Beruflich Dokumente
Kultur Dokumente
The building blocks of the earth are called elements, which are substances that
cannot be broken down by chemical or physical action into simpler entities.
Elements that are 'workable' (eg malleable) are termed metals (they are also
usually good conductors of heat and electricity).
Of the 92 elements, eight account for 98% of the composition of the crust (the
earth's outer layer; see later): oxygen (46.5%), silica (27.5%), aluminium (8%),
iron (5%), calcium (3.5%), sodium (3%), potassium (2.5%) and magnesium
(2%). By contrast, gold constitutes less than 0.0000004% of the earth's crust.
Rock is a solid mass of mineral grains, and there are four main rock-forming
mineral groups:
Silicates - contain silicon and oxygen
Oxides - the elements bond to oxygen
Sulphides - " " " " sulphur
Carbonates - " " " " carbon/oxygen.
The most common minerals are all oxides: SiO2 (comprising 59.1% of the earth's
crust), Al2O3 (15.2%), CaO (5.1%) and FeO (3.7%).
1
Where minerals are sufficiently concentrated (see later), they are called 'mineral
deposits' and these become 'ore deposits' when the elements within the
mineral can be recovered economically. Mining is usually about the recovery of
the 'metal' elements.
The search for diamonds is akin to looking for the proverbial 'needle in a
haystack'. Diamond grades are typically 5 carat per 100 tonne (the normal 'unit'
of measurement), ie 1 gram for every 100 tonnes (1 part per 100 million).
Because of the huge range in the value of diamonds (based on size, colour and
clarity), grades are often given in terms of value. A typical mined-diamond value
is US$200/carat, ie an ore grade of only US$10/tonne in the example above.
Note also that if the size of the average stone is 1 carat, then there will only be
one stone per 20-tonne truck !
As an aside, it is often said that only one kimberlite pipe in one hundred is
diamondiferous, and only one diamondiferous pipe in a hundred is economic to
mine.
Metals are often categorised into groups to reflect common usage or properties.
Base Metals
So called because they are capable of combining with an acid to form a salt, eg:
Chalcopyrite (CuFeS2) and
Copper
Chalcocite (Cu2S)
2
Galena (PbS), Anglesite (PbSO4)
Lead
and Cerusite (PbCO3)
Ferrous Metals
In addition to iron itself, this category includes those metals that have a strong
chemical affinity with iron, eg:
Braunite (Mn2O3),
Manganese Hausmanite (Mn3O4) and
Pyrolusite
Non-Ferrous Metals
These are the metals that have no affinity with iron (and also included the base
metals), eg:
3
Speciality Metals
These are those metals whose unusual (exotic) properties make them valuable in
specific usages, eg:
Energy
Coal, oil, gas and uranium
minerals
4
2. Geology
The consensus amongst scientists is that our solar system began about 5,000
million years ago, and planet Earth formed from a superheated cloud of dust and
gas (following the 'Big Bang'). The Earth is believed to comprise a deep interior
(the core), surrounded by a zone of
heavy rock (the mantle) and a thin
outer skin (the crust). Cooling from
the core outwards sets up convection
currents, and as these reach the crust
the patterns they set up have been
instrumental in forming a series of
interlocking crustal plates.
Plate tectonics is a relatively new theory and has revolutionised the way
geologists think about the Earth. The size and position of the plates change over
time. The edges of the plates, where they move against each other (the so-
called mobile belts) are sites of intense geologic activity; such as earthquakes,
volcanoes and mountain building (and mineralisation). Periods of mountain-
building are referred to as orogeny, the most recent of which started 200
million years ago (about the time the first mammals appeared).
Where plates 'collide', one plate might slide beneath (subduction), or ride above
(obduction), another plate. Such movements are often accompanied by the
intrusion into the crust of molten rock (magma) from the mantle. The magma
cools to form igneous rock.
Where the magma reaches the surface of the crust it is extruded and cools very
quickly as lava to form fine-grained volcanic rocks, eg basalt.
The igneous activity associated with mobile belts is often accompanied by the
introduction of hydrothermal fluids rich in minerals, giving rise to some of the
world's biggest mineral deposits (eg the copper deposits of the Andes). A
present-day example of such hydrothermal activity is in the South Pacific where
'black smokers' on the seafloor are currently depositing metal sulphides along the
junction of two tectonic plates.
5
Over geological time, some plates fuse together and new ones form, and, away
from the edges of existing plates, the older rocks form the ancient 'basement', or
cratons (also termed shields). 'Fossilised' mobile belts are preserved in cratons as
Greenstone belts, which are a major source of gold deposits (eg in Western
Australia, the Canadian Shield and West Africa).
The crust and its plates are subject to constant erosion and the resultant
material is re-deposited as sediment in rivers, lakes and seas, eventually
consolidating into layers or strata – sedimentary rocks.
Precipitation of dissolved
materials (eg forming
Chemical limestone); with evaporates (eg
rock salt from sea water) being
a particular type.
In many areas of the globe, sedimentary rocks cover the basement and cratons
entirely. Minerals contained in the sediments may accumulate in economic
quantities.
Over millions of years, sedimentary rocks are subject to heat and pressure as a
result of igneous intrusions, mountain-building activity or the weight of the
overlying sediments, to form metamorphic rocks. Hence a limestone becomes
6
a marble, shale becomes a slate, sandstone becomes a quartzite, etc. The gold
deposits of South Africa's Witwatersrand and the iron-ore deposits in the Pilbara
district of Western Australia are examples of sedimentary deposits that have
been metamorphosed.
According to the amount of heat and pressure, the original sediments can
eventually be metamorphosed to schists, and volcanic/igneous rocks can be
metamorphosed to form gneisses. Metamorphism often remobilises and
reconcentrates the contained metals to form new deposits. The world's cratons
consist entirely of metamorphic rocks.
Deposits in igneous rocks can also occur as lenses and pods, and in fractures,
faults and fissures. They can also be distributed through the rock as fine
disseminations and in small quartz veinlets as stockworks (typical of porphyry
copper). Such deposits tend to be of large size and low grade. They often
possess a surface (or supergene) zone that has been enriched in metals as a
result of weathering. Beneath this zone, the ore unaffected by weathering is
termed primary (or hypogene).
Massive deposits (see below) are of higher grade and consist almost entirely of
sulphide minerals. They are generally associated with metamorphic terrain.
Where their deposition is associated with volcanic activity, they are termed
volcanic massive sulphides (VMS). Where deposits associated with volcanic
activity are stratified they have been referred to as sedimentary exhalative
(sedex) deposits.
A number of the world's most important deposits of nickel, chromite, copper and
platinum occur in mafic rocks (see above) in layered igneous intrusions. The
metals occur at distinct horizons, reflecting the pressure and temperature at
which they formed as the magma cooled down. The platinum and palladium
deposits of the Bushveld complex in southern Africa are of this type.
7
One particular type of mafic rock, kimberlite, is the world's principal source of
diamonds. Diamonds are formed (from carbon) in the mantle under extreme
temperature and pressure, and are carried to the surface in kimberlite pipes.
These occur throughout the world but very few contain diamonds, and even
fewer have diamond concentrations of economic interest (as noted above).
Alluvial deposits are formed where material resulting from weathering and
erosion is transported by rivers and streams and re-deposited. The mineral must
be chemically stable and physically resistant to survive the process (restricting
such deposits to precious metals, diamonds and other gemstones). Alluvial
deposits are relatively recent in age and are generally unconsolidated.
Where mineral deposits are formed at the same time as the host rock they are
termed syngenetic. Where they have been introduced afterwards, they are
termed epigenetic.
Deposit Summary
8
Lode: Found in Greenstone belts (see above), these deposits are an important
source of precious metals and cluster around large regional fault zones. Although
usually narrow and inconsistent (and so hard to identify) they can extend to
great depths.
Magmatic: As molten rock cools, the minerals crystallise and sink to the base.
They are usually tabular, or lens-like, in shape, and form many of the world's
great base-metal sulphide deposits, especially copper and nickel (and also some
oxide deposits of iron, titanium and chrome).
Placer: Minerals that have been eroded from the primary source and
transported (normally by water action) and then deposited in a sedimentary bed.
The mineral must be chemically stable and physically resistant to survive this
process (restricting such deposits to precious metals and gemstones).
3. Exploration
9
the Archaean period of 4.6 billion to 2.6 billion years ago, and the Proterozoic
period of 2.6 billion to 570 million years ago). This is because the mountain-
building activity, which helped concentrate many minerals, was intense in this
early period of the planet's life.
Mapping - Consolidation of the surface expressions into a single plane for better
understanding of the likely deposit configuration.
Drilling - Recovery, for analysis, of either rock chips (at various depths) or cores
(collection of the latter is by using diamond-encrusted circular drill bits and core
barrels).
There are various classifications for ore deposits, depending upon the certainty
that the configuration is understood (this is usually a function of the number of
drill holes):
Evidence suggests that there
are minerals worth
Inferred
investigating; sometimes
described as 'Potential'.
Resource - Indicated
10
Initial drilling has identified
that there is mineralisation but
the configuration is uncertain.
- Measured
- Probable
Reserve
- Proved
4. Mining
1. Dredging
This is a high-volume mining technique for low-value
products near a plentiful source of water. Scoops/buckets are used to extract
material from shallow water (often man-made lagoons). A high-tech variation of
this is undersea mining, where material is sucked from the seafloor (although the
only successful application of this to-date has been for gem diamonds in shallow
waters).
11
The mining process is usually combined with the processing (typically drying and
concentration) on a floating barge, which is anchored in the middle of the
lagoon.
2. Surface Mining
Called 'Open-cast' if soft-rock mining (eg coal or limestone) and 'Open-pit' if
hard- rock mining (eg copper and diamonds). The mining process is
fundamentally different between these soft- and hard-rock operations. The
former operations are usually rectangular in general shape (and advance along
the seam, with waste infill behind as they advance) while the latter are oval.
Surface mines normally only extend to a depth of about 200 m, below which it is
usually cheaper to extract the metal from underground. The cut-off point will
depend on the economies of the two methods, with surface costs being
dominated by the ore:waste (stripping) ratio, which, in turn, will depend on the
shape of the orebody, the amount of overburden to be removed and the safe
steepness of the wall (ie bench height v width). This latter item will depend on
the type of rock and the number of fractures etc.
12
shovel or backhoe configuration) or front-end loader. The softer rocks can be
recovered directly by using very powerful excavators (including the huge bucket-
wheel machines).
3. Underground Mining
Access is via vertical shafts or inclined roadways (adits). There are usually two
access routes (one for men and materials, and one for the ore) for safety and for
ease of ventilation (fresh air comes in one and is then exhausted out of the
other).
Once at the correct depth, horizontal tunnels are driven to reach the ore deposit.
These are permanent structures so require strong roof supports (often including
'bolts' into the rock to tie the layers together for strength). In contrast, tunnels
into the ore deposit itself are often temporary, and so the support is less
substantial. Transport for men and materials can be by train, truck or man-riding
conveyor belts.
There are a multitude of different extraction techniques but the main ones are:
Room and pillar - Matrix of excavated rooms with pillars left between them to
hold up the roof. This method is popular for shallow mines where the mineral is
thick but of relatively low value (it is a relatively wasteful method as subsequent
removal of the pillars is dangerous). This method lends itself to the use of
mechanised extraction.
Block Caving - Tunnels are driven under the ore deposit and the rock above is
fragmented (by drilling/blasting and then the rock collapsing under its own
weight) and the material is drawn down through 'ore passes' (see below).
Cut and Fill - Suited to irregular ore deposits of high-value minerals, this
method involves mining upwards in horizontal slices, with each slice being
backfilled (usually with a concrete mix to provide a suitable floor) once the
fragmented ore from above has been collected.
13
Depending on the mine configuration, the target mineral can be collected directly
from ore passes (effectively vertical tunnels used to store rock) or lifted from
the floor using load-haul-dump (LHD) vehicles. Transportation to the shaft or
incline can be by train, truck or conveyor.
Ore: This is separated from the waste rock at the earliest opportunity to avoid
dilution (which would involve extra cost). 'Run-of-mine' is used to describe the
ore as it emerges from the mine, ie before treatment.
Waste: Although some rock can be stored underground (and is ideally used to
provide roof support by grinding it and pumping it back into the excavated
areas) most has to be taken to the surface.
4. Insitu Mining
There are two main types of insitu mining; solution and thermal.
Solution - Involves the injection of water down drill holes into soluble deposits
(most commonly salt). The mineral-rich solution is then pumped back to the
surface.
5. Processing
Initial stages usually involve crushing (e.g. Jaw Breakers) and grinding (e.g.
Ball Mills) of the ore to reduce the material to sand and silt sizes. Classifiers
(essentially giant sieves) are used to check particle sizes, with the oversize
material being recycled. This process makes handling the ore easier and raises
the likelihood of being able to liberate all of the valuable metal elements (and
14
maximising the surface area that will come into contact with subsequent
chemical processes).
Carbon in Leach - Recovery (of gold and silver) from finely-ground ore by
simultaneous dissolution and adsorption of the precious metals onto fine carbon
in an agitated slurry tank.
Flotation - This process has been used to separate minerals since the early
1920s, and involves treating the ground ore in a bubbling mixture of water and
chemical constituents. The metallic minerals bond with the chemicals (ie they
stick and rise to the surface) and can then be skimmed off and the chemicals
washed or burnt off. The resultant material can then be subjected to refining
and/or smelting processes to improve the product's purity.
Heap Leach - The dissolving-out from mined rock of the contained soluble
metals by percolating a chemical solution through mounded material.
ISA Process - Patented by Xstrata this process is used in more than 35% of the
world's copper refining operations. The technology is used to bypass complex
processes by utilising permanent stainless-steel cathodes in electro-winning
15
applications. Xstrata also developed the ISAsmelt high-intensity copper-
smelting furnace.
Mined bauxite is ground and mixed with caustic soda to form slurry. This is
treated, and the alumina trihydrate particles recovered and smelted to form
alumina. Oxygen is driven off by electrolytic action (in a refinery) to produce
aluminium.
Zinc concentrates are roasted and the resulting calcine is leached and purified.
Electrolyte zinc is deposited on sheets, stripped from them and then melted in a
furnace (with the molten metal being cast in slabs.
The waste material from these processes is usually transported to a tailings dam
(although they are sometimes dumped, controversially, at sea). There are
various types but all are expensive, and so generally the retaining walls are built
with either the waste product itself or with material that is available locally.
6. Marketplace
There are a huge number of mines in the world (for example, there are over
8,000 small-scale coal and metals mines in China alone), and the total amount of
material extracted has been estimated at over 35,000 Mt/y. This is summarised
as:
Ore Waste Total
(Mt) (Mt) (Mt)
16
Metals
5,000 10,000 15,000
mines
Industrial
500 1,000 1,500
Minerals
If only 'industrial-scale' operations are included, there are probably around 2,500
metals-producing mines in the world, and a similar number of coal mines.
(Almost 60% of these mines are surface operations, which are usually also larger
than underground operations.) There are perhaps 25,000 industrial-minerals
mines and up to 100,000 quarries producing aggregate for construction
purposes. (On a national scale, for example, there are a total of 1,100 mines in
South Africa, of which only 400 are metals and coal mines, and 30 are diamond
mines.)
However, for most practical purposes (e.g. targeted equipment sales), this list
can be reduced even further. An estimated 2,000 coal, metals and diamond
mines account for almost 90% of the world's total mined output (by value).
Also, because of the high proportion of transport costs in the overall price, and
also to their widespread geological occurrence, aggregates are generally
consumed close to where they are mined (ie they are not generally traded
internationally).
The total value of annual mined production in recent years has averaged US$450
billion, with US$200 billion of this being attributed to coal/lignite, US$150 billion
to metals (and gems) and US$100 billion to industrial minerals and aggregates.
17
● There some 3,000 stock exchange-listed exploration and mining companies
(almost half of these being in Canada).
Coal Sector
Coal production amounts to around 4,600 Mt/y of 'hard' coal, and 900 Mt of
lignite. At prices varying from US$30 to US$60/t, depending on its calorific value
etc, the value of this output dominates total mine production, and is valued at
slightly more than ALL metals production combined (see below). The coal sector
probably accounts for over one-third of all mining-equipment purchases.
However, much of coal output is for consumption in local power stations, and the
sector has nothing like the global media impact and influence of the metals
sector.
Metals Sector
Some 15,000 Mt of rock is moved every year, two-thirds of it being waste.
Around US$5 billion is spent every year on exploration and mine-feasibility
studies, slightly more on mine construction, and up to US$80 billion on the actual
cost of mining and processing.
The eight most important metals/gems (ranked by the average annual value of
mined production over recent years) are:
US$ billion pa
Aluminium 32
30 (although US$44
Gold
billion at current prices)
Copper 23
Iron Ore 15
Diamonds 10
Zinc 9
18
Nickel 6
PGMs 5
Note that these are MINED values, not fabricated values. For example, there are
almost 160 Mct of 'rough' (ie uncut) diamonds mined every year. (Carat = 0.2
grams and is not to be confused with '24-carat gold', which signifies 100%
purity.) These diamonds are worth twice as much when cut ('polished') and
seven times as much when sold in jewellery (ie almost US$70 billion per annum).
Gold production is currently some 2,500 t/y (80 Moz/y), with South Africa
accounting for 14%, the US 11% and Australia 10%. However, there has only
been a total of 175,000 t of gold ever mined (at least as measured going back 25
centuries), and 100,000 t of this is in identified stocks (one-third being held by
Central Banks). Because of its high density (over 19 t/m3), this total mined
amount could fit into a cube with sides of under 21 m.
Industry Structure
In Africa, Asia and Latin America, there are hundreds of thousands of garimpero
miners (individuals who respond to 'gold-rush' conditions). However, if we
exclude these people, there are perhaps 20,000 prospectors active in the world.
(Note that 11,000 exploration licences were awarded in Brazil during 2003, and
this is estimated to represent almost half of the Latin American total, itself under
25% of the world total; say 100,000 exploration licences awarded per year
worldwide.)
At any one time there are probably 8,000 drilling projects underway, 1,500
reserve-definition studies, 800 feasibility studies and 400 mines under
construction.
Early stage work requires funding through equity finance (ie offering shares for
funding) but later-stage projects can utilise debt finance (ie borrowing cash).
Large companies can also take on corporate debt, often split between so-called
'mezzanine' debt (medium risk; shareholder loans and debentures) and 'senior'
debt (low risk; secured loans).
19
The metals' industry's annual equity and debt financings are averaging around
US$40 billion, with about one-third of this currently being spent on acquisitions.
(The proportion of equity to debt has been rising recently, and is currently
around 35:65, because of the increased activity of junior companies and the
higher level of acquisitions.)
Most metals require significant processing before they are in a form that can be
traded. (Note that the prices quoted on the London Metal Exchange often relate
to 'four-nines' purity, ie 99.99%.) This requires substantial capital expenditure,
expertise and infrastructure, and so the sector is dominated by large companies.
If juniors discover base metals, they tend either to sell the prospect to a larger
company (directly or by being taken over) or develop a mine and sell the mineral
at the 'concentrate' stage.
Ramoutar Seecharran (MEIZ)
20