuruSouth

The bourdon type pressure gauge indicates pressure by translati ng the linear deflection of the bourdon tube into a circular motion of a pinion on which the pointer is located. This is done by the movement assembly, which constitutes of a sector and pinion mechanism.

When the process fluid enters the bourdon under pressure, it exerts a force on the inner wall of the bourdon tube, thereby straightening the tube. This straightening tendency causes linear deflection of the end of the bourdon tube. This linear deflection is in turn trans mitted to the sector through the li nk. The sector, which is pivoted on the movement assembly, has a geared engagement with the pinion. This design helps to translate linear into circular motion and also to magnify it. As the sector makes the pinion rotate about its axis, it causes the pointer, which is mounted on the pinion, to rotate, and indicate the pressure over a circular dial.

The degree of magnification of the translated motion can be adjusted by moving the link sector slot joint position. This is done by sliding the sector screw, to certain position in the secto r slot, and fastening the screw, at that position. Moving the sector towards the casing decreases the magnification, and moving towards the center increases the magnification.

IMPORTANT INSTRUCTIONS:

The instrument should be be used between 30% and 60% of its range. Max. possible pressure should not exceed the instruments range. Compatibility of the wetted parts with the process fluid to be verified. Monel wetted parts are suited for sea water application. General instruments should NOT BE U SED oxygen and acytelene service. Instruments should always be mounted vertically. DO NOT use the head of the instrument to fasten or loosen the instrument. Appropriate spanners and tools must be used for this purpose. Pressure should be applied gradually through appropriate valves. Sudden surge in pres sure may damage the instrument. Please ensure that the blow disc is in place after installation. Please ensure that the impulse tubing carrying the process fluid to the instrument should be flushed with the process media.

Hydraulic lines must be evacuated to remove traces of air, to avoid cavitation. Panel and surface mounted instruments are to be mounted such that stresses at the tubing and joints are minimized.

Installation, Operation & Maintenance Procedures - Industrial Pressure Gauges

Page 3 of 6

Senso

HGuruSouth

The instrument must be connected either through a siphon or through i mpulse tubing to reduce the temperature of the process fluid to within the acceptable limits for the subject instrument.

Mounting and installation of the i nstrument must be made in such a way such that the stresses on the instrument mounts, and the tubing joints are minimum.

NORMAL OPERATING RANGE: 30 - 60% OF SCALE

DO NOT USE THE HEAD OF THE GAUGE TO FASTEN

Maintenance: Instruments Must Be Calibrated At Regular Intervals (Recommended Every 6 to 9 Months For General Use) Calibration Is Recommended At Manufacturers Facility or At A Certified Calibration Lab On Site Verification May Be Performed Only By Qualified Staff Instrument Should Be Subjected To 20 to 25, 10% Over Load Cycles While Calibration / Verification Instrument Connection To Be Checked For Wear Out At The Time Of Calibration / Verification Blow Disc Should Be Intact After Re-Installation The Wetted Parts Of The I nstruments Must B e Cleaned With Thinner / CTC And Fully Dried Prior To Reinstallation

If The Instrument Is In Use For More Than 3 Years At Site .. A Check At The Manufacturers Faci lity Is Recommended Instruments intended for long term preservation must be stored in air-tight plastic pouches with sil icon gel sachets. Thi s is in turn to be placed in a box with suitable cushioning

Instruments being used after long preservation must ideally be calibrated prior to use.
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Installation, Operation & Maintenance Procedures - Industrial Pressure Gauges

Senso
SCHEMATIC OF CALIBRATION SETUP
NOTE: NON CORROSIVE / NON EXPLOSIVE FLUID ONLY REFERENCE INSTRUMENT

HGuruSouth
PRESSURE GAUGE

Compressed Fluid Source

MANIFOLD

ENTRY VALVE

EXIT VALVE

Calibration Setup:
The schematic above illustrates a typical calibration setup. The pressure source supplies a certain non corrosive / non explosive fluid, such as air or nitrogen, at the required pressure. The pressure is applied within a manifold, to which two instruments are fixed one a reference instrument (RI), and the other, is the pressure gauge (PG) being calibrated. Two valves, the entry and exit valves are used to control the flow of the pressurized fluid into and out of the manifold, thereby increasing or decreasing the manifold pressure. Generally the reference instrument should be at-least four times more accurate than the pressure gauge being calibrated. T hus, to calibrate a pressure gauge of +/- 1% FSD accuracy, the accuracy o f the reference instrument must be at-least +/- 0.25% FSD (Same range as PG). Both instruments should be mounted at the same vertical elevation It is important that the calibration of the PG be checked against the RI at a minimum of 5 points included within the scale. The error is to be mapped on both, increasing pressure cycle and decreasing pressure cycle. THE ERROR SHOULD ALWAYS BE NOTED ON THE REFERENCE INSTRUMENT, AFTER MAINTAINING THE PG AT THE EXACT POINT AT WHICH THE CALIBRATION IS BEING CHECKED. PLEASE NOTE THAT IF VACUUM INSTRUMENTS OR VACUUM PART OF COMPOUND SCALES ARE TO BE CHECKED, THEN THE PRESSURE SOURCE IS TO BE REPLACED BY A VACUUM PUMP.
Installation, Operation & Maintenance Procedures - Industrial Pressure Gauges

Page 5 of 6

Senso
SPARES:
The following are the list of spares with ordering information.
Ordering Procedure:
Computer Code:
B O

HGuruSouth

1. Bourdon Tubes:

Material S16=SS316 S04=SS304 M40=Monel-400

Range (Kg/cm2) 1=1 2.5=2.5 40=40 And so on Note: Vacuum=1

2. Blocks:

Ordering Procedure:
Computer Code:
B L

Note: In case of compound range, the negative side range is to be added to the positive side range. Ie. -1 to 1.5Kg/cm2 -> 2.5 Kg/cm2

Material S16=SS316 S04=SS304 M40=Monel-400

Dial Size 04=100mm 06=150mm 08=200mm 10=250mm

Connection 01=1/2NPTM 02=1/2BSPM 03=M20*1.5M 06=3/8BSPM

3. Movement Assemblies: (Includes sector slot junction sub-assembly and S Link)

Ordering Procedure:
Computer Code:
M O PI

Material S16=SS316 S04=SS304

Dial Size 04=100mm 06=150mm

Ratio H/R - For PG range greater than 60 Kg/cm2 L/R - For PG range up to 60 Kg/cm2

4. Instrument Windows:
Includes window clamping bezel

Ordering Procedure:
Computer Code:
G L PI

Material S=Shatter proof A=Acrylic T=Toughned P=Regular

Dial Size 04=100mm 06=150mm 08=200mm 10=250mm

Case S=Stainless Steel A=Aluminium

5. Pointer:

Ordering Procedure:
Computer Code: P O Material A=Aluminium P=Plastic
PI

Dial Size 04=100mm 06=150mm 08=200mm 10=250mm

6. Dials:

Ordering Procedure:
Computer Code:
D I

Material A=Aluminium P=Plastic

Dial Size 04=100mm 06=150mm 08=200mm 10=250mm

Range 0/1=0 to 1 0/100=0 to 100 -1/1= (-)1 to 1 -760/0= (-)760 to 0

Units K=Kg/cm2 B=bar MH=mmHg MW=mmWC P=PSI

H. Guru Instruments (South India) P Ltd.,

32, Industrial Suburb, Yeshwanthpur PO, Bangalore - 560022, India Tel: 0091-80-23370300 / 23370476 Fax: 0091-80-23379890 Email: info@hgurusouth.com Online: www.hgurusouth.com
Installation, Operation & Maintenance Procedures - Industrial Pressure Gauges

Page 6 of 6

DATA SHEET

MERCURY IN STEEL TEMPERATURE GAUGES

DESCRIPTION GENERAL DATA:
MAKE APPLICATION DIAL SIZE TYPE STEM DIA BULB DIA CASE AND BEZLE MATERIAL BEZLE COLOR UNIT OF GRADUATION ACCURACY OVER RANGE PROTECTION AMBIANT TEMPERATURE PROCESS TEMPERATURE BULB & CONNECTION MATERIAL BOURDON MATEIAL BULB FITTING TYPE POINTER ZERO ADJUSTMENT TOP CHAMBER BOTTOM CHAMBER PROCESS CONNECTION MOUNTING ENCLOSURE ACCESSORIES M/S. H. GURU INSTRUMENTS PVT. LTD. TO MEASURE AIR AND FLUE GAS LINE TEMPERATURE 150 MM MERCURY IN-STEEL RIGID STEM 9 mm 12 mm DIE-CAST ALUMINIUM ALLOY, MOISTURE PROOF, HEAVILIY ENAMEL BLACK AND STOVED SCREWED BLACK LETTER WITH WHITE BACKROUND DEG.C & DEG.F 1 % OF SPAN 125% FSD ZERO TO 55C ZERO TO 70C SS 316 SS 316 ADJUSTABLE GLAND MICROMETER WITH ZERO ADJUSTMENT FACILITY PROVIDED INTERNALLY ALUMINIUM AISI 316 SS M20 X 1.5 DIRECT WITH VERTICAL BOTTOM ENTRY WEATHER PROOF - IP65 SHATTER PROOF GLASS

SPECIFICATION

DATA SHEET

MERCURY IN STEEL TEMPERATURE GAUGES

TAG NO. TG301 TG401 TG402 APPLICATION AIR TEMPERATURE AT AIR HEATER OUTLET FLUE GAS TEMPERATURE AT BANK OUTLET FLUE GAS TEMPERATURE AT AIR HEATER OUTLET TG403 FLUE GAS TEMPERATURE AT MDC OUTLET 0 - 300 210 1 RANGE (DEG. C) 0 - 300 0 - 500 0 - 300 LENGTH (MM) 210 400 210

QTY. (Nos)
1 1 1

SUPPLIERS ADDRESS:
M/s. H.GURU INSTRUMENTS (S.I) PVT. LTD, 32, INDUSTRIAL SUBURB, YESHWANTHAPUR (P.O.) BANGALORE - 560 022.

DATA SHEET

THERMOCOUPLES
DESCRIPTION
MAKE TYPE ELEMENT ELEMENT SIZE CALIBRATION STANDARD HEAD ARRANGEMENT INSULATION EXTENTION NIPPLE HOT JUNCTION BODY MATERIAL PIPE MATERIAL RANGE THERMOWELL

SPECIFICATION
M/S. NUTECH ENGINEERS DUPLEX K TYPE CR/AL 6 MM OD - SS 316 ANSI MC 96.1 STANDARD WEATHER PROOF ALUMINIUM HEAD WITH CAP MINERAL INSULATERAL COMPACTED mgO ADJUSTABLE GLAND PROVIDED UNGROUNDED SS 446 BAR STOCK SS 304 / SS 316 0 - 1200 C HRS 446-250MM WELDED AT SS 316 PIPE

APPLICATION
LENGTH TAG NO. TE401 TO TE406 TE407 SERVICE FLUE GAS TEMPERATURE AT AIR BOX COMPARTMENTS FLUE GAS TEMPERATURE AT FURNACE 750 6 1 FLANGED (MM) 1000 THERMOWELL QTY. OD (mm) 6 (Nos) 6 END CONN. FLANGED

SUPPLIERS ADDRESS:
M/s. NUTECH ENGINEERS, 143 - CD GOVT. INDUSTRIAL ESTATE, KANDIWALI (WEST), MUMBAI - 400 067.