October 2010

TABLE OF CONTENTS
Section Page Section 1. INTRODUCTION 1-1 Refcon Refrigerated Cases .1 1-2 Self-Contained Models ..1 1-3 Remote Models .1 1-4 Case Location.1 1-5 Proper Care .1 1-6 Assistance .1 1-7 Safety ..2 Section 2. INSTALLATION 2-1 Introduction 3 2-2 Shipping Damages 3 2-3 Shortages 3 2-4 Prior to Installation ..3 2-5 Uncrating Instructions ..4 2-6 Unpacking Instructions .4 2-7 Excessive External Loads .5 2-8 Leveling Cases .5 2-9 Pocket Doors..6 2-10 Case Line-up ..6 2-11 Case Drains .7 2-12 Electrical 8 2-13 Refrigerant Piping ...8 2-14 Shelving .8 2-15 Doors 8 2-16 Lift-Up Glass ..9 2-17 Drop-In and HMR Units ...................11 2-18 Installation Checklist ....................14

October 2010

TABLE OF CONTENTS (Continued) Section Page Section 3. OPERATION 3-1 Refrigeration System 15 3-2 Refrigeration Controls ...17 3-3 Lift-Up Glass .18 3-4 Load Limits...19 3-5 Operational Checklist...21 3-6 Heated Cases 22 3-7 Gelato Cases . 24

Section 4. MAINTENANCE 4-1 Case Cleaning ...27 4-1a Glass ..27 4-1b Stainless Steel ...27 4-1c Lexan..28 4-1d Acrylic .29 4-1e DuPontCorian .29 4-1f CaesarStone....31 4-1g Granite ....31 4-1h Richlite (cutting Boards) 32 4-2 Evaporator Coil ...33 4-3 Condenser Coil ..33 Section 5. Section 6. Section 7 ELECTRICAL WIRING DIAGRAMS .35 WARRANTY & WARRANTY PROCEDURES ..39 WEBSITE ..43

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1.0 INTRODUCTION
1-1.

REFCON REFRIGERATED CASES: Refcon cases; refrigerated and heated; are

distinctively designed to accommodate a wide variety of food display applications and products. Refcon refrigerated cases are offered in either selfcontained or remote models.

1.1A

SELF-CONTAINED MODELS: Self-contained cases include a factory

installed compressor/condensing unit to provide the designed refrigeration requirements. Self-contained models typically are built with a factory installed electric condensate evaporator, or in some instances, the case may be built for use with a plumbing floor sink, or drain (Provided by others).

1.1B

REMOTE MODELS: Remote Cases are constructed to utilize a refrigeration source that is external to the case. It is important that the external refrigeration source(s) have the correct refrigerant type for the fixture(s) purchased, and the refrigeration capacity is sufficient to maintain the case(s) temperature. Remote cases are typically built for use with a plumbing floor sink, or drain (Provided by others).

1-2.

CASE LOCATION: For proper case operation, installation in an

air-conditioned space maintained at a maximum ambient temperature of 75 F and a relative humidity of 55% is mandatory. Do not install the refrigerated case(s): In an area that has excessive air movement; i.e. close to external doors or from air-conditioning vents. In a location that may have excessive heat, such as near windows that get direct sun. Near any other heat producing equipment or lighting. Self-contained cases must be installed such that airflow is not obstructed to the condenser air intake and exhaust sections. Ensure the area of free airspace openings is equal to, or greater than, the louvered condenser section of the self-contained case.

1-3.

PROPER CARE: As with any display fixture, Refcon refrigerated cases require
routine care and maintenance. Requirements for the maintenance and cleaning are contained in the manual and must become a regular part of the operation of the unit at all times.

1-4.

ASSISTANCE: Should there be the need for additional, or service related

assistance, please feel free to contact Refcon at (201) 750-5060.

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1.0 INTRODUCTION (continued)

1-5.

SAFETY: Refcon refrigerated fixtures are constructed to comply with the latest
industry safety standards. However, the only way to ensure a safe operation is to fully understand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid in learning these proper procedures. Where information is of particular importance or safety related, the words WARNING, CAUTION, and NOTICE are used. Their usage is described below:

NOTICE is used to highlight especially important information.

CAUTION indicates a potentially hazardous situation, which if not avoided, may result in property damage and/or minor to moderate injury. WARNING Indicates a potentially hazardous situation, which if not avoided, could result in serious injury or death.

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2.0 INSTALLATION
2-1. INTRODUCTION: This section provides the installation and unpacking instructions for Refcon refrigerated display cases.
Only qualified Electrical, Mechanical, and Refrigeration Technicians should perform the installation of the refrigerated cases in accordance with all applicable National and Local codes.

2-2.

SHIPPING DAMAGES: Thoroughly check the received Refcon equipment for possible transportation damages. If such damage is established, a claim must be filed with the carrier immediately and any apparent damage must be stated on the freight bill or carrier may refuse the claim. Retain all packaging for carriers inspection.
Examine Fixture For Any Shipping Damage. Report Any Such Damage to the Carrier for Adjustment. All Equipment is Shipped FOB from the factory and filing claims for damages, which occur during transit, is the responsibility of the Purchaser.

If the damage is established only after equipment is uncrated, the purchaser must file an immediate claim with the carrier and request in writing an immediate inspection. All packaging must be retained for inspection. Request for inspection must be made within 10 days after shipment is received. 2-3. SHORTAGES: Received equipment should be checked for possible shortages. Should such shortages exist, contact Refcon and/or the carrier immediately. Refcon will only consider all shortage reports within 10 days after equipment was received at destination. PRIOR TO INSTALLATION: Verify the intended final case location is suitable for proper operation. As mentioned it section 1, it is imperative that the placement of Refcon equipment is not located where there is excessive heat from sunlight, heating units and/or there is excessive air movement nearby since this will impair the intended performance of the case(s).

2-4.

For proper case operation, installation in an airconditioned space maintained at a maximum ambient temperature of 75 F and a relative humidity of 55% is mandatory.
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2.0 INSTALLATION (Continued)

2-5. UNCRATING INSTUCTIONS: Move the fixture as close as possible to its permanent location. When ready to uncrate, carefully remove all crating above the pallet. Loosen the plastic dust cover from the pallet but leave cover over the case in order to protect it while removing the case from the pallet. Carefully slide it off the pallet.

Cases are TOP HEAVY. Take special care in lifting and/or moving cases, or personal injury could result.

2-6.

UNPACKING INSTRUCTIONS: Carefully remove all separately packed accessories such as lights, shelves, etc. from the fixture and place them in area where damage will not occur.
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2.0 INSTALLATION (Continued)

2-7. EXCESSIVE EXTERNAL LOADS: Do not place any heavy objects or walk on top of the cases. Refcon displays are not designed to support excessive external loads.
Standing or walking on top of cases may cause personal Standing or walking on top of cases may cause personal injury or property damage to the case. injury or property damage to the case.

2-8.

LEVELING CASES: After locating the case in position, level the case by adjusting leveling feet or shimming as required.

Use of 4-5 level is recommended. Level both left to right and front to back.

For Cases equipped with lift up glass, it is extremely important the fixture is set perfectly level.

To ensure proper operation of the refrigeration system and the correct drainage of condensate, make sure that all cases are installed level.
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2.0 INSTALLATION (Continued)

2-9. POCKET DOORS: Cases with pocket doors must be set properly in order for pocket doors to operate properly. Some adjustment to doors maybe required after installation. (This is the installers responsibility).

For Cases equipped with pocket doors, case must be square and level for pocket doors to operate properly.

2-10.

CASE LINE-UP: All cases are set up in the factory in order to assure proper alignment in the field. In order to properly line-up and level 2-10a. Find the highest part of the floor under the cases. 2-10b. Start leveling from the high point and continue through the rest of the lineup. 2-10c. Fasten the cases together with the connection hardware included.

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2.0 INSTALLATION (Continued)

2-11. CASE DRAINS: Remote refrigerated cases are typically shipped with a Ptrap drain. Field extensions need to be connected and routed to the nearest floor sink, or floor drain. Ensure the trap is installed correctly and the extended condensate line is pitched towards the floor drain.
Ensure all national and local codes are followed for the condensate drain piping materials used and the final indirect waste connection at the floor drains has the correct air gap distance.

For self-contained cases utilizing a floor drain, follow the same directions as for a remote case. For cases equipped with a condensate evaporator, the condensate trap and drain is factory installed.

Condensate Evaporators Operate At A Very High Temperatures and Should Never Be Touched While Operating. Personal Injury or Burns May Occur.

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2.0 INSTALLATION (Continued)

2-12.

ELECTRICAL: Electrical connections can be made within the power supply

junction box at the case. Voltage requirements can be verified by checking the data tag of the case. ONLY qualified electrical contractors should do electrical installation work. In all instances, the case electrical power supply must comply with all NEC and local codes. It is imperative all cases are properly grounded. Verify all case electrical terminations are secure, connections can sometimes loosen during shipment. Cases Must Be Properly Grounded. Failure to Properly Ground the Electrical Case May Result in Personal Injury Or Death. DO NOT modify plugs in any way to fit into outlet receptacles.

2-13.

REFRIGERANT PIPING: Remote refrigerated cases have stubbed connections (liquid and suction) for refrigerant piping. Review case fact sheet to determine the appropriate location to install refrigerant piping. Remote cases are shipped with a Nitrogen holding charge. Be sure to relieve pressure carefully. Use care when brazing, as damage can occur to valves and controls if overheated. While brazing piping always use nitrogen to keep contaminants from forming inside the refrigeration piping. Ensure all refrigerant piping is properly sized for the associated load and temperature conditions required. Properly insulate suction lines to prevent sweating. Keep refrigerant piping away from condensate evaporators (if equipped).
Remote are shipped with a Nitrogen holding charge. Be sure to relieve pressure carefully.

2-14.

SHELVING: 2-14a. Glass Shelves: Glass shelves are protectively wrapped and shipped
within the case. 2-14b.

Non-Glass Shelves: Stainless steel shelves are shipped in place

with padding and blocking to avoid damage during shipping. Verify padding and blocking is removed prior to loading shelves.

2-15.

DOORS: Some cases are equipped with rear sliding doors. If the doors are shipped inside the case, remove the protective coverings from the doors and then push the top edge of the doors up into the top track so that the bottom of the doors can clear the bottom track. Push the bottom door section onto the bottom track. Verify doors slide easily side to side.
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2.0 INSTALLATION (Continued)

2-16.

LIFT-UP GLASS: Some cases are fitted with front lift up glass. Extreme care should be used when opening and closing the lift-up glass assemblies. Do not force, or quickly open/close the glass, as damage can be done to the lifting support arms. The glass is installed at the factory with the case set level but some field adjustments maybe required. (This is the installers responsibility). It is especially important that cases fitted with lift-up glass be installed completely level.
2-16a. To avoid any damage, please do the following prior to completely raising the glass: i. Case must be square and level

ii. iii. iv.

Slowly raise and lower the glass 6 times to a height of 6 inches. Slowly raise and lower the glass 6 times to a height of 12 inches Slowly raise and lower the glass 6 times to the fully open position

2-16b.

If further adjustment is required after verifying the cases are level, please follow the instructions below: i. Ensure two people are available to make glass adjustments. One person must always be holding the glass. Lift up the glass to the highest position. Loosen the set screws on the glass clamping mechanism.

ii. iii.

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2.0 INSTALLATION (Continued)

iv. v.

Slide the glass, left or right, until the glass is even. Ensure the glass is correctly recessed in the clamping mechanism. Tighten the set screw first at either the left or right sides. Ensure the glass is held firmly at the opposite end of where the tightening is started. Securely tighten all remaining set screws. Lower the glass into position and check alignment.

vi. vii.

viii. If necessary, repeat this process until the glass is completely level.

Necessary adjustments to glass require 2 persons. The glass must be securely held at all times during adjustment.

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2.0 INSTALLATION (Continued)

2-17. DROP-IN AND HMR (COUNTERTOP) INSTALLATION: 2-17a. DROP-IN UNITS
i. Refcon HMRs and DROP-IN UNITS should be installed by mechanics familiar with the installation of refrigeration equipment. ii. If standard air flow pattern shown below cannot be followed, Refcon must be advised about that to suggest an alternative. iii. Intake and exhaust louvers; as shown on the following drawings; must have a minimum of 4 in. (102 mm) unobstructed outside space for air cooling to function properly. iv. It is recommended that access to the condensing unit be provided as indicated on the Plan View for maintenance and service.

MODEL NUMBER
M/GMAJDS M/SLEGDS M/SLEGDS-HB

Size
in ALL ALL 10

A
mm 254 in 24 23

B
mm 610 29 584 635 610 686 29 29 25 737 35 43 29 27 27 in

C
mm

737

036-060 072

229 25 1092 737 686 737 889 1092

M/SMASDS

ALL 030

10

254

24

M & MA/SPREDS

043-082 95 036-060

13

330

635 686 43

M/SWINDS
072

229 27

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2.0 INSTALLATION (Continued)

2-17. DROP-IN AND HMR (COUNTERTOP) INSTALLATION: 2-17a. DROP-IN UNITS

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2.0 INSTALLATION (Continued)

2-17. DROP-IN AND HMR (COUNTERTOP) INSTALLATION: 2-17b. HMR (COUNTERTOP) UNITS

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2.0 INSTALLATION (Continued)

2-18. INSTALLATION CHECKLIST:

Case General

1. Verify case is installed in an appropriate location. 2. On self-contained cases, verify the proper airflow area exists at the condenser inlet and outlet and no obstructions are present. 3. Ensure fixtures are installed level. 4. Verify case drains are installed properly (Cases without condensate evaporators) 5. If equipped with a condensate evaporator, Ensure the drain line is secure and properly aligned into the condensate pan area. 6. Verify shelving is properly installed and ready to accept the weight of product. 7. Check shelf lighting connections are secure. 1. Verify the proper quantity and size of wiring has been installed. 2. Ensure the case has been properly grounded. 3. Verify all electrical connections are properly tightened. Connections can loosen during shipping. 1. Ensure there are no leaks in piping connections to remote cases. 2. Verify the piping to remote cases is properly sized. 3. Verify all refrigerant piping is properly supported and that copper lines are not touching any metal, or other abrasive surfaces. 1. Verify all debris is removed from this area and that the drains are clear. 2. Properly install all cover pans (if equipped). Ensure there are no large gaps between the cover pans where airflow leakage could occur. 1. Verify any compressor shipping supports, or blocks, are removed. 1. Ensure glass raises and lowers easily and there are no obstructions. 2. If glass adjustment is necessary, make sure to carefully follow the instructions for this procedure.

Electrical

Refrigeration Piping (Remote)

Evaporator Area Compressor Area (Self-Contained) Lift-up Glass

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3.0 OPERATION
3-1.

REFRIGERATION SYSTEM: Refcons remote and self-contained cases use either forced or gravity air circulation systems for cooling (depending on model). The refrigeration system consists of an all copper tubing evaporator coil with aluminum fins and a thermostatic expansion valve designed for the specific case application. Self-contained models include a matched hermetic condensing unit for long life and operating efficiency. REFRIGERATION CONTROL:
Remote cases: Can be controlled through several methods: With No Controls. This version is intended for installation with a parallel compressor rack (Supplied by others) or single compressor system. In this instance, the necessary temperature and defrost controls need to come from the associated compressor system equipment. o Optional Thermostat This version controls the case through an optional thermostat and liquid line solenoid valve. Defrost is controlled by other means. (Supplied by others) o Remote Refrigeration Control Package These cases are controlled through a micro-processor based controller tied to a liquid line solenoid valve. The controller controls case temperature, timed defrost initiation and temperature defrost termination Self-Contained cases: These cases are controlled through a micro-processor based controller tied to the condensing unit. The controller controls case temperature, timed defrost initiation and temperature defrost termination. Two different controllers have been used in Refcon cases. Check the unit and verify the controller installed in the case. o

3-2.

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3.0 OPERATION (continued)

o REFRIGERATION CONTROLLER: (Dixell XR02CX)

To display target set point, in programming mode it selects a parameter or confirms an operation To start a manual defrost In programming mode it browses the parameter codes or increases the displayed value In programming mode it browses the parameter codes or decreases the displayed value CONDITION Compressor enabled Anti short cycle delay enabled (AC parameter) Defrost in progress Dripping in progress Measurement unit Programming mode Measurement unit Programming mode

AUX

LED

MODE On Flashing On Flashing On Flashing On Flashing

XR02CX DEFAULT PARAMETERS

LABEL
SEt AC dE Hy id Md rE

SETTING
26 2 45 3 3 60 in

Units
F min F F h min

DEFAULT LEVEL
-Pr1 Pr1 Pr1 Pr1 Pr1 Pr1
Set point

DEFINITION

Anti-short cycle delay Defrost termination temperature Differential Interval between defrost cycles Maximum length for defrost Resolution (only for C)

To change the case temperature set point; press and hold for 3 seconds. Use and AUX keys to change the case temperature set point. Press to store the new set point.
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3.0 OPERATION (continued)

o REFRIGERATION CONTROLLER: (Sporlan Unistat)
DISPLAY INPUT

AIR SENSOR INPUT DEFROST SENSOR INPUT DEFROST INTERVAL DIAL

TEMPERATURE DIAL

DIP SWITCHES

MANUAL DEFROST BUTTON

COMPONENT
Manual Defrost Button Defrost Interval Dial Defrost Sensor Input Air Sensor Input Display Input Temperature Dial Dip Switches

FUNCTION
Pressing the button, starts a defrost cycle The time between defrosts (hrs) The connection for the DEFROST SENSOR. The DEFROST SENSOR is used to terminate the defrost. This connection is for temperature probe. This connection is for the temperature display. This is the dial for setting the case temperature. (The numbers are not the temperature.) SEE TABLE

FACTORY SETTING
N/A 6 N/A

N/A 3.5 =27F

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3.0 OPERATION (continued) COMPONENT

1-2 3

FUNCTION
Temperature Differential Compressor Delay Temperature Units Defrost Termination Defrost Type Not Used

FACTORY SETTING
1-UP, 2-DN; 5.5F 3-DN; Off 4-UP; Fahrenheit 5-UP, 6-UP, 7-DN, 8-DN; 42f 9-DN; Air Over 10-DN; Off

Dip Switches

4 5,6,7,8 9 10

3-3.

LIFT UP GLASS: Be careful when opening lift up glass.

Never open the lift up glass partially. The lift-up glass must be fully opened or closed.

For corner and curved cases, avoid opening more than one piece of glass at a time as the pieces of glass may interfere and contact another piece of glass.

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3.0 OPERATION (continued)

3-4.

AIRFLOW/LOAD LIMITS: For proper case performance, airflow must not

be obstructed. Ensure discharge and return air grills are free from any airflow obstructions from product, signs, or other items.

Do not place or load product in a manner that blocks or impacts the air flow of the case. 3-4a CLOSED CASE 2

DO NOT allow product to extend into the REAR airflow area. Blocking this area will impact case performance.

3-4b

SALAD/COLD PAN CASE

DO NOT allow product to extend into the TOP airflow area. Blocking this area will impact case performance.

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3.0

OPERATION (continued)

3-4c

AIR SCREEN CASE

DO NOT allow product to extend into the FRONT airflow area. Blocking this area will impact case performance.

3-4d

DELI CASE

DO NOT allow product to extend into the FRONT airflow area. Blocking this area will impact case performance.

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3.0 OPERATION (continued)

3-5. OPERATIONAL CHECKLIST:
1. Case may be in defrost. Check controller or time clock. 2. Thermostat or Controller may be set too high. 3. Ensure product is cold prior to stocking in the case. 4. Ensure room temperature <75F and humidity <55%. 5. Ensure there are no external vents or grilles discharging into the case. 6. Check for Proper Airflow. 7. Ensure product is not above load limits. 8. Verify the return or discharge grills are not blocked. 9. Ensure the condensing unit or remote compressor is operating and there is no obstruction for condensing unit discharge air. 10. Ensure shelves are properly located and not blocking the intended air flow. Case Temperature Too Cold 1. Thermostat or Controller may be set too low.

Case or Product Temperature is Warm

1. Check for obstructions. Poor, or No Airflow 2. Verify fans are operating. 3. Ensure that evaporator coil is free from ice build-up. 1. Check if floor drain (If equipped) is plugged. 2. Inspect PVC condensate line for leaks and proper placement over floor drain.

Water Under Cases with Floor Drains

Water Under Cases with Condensate Evaporators

1. Inspect PVC condensate line for leaks and proper placement into the condensate evaporator. 2. Check the operation of the condensate evaporator float, switch, and heating element.

1. Check for airflow obstructions at the intake and discharge panels to the condensing unit. High Discharge Pressures (Self-Contained Models) 2. Ensure that the condenser coil is clean. 3. Verify the condenser fan is operating when the compressor is on. 1. Verify ambient conditions (temperature and humidity) are in acceptable ranges. Condensation on Glass 2. Check for airflow obstructions at the intake and discharge panels to the condensing unit. 3. Verify unit temperature set point is not set too low Page 21 October 2010

THIS PAGE IS INTENTIONLY BLANK

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3.0 OPERATION (continued)

3.6 HEATED CASES: 3.6a. Operation Control (Overhead Food Warmer) SPREHD Model
i. A lighted master switch controls all Heaters. Individual on/off and adjustable dial switches for the temperature adjustment are used to control each shelf heater. The pilot light on the switch will be lit when the heater power is on. A single light switch controls all of the shelf lights. A circuit breaker with a reset button is installed on the light circuit.

ii.

SPREHD Model SQUBHD Model

iii. Individual on/off switches are used to control each shelf heater. The pilot light on the switch will be lit when the heater power is on. iv. A single light switch controls all of the shelf lights.

SQUBHD Model

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3.0 OPERATION (continued)

3.6 HEATED CASES: 3.6b. Operating Procedure
i. Verify the power cord has been correctly plugged into the proper power outlet. Only plug a power cord into an outlet receptacle with the identical configuration as the plug used. Only plug a power cord into an outlet receptacle with the identical configuration as the plug used to prevent electrical shock or injury. ii. Turn the lighted master switch to the on position. Put the toggle switch for the shelf in the on position. Turn the dial for the overhead heater to the desired setting. Turn the adjustable dial switch (Overhead food warmer to the desired setting. Further adjustments maybe required after the unit has running for a whie. Typical temperatures holding requirements for HOT FOODS are 150F or higher. It is recommended the internal temperature of food product be checked to verify the proper temperatures are being maintained. NOTE

3.6c.

Putting product in the food shelves i. Gently fill up the shelves with products and be caution not to overload shelf. Keep at least 2 space between the product and the heater surface (proper load line).

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3.0 OPERATION (continued)

3.7 GELATO CASES:
Gelato cases are low temperature units which utilize a hot gas defrost to reduce the defrost time. In addition, hot gas is used eliminate condensation forming on the glass.

REFRIGERATION CONTROLLER: (Dixell XR04CX) Similar to the standard refrigerated cxase controller, the XR04CX has an additional output for the hot gas solenoid.
To display target set point, in programming mode it selects a parameter or confirms an operation To start a manual defrost In programming mode it browses the parameter codes or increases the displayed value In programming mode it browses the parameter codes or decreases the displayed value CONDITION

AUX

LED

MODE On Flashing On Flashing On Flashing On Flashing

Compressor enabled Anti short cycle delay enabled (AC parameter) Defrost in progress Dripping in progress Measurement unit Programming mode Measurement unit Programming mode

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3.0 OPERATION (continued)

3.7 GELATO CASES:

XR04CX DEFAULT PARAMETERS

LABEL
SEt AC dE Hy id Md rE

SETTING
-15 1 45 5 3 30 in

Units
F min F F h min

DEFAULT LEVEL
-Pr1 Pr1 Pr1 Pr1 Pr1 Pr1
Set point

DEFINITION

Anti-short cycle delay Defrost termination temperature Differential Interval between defrost cycles Maximum length for defrost Resolution (only for C)

To change the case temperature set point; press and hold for 3 seconds. Use and AUX keys to change the case temperature set point. Press to store the new set point.

DO NOT allow product to extend into the FRONT airflow area. Blocking this area will impact case performance.

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4.0 MAINTENANCE
4-1. CLEANING: Frequently clean ALL surfaces.
Turn off all power witches prior to cleaning the case to prevent electrical shock.

4-1a.

GLASS

In cleaning windows to remove soil and grease use an alkali, such as ammonia or baking soda or washing soda. To remove hard water deposits and some soils, use a weak acid such as vinegar (a strong acid would etch the glass). Never combine an acid and an alkali to clean glass. One partially neutralizes the other and you waste these neutralized materials. Thus do not mix vinegar and ammonia; use one or the other in your water solution to get the full effectiveness of the one product used. Be careful not to drip alkaline or alcohol solutions on painted or varnished woodwork as it can damage the finish. Wring out a cloth, sponge, or chamois almost dry before wiping the glass surface. Dry the wet surface with paper towels, window wipes, or a chamois. Try not to drip cleaning solution on woodwork.

4-1b.

STAINLESS STEEL

Known for its ability to be a clean surface that resists corrosion and rust. Dirt, dust and grime, however, put stainless steel at risk for corrosion and rust. Routine cleaning can be accomplished by using warm water and a cloth. Dry with a towel or cloth to prevent water spots. Wipe in the directions of the polish lines. For cleaning that needs more power, mild detergent(dish washing liquid) and warm water can do a great job without damaging the stainless steel. Rinse the surface thoroughly to prevent staining and spotting. Towel dry to prevent water spots which can be caused by minerals in water. Fingerprints are one of the biggest complaints about stainless steel, but can be taken care by using glass cleaner or household ammonia. Rinse thoroughly and towel dry.

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4.0 MAINTENANCE (continued)

For staining or scratching, or to polish stainless steel, a stainless steel cleaner may be a good option. Some of these cleaners and polishes can help minimize scratching and remove stains and can polish stainless steel surfaces nicely. Read the directions on the stainless steel cleaner and test in an inconspicuous spot. Rinse thoroughly and towel dry. Painless Stainless

4-1c.

LEXAN

Cleaning Instructions Wash using a mild soap or detergent and lukewarm water, using a clean sponge or a soft cloth. Rinse well with clean water. Dry thoroughly with a chamois or moist cellulose sponge to prevent water spots. Do not scrub or use brushes on this product. The following cleaning agents have been found compatible with LEXAN: Joy* Top Job* Windex with Ammonia D*** VM&P grade Naphtha Palmolive Liquid**

*Registered Trademarks of Procter & Gamble. **Registered Trademark of Colgate Palmolive. ***Registered Trademark of the JohnsonDiversey Consumer Branded Professional Products.

Minimizing Hairline Scratches Scratches and minor abrasions can be minimized by using a mild automobile polish. It is recommended that a small area be tested with the product selected following the manufacturers recommended instructions prior to use on a complete window. Listed below are three products marketed to polish and fill scratches: Johnson Paste Wax Novus Plastic Polish #1 & #2 (Novus, Inc., Minneapolis, MN) Mirror Glaze Plastic Polish (M.G. M10) (Mirror Bright Polish Co., Pasadena, CA) DO NOT use abrasive or highly alkaline cleaners NEVER scrape LEXAN with squeegees, razor blades or other sharp instruments Benzene, gasoline, acetone or carbon tetrachloride should never be used DO NOT clean LEXAN in hot sun or at elevated temperatures
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4.0 MAINTENANCE (continued)

4-1d. ACRYLIC (Plexiglas)

Cleaning Instructions The Number 1 Problem with acrylic is the use of incorrect cleaners. Do not use cleaners containing ammonia. Cleaners such as Windex or 409 will harm your new piece of acrylic. Use only products specifically recommended for cleaning acrylic such as Novus #1, or Brillianize, and a soft cloth. Never use a dry cloth or your hand to clean your acrylic! This rubs the dirt and dust INTO the acrylic as much as it rubs it OFF. First, blow the dust or dirt off, or use water and a soft cloth to float the dirt off. Then use a recommended cleaner to complete the job. Note: a mild solution of dish detergent and warm water takes off stubborn dirt easily without harming the acrylic if you've run out of Novus #1 or Brillianize.

4-1e.

DuPont Corian

Routine Care of Your Corian Countertop There are three types of Corian countertop finishes: matte/satin, semi-gloss and high-gloss*. Most countertops are finished with a matte/satin finish. All Corian sinks have a matte/satin finish. (*Contact your local Corian sales expert if you are uncertain what type of finish is on your countertop.) A KEY TO KEEPING YOUR COUNTERTOPS LOOKING GOOD IS TO THOROUGHLY RINSE AND WIPE COMPLETELY DRY AFTER CLEANING

Preventing Heat Damage While Corian is heat resistant, as with all countertop materials, it is important to minimize direct heat exposure to protect your surface and investment. DO NOT PLACE HOT POTS, PANS, ETC. DIRECTLY ON THE COUNTERTOP SURFACE. Always use heat trivets or hot pads when placing hot objects on any surface. Always use a trivet under portable heat generating appliances such as a toaster oven. Allow cookware to cool before placing it into a Corian sink.

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4.0 MAINTENANCE (Continued)

Cleaning All Finishes

Most dirt & residue Use soapy water, ammonia based cleaner (not window cleaner), rinse and wipe completely dry. Commercially available solid surface cleaners, such as Clean EnCounters will also work well.

Preventing hard water marks

Rinse and wipe completely dry after cleaning; clean up spills before they dry.

Removing hard water marks

Use a cleaner formulated for removing hard water marks such as CLR or Lime-A-Way.

Difficult residue

Spray residue with Deep Cleaner for DuPont Corian from Stone Care International. Follow instructions on the bottle. Wash area with soapy water, rinse and wipe completely dry. If residue persists, follow steps below for removing dulling film.

Disinfecting

Occasionally, wipe surface with diluted household bleach (1 part water/1 part bleach). Rinse top thoroughly with water and wipe completely dry.

Avoid getting the bleach solution in your eyes or bare skin. Always follow the bleach manufacturer's safety instructions when working with bleach.

To enhance the gloss level on semi-gloss and high-gloss finishes, use a countertop polish such as Countertop Magic, Hope's Countertop Polish or Enhance Countertop Polish.
Scotch Brite is a registered trademark of 3M Company Soft Scrub is a registered trademark of The Dial Corporation Countertop Magic is a registered trademark of The Hope Co. Enhance Countertop Polish is a registered of Eastern Marble Co.

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4.0 MAINTENANCE (Continued)

4-1f. CAESARSTONE

Its hard, nonporous surface makes it simple to clean. In most cases, soap and water or a mild detergent is all that is required to maintain its luster. If necessary, a non-abrasive cleanser such as Soft Scrub Liquid Gel with Bleach or Comet Soft Cleanser Cream With Bleach can be used along with a non-scratch or delicate scrub pad such as blue Scotch-Brite sponge. Adhered materials like food, gum, or nail polish can be scraped away with a plastic putty knife; any marks left by the blade can be removed with Soft Scrub Liquid Gel and a blue Scotch-Brite pad. Thoroughly rinse the surface with clean water to remove residue. While CaesarStone does not require sealants or waxes to maintain its luster, occasional polishing with Soft Scrub Bleach Gel or Comet Gel will keep the quartz surfacing looking its best. HONED finishes will require more daily maintenance than polished finishes. Since there is more exposed surface area with honed finishes, metal marks, finger prints and other signs of daily living will show on honed material. Most of these marks can be easily removed with little effort and non-abrasive cleaning products such as Soft Scrub Liquid Gel. For tough stains, work the area with a blue Scotch Brite pad.

4-1g.

GRANITE

Soap and water will clean up most stains but leave a soap film behind over time that the granite cleaner will easily remove. i. ii. iii. iv. Spray a light mist of stone cleaner over the area to be cleaned. Let the product sit for approximately 30 seconds. Scrub with a sponge. Buff the surface dry with a clean white cloth or paper towel.

Granite stains! Clean up spills promptly, before they soak into the granite and become permanent. Granite can be sealed so it is maintenance free and you dont have to wipe up spills.

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4.0 MAINTENANCE (Continued)

4-1h. RICHLITE

Richlite surface is a durable, attractive material designed to stay beautiful for the lifetime of your kitchen, bath or office space. A simple wipe up with a damp sponge on a regular basis will maintain its beauty. Alkaline soap such as regular dish soap will gradually dull the surface. Howardss Naturals Wood Cleaner and Polish will lightly renew the luster if used on a regular basis. Richlite recommends finishing the surface with Richlite Enhancer to provide a rich, polished finish that requires minimum care. Removing Stains Generally speaking, Richlite resists stains quite well. As with most any material, there is a potential for some staining. With stubborn stains, try a nonabrasive household cleaner. Repairing Scratches and Burn Marks Richlite is extremely dense and durable. The material resists scratches and burns but, like most surfaces, can potentially be damaged by cutting directly on the surface or setting a hot frying pan on the surface. Richlite recommends the use of cutting boards, hot pads and trivets to protect the surface from potential damage. Before refinishing their countertop, please seek the advice of the dealer or fabricator who installed the counter. In most cases, it is preferable if the installer refinishes the surface. Light scratch marks and burn marks can be refinished using a Scotch-Brite pad (#7447/Red Color). It is important to note, the refinished area will noticeably lighten compared to the surrounding surface area. Richlite surfaces are made of paper which, like wood, patinas or darkens over time, especially in the lighter colors such as Baguette. The area will eventually patina and match the remainder of the counter surrounding it. In order to avoid affecting one spot, lightly refinish the entire section of the counter.
Scotch-Brite is a registered trademark of 3M Company Howards Naturals can be purchased at many paint stores nationally. It is also available at: ww.howardnaturals.com/wood_cleaner_and_polish.asp

General Precautions Richlite countertops are stain resistant to nearly all kitchen related substances with the exception of some raw meat juice (such as liver), high-alkaline fruit or vegetables (such as papaya and red beet), and high-alkaline soaps (such as automatic dishwasher powder and oven cleaners) when left in contact for a prolonged time.

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4.0 MAINTENANCE (Continued)

The lighter colors in the Richlite color range will show stains more than the darker colors. Additionally, grout (which is a high alkaline product) will lighten darkercolored Richlite counters and darken the lighter tones. Cover the surface with a protective sheet when installing tile around countertop areas. Avoid using bleach products or abrasive powdered cleaners. It is good to avoid using the abrasive side of sponges as this may also scratch the surface of a Richlite countertop.

4-2.

EVAPORATOR COIL (Always use a qualified technician/mechanic)

Inspect coil every month Clean coil at least every three (3) months; more often if necessary Wash coil with warm water

Do not use large quantities of water when washing the coil on units with a condensate evaporator

4-3.

CONDENSER COIL: (Always use a qualified technician/mechanic)

Inspect coil every month Clean coil at least every three (3) months; more often if necessary Vacuum debris off the coil Use caution to avoid blowing debris into the surrounding environment

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5.0 WIRING DIAGRAMS

5-1. Refrigerated - 120V Remote Case with Microprocessor Controller

5-2.

Refrigerated - 120V Self Contained Case with Microprocessor Control

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5.0 WIRING DIAGRAMS (continued)

5-3. Refrigerated - 208-120V Self Contained Case with Microprocessor Control

OR
USE THIS DETAIL WHEN LPS IS SEPATRATE FROM CONDENSING UNIT USE THIS DETAIL WHEN LPS IS INTEGRATED IN CONDENSING UNIT

NOTES: ** Power Contactor is required for condensing units > 16A Disconnect All power before servicing unit The actual number of light fixtures and fan motors could vary depending on actual design All wiring is to be done per NEC and local codes Use copper conductors for power supply connections

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5.0 WIRING DIAGRAMS (continued)

5-4.

Heated 208-120V 1 Case

5-5.

Heated 208-120V 3 Case

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5.0 WIRING DIAGRAMS (continued)

5-6. Gelato - 120V Self Contained Case with Microprocessor Control

OR
USE THIS DETAIL WHEN LPS IS SEPATRATE FROM CONDENSING UNIT USE THIS DETAIL WHEN LPS IS INTEGRATED IN CONDENSING UNIT

NOTES: ** Power Contactor is required for condensing units > 16A Disconnect All power before servicing unit The actual number of light fixtures and fan motors could vary depending on actual design All wiring is to be done per NEC and local codes Use copper conductors for power supply connections

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6-0 WARRANTIES AND WARRANTY PROCEDURES

6-1 WARRANTY PROCEDURE

In order for your Refcon warranty to be in full effect, the following information must be completed and returned to Refcon within 10 days of start-up.

This form is in the back of this manual and also available online at our website: www.refconcase.com

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6-0 WARRANTIES AND WARRANTY PROCEDURES

WARRANTY PARTS and SERVICE PROCEDURE

In the unlikely event your Refcon case requires warranty service work, please follow the procedure listed below.
1. Contact Refcon at 201-750-5060, x-29 to verify that the factory warranty is in effect. You may wish to contact the dealer from which you purchased the equipment to see if the dealers provide their own warranties. Customers are free to choose any competent refrigeration service company. The Yellow Pages or Internet may be good sources. You may wish to contact the service company who installed your equipment for follow-up service. Prior to any warranty service being performed, the technician must contact Refcon to obtain a work authorization number for the anticipated service. No payments will be made without this prior authorization. Service contractor must contact Refcon Technical Service at 201-750-5060 X-29 and provide: Display Model Number (located on the data plate of the case) Display Serial Number (located on the data plate of the case) Nature of the failure Service Company information A Work Authorization Number will be given to the contractor if the work is covered by the Optional One Year Labor Warranty*(see below). Note: Refcon does not authorize any warranty overtime labor. Replacement parts identified as being required for the service by the contractor will be sent at no charge during the Parts Warranty**period. Refcon may ask that certain original parts, replaced under warranty, be returned to Refcon. An invoice for replacements parts will be sent. After receipt of the parts replaced, a credit memo for the invoice will be issued. Service contractor is to submit a service report, detailing the work done, and an invoice with Refcons work authorization number to Refcon for processing. Warranty does not cover initial installation, start-up, normal adjustments, refrigerant recovery or repairs due to abuse, misapplication, improper installation, or any fragile items such as glass or granite.

2.

3.

4.

5. 6.

7. 8.

* The Optional One Year Labor Warranty is available at an additional charge at the time of initial purchase of equipment. **The Parts Warranty period is any time within one year from the shipment date of the equipment from the factory.

Refcon does not authorize any warranty overtime labor or travel time to and from job site.
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6-0 WARRANTIES AND WARRANTY PROCEDURES

6-2 WARRANTY POLICY

WARRANTY

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7-0

WEBSITE

www.refconcase.com

7-1

CASE SPECIFICATIONS

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7-0
7-2 ON-LINE PARTS ORDERING

WEBSITE

7-3

ON-LINE WARRANTY REGISTRATION

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7-0
7-4 CONTACT INFORMATION

WEBSITE

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REMOTE CONDENSING UNIT START UP and WARRANTY REGISTRATION

If this form is not completed and returned to REFCON the standard warranty is not in effect.

FAX TO: (201)750-5066

Job Name:______________________________________ Job Address:__________________________________ Model # _______________________

Attn: WARRANTY
Date:________

S/N# ______________________

Installation Contractor ______________________ Address _____________________________ Contact Name _________________________ REQUIRED START UP INFORMATION: (1) Outdoor Ambient temp. ______F (3) Indoor Ambient temp. ______ F REFRIGERATION INFORMATION: (1) (2) (4) (6) (7) (9) (10) (11) (12) Condensing Unit Model # ____________________ Manufacturer________________________ Voltage __________ Common Loop Suction Pressure ________ psi Liquid Line Temp. ______ F (8) Type of Loop ________ Model________________ Range _______________ (3) Condensing Unit S/N # ______________________ (5) Refrigerant Type ________ (2) Outdoor Relative Humidity ______% or wet bulb ______ F (4) Indoor Relative humidity ______% or wet bulb ______ F Town/City ___________________ Zip Code _________ Phone # _____________

Type of EPR Valve_______________

How is case controlled? ______________________ Low pressure control Cut-in ______ psi Supply Air Set Point _____ F diff. ______ psi diff. ______ F (13) Defrost Termination Set Point _____ F

Readings after Refrigerated Case Stabilizes in Temperature: (13) (14) (16) (18) Superheat ___ F at evap. coil Suction pressure ______ psi Discharge air temp. ____ F Top shelf temp. _____ F (15) (17) (19) Discharge pressure ______ psi Velocity _______FPM E.P.R. Valve Setting _____ psi Website:www.refconcase.com Page 47 October 2010

E-mail: service@refconcase.com

REFCON, LLC 335 Chestnut Street Norwood, NJ 07648 (201) 750-5060

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October 2010