Proportional directional spool valve type PSL, PSM, and PSV according to the Load-Sensing principle size 5 (valve

bank design)
Pressure pmax = 400 bar (6000 psi) Flow Qmax = 210 lpm (55 gpm) Size 2 (valve bank design) Size 3 (valve bank design) Size 3, 5 (manifold mounting design) D 7700-2 D 7700-3 D 7700-F

1.

General
The directional spool valves types PSL and PSV serve to control both, the direction of movement and the load-independent, stepless velocity of the hydraulic consumers. In this way several consumers may be moved simultaneously, independently from each other at different velocity and pressure ratings, as long as the sum of the partial flows needed for this is within the total delivery supplied by the pump. The proportional spool valves of this pamphlet are designed as valve banks and consist of three functional groups:

End plate sect. 3.1.5

Directional spool valve sect. 3.2

Connection block sect. 3.1

Connection block

Pump side with ports for pressurized oil inlet P and return R back to the tank as well as additional control and measurement ports LS, Z, M (select acc. to sect. 3.1)

Selection:

Depending on the nature of the pressurized oil supply either by constant delivery pump (open center) or variable displacement pump (closed center) / constant pressure system Depending on the port size for P and R With or without internal control oil supply With or without pressure limiting valve With or without arbitrary idle pump circulation (safety circuit)

2.1

4/3-way directional spool valve

Selection:

Add-on valves, up to 10 sections may be added laterally to the connection block, with consumer ports A and B (select acc. to sect. 3.2)

Flow pattern Max. permissible consumer flow at the spool's max. elevation Additional functions on the secondary side, e.g. pressure limiting valves, functional cut-off Actuation mode

End plate
Selection:

Completion of the valve bank (select acc. to sect. 3.1.5)

With internal rooting or port T for the return flow of the control oil With or without additional inlet port LS Adapter plate for direct mounting of valve sections size 3 or 2 (valve bank design)

1997 by HAWE Hydraulik, D-81673 Mnchen The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent or utility model. HAWE HYDRAULIK GMBH & CO. KG STREITFELDSTR. 25 81673 MNCHEN

D 7700-5
Prop. direct. spool valve PSL(V) May 2003-04

D 7700-5 page 2

2.

Type coding, overview

Order example: (For additional examples, see also sect. 6)

PSL 6 1 F80/400 - 5 - 52 J 160 /160 A300 F3 /EA1 - 52 O 63 /120 C250 /EA - 52 H 120 /120 S /EA - A1 L 40 /25 /A /5 AS300 BS300 - E1 - G24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

A total of max. 10 valve sections, in one or more valve bank(s), can be connected in series via the internal LS-duct. External piping is required, if more are requested (see also note at sect. 7.1.f).

; < =

Basic type code for the connection block (For detailed information, see sect. 3.1.1 and 3.1.2) PSL Supply with pressurized oil by means of constant delivery pump (open center). PSV Supply with pressurized oil by means of variable displacement pump with a delivery/flow controller (closed center), as a second, separate unit, or if both valve banks are connected to a constant pressure system. PSM Supply of pressurized fluid either via constant delivery or variable displacement pump. For external circuitry, see sect. 3.1.3 and 7) Tapped ports P and R (conf. DIN ISO 228/1 (BSPP)) at the connection block 5 G1 (DIN ISO 228/1 (BSPP)) 6 G 1 1/4 (DIN ISO 228/1 (BSPP)) UNF 6 1 5/8-12 UN-2B (SAE-20, SAE J 514) Additional elements (see table 2 and 5 in section 3.1) (no coding) Basic version S Additional damping device in gallery LS (only with PSV, standard with PSL) B Orifice in gallery LS (PSV only) G only restrictor check valve (type PSL) U Automatic reduction of the pump idle circulation pressure by means of a by-pass valve (only type PSL), see also note in sect. 7.1 a H Raised circulation pressure of the 3-way flow controller (approx. 14 bar, type PSL) UH Like version U but additional with raised circulation pressure of the 3-way flow controller (approx. 15 bar), only type PSL Y Separate, pressure resistant port for the excess oil from the 3-way flow controller, see also note in sect. 7.1a Control oil supply (see table 8, sect. 3.1.4) (no coding) Without pressure reducing valve, if control oil is supplied externally (min. 20 bar up to max. 40 bar) 1 With integrated pressure reducing valve for the internal supply with control oil Optional 2/2-way solenoid valve for arbitrary idle pump circulation (see table 9, sect. 3.1.4) (no coding) Without directional valve, but prepared for retrofitting F De-energized open = Idle pump circulation when valve is de-energized D De-energized closed = Idle pump circulation when valve is energized F... or D If a pressure is specified, with pressure limiting valve which can be activated as a second pressure stage (e.g. F80) PA, PB, PC, PD Prop. pressure limiting valve with various pressure ranges Tool adjustable, piloted pressure limiting valve (main pressure limitation) in the connection block (see sect. 3.1.4, table 10) (no coding) Without pressure limiting valve (type PSV only /... Pressure limiting valve, factory set to ... bar Size (dep. on the hole-pattern of the mounting area for the spool valves to be added) 5 Size 5 (for size 3, see D 7700-3) Tapped consumer ports A and B at the directional spool valve 5 G 1 (DIN ISO 228/1 (BSPP)) A Suited for mounting of ancillary blocks acc. to or Intermediate plates (see sect. 3.2.2). Positions ... are omitted ZPL 5 S(V)/H Hydraulically actuated shut-off valve ZPL 5 S(V)/E Solenoid actuated shut-off valve ZPL 5 P6 R6 Additional pump and return port G 1/4 ZPL 55/9 Spacer plate 9 mm

> ? @ A B

C H

C D E

Directional spool valve (see table 13, sect. 3.2) 2 (standard) Spool valve with inflow controller for each consumer 1 Spool valve without inflow controller, suitable for consumers, which are actuated individually and successively but not simultaneously (no additional functions possible) 5 Inflow controller with enforced spring for higher flow 8 4/3-way directional spool valve (pre-selector spool valve) Coding for the flow pattern (see sect. 3.2, table 14) L, M, F, H, J, B, R, O, Y, I, Z Flow coding for ports A and B (see table 15, sect. 3.2) .../... Coding for port A or B (independently selectable) 16, 25, 40, 63, 80, 120, 160

D 7700-5 page 3

F G H

Secondary pressure limitation (deviating from the main pressure setting, lower pressure for the connected consumer) no shock valves (see sect. 3.2, table 16) (doesn't apply to spool valve types without inflow controller) (no coding) No secondary pressure limitation A... Only for consumer port A B... Only for consumer port B A...B... For consumer ports A and B C... Joint for consumer port A and B (not in conjunction with F. or S)

Functional cut-off (see sect. 3.2, table 17) (doesn't apply to spool valve types without inflow controller) F1 Electrical cut-off, consumer port A F2 Electrical cut-off, consumer port B F3 Electrical cut-off, consumer port A and B FP1(2, 3) Like F1(2,3), however with electro-proportional pressure limitation FPH1(2, 3) Like FP1(2,3), however with additional pushbutton for manual emergency actuation S, S1 External, hydraulic load signal pick-up from the control signal port U (consumer port A) and W (consumer port B) X External load pressure pick-up via control port X (common for A and B) Types of actuation (see sect. 3.2, table 20) /A(1) Manual actuation (suffix 1 = without hand lever) /E Electro-hydraulic actuation /EA(1) Electro-hydraulic and manual actuation /E0A(1) Like /EA(1, 2), however without actuation solenoid (prepared for retrofitting) /H Hydraulic actuation /H UNF Like /H, however with port thread 7/16-20 UNF-2B SAE-4 (conf. SAE J 514) /HA(1), /HEA, /FA Hydraulic, (solenoid) and manual actuation /HA UNF(1) Like /HA(1), however with port thread 7/16-20 UNF-2B SAE-4 (conf. SAE J 514) /C(1) Detent /P Pneumatic actuation /PA(1) Pneumatic and manual actuation /... Suffix G B T TH Reinforced version Solenoid with quarter-turn type plug Manual emergency actuation Manual emergency actuation with pushbutton

Ancillary blocks (acc. to table 19 in sect. 3.2), into combination with coding A of /5 Ancillary blocks without additional functions /UNF 5 Like /5, however with port thread 1 5/16-12 UN-2B (SAE-16 conf. SAE J 514) /5 AS.. BS.. Ancillary blocks with shock valves at A and B (routed to the opposing side), with pressure specification (bar) /UNF 5 AS.. BS.. Like /5 AS.. BS.., however with port thread 1 5/16-12 UN-2B (SAE-16 conf. SAE J 514) /5 AN.. BN.. Ancillary blocks with shock and suction valves at A and B, with pressure specification (bar) /UNF 5 AN.. BN.. Like /5 AN.. BN.., however with port thread 1 5/16-12 UN-2B (SAE-16 conf. SAE J 514) /5 AL.. Ancillary blocks with over-center valves at A, with pressure specification (bar) /5 BL.. Ancillary blocks with over-center valves at B, with pressure specification (bar) /5 VV(VX, XV) Ancillary blocks with shut-off valves EM 42 V acc. to D 7490/1 (one or both sided) blocking the consumer with zero leakage (Qmax approx. 160 lpm) /5 DRH, /UNF 5 DRH Ancillary blocks with releasable check valves End plate (see sect. 3.1.5, table 11) E1 With T-port for external control oil return to the tank (standard) E1 UNF Like E1, however with port thread 7/16-20 UNF-2B (SAE-4 conf. SAE J 514) E2 Like E1, with additional port Y for connection to the LS-port of a further, separately located PSV spool valve. (Total number of the sequential add-on valves 10, see note sect. 7.1 f) E3 Like E1, with additional 3/2-way directional solenoid valve for arbitrary shut-off of pump circulation during idle position of the valve spools E4 Like E2, however without T-port (like E4) return, max. pressure 10 bar! E4 UNF Like E4, however with port thread 7/16-20 UNF-2B (SAE-4 conf. SAE J 514) E5 Like E2, however without T-port (like E4) E6 Like E3, however without T-port (like E4) E7 to E16 Variations, see table 11, sect. 3.1.5 E13 UNF to E16 UNF Like E13 to E16, however with port thread SAE-16 conf. SAE J 514 (For port size, see sect. 5.2) E7 A1(2) Like E1, however with additionally integrated pressure reducing valve (control pressure: 1 = approx. 20 bar, 2 = approx. 40 bar) similar connection block, see table 6 in sect. 3.1.3 E8 A1(2) Like E2, however with additionally integrated pressure reducing valve (control pressure: 1 = approx. 20 bar, 2 = approx. 40 bar) similar connection block, see table 6 in sect. 3.1.3 ZPL 53 Adapter plate enables combination with valve sections size 3 acc. to D 7700-3 ZPL 52 Adapter plate enables combination with valve sections size 2 acc. to D 7700-2 Nominal solenoid voltage G 12 12V DC G 24 24V DC G 24ex 24V DC, Explosion-proof version, conforming EEX m II T4

D 7700-5 page 4

3.
3.1

Available versions, main data

Connection blocks
There are two basic variations of connection blocks ' Connection blocks with integrated 3-way flow controller, suitable for a constant delivery pump system (open-center) ' Connection blocks suited for a variable displacement pump system (closed center), a constant pressure systems, or if a second or more, separately located directional spool valve banks are fed in parallel Order coding for a connection block as individual section (examples): PSL 61 F/250 - 5 - G 24 (Attention: Size specification absolutely necessary, here -5) PSV 51 - 5

3.1.1

Connection blocks for constant delivery pump systems (with integrated 3- way flow controller) type PSL Order example:

PSL 5 PSL 6 UH

1F80/350-5 -...- E1 1F/300-5

G 24 -...- E1 - G 24
see table 3

see table 2 Table 1: Basic type and port size Coding

2)

Tapped ports P and R 1) DIN ISO 228/1 (BSPP) or SAE J 514 G1 G 1 1/4 1 5/8-12 UN-2B (SAE-20) G1 G 1 1/4

Max. pump delivery flow (lpm) 250 300 300 250 300

Description

PSL 5 3) PSL 6 3) PSL UNF 6 PSL 5 U 3) PSL 6 U

3)

Standard, integrated 3-way flow controller

Automatic reduction of the idle pump circulation pressure by means of a by-pass valve (see also sect. 7.1a, Qpu 150 lpm with solenoid actuation ) Separate, pressure resistant port for the excess oil from the 3-way flow controller (see also sect. 7.1a). This version features the same by-pass valve, like type PSL 5(6)U

PSL 6 Y 3)

G 1 1/4

300

Table 2: Coding for additional elements (for notes and descriptions, see sect. 7.1a) Coding no coding G H Description Standard Featuring a combination of orifice, check valve, pre-load valve (pre-load pressure approx. 25 bar)

Restrictor check valve (without sequence valve), increased throttling effect Coding for 3-way flow controller with raised circulation pressure (see sect. 4.2), otherwise similar flow pattern symbol as the standard version. Intended e.g. for valve spools with increased flow (coding 5 acc. to table 15)

Table 3: Nom. voltage for PSL..F(D) and/or actuation solenoids G 12 G 24 G 24 Ex 12V DC 24V DC Explosion-proof version, protection class EEX m II T4 for actuation E or EA, see sect. 4.3 For the data of actuation E see sect. 4.3. For arbitrary idle pump circulation type PSL(V)..F or ..D see WN1F(D) acc. to D 7470 A/1 (currently not available as explosionproof version)

Flow pattern symbols (see also sect. 3.1.4)

1)

All other ports LS, M, Z = G 1/4 (DIN ISO 228/1 (BSPP)) = 7/16-20 UNF-2B (SAE J 514, SAE-4) Type PSL 5, PSL 6 and PSL UNF 6 can be converted any time for use with variable displacement pumps (similar to type PSV), see sect. 7.4. Attention: A spacer plate type SL5-ZPL55/9 (see sect. 3.2.2) has to be installed right after the connection block whenever type PSL 5(6), PSV 5(6) and PSM 6 is combined with a valve section with ancillary block (coding SL5-A.. acc. to table 12 and 19) as otherwise it is not possible to mount a fitting in port R.

2)

3)

PSL 5(6)./.. PSL 5(6)H./.. PSL UNF 6./..

PSL..G./..

PSL 5(6)U./.. PSL 5(6)UH./..

PSL 6Y./.. PSL 6YH./..

D 7700-5 page 5 3.1.2 Connection blocks for variable displacement pump systems / constant pressure system or for other more separately, parallel connected directional spool valve banks type PSV Order example:

PSV 6S PSV 5

- 5 -...- E1

1F/300 - 5 -...- E1 -

G 24
Nominal voltage, see table 3 sect. 3.1.1 Table 5: Codings for features within the LS-signal duct to dampen the pump flow controllers (For notes and explanation, see sect. 7.1.a). Additional features only suitable where variable displacement pumps are used (limitation of the control oil flow).

Table 4: Basic type and port size Coding

1)

Tapped ports P and R 2), conf. DIN ISO 228/1 (BSPP) or SAE J 514 G1

Max. pump delivery flow (lpm) approx. 250 approx. 300 approx. 300 approx. 300

Coding no coding S

Description Standard, no additional feature Integrated combination of orifice, check valve, pre-load valve (pre-load pressure approx. 25 bar); like standard with type PSL Orifice # 0.8 mm within LS-duct (to limit control oil flow).
1)

PSV 5 4)

PSV 5 N 3) 4) G 1 PSV 6 4) PSV UNF 6 G 1 1/4 1 5/8-12 UN-2B (SAE-20)

Symbols (see also sect. 3.1.3)

The connection blocks type PSV, featuring a pressure limiting valve, may be converted any time into type PSL (standard). All other ports LS, M, Z = G 1/4 (DIN ISO 228/1 (BSPP)) = 7/16-20UNF-2B (SAE-4, SAE 514) Version with arbitrary shut-off of the pump gallery; For complete type coding key, notes, and explanation, see sect. 7.7 Attention: A spacer plate type SL5-ZPL55/9 (see sect. 3.2.2) has to be installed right after the connection block whenever type PSL 5(6), PSV 5(6) and PSM 6 is combined with a valve section with ancillary block (coding SL5-A.. acc. to table 12 and 19) as otherwise it is not possible to mount a fitting in port R or LS (PSV 5N).

2)

3)

4)

PSV 5(6).-5

PSV 5(6)./..-5 PSV UNF6../..-5

PSV..S.-5

PSV..B./..-5

PSV 5N..-

3.1.3

Connection block type PSM The connection block can be used either for a constant delivery pump or for variable displacement pump system by appropriate external connection. This connection is to be customer furnished. The required pipes and fittings are not part of the delivery. Order example:

PSM 6.1F/200 - 5 -...- E5 - G 24

For nom. voltage see table 3 in sect. 3.1.1

Symbols (see also sect. 3.1.4) Circuitry for conCircuitry for varistant delivery able displacement pump systems pump system

Table 7: Coding for additional elements Coding no coding H Description Standard (dampening like type PSL)
6) 6)

Coding for 3-way flow controller with raised circulation pressure (see sect. 4.2), otherwise similar flow pattern symbol as the standard version. Intended e.g. for valve spools with increased flow (coding 5 acc. to table 15)

Table 6: Basic type and port size Coding Max. pump Tapped ports P, R 5) DIN ISO 228/1 (BSPP) delivery flow (lpm) or SAE J 514 G 1 1/4 1 5/8-12 UN-2B (SAE-20) approx. 300 approx. 300
6) 5)

PSM 6 4) PSM UNF 6

Other ports LS, M, Z = G 1/4 (DIN ISO 228/1 (BSPP)) = 7/16-20 UNF-2B (SAE 4, SAE J 514) 3/2-way directional valve is not scope of delivery

D 7700-5 page 6 3.1.4 Additional elements for the connection blocks Order example: PSL 5. PSV 6S. 1F

1F100 /320 /350

-5 -...- E1- G24 -5 -...- E1- G24

Table 10: Coding no coding /...

Tool adjustable pressure limiting valve for the main pressure. Adjustable from 50 up to 400 bar, after slackening the lock-nut (For symbol, see sect. 3.1.1 and 3.1.2). Description Version without pressure limiting valve (only type PSV) With pressure limiting valve at type PSL and PSV, when a pressure specification is added. Non-piloted: PSV 5N Piloted: PSL(V) 5(6), PSL(V) UNF 6 PSM 6 and PSM UNF 6

Table 9: Arbitrary idle pump circulation for all consumers by means of 2/2-way solenoid valve acc. to D 7470 A/1. Coding no coding F D F... or D... PA, PB, PC, PD Description If not required With WN 1F, idle pump circulation if valve is de-energized (emergency stop) With WN 1D, idle pump circulation if valve is energized With pressure limiting valve, which can be activated as a second pressure stage (specify pressure in bar) (pre-set, pressure tool adjustable from 50 to 400 bar). Example: Type 51F100/350-5.. De-energized pmax 100 bar Energized pmax 350 bar Prop. pressure limiting valve enables variable adjustment of the system pressure Pressure ranges: PA = 100 ... 320 bar; PB = 15 ... 250 bar; PC = 18 ... 315 bar; PD = 18 ... 400 bar

Table 8: Coding for control oil supply (for symbol, see sect. 3.1.1 and 3.1.2) Coding no coding 1 2 Description Without pressure reducing valve for actuations A, C, or P acc. to table 17 in sect. 3.2., in case of an external control oil supply (min. 20 bar up to max. 40 bar) or via end plate type E7(8) A.. acc. to table 11 in sect. 3.1.5 With integrated pressure reducing valve for internal control oil supply for actuations H(HA).. and E(EA).. or as pick-up for other control valves (max. permissible control oil flow approx. 2 lpm) Control pressure: Coding 1: approx. 20 bar (+ return pressure at R) Coding 2: approx. 40 bar (+ return pressure at R)

Symbols

PSL 5(6).1./..-5 PSL UNF 6.1./.. PSL ...F../..-5 (PSV...F../..-5)

PSV 5(6).1.-5

PSV 5 (6)./..-5 PSV UNF 6../..-5 PSL...D../..-5 (PSV...D../..-5)

PSL..F/..-5 (PSV..F/..-5)

PSL..D/..-5 (PSV..D/..-5)

PSL...PA(PB,PC,PD)/..-5 (PSV...PA(PB,PC,PD)/..-5)

D 7700-5 page 7 3.1.5 End plates Order example: Table 11: End plates End plate External Internal port T control (separate reoil return turn pipe to gallery 1) the tank) E1 E1 UNF E2 E3 E7 E8 E13 E13 UNF E14 E14 UNF E7 A1 E7 A2 E8 A1 E8 A2 ZPL 53 ZPL 52 E4 E4 UNF E5 E6 E9 E10 E15 E15 UNF E16 E16 UNF ----SAE J 514 (E.. UNF): T, Y = 7/16-20 UNF-2B (SAE-4) P, R = 1 5/16-12 UN-2B (SAE-16) Tapped ports Description Order coding of an end plate as individual part (example): SL5 - E1 SL5 - E6 - G 24 SL5 - ZPL 52 DIN ISO 228/1 (BSPP) (Standard): T, Y = G 1/4 P =G1 R = G 1 1/4 Standard end plate With additional inlet port Y e.g. for connecting the LS-control pipe of a subsequent PSV spool valve bank. Possibility for arbitrary shut-off of the idle pump circulation by means of a directly mounted 3/2-way directional seated valve WN1H acc. to D 7470 A/1 Like E1/E4, but with additional port R Like E2/E5, but with additional port R Like E1/E4, but with additional port P Like E2/E5, but with additional port P Like E1, however with additionally integrated pressure reducing valve (control pressure: 1 = approx. 20 bar, 2 = approx. 40 bar) 2) Like E2, however with additionally integrated pressure reducing valve (control pressure: 1 = approx. 20 bar, 2 = approx. 40 bar) 2) Adapter plate to continue a prop. direct. valve bank size 5 with sections of size 3 Adapter plate to continue a prop. direct. valve bank size 5 with sections of size 2 PSL 51F100/380 - 5 - 52.. - E1 - G24

Symbols

E7

E8

E9

E10

E1 E1 UNF

E2

E3

E4 E4 UNF

E5

E6

E13 E13 UNF

E14 E14 UNF

E15 E15 UNF

E16 E16 UNF

ZPL 53 ZPL 52

1)

The internal control oil return gallery is to be used only in systems where the return pressure is below 10 bar. Similar to control fluid supply via the connection block, see table 8 in sect. 3.1.4. Intended for applications, where the control pressure must be maintained constant (e.g. to achieve a defined switching pressure). The control pressure is influenced by the back pressure in the return gallery with the standard version, where the control fluid supply takes place in the connection block.

2)

E7 A1 E7 A2

E8 A1 E8 A2

D 7700-5 page 8

3.2
3.2.1

Add-on spool valves

Directional spool valve Order example: PSV 61/380 - 5 - 52

L 160/80 A300 F1

/EA - E1- G24

see page 9, table 17 and 18

Order code for single section (examples): Directional spool valve: SL5-52 J 80/40 F2/EA-G24 Valve spool (individual): SL5 - J 120/40 Attention: Size specification absolutely necessary, here SL5 ! The valve spools are subsequently interchangeable, e.g. if a different flow rating than initially planned becomes necessary (see sect. 7.3)

Table 12: Tapped ports A and B Coding 5 A 3) Tapped ports G 1 (DIN ISO 228/1 (BSPP)) With ancillary blocks acc. to table 19

Table 16: Secondary pressure limiting valves, no shock valves (only avail. for spool valves featuring a inflow controller, code numbers 2 and 5 acc. to table 15 !) Coding no coding A... B... A...B... C... Description Without pressure limitation Pressure limitation at A with pressure specification Pressure limitation at B with pressure specification Pressure limit. at A and B with pressure specification Common pressure limitation for A and B with pressure specification

1)

The consumer flow for ports A and B can be selected freely and independently e.g. 63/40, 40/80. This allows tailoring the flow exactly to the respective requirements, while still maintaining the full functional stroke. Additional there is the possibility of a stroke limitation. Qnom - flow for coding 2 |pcontroller stand-by-pressure of the flow controller of the pump Example: Qnom = 120 lpm, |pcontroller = 14 bar , 200 lpm (guideline) QA,B Attention: A spacer plate type SL5-ZPL55/9 (see sect. 3.2.2) has to be installed right after the connection block whenever type PSL 5(6), PSV 5(6) u. PSM 6 is combined with a valve section with ancillary block (coding SL5-A.. acc. to table 12 and 19) as otherwise it is not possible to mount a fitting in port R Only available with tapped ports G 1 (BSPP) i.e. coding is -58 (acc. to table 12). Only recommended together with flow pattern coding L and when operated at the top end of the flow range.

Pressure limitation pmin = 50 bar; pmax = 400 bar Example: SL5-52 H120/63 A250 B200/A Table 15: Max. flows PA(B) acc. to the coding Valve spool coding acc. to table 13 2 1 2) Flow coding QA, B (lpm) at consumer port A and B 16 16 25 25 40 40 63 63
1)

2)

80 80

120 120

160 160

20 32 51 80 110 150 210 Valid for PSL (integrated 3-way flow controller |p + 9 bar) otherwise as guide line
Q A ,B Qrating x 0,2 x pcontroller

3)

5 8 Table 14: Symbols L M F H

20

32

51

80

110

150

210

See coding 1 (only for port A)

J, B, R, O, I, Y Z Valve spool with return throttling to assist oscillation dampening, see note sect. 7.1g)

4)

Table 13: Spool valve; basic unit Coding 2 Basis for max. consumer oil flow Standard, with inflow controller, for simultaneous load compensated movement of several consumers. Without inflow controller intended for singularly / successively actuated functions. If more valve sections are actuated, only the one acting against the highest load pressure will move proportional to the spool elevation. Additional functions on the consumer side are not possible. The max. consumer flow depends on the 3-way flow controller in the connection block. For the max. flow of the indiv. section, see table 13. With inflow controller (for symbol see coding 2) but with reinforced spring at the 2-way flow controller (control pressure approx. 9 bar). Can be used only together with connection block type PSL.U(Y)H../...-5- or type PSV fed by a variable displacement pump / constant pressure system. See also note in sect. 7.1a. 4/3-way directional spool valve, as pre-selector valve (see also flow pattern symbols page 10)

5 8 4)

D 7700-5 page 9 Table 17: Functional cut-off (only avail. for spool valves with inflow controller coding 2 and 5 acc. to table 15!) Coding no coding F1, F2 F3 FP1, FP2, FP3 FPH1, FPH2, FPH3 1) S, S1 X Description Without functional cut-off Electric functional cut-off at A or B Electric functional cut-off at A and B Prop. pressure limitation at A or B as well as A and B Load signal ports U and W (G 1/8 (BSPP)) for external circuitry Common load signal port X for external circuitry (G 1/8 (BSPP)) no coding A or B A and B C Table 18: Possible combinations of the additional functions Pressure limitation Functional cut-off no coding S X F1, F2, F3, S1 FP1, FP2, FP3 FPH1, FPH2, FPH3

' ' '

' ' ' ' -- '

' '
--

Additional: F1 ... F3 or FP(H)1 ... FP(H)3 may be combined with X (see page 10 bottom)
1)

A residual pressure of approx. 18 bar will remain in the consumer system when the functional cut-off or prop .-pressure limitation are deenergized, this pressure will be approx. 14...17 bar, with version S and approx. 7 bar with version X (always with depressurized return).

With additional pushbutton for the emergency actuation (no additional tool needed)

Table 19: Ancillary blocks 3) Coding /5 /UNF5 Brief description Without additional functions With shock valves at A and B (routed to the opposing side), with pressure specification (bar) With shock and suction valves at A and B, with pressure specification (bar) Symbols Coding /5 VV With shut-off valves EM 42V acc. to D 7490/1 (one or both sided) blocking the consumer with zero leakage (Qmax approx. 160 lpm) Brief description Symbols

/5 AS... BS... /UNF5 AS... BS...

/5 VX

/5 AN.. BN.. /UNF5 AN... BN...

/5 XV

/5 AL.. /5 BL..

With over-center valves at A or B (for additional data, see D 7918 type LHT 5)

Releasable check /5 DRH /UNF 5 DRH valves (release ratio 1: 2.5) 2)

2)

Version with pre-release is available; Coding: /5 DRH VV; For details, see D 6110 type DRH 5

- 6 - A6 - 250 Pressure setting Flow (lpm) / Release ratio Coding (lpm) Bypass-throttle D2 Coding (# mm) Release ratio 0 Plugged 4 0.4 5 0.5 6 0.6 Standard 1:1.95 7 0.7 8 0.8 A6 250 B6 200 C6 150 D6 100 E6 50 F6 25

Symbols (example)

1:6

1:4.26

1:3

1:1.56

1:0.79

Order example: PSL 51 F/300 - 5 - A 2 H 40/40 C200/EA /5 AS220 BS220 - E4 - G 24

Valve section suited for mounting of an ancillary block

Ancillary block

Tapped ports A and B: conf. DIN ISO 228/1 (BSPP) = G 1 conf. SAE J 514 = 1 5/16-12 UN-2B (SAE-16)

3)

Attention: See foot note 3) page 4 or foot note 4) page 5!

D 7700-5 page 10 Standard version acc. to table 13 With respect to flow configuration and actuation, these symbols are neutral and must be supplemented by the corresponding flow pattern symbols illustrated in table 12, 19 or 20 see also example in table 19 and sect. 6.

4/3-way directional spool valve without inflow controller

4/3-way directional spool valve with inflow controller

.2... (.5...)

.1...

4/3-way directional spool valve utilized as pre-selector valve .8...

Example: SL552L160/80A300B200F3 /EA-G24

Additional function: Secondary pressure limitation acc. to table 16 for spool valves with inflow controller (no shock valve!).

..A... Functional cut-off, acc. to table 17, for spool valves with inflow controller.

..B...

..A...B...

..C...

here type F1

here type FP2

here type F3

Possible combinations:

..X A..X B..X A..B..X

..S (S1) A..S B..S A..B..S

..F1, FP1, FPH1 (X) A..F1, FP1, FPH1 (X) B..F1, FP1, FPH1 (X) A..B..F1, FP1, FPH1 (X)

..F2, FP2, FPH2 (X) A..F2, FP2, FPH2 (X) B..F2, FP2, FPH2 (X) A..B..F2, FP2, FPH2 (X)

..F3, FP3, FPH3 (X) A..F3, FP3, FPH3 (X) B..F3, FP3, FPH3 (X) A..B..F3, FP3, FPH3 (X)

D 7700-5 page 11 Table 20: Types of actuation (for further explanations, see sect. 4.3) Nomenclature Manual actuation Spring return Detent Electro-hydraulic actuation Purely In comb. electrowith manual hydraulic actuation Hydraulic actuation 1) Purely hydraulic In comb. with manual actuation HA FA In comb. with solenoid and manual actuation HEA 5) FEA P PA Pneumatic actuation

Coding and symbols

EA E0A 2)

Manipulated variables

Actuation angle min. approx. 5 max. approx. 30

Control current ratio I/IN min. approx. 0.2 max. approx. 1

Control pressure (bar) min. approx. 5 max. approx. 18

Control pressure (bar) min. appr. 2.5 max appr. 6

Note: Approximate figures for start of flow (= min) at A or B up to the max. consumer flow according to the flow coding table 15, see curves sect. 4.2.

Table 21: Additional features for the actuations Type of actuation / coding A, EA, E0A, HA, PA, C E, EA, E0A, HEA Suffix Description Example

Manual actuation without hand lever

EA1, C1

T TH 3)

The additional manual emergency actuation of the solenoid for the integrated prop. pressure reducing valves is not available in combination with suffix B (quarter-turn plug). Reinforced version of the spring cover, intended when high pressure surges are expected in the T-line. Solenoid with quarter-turn connection (quarter-turn plug PA 6, Co. Schlemmer D-85586 Poing, suited for taper with quarter-turn design 10 SL). It is not available in combination with suffix T and TH (manual emergency actuation)

ET, EA1T, HEATH

A, EA, C

EA1GS, CG, A1GS

E, EA, HEA

B 4)

EB, EABS, EA1B

1)

Application examples for actuation H.. or F... Remote control by control pressure reducing valve FB2/18 or KFB2/18 acc. to D 6600 or see sect. 7.1 c. Attention: The hydraulic actuation type FA (FEA) instead of HA (HEA) has to be used, when ancillary blocks with additional functions acc. to table 19 are selected. The difference between actuation HA and FA is the orientation of the control ports. Prepared for retrofitting of a solenoid actuation Version TH with additional pushbutton for the emergency actuation (no add. tool is needed) Plug is not scope of delivery Attention: Observe notes and example circuit drawings in sect. 7.6; Also available version HE (FE) - (solenoid and hydraulic actuation)

2) 3) 4) 5)

D 7700-5 page 12 3.2.2 Intermediate plate Order example: PSL 51/250-5 -32 H 63/40 /EA

-ZPL 5 S/H
-32 L 25/16 /EA-E4-G24 Table 22: Intermediate plate Coding ZPL 5 S/H ZPL 5 V/E Brief description Shut-off valve for arbitrary blockage of the pump gallery for all subsequent consumers. This shut-off valve is either open (S) or closed (V) while deenergized. Actuation is hydraulically (/H) or via solenoid (/E). Main application is where one or more consumers have to be blocked e.g. due to safety or functional reasons. pswitch % 12 bar (pmax S = 400 bar) Symbols Directional seated valve type WN1H acc. to D 7470A/1

ZPL 5 S/H

ZPL 5 V/E

ZPL 5 P6 R6

Additional pump and return port G 1 1/4 (BSPP)

ZPL 55/9

Spacer plate (9 mm) between connection block and first valve section, necessary when equipped with an ancillary block with additional functions (acc. to table 19), see also footnote 3) page 4 and footnote 4) page 5.

ZPL 5 P6 R6

ZPL 55/9

D 7700-5 page 13

4.
4.1

Further characteristic data

General and hydraulic
Nomenclature Design Mounting Installation position Ports PSL, PSV, or PSM see sect 3.1 Spool valve, bankable, up to 10 spool valve sections, all-steel design Valve bank: M10; see dimensional drawings in sect. 5 ++ Arbitrary P R A, B F U, W, X Pressure inlet (pump) / lead-on Return Consumer ports Pressure resistant return Load-signal outlet at the indiv. spool valve section LS, DW = Load-signal outlet e.g. connection to the pump controller with PSV. Attention: No pressure input! P, R, A, B, F M, LS, Z, T, Y, DW U, W, X Surface treatment = = = = = M = Pressure gauge port (pump side) Z = Pilot pressure port (20...40 bar inlet, 20 bar outlet) T = Control oil return port Y = Load-signal inlet port End plate E2, E5, E8, E10, E14(UNF) and E16(UNF)

Port size

= Acc. to type coding (see sect. 3.1) = G 1/4 (DIN ISO 228/1 (BSPP)) or 7/16-20 UNF-2B (SAE-4, SAE J 514) = G 1/8 (DIN ISO 228/1 (BSPP))

All surfaces corrosion-inhibiting, gas nitrided Solenoid at actuation E.. and additional functions F1...F3, FP1...FP3, FPH1...FPH3: are zinc galvanized and olive passivated Housing with actuation P and PA: Anodized. Connection block: PSV 5(6) PSV 5(6)./.. PSM 6 = 4.5 kg 1) = 7.7 kg 1) = 4.5 kg 1) End plates: E1, E2, E4, E5 E1(4) UNF E3, E6 E7 to E16 UNF E7 A1(2), E8 A1(2) = 2.5 = 2.5 = 3.1 = 3.0 = 2.5 kg kg kg kg kg

Mass (weight) approx.

1)

+ 0.6 kg for versions with WN1F(D), PA ... PD Standard version Actuations A, E, H, P, E0A EA, HA, PA HEA ZPL 3 S/H ZPL 3 V/E ZPL 3 P6 R6 ZPL 53 ZPL 52 ZPL 55/9 = 5.0 kg = 5.0 kg = 5.9 kg = 2.6 kg = 2.6 kg = 0.7 kg 3.7 kg 4.1 kg 4.6 kg Ancillary blocks:

4/3-way directional spool valve:

With additional functions A .. C, S A .. B .. F(P, PH)1(2,3) 3.7 kg 4.1 kg 4.6 kg 4.1 kg 4.5 kg 5.0 kg = 1.5 kg = 2.4 kg = 2.3 kg = 3.4 kg = 2.4 kg = 2.3 kg

Intermediate plates:

/(UNF) 5 /(UNF) 5 AS.. BS.. /(UNF) 5 AN.. BN.. /5 AL.., /5 BL.. /5 VV(VX, XV) /(UNF) 5 DRH

Pressure fluid

Hydraulic fluid acc. to DIN 51524 table 1 to 3; ISO VG 10 to 68 acc. to DIN 51519 Viscosity range: min. approx. 4; max. approx. 1500 mm2/sec Optimal operation range: approx. 10...500 mm2/sec Also suitable are biologically degradable pressure fluids of the type HEPG (Polyethyleneglycol) and HEES (synthetic ester) at operation temperatures up to approx. +70C. HETG (rape seed oil) is not suited! Ambient: approx. -40...+80C (Attention: Explosion-proof versions approx. -40 ... +40C) Fluid: -25 ... +80C, pay attention to the viscosity range! (Attention: Explosion-proof versions approx. -25 ... +70C) Restriction for version with ex-proof solenoid: Ambient: max 40C; Fluid: max 70C Start temperature down to -40C are allowable (Pay attention to the viscosity range during start!), as long as the operation temperature during subsequent running is at least 20K (Kelvin) higher. Biological degradable pressure fluids: Pay attention to manufacturer's information. With regard to the compatibility with sealing materials do not exceed +70C.

Temperature

Rec. contamination class Pressure

ISO 4406 18/14 pmax = 400 bar (6000 psi); Ports P, P1, A, B, LS, M, Y The max. pressure achievable a t the consumer side of the spool valves is lowered by the amount, equivalent to the internal control pressure drop at the 3-way flow regulator of the PSL (see curves) or at the pump controller (PSV). Return ports R(R1) are rated 20 bar (50 bar with enforced spring housing, table 21. It is recommended to employ end plate E1, E2, E3, etc. with an additional leakage port, in case return pressure > 20 bar is anticipated. Port T pressureless via a separate pipe (e.g. 6x1) to the tank, port Z approx. 20 (similar to coding table 8) (outlet); 40 bar (inlet) For control pressure, see Q-I-characteristics. The internal control oil circuit is sufficiently protected against malfunctions caused by contamination by means of a gap filter. Max. consumer flow 16 ... 160 (210) lpm or acc. to table 15 in sect. 3.2.1.

Control circuit

Flow

D 7700-5 page 14

4.2

Curves
Connection block Pressure limiting valve Type PSL: Circulation pressure P R(F)

Pressure setting (bar)

Back pressure |p (bar)

Pump delivery flow Q (lpm)

Pump delivery flow Q (lpm) Secondary pressure limiting valves Coding A.. B..; C.. acc. to table 16 in sect. 3.2.1 Prop. pressure limiting valve Coding PA ... PD acc. to table 9, sect. 3.1.4 Coding FP(H)1, FP(H)2, FP(H)3 acc. to table 17 in sect. 3.2.1

Pressure setting (bar)

Flow Q (lpm) Control current I (A) Directional spool valve section 2-way inflow controller Consumer pressure (bar)

Back pressure |p (bar)

Pressure setting (bar) Back pressure (full elevation)

) ,F,H R L,M ) pool A(B lve s (va

Flow Q (lpm) Input / consumer flow curve (Guideline, example directional spool valve with inflow controller type SL5-52../..)

Flow Q (lpm)

Flow coding (acc. to table 15) Consumer flow QA(B) (lpm) Consumer flow QA(B) (lpm)

Flow coding (acc. to table 15)

Control current I (A) 24V DC Control current I (A) 12V DC Control pressure (bar) hydraulic actuation H, F Hand lever angel (o) manual actuation A, C Oil viscosity during measurement approx. 60 mm2/sec

D 7700-5 page 15

4.3

Actuations
For other data, such as codings, symbols etc., see sect. 3.2 Actuation A Version A Version HA, HEA, PA Version EA, E0A Actuation C Actuation E, EA, (HEA) Actuating moment [Nm] Idle position End position approx. 3.0 approx. 5.0 approx. 3.0 approx. 7.5 approx. 16.5 approx. 12.0

Version with detent, fixation of the valve spools at any desired position (idle position with special notch) Proportional solenoid, manufactured and tested acc. to VDE 0580 Twin solenoid with armature chambers sealed to the outside and internally connected to the return duct. Thereby the armature is maintenance-free lubricated and protected against corrosion by the hydraulic fluid. Rated voltage UN Coil resistance R20 Current, cold I20 Lim. current IG (Ilim) Power, cold P20 = UN x I20 Lim. power PG = UN x IG Cut-off energy WA Rel. duty cycle (ED) (reference temp. }11 = 50C) Protection class (assembled) 24V DC 27.2 0.88 A 0.63 A 21 W 10.8 W 0.3 Ws 100% 12V DC 6.7 1.8 A 1.26 A 22 W 10.6 W 0.3 Ws 100% Spool stroke I - Stroke curve

Additional notes: See also Sk 7814, as well as for additional components sect. 7.5.1!

Required dither frequency

1)

A D (%) =

Ipeak peak IG

100

Dither amplitude 1) Electr. connection Circuitry

IP 65 (DIN EN 60529 / IEC 60529) IP 67 (coding EB, EAB) 40...70 Hz (best 55 Hz) 20% AD 35% DIN 43650A Coil a Coil b

Actuation EB, EAB

1 2

Control current I/IN Oil viscosity during measurement approx. 60 mm2/s

Quater-turn plug PA 6

Explosion-proof version of actuation E, EA, (HEA) (Voltage specification G 24ex)

Attention: Observe operating manual B 01/2002! Not in combination with functional cut-off F(FP).. (table 17) or all other solenoids mounted on connection blocks (table 9), ancillary blocks (table 19), intermediate plates (table 22) and end plates (table 11)

Certificate of conformity TV - A02 ATEX 0007 X Ex-proof level EEX m II 120C (T4), (conforming EN 50 014 + EN 50 028) Duty cycle (ED) 100% ED, one coil energized per solenoid housing Protection class IP 65 (conforming DIN VDE 0470/EN 60529/IEC529) Nom. voltage UN 24V DC 0.88 A Current, cold I20 Lim. current IG (Ilim) 0.63 A Power, cold P20 21.5 W Lim. power PG 10.8 W Residual ripple of the 15% supply voltage Conditions of use: Max. ambient temperature 40C Max. fluid temperature 70C Each solenoid must be safe guarded by a fuse, conf. IEC 127 or DIN 41571, IF < 1.8 A (medium) Surface coating Housing zinc galvanized Coil and connection cavity are moulded Attention: Do not expose to direct sun light (shielding is required)! Electrical lay-out and test procedures conforming EN 50014, VDE 0170/0171 T1 and T9 Electrical connection 4 x 0.5 mm2 Cable length 3m (cable LFLEX-440P) For connection scheme, see above Actuation E, EA(standard version). Control pressure approx. 5 bar (start of stroke) approx. 18 bar (full stroke) Max. permissible pressure 25 bar (50 bar for enforced version) The remote control lines to control port 1 and 2 have to be piped externally. Supply is via proportional piloting valve e.g. type FB 2/18 etc. or KFB 2/18 (both acc. to D 6600). Control pressure approx. 2.5 bar (start of stroke) approx. 6 bar (full stroke)

Actuation H.., H

Actuation P, PA

D 7700-5 page 16

4.4

Functional cut-off
Functional cut-off On/Off solenoid with manual emergency actuation Rated voltage UN Coil resistance, cold R20 Current, cold I20 Current, hot I70 Rated performance PN = UN x I20 Rel. duty cycle (reference temp. }11 = 50C) Protection class (assembled) Electrical connection Cut-off energy WA Circuitry IP 65 (DIN EN 60529 / IEC 60529) DIN 43650A 0.3 Ws Coil b Coil a 24V DC 34.8 0.68 A 0.48 A 16.6 W 100% 12V DC 8.7 1.38 A 0.97 A 16.6 W 100%

Prop. pressure limitation

Prop. solenoid with manual emergency actuation. For circuitry, see functional cut-off and for electrical data, see actuation E, EA

D 7700-5 page 17

5.
5.1

Unit dimensions
All dimensions are in mm and are subject to change without notice!

Connection blocks and end plates

(For dimensions of the adapter plate, see page 21) Type PSV 5.(F,D) - 5 PSV 6.(F,D) - 5 Type PSV 5N see sect. 7.7

Directional seated valve WN1F(D) 1) e.g. PSV 51F-5

Without WN1.. e.g. PSV 6-5

Intermediate plate ZPL 55/9

For missing dimensions of the end plates, see sect. 5.2

b Directional spool valve sections, see sect. 5.3 ++ PSV 5 PSV 6 38.5 36.5

Tapped ports conf. DIN ISO 228/1 (BSPP): P and R =G1 (type PSV 5...) = G 1 1/4 (type PSV 6...) M, LS and Z = G 1/4 Tapped ports conf. SAE J 514: P and R = 1 5/8-12 UN-2B (SAE-20) LS, Z, M = 7/16-20 UNF-2B (SAE-4)

1)

Version with pressure limiting valve, which can be arbitrarily activated e.g. PSV...F(D) 300-5 see bottom of page 18.

D 7700-5 page 18 Type PSV 5(6) ../.. -5 PSL 5(6).(F, D)/...-5 PSM 6.(F, D)/...-5

Pressure limiting valve (a/f 12, a/f 13) Directional seated valve WN1F(D) e.g. PSL 51F/350-5 Version with pressure limiting valve, which can be arbitrarily activated (see below).

Without WN1.. e.g. PSV61/300-5

Intermediate plate ZPL 55/9

For missing dimensions of the end plates, see sect. 5.2

a PSV 5./., PSL 5./. Directional spool valve sestions, see sect. 5.3 ++ Version with pressure limiting valve, which can be arbitrarily activated (see table 9) e.g. PSL 51F80/320-5 PSV 6./., PSL 6./. PSM 6./. PSV UNF 6./. PSL UNF 6./. PSM UNF 6./. 22 26

b 75 74

26

72

Tapped ports conf. DIN ISO 228/1 (BSPP): P and R =G1 = G 1 1/4 = G 1 1/4 M, LS, and Z = G 1/4 DW = G 1/4 (type PSV(L) 5..) (type PSV(L) 6..) (type PSM 6..) (type PSM 6..)

Tapped ports conf. SAE J 514: P and R = 1 5/8-12 UN-2B (SAE-20) LS, Z, M = 7/16-20 UNF-2B (SAE-4) Version with pressure limiting valve (see table 9) e.g. PSL 51PA (PB, PC, PD)/350-5

D 7700-5 page 19 Type PSL 5(6) U..(F, D)/.. - 5 PSL 5(6) UH..(F, D)/.. - 5

Tapped ports conf. DIN ISO 228/1 (BSPP): P and R =G1 (type PSV 5..) = G 1 1/4 (type PSV 6..) M, LS, and Z = G 1/4

a PSL 5 U PSL 6 U Pressure limiting valve (a/f 12, a/f 13)

1)

b 75.5 74

22 26

Version with pressure limiting valve, which can be arbitrarily activated (see bottom of page 18).

Directional seated valve WN1F(D) 1) e.g. PSL 6 UH1F For missing dimensions of the end plates, see sect. 5.2

Without WN1.. e.g. PSL 5U1/320-5

Directional spool valves, see sect. 5.3 ++

Type PSL 6 Y ..(F, D)/.. - 5 PSL 6 YH ..(F, D)/.. - 5

Directional seated valve WN1F(D) e.g. PSL 6 Y1F/380-5

Without WN1.. e.g. PSL 6 YH1/320-5

Directional spool valves, see sect. 5.3 ++

For missing dimensions of the end plates, see sect. 5.2

View from bottom is like illustrated above!

Tapped ports conf. DIN ISO 228/1 (BSPP): P, R, and F = G 1 1/4 M, LS, and Z = G 1/4

D 7700-5 page 20

5.2

End plate
Type E1, E2, E4 and E5 E1 UNF and E4 UNF

Port T is plugged with version E4, E4 UNF, and E5!

Port Y is only apparent with E2 and E5 ! a/f 19 max. torque 60 Nm

M10, 10 deep

Type E3 and E6

Directional seated valve type WN 1 H End plate E7 to E10 E7 A1, E7 A2 E8 A1, E8 A2

Port T is plugged with version E6

Port T is plugged with version E9 and E10 M10, 10 deep

M10, 10 deep For missing specifications see above! For missing specifications see above! End plate E13 to E16 E13 UNF to E16 UNF Port T is plugged with version E15 (UNF) and E16 (UNF) Tapped ports conf. DIN ISO 228/1 (BSPP): R = G 1 1/4 (E 7 to E 10) P = G1 (E 13 to E 16) T = G 1/4 (E 1 to E 16) Y = G 1/4 (E 2, E 4 to E 16) conf. SAE J 514: P, R = 1 5/16-12 UN-2B (SAE-16) (E13 UNF to E16 UNF) T, Y = 7/16-20 UNF-2B (SAE-4) (E1 UNF, E4 UNF) Port Y is plugged with version E7, E9, and E7 A1(2)

Port Y is plugged with version E13, E13 UNF, E15, and E15 UNF M10, 10 deep

For missing specifications see above!

D 7700-5 page 21 Adapter plate type ZPL 53 Adapter plate type ZPL 52

Contour of the add-on spool valve size 5

Contour of the add-on spool valve size 3 (acc. to D 7700-3)

Contour of the add-on spool valve size 2 (acc. to D 7700-2)

M 10, 10 deep M 10, 10 deep

5.3

Directional spool valves with manual actuation A, C

Switching position Switching position

approx. 228

Hand lever can also be mounted here. Thread. M8,15 deep

Travel stop for flow limitation at B

Elevation stop intermediate plate

Travel stop for flow limitation at A

Connection block side

End plate side Later angling of the lever housing and/or exchanging the valve spools is possible, see sect. 7.3. Port B is omitted with coding 58 (table 12, 13)

D 7700-5 page 22

5.4

Directional spool valves with actuation EA, E0A, E

Actuation Type EB and EAB

Type ET, EAT, ETH, and EATH

Quarter-turn plug PA 6 Actuation Type EA, E0A 1) Actuation Type E For elevation stop, see sect. 5.3 manual actuation A etc.

Manual emergency actuation

Pushbutton coding TH

Plug can be angled by 180

approx. 38.5 2)

With type E0A.-.: Tapped plug (Z 7709 047, complete with O-ring 12.42x1.78 HNBR 90 Sh O-ring 9x1.5 NBR 90 Sh and O-ring 7625 109/1)

approx. 58

approx. 63

Travel stop for flow limitation at A

Travel stop for flow limitation at B

5.5

Directional spool valves with actuation H, HA, and HEA

Actuation Type HA, HEA, FA, FEA 1)
At type FA

Actuation Type H Travel stop for flow limitation at A

At type HA

For elevation stop, see sect. 5.3 manual actuation A etc.

Solenoid with actuation type HEA..

Travel stop for flow limitation at B

1)

Lever housing at EA and HA(FA) can be angled at 180 in the same manner as described at sect. 7.3 2) This dimension depends on the manufacturer of the plug and can be up to 50 mm depending on the max. permissible size acc. to DIN 43560.

Tapped ports 1 and 2: = G 1/4 (DIN ISO 228/1 (BSPP)) = 7/16-20 UNF-2B (SAE-4, SAE J 514)

approx. 77

approx. 63

D 7700-5 page 23

5.6

Directional spool valves with actuation P, PA

Actuation Type P Travel stop for flow limitation at A Actuation Type PA For elevation stop, see sect. 5.3 manual actuation A etc.

Tapped ports 1 and 2: G 1/8 (BSPP)

Travel stop for flow limitation at B

5.7

Ancillary blocks
Type /5 /UNF 5

approx. 77

approx. 120

Add-on spool valve sections acc. to 5.3

Socket head screws ISO 4762-M10x40-A2-70; max. torque 40 Nm

Tapped ports A and B : /5.. = G 1 (DIN ISO 228/1 (BSPP)) /UNF 5.. = 1 5/16-12 UN-2B (SAE-16, SAE J 514)

D 7700-5 page 24 Continuation section 5.7 ancillary blocks Type /5 AS.. BS.. /UNF 5 AS.. BS.. /5 AN.. BN.. /UNF 5 AN.. BN.. Pressure adjustment A-side with type /..AS.. BS B-side with type /..AN.. BN
approx. 32

Type /5 VV(VX, XV)

Socket head screws ISO 4762-M10x60-A2-70 max. torque 40 Nm Pressure adjustment B-side with type /..AS.. BS A-side with type /..AN.. BN

Shut-off valve type EM 42V is omitted with /5 XV

Socket head screws ISO 4762-M10x60-A2-70 max. torque 40 Nm

Tapped ports A and B: /5.. = G 1 (DIN ISO 228/1 (BSPP)) /UNF 5.. = 1 5/16-12 UN-2B (SAE-16, SAE J 514)

Type /5 BL..

Type /5 AL..

approx.76

Socket head screws ISO 4762-M10x70-A2-70 max. torque 40 Nm

Socket head screws ISO 4762-M10x70-A2-70 max. torque 40 Nm

approx.76

approx. 82

approx. 82

Shut-off valve type EM 42V is omitted with /5 VX

Max. torque 60 Nm

D 7700-5 page 25 Continuation section 5.7 ancillary blocks Type /5 DRH /UNF 5 DRH

Socket head screws ISO 4762-M10x70-A2-70 max. torque 40 Nm

Tapped ports /5 DRH = G1 (DIN ISO 228/1 (BSPP)) /UNF 5 DRH = 1 5/16-12 UN-2B (SAE-16, SAE J 514)

5.8

Intermediate plates type ZPL 5...

Port S is plugged with type ZPL 5 S(V)/E

Type ZPL 5 S(V)/H

Type ZPL 5 S(V)/E

Type ZPL 5 P6 R6

Tapped ports DIN ISO 228/1 (BSPP): S = G 1/4 P and R = G 1 1/4

D 7700-5 page 26

5.9

Spool valves with secondary pressure limitation, functional cut-off and prop. pressure limitation
Type A... Type B... Type A...B... Type C...

Type S

Type F1 to A...B...F3... FP1 to A...B...FP3 FPH1 to A...B...FPH3

Type X

Pushbutton (manual emergency actuation) with type FPH..

Manual emergency actuation PB PA

Connection block side

End plate side

approx. 58

approx. 68

Tapped ports U, W, and X = G 1/8 (BSPP) For missing data (directional spool valves and actuations) see section 5.3 to 5.6!

Type S1

D 7700-5 page 27

6.

Circuit examples
The diagrams show a typical valve bank for cranes with hydraulic control. Example 1: Control by PSL; supply of pressurized oil by constant delivery pump

PSL 5 1 /300 - 5 - 52 L - 52 L - 52 H - 51 M

120/120 40/63 120/63 40/80

C200 /A A100 F1/EA F3/A /A-E1-G 24

to the consumer 4 e.g. supporting Add-on spool valves 51M 40/80/A Endplate E1

to the consumer 1 e.g. swiveling Connection block PSL 51/300-5-

to the consumer 2 e.g. lifting

to the consumer 3 e.g folding

Add-on spool valves 5 2L 120/120 C200/A

Add-on spool valves 5 2L 40/63 A100 F1/EA

Add-on spool valves 5 2H 120/63 F3/A

Example 2: Control by PSV; Pressurized oil supply by variable displacement pump without pressure limiting valve, but with solenoid valve for arbitrary idle pump circulation. Only difference to example 1 is the connection block with similar versions and arrangement of the add-on valves.

PSV 5 1F - 5 - 52 L 120/120 - 52 L 40/63 - 52 H 120/63 - 51 M 40/80

C200/A A100/EA F3/A /A-E1-G 24

D 7700-5 page 28

7.
7.1

Appendix
Notes for selection and lay-out of:
a) The connection block There are additional damping variations available for the LS-signal duct (type PSV, coding S or B) listed in table 2 and 5 (apart from the standard versions acc. to sect. 3.1.1 and 3.1.2). These are required, if strong (load-) oscillations are externally induced on the control circuit. However, a general rule concerning the use of the one or the other variation can not be given. To coding G This version lacks the sequence valve at the damping element which is apparent at the standard version to enable quick depressurization down to the pre-load pressure during idle position of the valve spool. This results in a stronger damping effect than with the standard version, as all fluid from the spring cavity of the 3-way flow controller must pass the thread type throttle. Main application is with consumers prone to low-frequent oscillations - drawback is the delayed depressurization down to the pre-load pressure during idle position of the valve spool (pro-longed run-down). To coding H When on account of the required consumer velocity at least one spool valve with reference number 5 (raised circulation pressure) is utilized, then, in order to maintain the necessary pressure difference between 2- and 3-way flow controller, the circulation pressure of the 3-way flow controller must be raised to approx. 14 bar. This means, of course, greater power dissipation. To coding U (or UH) The pump idle circulation pressure is reduced by means of an additional by-pass valve, if all directional spool valves are in idle position (see also curves in sect. 4.2). The valve opens automatically if the occurring load pressure (LS pressure) drops below 25% of the (still remaining) pump pressure. Attention: A minimum pump delivery flow of approx. 150 lpm must be maintained for electro-hydraulic actuation with internal control oil supply. The control pressure (& pump circulation pressure) is not sufficient for elevating the spool at lower delivery flows. Load pressure must be min. 20 bar. To coding UH The control pressure of the 3-way flow controller must be raised by approx. 15 bar to ensure a pressure difference between 2- and 3-way flow controller if at least one directional spool valve coding 5 (increased circulation pressure) is used due to the required consumer velocity. An increased dissipation power of the control system is obliged with this. The by-pass valve (see coding U) is therefore integrated as standard to minimize pressure losses during idle pump circulation. To coding Y, YH Additional, pressure resistant port F for the excess oil from the 3-way flow controller. This enables to control separately located consumers by making use of the excess delivery flow not consumed by the prop. directional spool valve bank. When connecting two valve banks type PSL in series, it is necessary to employ version YH for the first one to maintain a sufficient pressure drop required for a flawless control function. b) To the spool valve sections To coding 1 (example SL5-51 L 120/63...) On the one hand, there is a higher consumer flow with directional spool valves without an inflow controller (coding 1) in comparison with one having a 2-way flow controller (coding 2, 5), as the flow is then directly dependent on the control pressure of either the connection block's 3-way flow controller (type PSL approx. 10 bar), or the metering valve of a variable displacement pump (approx. 14 to 20 bar) for type PSV. On the other hand, the load-independence is lost, if several consumers are actuated simultaneously, because the consumer with the highest load pressure rules the pressure level of the LS-signal given to the 3-way flow controller and therefore defines the available flow in the system. As soon as another valve with higher load pressure is actuated now, the flow for the first consumer can only be regulated by throttling, i.e. if the highest load pressure varies, the spool elevation (= throttling) of the first valve section has to be reset to maintain a constant delivery flow to the consumer. This consumer flow can be calculated approximately by: Q A,B Qnom 0,2 pcontroller To coding 2 (example SL5-52 0 63/63...) The standard version of the spool valve section is load compensated and is equipped with an inflow controller (coding 2). Due to the control pressure of the inflow controller (approx. 6 bar), it regulates a constant flow related only to the spool elevation (groove edges at the spool act like a metering orifice), making its delivery independent of other consumers or system pressure: Q p spring To coding 5 (example SL5-55 H 160/80...) This version features an increased control pressure enabling higher consumer flows (see also above coding 1 and 2). The pressure of this flow controller (coding 5) is approx. 9 bar resulting in a 1.25 higher flow when compared to the standard version (coding 2). It makes only sense to use this version for flow codings higher than 160, as a higher control pressure causes higher losses as well! c) Variations for special operation conditions or requirements Operation at potentially explosive areas Variation: - Hydraulic actuation (type H, HA or HEA) - Pneumatic actuation (type P or PA) - Electro-hydraulic actuation (type E and EA) in a explosion-proof version, conforming EEX m II T4. Order coding: G 24ex (see also section 4.3) Maritime ambient climate The aggressive sea atmosphere requires sufficient corrosion protection of all moving part of the actuations with hand lever. The actuation shaft in the hand lever housing is therefore made of stainless steel as standard. All other parts are either corrosion inhibiting gas nitrided or made of stainless steel (exception: Housing of pneumatic actuation P or PA which is made of anodized light alloy).

D 7700-5 page 29 Pressure surges in the return duct A return pressure of approx. 50 bar is approved (see sect. 4.1). At higher return pressure no guarantee for the reliability of the actuation solenoids can be given!. d) Use of variable displacement pumps With Load-sensing controls in alliance with variable displacement pumps, the LS-signal duct for the pump pressure/flow controller (Load-Sensing metering valve) is relieved, to minimize circulation losses during idle position (no consumer flow ). This relieve takes place via the proportional spool valve sections. The pump would have to work during no-lift position with all the remaining flow against the pressure set at the safety valve of the pressure regulator without this decompression. As there exist spool valves without this limiting possibility at the market, some brands of pressure/flow controllers feature an internal bypass orifice or throttle between LS-signal entrance and decompressed leakage outlet. In case of the prop. spool valves type PSV this is not necessary and can even cause malfunctions due to loss of control oil. The control oil flow is consciously limited (approx. 2 lpm) for functional reasons (slow-motion of the consumer). Attention: Care must therefore be taken, to ensure that a possible bypass orifice in the pressure/flow regulator is plugged! Example: Pressure/flow regulator of manufacturer Mannesmann Rexroth, Brueninghaus Hydraulik; Type DFR1 (orifice plugged) should be used instead of type DFR (with orifice). e) Combination with load-holding valves It can happen due to exterior variations of load and resonance that the control system starts to oscillate, if three regulation devices, the 3-way flow controller of the pump or the connection block, the 2-way flow controller at the spool valve section and the load holding insert are connected in series. This can be effectively suppressed by systematic use of a bypass orifice and a combination of throttle, check valve and pre-load valve within the control oil circuit at the load-holding valve type LHDV acc. to D 7770. A similar behavior can be achieved with over center valves type LHT acc. to D 7918. f) Combination of more than 10 spool valves A total of max. 10 spool valves can be linked, via a consecutive connection of the LS-signal duct. It is irrelevant, whether the spool valves are arranged in one or more valve banks. This restriction is caused by the limited oil flow being available (ensuring slowmotion movements). A chaining via external shuttle valves is to be used, if more than 10 spool valves in separated directional spool valve banks are to be coupled via the LS-signal. g) Flow pattern symbol variants Flow pattern symbol J, B, R, O, and I, Y, Z Oscillations may occur depending on application during start (e.g. winches) or during normal operation (e.g. crane booms). They can be caused by the natural frequency of the hydraulic motors or external load variations e.g. swinging load. The flow coding (table 15) of the respective spool should correspond to the cylinder ratio as far as possible.

Symbols J, B, R, O

Description Creation of a back pressure of approx. 20 bar at 1/3 spool lift and more. Creation of a back pressure of approx. 100 bar for up to 1/3 spool lift.

Application When combined with over-center valves e.g. for boom controls Hydraulic motors (because of pressure rise due to area ratio 1:1), e.g. with cabin slewing Symbols Symbols I, Y, Z I Y Z

I, Y, Z

|pA(B)-R

Symbols J, B, R, O

Qmax A, B

7.2

Seal kits
Connection block Valve section In addition for pneumatic actuation Intermediate plate ZPL 53 Intermediate plate ZPL 52 DS 7700-51 DS 7700-52 DS 7700-53 DS 7700-32 DS 7700-22 Note: This listing of components covers only the most essential ones, some other seals e.g. soft iron rings etc. (acc. to spare parts lists E 7700 ++) have to be added.

D 7700-5 page 30

7.3

Notes on changing the spool

The valve spools are not matched to one spool housing. Therefore valve spools can be changed at any time to adapt to altered consumer consumption. See notes on changing the spool: Lever housing angled at 180

Connection block side

End plate side

Control grooves

Notes on changing the valve spool 1. Slacken screws (ISO 4762-M6x8-8.8-A2K), remove spring cover 2. Remove screw (M 6x40, flat head screw DIN 7991) 3. Remove spring assembly including spring cap 4. Slacken screws (ISO 4762-M6x60-8.8-A2K) 5. Lift lever housing including spool out of spool housing, drawing 6. Remove lock washer DIN 6799-3.2 and bolt 7. Assemble with (new) spool in reverse sequence

; <
>

AB

?@

Note: The control grooves of the valve spool always have to direct towards the end plate (installed state) Exeption: Valve spools with flow coding 160 do not have control grooves. Indications for angling the lever housing by 180 (inversion of the shifting mode) As set out in points 1 to 7 above, however instead of a new valve spool the existing one has to be disconnected, angled at 180 and remounted (see above mentioned note). The intermediate plate

, together with the lever housing, have to be angled at 180.

7.4

Notes for converting the connection block

The connection blocks type PSL 5(6)...-5 and PSL UNF 6..-5 can be converted any time into a connection block for variable displacement pump systems (correct type then PSV 5(6) S../..-5 or PSV UNF6 S). This requires replacing the parts listed below. or SOLEX carburetor jet M4x0.6 Attention: The screw (part No. 6380 013) be applied again when replacing these parts.

are secured with Loctite. Loctite (or similar) must

This conversion cannot be carried out at the type PSL 5(6) U(H) and PSL 6Y since the integrated valve combination forbids a combination with variable displacement pump systems. It is necessary to replace the tapped plug by the damping screw (7778 301) , while converting a type PSV to type PSL (does not apply to type PSV 5(6)S..-5 and PSV UNF 6S..-5; as these are already equipped with it). Type PSL 5(6)./...-5 Type PSV 5(6)S./...-5

F E

D
Tapped plug

D 7700-5 page 31

7.5
7.5.1

Recommended optional components

For electro-hydraulic actuations 1. Plug MSD 3-309 SVS 296107 (standard, is scope of delivery) Plug with LED's for functional cut-off acc. to sect. 3.2 table 17 (For more details, see D 7163) EV 22 K2-12(24) acc. to D 7817/1 One card can control two valve sections EV 1 M2 - 12/24 or EV 1 M2 - 24/48 acc. to D 7831/1 A remote control joy-stick with direction switches is required additionally (see detailed information in D 7831/1 sect. 5.2).

2. Electric amplifier 3. Electric amplifier

4. Programmable logic valve control type PLVC acc. to D 7845 ++ 5. Electrical joystick type EJ1, EJ2 and EJ3 acc. to D 7844 6. Radio controls are accepted, if they fulfill the standards of Sk 7814. (Approved brands: HBC-Elektronik in D-74564 Crailsheim, HETRONIK Steuer-Systeme in D-84085 Langquaid, NBB-Nachrichtentechnik in D-75248 lbronn-Drrn) 7.5.2 Load-holding valves Load-holding valves type LHDV acc. to D 7770 and note sect. 7.1e; Type LHK acc. to D 7100 suitable only for "very rigid" systems and directional spool valves without inflow controller (coding 1 acc. to table 15, sect. 3.2.) 7.5.3 Other valves Prop. spool valve type PSL(V) size 3 acc. to D 7700-3 (may be combined via intermediate plate ZPL53 with size 5) Prop. spool valve type PSL(V) size 2 acc. to D 7700-2 (may be combined via intermediate plate ZPL52 with size 5) Prop. spool valve type PSL(V)F size 3 and 5 acc. to D 7700-F (manifold mounting spool valves) Prop. pressure reducing valve type PMZ acc. to D 7625

7.6

Indications of actuation HEA

The following notes to the connection of the valve bank have to be observed to ensure a flawless function of the electric and hydraulic actuation. a) Combination with hydraulic control devices similar to type FB, KFB acc. to D 6600 These control devices can be directly connected, due to their function and low internal leakage.

b) Combination with common hydraulic joy-sticks The pressure reducing valves integrated in the joy-sticks open the consumer line to the tank during idle position. The control oil flow would escape via this bypass when a valve is simultaneously actuated via the solenoid. Therefore it is a must to provide check valves for the control lines at this kind of circuitry. The same applies to hydraulic actuation. The used throttles however limit the bypass leakage. The control oil supply must be dimensioned so that this leakage can be compensated (> 0.7 lpm per actuated valve section plus the internal leakage of the hydraulic joy-stick).

D 7700-5 page 32

7.7

Connection block type PSV 5N

Order example 1: Order example 2: Order example 3: Basic type, version with arbitrary shut-off of the pump gallery (the additional damping S is integrated as standard, see table 5 in sect. 3.1.2) For control oil supply, see table 8 in sect. 3.1.4

PSV 5N1 300/270 - 5 PSV 5N2 V 250/230 - 5 PSV 5N Z 350/310 - 5

Setting LS-pressure limitation Setting main pressure limiting valve LS-relief, arbitrarily switched no coding V Z Without arbitrary relief, prepared for retrofitting of a directional seated valve type EM11 S(V) acc. to D 7490/1 With 2/2-Directional seated valve type EM11 V acc. to D 7490/1 (closed when deenergized) With 2/2-Directional seated valve type EM11 S acc. to D 7490/1 (open when deenergized)

The high control pressure of variable displacement pump controllers may lead to unintentional movements of consumers with low load pressure, even while the respective valve is in its idle position. The pump gallery is completely blocked with type PSV5N to ensure a definitive separation of pump and consumer circuit. This takes place by means of a solenoid valve. The LS-gallery together with the LS-controller may be additionally relieved via a separate 2/2-way directional seated valve.

approx. 80

M 10, 10 deep

Symbols

approx. 67

Type PSV 5N..-

Type PSV 5N..V

Type PSV 5N..Z