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Design Description
1) Kiln Inlet Plates:
Nose-ring plates casting area = 80 mm Expansion Joint = On Radial 3.0 mm Rigid Board (Nefalit) On Axial 3.0 mm ply wood Type of Castable = REFRAMULLITE 63 AR LCC
Date
Material
Material required
General Drawing V Anchors for kiln outlet Omega anchors for kiln outlet V Anchors for kiln outlet (deformed area) Omega Anchors for kiln outlet (Deformed area) V Anchors for NR Omega anchors for NR Plastic caps
Provider
Shift Team Leader Shift Team Leader Shift Team Leader Shift Team Leader Shift Team Leader Shift Team Leader Shift Team Leader Shift Team Leader
Comments
Validated drawing with CTC 216 Pieces, SS-310 216 Pieces, boiler steel H1 / A 42 Cp 324 Pieces, SS-310 Sheet 324 Pieces, , boiler steel H1 / A 42 Cp 360 Pieces, SS-310 Sheet 360 Pieces, SS-310 Sheet 2000 plastic cap (8mm) (For V Anchors in kiln outlet) Mild steel electrode
(For omega Anchors in kiln outlet) Mild steel electrode (For V Anchors in kiln NR) SS electrode (For V Anchors in kiln NR) SSl electrode
Expansion joint Dry joint Concrete Water container Vibrator Mixer All Material Selection
Shift Team Leader Contractor Shift Team Leader Contractor Contractor Contractor CTC Validated
Nefalit 3 mm thickness Plywood with thickness 3 mm maximum For NR REFRAMULLITE 63 AR LCC For kiln outlet section& deforemd shell is GIBRAM SR Scaled container 40 to 50 mm Vertical Type of Castable and Anchors
Date 4
Implementation
Certified welder Contractor mason Kiln Tech. Certified welder Kiln & Kiln Hood + TAD Supervisor Certified welder Kiln & Kiln Hood + TAD Supervisor Contractor mason Contractor mason Contractor mason Kiln Tech Contractor mason
Comments
We dried welding electrode in oven at recommended Temp. We Grinded Shell properly on OMEGA Positions Followed Lafarge Standard Continous welding Visual and Pictures + hammering each OMEGA Regular inpection by our Refractory Team Visual and Pictures compare position/LPCL Drawing for Anchors Using proper measurement tools Used mixing water temperature between 25 - 30 deg.C in current Winter Seasons by External Heating. Followed supplier procedure Esured proper water mixing We took special care of anchors during vibration On radial we use Nefalit (3mm) On axial we use ply wood (3 mm) More than one day Followed Lafarge Standard Preheating / Drying Curves Date 5
Joint installation
Kiln Tech
40 cm
120 cm
140 mm
100 mm