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ISSUE A
PRESSED METAL CORP. lTD. DRAWN[==! CH'K'D
'DJP BEAM "fi COSGROVE ROAD, ENFIELD PHONE: YB- 0281 DATE DATE
/?.H.
MAT'L & FINISH SCALE NEXT ASSY
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DRAWING No. .
'0 2809 DESCRIPTION$.EC7'R/C.4,!..
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PR-E- RovER rvloD. Lor:>S5 C.N316b
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ELECTRICAL AND MECHANICAL
ENGINEERING INSTRUCTIONS
RESTRICTED
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TRUCK, UTILITY LIGHTWEIGHT MC2,
LANDROVER SERIES III, ALL TYPES
STANDARDIZATION OF WIRING
MODIFICATION INSTRUCTION
Issue of this instruction is authorized by the CONMEA.
Introduction
&e<!.fe , ( ~ , ,j.
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VEHICLE G 307-13
Issue 2, May 85
1. This instruction supersedes VEH G 307-13 Issue 1 May 83, incorporating minor
electrical connection changes and revised wiring diagrams.
2. There are two separate circuit diagrams for the early and the late model GS
cargo and FFR vehicles currently in use, and these diagrams vary accordingly. This
instruction standardizes these circuit diagrams so that one diagram includes all
early and late model vehicles.
3 This- modification will overcome the instances -of- wiring burning out caused by
(-, short circuits in the electrical system ..
'-
c.
Note:
1 . NSN and Designation used in this instruction -were current at- the date of
issue. If twelve months or more have expired since issue, the NSN should
be checked for supersession.
General
3. Estimated Manhours Required. 2.0 (initial planning only).
4. Priority. Group 2.
a. All equipments on issue are to be modified when next in workshops for
repair.
b. All equipments held by supply units snould normally be modified before
issue. However, where this would delay priority issues, equipments may be
released unmodified provided their Equipment History Books are endorsed with
details of outstanding modifications.
5. Modification Application. To all subject vehicles.
6. Items Affected. Fuse block wiring connections and flasher unit wiring.
7. Action Required. By RAEME units authorized to carry out unit or field repairs
in accordance with WKSP A 850.
TABLE 1 STORES REQUIRED (To be demanded through normal supply channels)
Item NSN Designation Qty per Equip
1 5940-00-948-9686 TERMINAL, QUICK DISCONNECT As required
2. 6145-66-018-3953 WIRE ELECTRICAL 3MM As required
RESTRICTED
2
VEHICLE G 307-13
Issue 2, May 85
RESTRICTED ELECTRICAL AND MECHANICAL
ENGINEERING INSTRUCTIONS
TABLE 2 STORES REMOVED
(To be disposed of in accordance with GEN P series)
Item NSN Designation Qty per Equip
1 NIC WIRE ELECTRICAL 1
Detail
8. Modification procedure is as follows:
a. Reversing light Circuit. Refer VEH G 307-6.
b. Indicator Circuit.
(1) Remove instrument panel and fuse block coverings.
(2) Remove and discard the lead between pin 2 on the fuse block and pin 15X
on the flasher unit.
( 3) Using i t e m s ~ 1 and 2 in Table 1, manufacture a new lead to go from pin
15X on the flasher unit (following the existing loom to the blackout
switch) to pin 1 on the blackout switch.
c. Blower Motor Circuit. Refer VEH G 306 Dec 77.
(1) Remove instrument panel.
(2) Disconnect Brown/Orange wire from Ignition Pin 4 and connect to fuse
block 5.
d. Fuse Block. Identify wLrLng connections by referring to VEH G 307-13, Issue
1, Mar 83 circuit diagram. After modification. the fuse block wiring
connections should be as follows:
( 1) Fuse block pin 1
(a) Brown/Blue wire from pin 11 on blackout switch.
(b) Brown wire from headlight switch.
(c) Purple wire from headlight dip switch.
(2) Fuse block pin 2.
(a) Green to stop light circuit.
( 3) Fuse block pin 3
(a) Brown (power lead from ignition switch pin 1).
(4) Fuse block pin 4.
(a) Red and yellow from panel light switch.
(b) Brown from black-out pin 10.
RESTRICTED
.I
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ELECTRICAL AND MECHANICAL
ENGINEERING INSTRUCTIONS
RESTRICTED VEHICLE G 307-13
Issue 2, May 85
(5) Fuse Block pin 5.
(a) White from hour meter and 12V relay (FFR only).
(b) White from hand brake warning light.
(c) Brown/orange from blower motor.
(6) Fuse block pin 6.
(a) Green (with black sleeving) from pin 2 black-out switch.
(b) White from ignition coil and fuel pump.
(7) Fuse block pin 7.
(a) White from ignition switch pin 2.
(8) Fuse block pin 8.
(a) Green from wiper switch.
(b) Green from stabilizer unit, 10 v.
Note:
1. The colour code referred to in paragraph 8, all parts may vary in some
vehicles so positive identification of connections is importanto
Modification Record Plate
9. In the case of the FFR Land Rover, deface the numeral 16 on the modification
record plate situated on the side of the front passenger seat base, adjacent to the
vehicle specification plate. In the other models of the Land Rover, deface the
numeral 17 on the modification record plate situated in the same position as on the
FFR Land Rover.
3
RESTRICTED
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KEY TO TERMINATIONS
_.'I. MOULDED PLUG AND
or- SOCKET&
B EARTH CONNECTIONS
-----=---tl' VIA CABLES
RESTRICTED
-----0--- CliNCH CONNECTIONS
--=---SNAP CONNECTIONS AND/ ---=--IN LINE CONNECTIONS
OR PLUGS AND SOCKETS
_j EARTH CONNECTIONS
------,1' VIA FIXING BOLTS
15 AMP (AUSTI
----E2}-IN-LINE FUSE
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25
B-BLACK O-DARK G -GREEN K- PINK L- LIGHT N- BROWN 0-0RANGE
P-PURPLE R-REO S-SLATE U-BLUE W-WHITE Y-YELLOW
26
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NOTE ITEMS SHOWN WITH BROKEN LINES ARE FITTED TO FFR VEHICLES ONLY 75 74
FIG 1 CIRCUIT DIAGRAM OF 100A 28 V DISTRIBUTION SYSTEM
RESTRICTED
49
(;. '30t- I:;;:,
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!<ey to circuit diagram (late models)
1. Blower motor
2. Map reading lamp
3. Switch, map read fng
4. Convoy light, rear
6, Blackout lamp, front
6. Horn
7, Inspection sockets
8. Speedo panel, light
9. Instrument group, light
10. Tail lamp, LH
11. Tall lljlmp, RH
12. Side lamp, LH
13. Side lamp, RH
14. Head lamp, LH dipped beam
15. HeacUamp, RH dipped beam
16. Warning light,
head lamp main beam
17. Headlamp, LH main beam
18. Headl8mp, RH main beam
19. Direction Indicator lamp, rear AH
20. Direction Indicator lamp, front RH
21. Direction Indicator lamp, front LH
22. Direction indicator lamp, rear LH
23, Trailer pilot light
24. Oil temperature gauge, light
25, Nato socket
26, Starter motor, Lucas 2M100
27. Blower switch
28. Blackout switch
29. Horn push switch
30. Switch, panel light
31.- Warning light, Indicator RH
32. Warning light, Indicator LH
33. Switch, direction Indicators
34. Solenoid, starter motor
35. Fuse, 15 amp (AUSTJ
36. Switch, lgnltlon and starter
37. Fuses, 1 to 8, 35 amp (U.K.)
or 15 amp (AUST,)
38. Switch, lights
39. Switch, pressure
40. Flasher unit, Hell a No. 3036
41. Switch, stop lamp
42. Switch, wiper
43, Coil, Ignition
44. Stabilizer unit, 10 volt
45. Switch, reverse
46, Screenwlper motor
47. Switch, screanwasher
48. Switch, blackout stop
49, Battery
50. Warning light, ignition
51. Warning light, oil pressure
52. Warning light, choke
53. Fuel gauge
54. Water temperature gauge
55. Oil temperature gauge
66. Socket, wiper Inhibitor
57. Alternator, Lucas 15 ACA-20
58. Switch, oil pressure
59. Switch, choke
60. Distributor
61. Fuel tank unit
62. Fuel pump
63. Water temperature transmitter unit
64. Stop lamp, LH
65. Stop lamp, AH
66. Reversing lamp, RH
67. Reversing lamp, LH
68. Oil temperature transmitter
69. Screenwasher motor
70. Blackout stoplamps
71. Swltch/iamp, Cargo (F FR)
72. Hourmeter (FFR)
73. Headlight dip switch
74. Handbrake warning light
75. Switch handbrake warning light
76. Switch radio of light
71. Brake fall light
78. Brake fluid switch
79. Brake vacuum switch
80. Brake fall relay
v
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RESTRICTED
DENOTES WIRES TERMINATING
AT DISTRIBUTION BOX
SUPPLEMENTARY
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DENOTES EXISTING DISTRIBUTION
BOX CIRCUITRY
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'COMPARTMENT '
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FIG 2 - CIRCUIT DIAGRAM OF 100A 28V DISTRIBUTION SYSTEM
E N D
Class 16.2 - Code 4 (MEA 400/84E)
* LINK INSERTED IF
COUPLING TO VEHICLE
EARTH IS REQUIRED.
VEHICLE G 307
Issue 2, May
ELECTRICAL AND MECHANICAL
ENGINEERING INSTRUCTIONS
TRUCK UTILITY LIGHTWEIGHT MC2
LANDROVER SERIES III ALL TYPES
REWIRING OF HEADLIGHT CIRCUIT
MODIFICATION INSTRUCTION
Issue of this instruction is authorised by CONMEA
Introduction
I
/
VEHICLE G 307-21
Issue 2, Apr 89
1. Instances have occurred where the plastic surrounding pins 3 and 4 in the fuse
box have melted.
2. This modification details the fitting of a circuit breaker to the headlight
circuit to prevent the fuse box melting while the headlights are on for an extended
period. This instruction is to be read in conjunction with EMEI VEH G 303-1 and
G 307-13.
Note:
1. NSN and Designation used in this instruction were current at the date of
issue. If twelve months or more have expired since issue, the NSN should
be checked for supersession.
General
3. Estimated Manhours Required. 3.0.
4. Priority. Group 2.
5. Modification to be Applied to. All subject vehicles.
6. Items affected. Fuse block wiring connections, headlight circuit wiring, map
reading lamp circuit, blackout switch and auxiliary power wiring.
7. Action Required. By RAEME units authorised to carry out unit, field and base
repairs.
8. Stores Removed. Nil.
TABLE STORES REQUIRED (To be demanded through normal supply channels)
Item NSN Designation Qty per Equip
(a) (b) (c) (d)
1 5940-01-079-1936 SPLICE CONNECTOR 1
2. 6145-66-102-0462 WIRE ELECTRIC, AUTO CABLE YELLOW, 5MM As Required
3. 5940-00-617-2433 TERMINAL, CRIMP TYPE 3
4. 5940-66-086-1146 TERMINAL, CRIMP, QUICK DISCONNECT 2
5. 6145-66-018-3952 WIRE, ELECTRIC, AUTO CABLE, BLUE, 3MM As Required
6. 5970-66-013-1798 SLEEVING 5MM As Required
7. 5975-66-093-1516 CIRCUIT BREAKER, 12V 15A 1
VEHICLE G 307-21
Issue 2, Apr 89
Detail
9. Modification procedure is as follows:
a. Disconnect the battery.
ELECTRICAL AND MECHANICAL
ENGINEERING INSTRUCTIONS
b. Disconnect the speedo cable. Remove the instrument panel, fuse box
surrounds and blackout switch panel.
c. Remove the power feed wire (brown wire) from terminal 3 of the fuse box and
re-route to terminal 10 of the blackout switch, (terminal 2 of santon type
switch). Use items 1 and 2 of Table 1 to lengthen the power feed wire.
d. Remove the map light wire (blue wire) and auxiliary power feed wire (brown
wire) from terminal 10 of the blackout light switch, (terminal 2 of santon
type switch) takaing care to remove the correct brown wire.
e. Identify the brown wire connected between terminal 4 of the fuse box and
terminal 10 of the blackout switch (terminal 2 of the santon type switch).
Disconnect this wire from terminal 4 and reconnect to terminal 3 of the fuse
box.
f. Using items 4, 5 and 6 of Table 1, join the map light wire and the auxiliary
power feed wire and re-route to the fuse box terminal 4.
g. Mount the circuit breaker (item 7 of Table 1) to the flasher can mounting
screw.
h. Using items 2, 3, 4 and 6 of Table 1, join the positive terminal of the
circuit breaker (item 7) to the fuse box terminal 1.
i. Disconnect the high beam flash feed wire (purple wire) and the headlight
feed wire (brown wire) from the fuse box terminal 1 and re-connect both
wires to the negative terminal of the circuit breaker (item 7).
j. Check that the modified wiring corresponds to that shown in Fig 1 and
reconnect the battery.
k. Test the operation of headlights in both normal and blackout modes.
1. Re-assemble the instrument panel, fuse box surround and blackout switch
panel. Re-conneqt the speedo.
10. Deface numeral 23 on the vehicle modification plate.
2
ELECTRICAL AND MECHANICAL
ENGINEERING INSTRUCTIONS
KEY TO TERMINATIONS
MOULDED PLUG AND EARTH CONNECTIONS
------,11 VIA CABLES -----fl_y-- SOCKETS
--@--CLINCH COf\INECTIONS
SNAP CONNECTIONS AND/
---c:=:t- OR PLUGS AND SOCKETS LINE CONNECTIONS
- _
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EARTH CONNECTIONS
------,1! VIA FIXING BOLTS
15 AMP (AUST.)
FUSE
CIRCUIT BREAKER
15 AMP
B-BLACK D-DARK G-GREEN K-PINK L-LIGHT N-BROWN O-ORANGE
P-PURPLE R-REO S-SLATE U-8LUE W- WHITE Y- YELLOW
26
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NOTE ITEMS SHOWN WITH BROKEN LINES ARE FITTED TO FFR VEHICLES ONLY 75 74 25
FIG CIRCUIT DIAGRAM OF LANDROVER SERIES 3
E N D
Class 1 6.0 Code 4 (MEA 880155)
VEHICLE G 307-21
Issue 2,
KEY TO CIRUJIT DIAGRAM (late mdel sl
I. Blower rrotor
2. Map readIng lanp
3. S..ltch, map reading
4. Convoy light, rear
5. Blackout front
6. fbrn
7. Inspect I on sockets
a. Speedo pane I, llgh t
9. lnstrlmlnt group, light
10. Toll Ul
II. Tall Rli
12. Side Ul
13. Side IM'{I, Rli
14. Headlar{l, Ul dipped beam
15. Headlanp, Rli dipped be<STl
16. Warning light,
main beam
17. lH main be1111
18. Headlanp, Rli main bean
19. Direction Indicator lillfll,
rear RH
20. Direction Indicator
front RH
21. Direction Indicator lamp,
front LH
22. Direction Indicator
reM lH
23. Trailer pilot light
24. 011 temperature gauge, light
25. Nato socket
26. Starter lucas :a-1100
TT. Blower owl tch
28. Blackout swl tch
29. fbrn push swl tch
30. 9oil tch, pane I II ght
31. Warning light Indicator RH
32. Warning light, lndlcetor LH
33. S..l tch, dIrect I on lnd lea tors
34. Solenoid, starter m>tor
35. Fuse, In-line, 15 (,IVST)
36. 9oiltch, Ignition and starter
37. Fuea, I to 8, 35 anp CUI()
or 15 amp CAUSTl
:58. Swl tch, II ghts
39. S..l tch, pressure
4{). Flasher unIt, He II a ttl 3036
41. 9olltch, stop lamp
42. Switch, wiper
43. Coli, lgn It I on
44. Stab Ill zer unl t, 10 val t
45. 9oil tch, reverse
46. Screenwl per
47. 9oll tch, screenwasher
48. Swl tch, b I ackout stop
49. Battery
50. Warning light, Ignition
51. Warning light, oil pressure
52. WarnIng II ght choke
53. fue I gauge
54. Water temperature gauge
55. 011 tamperature gauge
56. Socket, wiper Inhibitor
01. AI ternator, lucas 15 ACR-20
58. S..l tch, o II pressure
59. S..l tch, choke
60, Dl s trIbutor
61. Fuel tank unit
62, Fue I PUI1>
63. Water temperature transml tter unl t
64. Stamp lamp, Ul
65. Stop I anp, RH
66. Reversing lamp, RH
67. Reversing lamp, Ul
68. 011 temperature transml tter
69. Screenwasher rrotar
70. Blackout stop
71. Swltch/lillfll, Cargo CffRl
72. fburmeter CffR)
73. Headlight dip switch
74. Handbrake warnIng light
75. S..ltch handbrake warning light
76. S..ltch radio of light
n. Brake fall light
78. Brake fluid switch
79, Brake V8CUIIn &WItch
80. Brake fall rol ay
81. Circuit breaker 15
(headlights)
Apr 89
3