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Instrucciones de BPS-3500/LD Nivel de Calderas

Of. Tcnica

CONEXIONADO DEL BPS-3500/LD

Controlador BPS-3500/LD

Bornes 1-2 : Alimentacin de red Conexin de sonda LDP-400 Bornes 5-6-7 : Rel Alarma Nivel bajo Bornes 8-9 : Rel Indicador Alarma
3

Borne 11 : Test (Sensor de test) Bornes 12-13 : Com. RS-485 Modbus

GND

Borne 14 : Masa de la sonda (Racor) Borne 15 : Nivel de la sonda (Varilla)

DESCRIPCIN DE LOS ESTADOS DEL BPS-3500/LD Entradas de las seales de la sonda: Borne 15 Borne 11 Borne 14 Entrada del Contacto del nivel de la sonda (Varilla de la sonda) (1) Entrada del Contacto del Test (Sensor de test) (2 y 3) Entrada de la Masa de la sonda (Racor y tierra de la caldera) (GND)

Leds de sealizacin: Led Verde Led Amarillo Led Rojo Indica (parpadeando) que el aparato est funcionando correctamente Indica que se esta realizando el test de seguridad y de integridad Indica que el liquido ha bajado del nivel o que hay un falta de seguridad

Rels de salida de Alarmas: Y1 (5 - 6 - 7) 6 - 7 Cerrados si el nivel es correcto (led rojo OFF) 5 - 6 Cerrados y 6 - 7 Abiertos si el nivel baja del punto mnimo (led rojo ON) Y2 (8 - 9) Cerrado si hay situacin de seguridad y de integridad Abierto si el test da situacin de error (led rojo ON)

DESCRIPCIN DE LA SONDA LDP-400 Masa de la sonda Sensor de test Punto bajo de nivel Sonda LDP-400

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Instrucciones de BPS-3500/LD Nivel de Calderas

Of. Tcnica

FUNCIONAMIENTO DEL CONJUNTO A la puesta en marcha se encienden los tres leds de estados (verde, rojo y amarillo) del controlador BPS-3500/LD indicando que est realizando el Test de Inicio de comprobacin del buen funcionamiento del equipo. Una vez acabado el Test de Inicio, y durante el funcionamiento del equipo, el led verde parpadear siempre, indicando que el controlador funciona correctamente. En situacin de nivel correcto, el rel Y1 tendr cerrado 6 - 7 e Y2 tendr cerrado 8 - 9. En esa situacin, si el nivel baja del punto establecido por el extremo de la varilla de la sonda, se activa el led rojo (indicador de error), y 4 seg. despus desactiva el rel Y2 abriendo 8 - 9 (situacin de error) y adems conmuta el rel Y1 (parada de seguridad) abriendo 6 - 7, para duplicar la seguridad, permaneciendo as hasta la restitucin del liquido a su nivel correcto. Mientras el nivel es correcto, el equipo est programado para realizar rutinas de test de estado de la sonda automticamente cada 2 min. simulando dos condiciones de alarma: 1 Seguridad del controlador y 2 Seguridad de la sonda Por tanto, la rutina de test consiste en comprobar peridica y automticamente el funcionamiento del controlador BPS-3500/LD y de la sonda LDP-400, as como sus conexiones, tanto internas como exteriores, mediante un la deteccin de depsitos conductores o humedad en la zona de test (ver figura) de la sonda. El test tiene una duracin de 1 segundo durante el cual se cruza automticamente el sensor de test a masa y se enciende el led amarillo. Esta accin provoca que se active la alarma de situacin de error, encendiendo el led rojo durante 1 segundo, indicando as que el sistema de vigilancia de la sonda de nivel ha funcionado bien, pero sin llegar a accionar los rels Y2 (de indicacin de error) ni Y1 (de parada de seguridad) que pararan la caldera. A continuacin, si el controlador est bien, al apagarse el led rojo (estado de alarma) desconectar la accin de test que la origino (led amarillo), indicando as, que el controlador ha cerrado la rutina de test sin problemas. En el supuesto que el sistema de seguridad detectara un fallo en la integridad del controlador, de forma que no cerrase el ciclo de test, ambos leds (amarillo y rojo) se quedaran encendidos y los rels de alarma y de seguridad se desconectaran 4 seg. ms tarde, parando la caldera, permaneciendo en esa situacin indefinidamente hasta que se eliminase el origen del problema. En el otro supuesto, que algn cable se hubiera desconectado o que la sonda estuviera mal, slo el led rojo permanecera encendido y los rels de alarma y de seguridad se desconectaran 4 seg. ms tarde, parando la caldera, permaneciendo en esa situacin indefinidamente hasta que se eliminase el origen del problema. Si, por el contrario, no se detecta error, pasado el tiempo de test, se apagan el led amarillo y el led rojo volviendo al modo de medida normal durante otros 2 minutos. Pasado ese tiempo (2 min.) vuelve a realizar la rutina de test (1 + 1 seg.) de forma secuencial. La funcin del sensor de test es para que si se depositasen residuos, incrustaciones o humedad entre el sensor de nivel y el metal de la caldera, o el nivel alcanzase ese punto de test, se producira una seal de error. Esta error provocara la activacin del led rojo, y 4 seg. despus desactivara el rel Y2 abriendo 8 - 9 (situacin de error) y adems conmutara el rel Y1 (parada de seguridad) abriendo 6 - 7, para duplicar la seguridad, permaneciendo as hasta la limpieza de los depsitos o que volviera a su nivel correcto.
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Instrucciones de BPS-3500/LD Nivel de Calderas

Of. Tcnica

Este test de seguridad tambin puede hacerse manualmente, cerrando durante 1 seg. mx. los bornes 10 y 11 mediante un pulsador exterior. Esta accin slo permitir la comprobacin de la sonda, no as la del controlador. La secuencia que se producir ser la misma que la que se generara automticamente mediante el modo automtico que dispone el controlador. Las seales de error, estados de alarma, as como la medida de conductividad relativa, etc., pueden ser transmitidas a distancia, a un controlador PC o un PLC remotos por la comunicacin RS-485 Modbus que el controlador BPS-3500/LD dispone de serie. Figuras correspondientes a los posibles estados de nivel y de alarma:

Nivel Normal Led Verde parpadea Led Amarillo apagado Led Rojo apagado Rel Y2 8-9 cerrados Rel Y1 6-7 cerrados

Nivel bajo o Depsitos en sonda o Nivel excesivo Led Verde parpadea Led Amarillo apagado Led Rojo se enciende y 4 seg. despus Rel Y2 8-9 abiertos Rel Y1 6-7 abiertos Led Rojo se queda encendido Test de sonda encuentra error Led Verde parpadea Led Amarillo se enciende 1 seg. y despus Led Rojo se enciende y 4 seg. despus abren Rel Y2 8-9 abiertos Rel Y1 6-7 abiertos Led Rojo se queda en ON y el Amarillo en OFF

Test encuentra error en el Controlador Led Verde parpadea o se queda fijo Led Amarillo se enciende 1 seg. y despus Led Rojo se enciende y 4 seg. despus abren Rel Y2 8-9 abiertos Rel Y1 6-7 abiertos Leds Rojo y Amarillo se quedan encendidos

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Sistema Inteligente para Seguridad para Calderas


Es un sistema de seguridad de nivel de calderas de vapor formado por una sonda de nivel mnimo LDP-400 con toma intermedia para autocontrol, y un controlador inteligente BPS-3500/LD con autocomprobacin de la propia integridad y del estado de la sonda (s/ DIN 0116). El autocontrol consiste en que el controlador genera cada cierto tiempo una seal de error para comprobar que el equipo activa la alarma en cualquier situacin de fallo. El controlador dispone de comunicacin RS-485 Modbus lo que permite conectarlo a una red de control para calderas: Temperatura, Nivel continuo, EC de Purga, etc.

BPS-3500/LD

Presin mx. de caldera: 35 bar Prueba hidrulica: 60 bar Temperatura mx.: 250 C Toma a proceso: 1/2 NPT Material: Inox A-316 y PFA Homologacin TV en curso
RS-485 MODBUS

BPS-3500/LD pvp 665

Sonda LDP-400 pvp 625

Control de Temperatura

Control de Nivel

Control EC para Purga

La sonda de seguridad de nivel para calderas de vapor LDP-400 dispone de toma de autocontrol y un sensor de nivel bajo. Si el agua baja por debajo de este nivel, el controlador detecta este estado y genera una alarma de seguridad. Si se produce alguna derivacin a tierra por depsitos, suciedad, o incrustaciones, el autocontrol detecta esta posibilidad de error y activa la alarma de seguridad.

Consulte Dtos. por cantidad Modelos BPS-3500/LD Controlador inteligente de Nivel con RS-485 MODBUS LDP-400 Sonda de nivel de mnimo con autocontrol. Ajust. 400...600 mm. 665 625

Mas informacin en www.desin.com

Tel.: 93 358 6011 y Fax.: 93 357 6850


NF-Precios2005-PBS-3500-DL-es-050109.doc

abcde
STEAM SPECIALITIES
DESCRIPTION

SAMPLE COOLERS SC 32 - SC 132

ADCA sample coolers are specially designed for taking samples of boiler water for analysis. Sample coolers prevent steam flashing-off from hot pressurised liquid samples, wich can be dangerous and will result in a incorrect water sample. This devices may be used for boiler water analysis and other sampling or cooling applications compatible with construction materials. Connections are female screwed. MAIN FEATURES SC32/SS : Corrosion-resistant body and internals. Self draining design (eliminates possibility of sample retention). OPTIONS: Sample inlet needle valve DN 1/4 with two compression fittings . Cooling water inlet valve. Copper coil. Bolted top plate. Different connection sizes and materials under request agaisnt extra price. Steam boilers. Cold and hot water systems.

USE: AVAILABLE MODELS:

SC32/SS and SC132/SS - stainless steel body. SC32/SS - recommended for boilers up to 20 bar. SC132/SS - recommended for boilers up to 32 bar. SIZES: 1/2 cooling water connections. 1/4 x 8mm compression fitting - sample connection . CONNECTIONS: Female screwed ISO 7/1 Rp (BS21) INSTALLATION: Vertical installation. OPERATION: Cooling water must be flowing before open or or close the sample inlet valve. PRESSURE / TEMPERATURE RATINGS: Coil : Design pressure 32 bar Design temperature 300 C Body : Design pressure 16 bar Design temperature 100 C
DIMENSIONS (mm) SIZE A B C D E WEIGHT DN Kg SC32 90 420 300 30 26 3,9 SC132 90 520 400 30 26 4,8

MATERIALS POS. NR. DESIGNATION MATERIAL 1 BODY STAINLESS STEEL AISI 304/316 2 COVERS STAINLESS STEEL AISI 304/316 3 COIL STAINLESS STEEL AISI 304/316 4 COMPRESSION FITTINGS PLATED CARBON STEEL 5 DISCHARGE TUBE STAINLESS STEEL 6 SAMPLE INLET VALVE STAINLESS STEEL 7 COOLING WATER INLET VALVE NICKEL PLATED BRASS

How to order: i.e. Sample cooler SC32/SS


We reserve the right to change the design and material of this product without notice.

Produced in accordance with Article 3, paragraph 3 of the PED - European Pressure Equipment Directive - 97/23/EC. Produzido em conformidade com o Artigo 3, pargrafo 3 da PED -Directiva Europeia 97/23/EC ( Decreto-Lei 211/99 ) .

IS 9.201 E 04.02

Product Range

P 400.005 e

Overview

Sensors, Systems, Service


For most applications involving flow metering, we offer you the right sensors and our professional expertise in translating your needs into effective reality. Since nowadays the jobs concerned invariably entail more than simply the functions of the individual components incorporated, the knowledge of the Bopp & Reuther group of system engineering is invaluable in mastering the increasing complexity involved in automating your application processes. We are there to help you, from initial advice on constructing turnkey installations for gas and liquid custody transfer in pipeline, loading and dosing modes, plus inspection and calibration equipment in any desired degree of automation, right down to the detailed engineering. We provide responsive support all the way through to handing over of the completed system, and offer you the requisite maintenance service for ongoing operation. Thanks to long decades of accumulated experience, we are able to offer you a user-oriented system package with up-to-the-future metering technology for almost any application. We are always at your disposal with our sensors, our systems, and our service.

Branches of industry
Wherever liquid, vaporous and gaseous media need to be reliably metered, controlled and regulated, that's where our company's products are used. Whether the job involves problems of process engineering in the chemical or petrochemical industry, questions of mechanical engineering or equipment manufacture, or highly specific requirements in a food or beverage process - our comprehensive range of top-quality measuring instruments enables us to offer you the right solution for each and every application.

Overview

Sensors

Oval Wheel Meters


Application
Measuring the volume flow rate of liquids and liquefied gases and in loading systems in the chemical and petrochemical industry, in the mineral oil industry, in the food and beverage industry.

Reliability
High accuracy over many years High reliabilty and long service life

Special features
No up- and downstream meter tube necessary Large measuring range High viscosities Broad range of materials for large number of fluids Mechanical and electronic counters Approved for fiscal metering

Oval Wheel Meter

Flexibility
DN 6 to DN 400 10 l/h to 1,200 m3/h 0.3 to 100,000 mPas -40C to +290C Up to 100 bar Current and pulse output, HART

Sensors

Sensors

Turbine Meter
Application
Measuring liquids and liquefied gases in the chemical and petrochemical industry, in the mineral oil industry, in the food and beverage industry and loading systems, especially for high operating pressures and low viscosities.

Reliability
High accuracy over many years High repeatability Proven and reliable measuring system

Special features
High flow capacity Approved for fiscal metering

Flexibility
DN 10 to DN 300 0.15 to 4,500 m3/h 0.2 to 50 mPas -196C to +250C Up to 320 bar Current and pulse output, HART

Vortex Meter
Application
The VTX2 vortex meter is used for flow and volumetric measurements of conductive and non-conductive fluids, gases and vapours in all industrial branches. Applications include volumetric measurements for balancing (compressed air systems, heat carriers, vapours, chemical products, for example), process control and high throughput applications.

Reliability
Extremly rugged and stable measuring instrument Maintenance-free

Special Characteristics
Excellent metrological characteristics Insensitive to pulsations, pressure bursts and temperature shocks With auto-adaptive digital signal processing Three simultaneously and independently usable signals (analog, digital, pulses) Suited for high operating temperatures No diaphragms Wide measurement range

Flexibility
DN 15 - DN 300 (larger connections upon request) 3 0.4 - 20,000 m /h -40C to + 260C Up to PN 40 Current output with HART , or current pulses and scalable pulse output acc. to NAMUR Eight digit display up front With operating keys DTM and AMS drivers are available

Sensors

Sensors

Compact Orifice
Applications
The Oriflow compact orifice is used for flow measurements of conductive and non-conductive fluids, gases and vapours in all industrial branches. Applications include flow measurements (volume/mass) for balancing (compressed air systems, heat carries, vapours, chemical products, for example), process control and high throughput applications.

Reliability
Already over 2,000 units in operation Extremely rugged and stable measuring instrument Suited for exteme applications

Special Characteristics
Dry calibration is possible Highly reproducible results Easy to install without differential pressure lines

Flexibility
DN 15 to DN 1000 0.4 - 20,000 m3/h -40C to 170C +220C with angled piece Up to PN 40 (higher upon request) Current output with HART

Density Meter
Application
Continuous measurement of density and concentration of liquids.

Reliability
High accuracy Maintenance-free

Special features
Special calibration within the required density range Also for highly aggressive liquids, pastes and foams Output signals scalable for density and concentration

Flexibility
DN 10 to DN 25, flanges or Swagelok, sanitary threads, sterile fittings 3 0 to 5,000 kg/m -40C to +210C Up to 300 bar Current output, HART , Frequency output

Sensors

Sensors

Centrifugal Gas Separators

Application
For avoiding measuring errors resulting from air or gas contained in liquids measured with volumetric meters

Reliability
Maintenance-free Complete emptying via outlet socket

Special features
With automatic float-dearation device or defined return to the process (orifice) Mandatory for fiscal metering with pump operation in Germany

Flexibility
DN 25 to 400 Up to 20 mPas Up to 25,000 l/min Up to PN 50

Strainers for chemical industry


Application
For avoiding measuring errors and damage caused by foreign particles contained in the medium

Reliability
The strainer can be completely drained using the drain stud at the lowest position of the strainer and the conical design of the device (only casted strainer)

Special features
Low pressure loss because of large filter area (up to 16 times larger than the pipeline cross section)

Flexibility
DN 15 to DN 400 -200C to +300C 3 Up to 3,000 m /h Up to PN 100 Various materials

Special welded design

Sensors

Sensors

Communicative Solutions

Application
We supply numerous converters or computer systems for our meters. With our configuration software SensorPort you can set the parameters for our meters and record and log measured values using the Trend Viewer.

Reliability
Menu mode in compliance with VDI/VDE 2187 Runs on Windows 95, 98 and NT 4.0 (32-bit application)

Special features
SensorPort can be integrated into a process control system via ActiveX Customer-specific and application-oriented solutions can be implemented quickly, easily and effectively.

Flexibility
HART - capable products Software SensorPort for configuration of our SMART products Bopp & Reuther Messtechnik GmbH is a member of: - the HART Communication Foundation - the Profibus Nutzerorganisation e.V. (PNO) TM - the PACTware - cooperation Our SMART products support FDT technology HART device driver for Bopp & Reuther SMART products are integrated in PDM (Siemens) and AMS (Fisher Rosemount)

MID-MDS Dosing Modules


Application
Modular dosing system for filling conductive liquids in packaging machinery.

Reliability
No moving mechanical parts Easy cleaning in comparison with piston fillers Easy adjustment of batch quantities No mechanical forces are applied to the product

Special features
Short dosing times of up to 100 ms possible Small dimensions of the transmitter Complete system for linear and circular filling machines PLC or PC interface Wide range of batch quantity with one nominal size Direct activation of the dosing valve CIP/SIP ability

Flexibility
DN10 to DN40 Various connections are available: e.g. hygienic connection for milk, TRI-CLAMP, sterile connection, sterile mini-flange 3A approved Compact electronics Up to 540 filling stations can be added

Dosing

Systems

System Engineering
Our group makes besides sensors also system engineering available. Marcon Ingenieurgesellschaft mbH., daughter of the Bopp & Reuther Messtechnik GmbH, represents this scope. From the consultation over the detail engineering and construction supervision to the commissioning we care for you in all your questions. Afterwards you profit

Loading systems
For oil industry and chemistry - Tank truck loading - Rail tank cars - Marine loading and unloading systems - Tank farm management Fiscal metering Sequencing Customer and vehicle data management Interface to higher-level systems (e.g. SAP)

Vapor recovery units


Recovery of valuable raw materials Easing the burden of the environment

Pipeline metering systems


Volume and flow metering of fluids and LPG - for billing purposes - for process control Product recognition and quality measurements Skid-mounted units ready for operation Control and display

System Engineering
Gas metering systems
Volume metering - for billing purposes - for process control Gas quality measurement Process visualization Data handling and archiving Quality-optimized measuring range control Interface to higher level data structures

Testing and calibration equipment


For all flowmeters and volume meters Inspection cycles Master meter test equipment Calibrated vessels Stationary and mobile versions Equipment for calibration and inspection authorities Skid-mounted units for field service operation Automatic sequencing and report generation

Plant automation
Clear automation concepts High availability due to modular design Common hardware for industrial purpose standard Software, adapted especially for the installation Shop test with simulation of the periphery Commissioning Training online Diagnosis

Systems

Service

Maintenance

Application
Maintenance and inspection of tank plants in accordance with VbF, TRbF, WHG and other statutory requirements.

Reliability
Professional operation in accordance with Z 19 I WHG Certified to DIN EN ISO 9001 and SGU directives Well-trained expert personnel

Special aspects
Expert inspection of safety equipment (e.g. overflow protection devices or leakage monitoring systems) Preparation of all the measures necessary for acceptance by a technical expert

Flexibility
Inspection, maintenance and repair Tanks and accessories Pipelines Hoisting and loading equipment Fittings, valves and safety equipment (e.g. overflow protection devices, leakage monitoring systems, double-bottom tanks or collectors) Electric and electronic control units

Leakage tests
Container Pipelines

Calibration
Application
Proving and calibration of measuring systems subject to verification and internal measuring systems Issuing a verification document of each inspected or verified measuring system in accordance with EN 10204 or verification regulation

Reliability
Maintenance operation in accordance with Z 72 EO-AV Certified to DIN EN ISO 9001 and SGU directives Approved and certified proving equipment with trained technicians

Special aspects
Stationary proving equipment for volume and mass for flow rates up to 1,200 m3/h Mobile test vehicles for on-site calibration for flow rates up to 800 m3/h

Flexibility
Testing of all makes Monitoring the recalibration periods and verification deadlines Over 20 locations in Germany with stationary and mobile proving equipment

Service

Service

Repairs and Installations


Application
Metering systems, valves and fittings for liquids including liquefied gas.

Reliability
Centralized workshops in Mannheim and Kln Regional workshops Trained and experienced service personnel Efficient spare-parts service Professional operation in accordance with Z 19 I WHG Certified to DIN EN ISO 9001 and SGU directives

Special features
Maintenance agreements On-call duty

Flexibility
Reliable and flexible customer service Stationary and mobile calibration equipment with standard measure, balance, master meter, bidirectional prover loop or piston prover

Globally local

Bopp & Reuther Messtechnik GmbH Postfach 1709 67327 Speyer, Germany Am Neuen Rheinhafen 4 67346 Speyer, Germany Phone +49 (6232) 657-0 Fax +49 (6232) 657-505 Marcon Ingenieurgesellschaft mbH Meiendorfer Strae 205 22145 Hamburg, Germany Phone +49 (40) 64599-0 Fax +49 (40) 64599-200
Internet: www.marcon-ing.de eMail: marcon@marcon-ing.de

Internet: www.burhm.de eMail: info@burhm.de

Datenblatt d 310

Stand: 19.03.99

Durchflumesser GD100 und Signalumwandler GVPA-303 fr Gase

Besondere Merkmale:
g g

Oszillierende Messung ohne bewegliche Teile Hohe Megenauigkeit 1,5 % des Messwertes.
Wiederholungsgenauigkeit innerhalb von 0,1 % des Messwertes.

Groes Signalwandler-Programm
Ein umfangreiches Programm an Signalumwandlern, die besonders fr den Durchflumesser GD-100 vorgesehen sind, ist lieferbar. In unseren Sonderprospekten, die wir Ihnen gerne bersenden, sind verschiedene Typen mit Analogund Impulsausgang, mit und ohne Korrektursignalen und in Standard- oder eigensicherer Ausfhrung beschrieben.

Seite 1 Esters Elektronik GmbH Otto-Hahn-Strae 2 D 63110 Rodgau Telefon 06106/3040 oder 3049 Fax 06106/18192 e-mail: esters@esters.de

Allgemein
Der Mewertgeber ist ein Fluidistor-Oszillator, dessen Schwingungsfrequenz direkt proportional der Geschwindigkeit des den Fluidistor durchstrmenden Gases ist. Das Verhltnis Frequenz/ Durchflugeschwindigkeit ist innerhalb eines groen Bereiches konstant. Der Fluidistor ist parallel zu einem Unterteil geschaltet, der eine Drossel mit dem gleichen Durchflukoeffizienten wie der Fluidistor besitzt. Nur ein bestimmter Anteil des gesamten Durchflusses strmt ber den Fluidistor. Nachdem jedoch das Verhltnis zwischen den beiden Durchflumengen konstant ist, gilt die Oszillations- oder Schwingungsfrequenz des Fluidistors als Ma fr den Gesamtdurchflu durch das Megert.

Das Bild oben rechts zeigt den Fluidistorteil. Der Teilstrom tritt von links in den Fluidistor ein und verlt ihn durch den rechten Anschlu. Der Gasstrom whlt abwechselnd den einen oder anderen der beiden Kanle unmittelbar stromaufwrts des Auslaufanschlusses. Die Schwingungen zwischen diesen beiden Kanlen werden durch die hin- und hergehende Strmung in dem U-frmigen Kanal, der die beiden Steuerffnungen verbindet, bestimmt. Die Oszillatorfrequenz, die der Wechselfrequenz entspricht, wird in diesem Verbindungskanal mit einem Heidrahtfhler gemessen.Der Fhler kann ohne Ausbau des Megerts aus der Leitung ausgewechselt werden. Der Fhlerwechsel hat keinen Einflu auf die Eichung der Meeinrichtung. In einem Signalwandler werden die Schwingungen in ein Impuls- oder Analogsignal verstrkt, das z.B. von einem Zhler und einem Anzeigeinstrument empfangen werden kann.

Druckverlust/Durchflu

Das Diagramm gilt fr Gase mit einer Dichte von Luft bei NTP (0C und 1000 mbar). Der Druckverlust ist stets proportional der Dichte des Gases. Bei z.B. 100% hherem Betriebsdruck liegt doppelter Druckverlust vor.

Seite 2 Esters Elektronik GmbH Otto-Hahn-Strae 2 D 63110 Rodgau Telefon 06106/3040 oder 3049 Fax 06106/18192 e-mail: esters@esters.de

Abmessungen und Gewichte


DN mm 25 32 40 50 65 80 100 125 150 200 250 300 350 400 mm L 300 300 300 300 300 300 360 300 500 350 450 500 600 800 D 115 140 150 165 185 200 220 250 285 340 405 460 520 580 Dh 85 100 110 125 145 160 180 210 240 295 355 410 470 525 H 130 140 140 145 155 160 200 230 255 280 305 330 360 380 Gewichte kg 10 11 12 13 14 20 23 20 28 36 53 70 90 120

Mebereiche
DN mm 25 32 40 50 65 80 100 125 150 200 250 300 350 400 Qmin 0,2 0,2 0,2 0,2 0,9 1,4 2,7 4 6 12 20 30 40 50 1 Qmax 20 20 20 20 90 135 265 400 600 1200 2000 3000 4000 5000 m 3/h 2 Qmin Qmax 0,35 35 0,4 40 0,9 90 1,1 105 1,7 170 3 290 6,5 650 9 900 12 1200 25 2500 40 4000 50 5000 70 7000 100 10000 3 Qmin 0,7 0,8 1,8 2,5 4,5 7,6 8,5 20 30 60 75 115 140 200 Qmax 70 80 180 250 450 760 850 2000 3000 6000 7500 11500 14000 20000

Kleinere als DN25 und grere als DN400 werden auf Wunsch angeboten. Grere Messer als DN400 mssen vor Ort mit Hilfe eines Wirkdruckmessers geeicht werden.

Messgenauigkeit
Die Dichte (oder eigentlich die Zhigkeit) des Gases beeinflut bei niedrigen Geschwindigkeiten die Megenauigkeit. ber dem Grenzwert Qt betrgt die Genauigkeit 1,5% des Messwertes. Unter Qt betrgt die Messgenauigkeit 5% des Messwertes.
Beispiele: 3 Bei einer Dichte von 1 kg/m ist Qt = 8% von Qmax Die aktuelle Dichte soll mit der Formel:

Einbauanweisung
Der Durchflumesser kann in waagerechter oder senkrechter Lage eingebaut werden. Wenn Kondensat oder hnliches im Gas vorkommt, mu der Messer waagerecht eingebaut werden, mit dem Mekopf nach oben. Eine gerade Einlaufstrecke des Messers von 10x DN und eine Auslaufstrecke von 5x DN ist zu empfehlen. Im Rohrnetz vor dem Durchflumesser darf die Gasgeschwindigkeit nirgends die Schallgeschwindigkeit berschreiten. berkritische Druckabflle mssen vermieden werden. Auch pulsierende Strmungen.

D = D0 *

P * T0 T
P = Druck T = Temperatur D = Dichte D0 = Dichte bei NTP (bar abs) (K) 3 (kg/m ) 3 (kg/m ) ist.

berechnet werden, wobei

Technische Daten
Messergren Druckklassen Temperatur DN20 bis DN1000 PN10 (nicht Standard), PN16, PN25 und PN40 -30 bis +120C. Gilt fr Gas und Umgebung. Max. 60C fr Ex-Ausfhrung. Messergehuse: PN10,PN16 aus Gueisen, brige aus Stahl Gehuse fr alle Druckklassen knnen auch aus W 1.4571 Edelstahl geliefert werden Drosseleinsatz: rostfreier Stahl Mekopf: Polyphenylensulfid (PPS) Fhler: Platin Dichtungen: Silicon, Nitril oder Vitron

Werkstoffe

Seite 3 Esters Elektronik GmbH Otto-Hahn-Strae 2 D 63110 Rodgau Telefon 06106/3040 oder 3049 Fax 06106/18192 e-mail: esters@esters.de

Signalumwandler GVPA-303
Der GVPA-303 wird zur Speisung des Fluidistor-Durchflumessers sowie zur Fernbertragung der Messignale verwendet. Die Pulsfrequenz wird verstrkt und in zwei verschiedene Ausgangssignale umgewandelt. Bauformen GVPA-303 G V O DR EX-GV Gas- Durchflumesser Flssigkeits- Durchflumesser Blind, ohne Anzeige Mit LCD-Anzeige fr Momentanwert und Zhler fr Totalmenge Ex-eigensichere Ausfhrung (Eex ia)

Technische Daten
Speisung: Eingang: Impuls-Ausgnge: Strom-Ausgang: Gehuse: Umgebungstemperatur: Schutzart: Zulssige Distanz: 230V, -10 / +12%, 48 62 Hz Gebersignal Fluidistor - 12VDC, max. 100mA - potentialfreier Kontakt, dekadisch, 250VAC, max. 3A 0-20 oder 4-20 mA, max. 500 Ohm fr Wandanbau - 10 bis + 50 C IP 65 - max. 100 m zwischen GVPA und Gasmesser - max. 1000m zwischen GVPA und Flssigkeitsmesser Bei Streinflssen ist abgeschirmtes Kabel zu verwenden, min. 0,5 mm2

Verbindungskabel:

Standardausfhrung
Mabild 134 82 Klemmenleiste 12 11 10 9 8 7 6 5 4 3 2 1 2
Erde

+ -

Ausgang 0(4)-20mA Impulse 12VDC, 100mA

13 5 19 3

Relaisausgang potentialfrei

+ + +
blau Durchflumesser VD weiss braun GD u LRM braun Speisung 230V/ 48-62Hz

50

Seite 4 Esters Elektronik GmbH Otto-Hahn-Strae 2 D 63110 Rodgau Telefon 06106/3040 oder 3049 Fax 06106/18192 e-mail: esters@esters.de

Ex-eigensichere Ausfhrung
Mabild
184 82

193

50

Klemmenleiste
13 14 15
Erde Durchflumesser weiss GD braun
blau VD braun

5 6 7 8 9 10 11 12

+ -

Ausgang 0(4)-20mA Impulse 12VDC, 100mA

Relaisausgang potentialfrei

1 2 3 4

Erde

Speisung 230V/ 48-62Hz

Seite 5 Esters Elektronik GmbH Otto-Hahn-Strae 2 D 63110 Rodgau Telefon 06106/3040 oder 3049 Fax 06106/18192 e-mail: esters@esters.de

135

DATA SHEET CONTACT WATER METERS M-TXK / M-THXK M-TSXK / M-TFXK MODELS 420/421/422/425
APPLICATION For remote transmission of flow rates, proportional control of pumps, motors, etc.
Metering with digital preselection of quantity

up to 30 C

D 83 6.131.55

FEATURES Cold water up to 30 C (safe up to 50 C)


Warm water up to 90 C Horizontal installation Installation in rising pipes with housing Available as downpipe meter for 90 C Overall and flange dimensions to DIN ISO 4064 Nominal diameters DN 15 - 50 mm Nominal operating pressure PN up to 16 bar / DIN 2401 Protection class IP 65 Multi-jet impeller meter in completely dry-running design with magnetic coupling
Error [%]
Qmin (B) Qtr (B)

up to 90 C

D 83 6.331.44

TYPICAL ERROR GRAPH MODELS 420/421/422/425


+5 +4 +3 +2 +1 0 -1 -2 -3 -4 -5
Flow rate [l/h]

Qn

Qmax

Only the impeller operates in the wet chamber to prevent faults due to unclean water Encapsulated, waterproof counter prevents condensation of the transparent cover; can be rotated to any position for easy reading Integrated measurement outputs as standard Sensors can be retrofitted on site for remote digital reading and analogue flow rate measurement

HEAD LOSS GRAPHS MODELS 420/421


M-TXK 1,0 0,5 0,4 0,3 0,2 0,1 0,05 0,04 0,03 0,02 0,01 0,5 0,6 0,8 1

Qn1,5 Qn 2,5

Qn 6

Qn 10

Qn 15

Nominal operating pressure PN up to 25/40 to DIN 2401 on request Counter extension for use up to 120 C

Head loss [bar]

SPECIAL VERSIONS Available with plastic or carbide alloy bearing

NOTE HYDROMETER model 423/424 contact water meters can be supplied calibrated if required. The meter is tested for compliance with the figures specified in the calibration regulations.

1,5

3 4 5 Flow rate [l/h]

10

15 20

30 40

HEAD LOSS GRAPHS MODELS 422/425


M-TSXK 1,0 0,5 0,4 0,3 0,2 0,1 0,05 0,04 0,03 0,02 0,01 0,5 0,6 0,8 1

Qn 1,5 Qn 2,5

Qn 6

Qn 10

Head loss [bar]

Contact meter for installation of sensors

1,5

4 5 10 Flow rate [l/h]

15 20

30 40

DATA SHEET CONTACT WATER METERS M-TXK / M-THXK M-TSXK / M-TFXK MODELS 420/421/422/425
TECHNICAL DATA
Subject to minor technical changes in the course of further development.
Type Nominal diameter Nominal flow rate Flow rate at 1 bar head loss for 30 C (max. 50 C) Flow rate at 1 bar head loss for 90 C Maximum flow rate Transition flow rate Lower measuring range limit Starting flows Coupling thread old designation on meter DIN ISO 228 T1 new designation Coupling thread to DIN 2999 Overall length Height Cover diameter Width Dial indication range Measurement Reed switch model 570 outputs IR transmitter model 571 Weight without coupling Weight with coupling mm 15 m3/h 1.5 m3/h 4.6 m3/h 3.2 Qmax m3/h 3 Qt l/h 150 Qmin l/h 50 l/h 12-15 3 AG inch R /4 3 AG inch G /4 B 1 inch R /2 L mm 165 L1 mm 245 H mm h mm B mm A mm k = k = m3 l kg kg DN Qn M-TXK / M-THXK 20 25 40 50 2.5 6 10 15 7 12 24 34 5.1 12 20 34 5 12 20 30 250 600 1000 1500 90 120 200 280 20-25 40-50 60-70 80-90 1 R1 R 1 /4 R2 Flange 1 G1B G 1 /4 B G 2 B DIN 3 1 R /4 R1 R 1 /2 2501 190 260 300 270 288 378 438 120 125 140 165 35 45 50 83 96 102 137 166 min. 0.1 l / max. 100 000 m3 0.1 / 1 0.05 0.1 1.5 1.7 2.5 4.7 11.7 1.7 2.1 3.1 5.9 20 1.5 4.8 3.4 3 150 50 20 1.5 3.4 3.2 3 150 50 12 -15 M-TSXK / M-TFXK 20 25 40 2.5 6 10 6 12 22 5 12 20 5 12 20 250 600 1000 90 120 200 20-25 40-50 60-70 1 R1 R 1 /4 R2 1 G1B G 1 /4 B G2B 3 1 R /4 R1 R 1 /2 105 150 200 203 268 338 154 165 177 15 32 22 96 102 136 82 95 120

0.05 2.1 2.5

0.1 3.1 3.7

5.5 6.7

Available pulse rates: 100 1000 l/pulse. Other versions and pulse rates available on request. Note: Please indicate separately when ordering: Order the pulse output without resistance for a low-resistance load, e.g. mechanical counters.

MODELS 420/421
Coupling thread DN 15-40 / PN 16

ORDER REFERENCES
Model 420 420 420 420 420 420 420 420 420 420 420 420 420 420 420 421 421 421 421 421 421 422 422 422 422 422 422 422 425 425 425 425 Qn/PN 1.5 m3/h / 16 1.5 m3/h / 16 1.5 m3/h / 16 1.5 m3/h / 16 2.5 m3/h / 16 2.5 m3/h / 16 2.5 m3/h / 16 6.0 m3/h / 16 6.0 m3/h / 16 6.0 m3/h / 16 6.0 m3/h / 16 10.0 m3/h / 16 10.0 m3/h / 16 10.0 m3/h / 16 15.0 m3/h / 16 1.5 m3/h / 16 2.5 m3/h / 16 3.5 m3/h / 16 6.0 m3/h / 16 10.0 m3/h / 16 15.0 m3/h / 16 1.5 m3/h / 16 2.5 m3/h / 16 2.5 m3/h / 16 6.0 m3/h / 16 6.0 m3/h / 16 10.0 m3/h / 16 10.0 m3/h / 16 2.5 m3/h / 16 2.5 m3/h / 16 6.0 m3/h / 16 6.0 m3/h / 16 Type designation M-TXK M-TXK M-TXK M-THXK M-TXK M-TXK M-THXK M-TXK M-TXK M-TXK M-THXK M-TXK M-TXK M-THXK M-TXK M-TXKZE M-TXKZE M-TXKZE M-TXKZE M-TXKZE M-TXKZE M-TSXK M-TSXK M-TSXK M-TSXK M-TSXK M-TSXK M-TSXK M-TFXK M-TFXK M-TFXK M-TFXK Overall length 165 mm 190 mm 190 mm 190 mm 190 mm 190 mm 190 mm 260 mm 260 mm 260 mm 260 mm 300 mm 300 mm 300 mm 270 mm 190 mm 190 mm 260 mm 260 mm 300 mm 270 mm 105 mm 105 mm 105 mm 150 mm 150 mm 200 mm 200 mm 105 mm 105 mm 150 mm 150 mm Temperature 30 C 30 C 90 C 90 C 30 C 90 C 90 C 30 C 90 C 90 C 90 C 30 C 90 C 90 C 30 C 120 C 120 C 120 C 120 C 120 C 120 C 30 C 30 C 90 C 30 C 90 C 30 C 90 C 30 C 90 C 30 C 90 C Connection
3

*Metrol. cl.

Article number 420 000 01 420 000 00 420 000 35 420 000 64 420 000 06 420 000 39 420 000 65 420 000 14 420 000 43 420 000 93 420 000 67 420 000 22 420 000 51 420 000 68 420 000 28 421 000 00 421 000 04 421 000 06 421 000 08 421 000 15 421 000 20 422 000 18 422 000 01 422 000 11 422 000 04 422 000 19 422 000 07 422 000 24 425 000 01 425 000 13 425 000 16 425 000 09

Explanation of type designations M: multi-jet meter H: carbide bearing K: pulse output T: dry runner X: counter type ZE : counter extension

Note: The types listed in the order references are standard meters. All versions can of course be supplied as per technical data. S: rising pipe version F : downpipe version * tested to the metrological class indicated!

HYDROMETER GmbH PO. Box 1462 91505 Ansbach/Germany Delivery address: Industriestrae 13 91522 Ansbach/Germany www.hydrometer.de Phone: +49 (0) 9 81 / 18 06 - 0 Fax: +49 (0) 9 81 / 18 06 - 605 and -615

2042042142242520

G /4 B AH G1B AH G1B AH G1B AH G1B AH G1B AH G1B AH 1 G 1 /4 B AH 1 G 1 /4 B AH 1 G 1 /2 B AH 1 G 1 /4 B AH G2B AH G2B AH G2B AH Flange/DIN 2501 G1B AH G1B AH G1B AH 1 G 1 /4 B AH G2B AH Flange DIN 2501 G1B AH G1B AH G1B AH 1 G 1 /4 B AH 1 G 1 /4 B AH G2B AH G2B AH G1B AH G1B AH 5 G /4 B AH 5 G /4 B AH

MODELS 420/421
Flange DN 15-40 / PN 16

MODELS 422/425
Rising pipe/downpipe version DN 15-40 / PN 16

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