Harness And Wire Electrical Schematic Symbols

KENR3609-05
April 2012
Wire Description
Wire
Number

Wire
Color

Wire
Number

Action Alarm

E-3

Machine
Location
3

Processor 2

G-1

Machine
Location
C

101

RD

Battery +

500

BR

Front Wiper Motor Park

Alternator

E-12

Pump - As Front/Rear

G-8

11

103

YL

Throttle Switch

501

GN

Front Wiper Motor (LO)

Amplifier - Tachometer

E-2

Regulator

E-1

Description

Description

Component

Accessory Circuits

Power Circuits

Symbols

Component Location

Wire
Color

Schematic
Location

Schematic
Location

Component

104

YL

Diagnostic / Thermal Start Relay

502

OR

Front Wiper Motor (HI)

Arc - Suppressor

H-7

25

Relay - Brake P1 / P2

A-8

105

RD

Fuel Pump Relay Coil / Control / Key Switch

503

BR

Rear Wiper Motor Park

Arc - Suppressor 2

B-7

Relay - Fuel Pump

E-11

106

RD

Controller (Datalink)

504

YL

Rear Wiper Motor (LO)

Arc - Suppressor E

F-4

Relay - Neutral Start P3 / P4

A-7

108

RD

Fuel Pump

505

BU

Rear Wiper Motor (HI)

Backup Alarm

C-11

Relay - Start

D-11

109

RD

Alternator

506

PU

Washer Pump Front

Battery - LH 12V

D-12

Relay - Thermal Start

B-8

110

GN

Recording Module

507

WH

Washer Pump Rear

Battery - RH 12V

A-12

Resistor

B-11

18

111

OR

Processor 2

513

OR

Compressor Solenoid To Pressure Switch

Breaker - Alt

D-12

13

Resistor - Alternator

F-4

112

PU

Main Power Relay Output

515

GY

Blower Switch

Breaker - ECM

D-12

13

Resistor 3

C-4

115

PK

Flood / Beacon Switch

516

GN

Blower Switch

Breaker - Fuel Pump

E-12

13

Resistor U

F-1

116

BR

Flood Switch

517

BU

Blower Switch

Breaker - Main

E-12

13

Rheostat

C-4

118

GY

Wipers

521

YL

Compressor Pressure Switch

Compressor GP

H-7

Sender - FR Fuel Level

C-11

20

121

YL

Backup Alarm

522

WH

Compressor Solenoid

Conditioner

G-11

Sender - RR Fuel Level

C-11

20

122

RD

Dome Light

567

WH

A/C Switch To Blower Switch

Control GP

F-7

Sensor - Speed

F-3

30

123

WH

LED Display / Gauge / Meter

Controller As

C-3

Sensor - Vib Tach

A-8

14

124

GN

Fan

603

PU

Beacon (Cab)

Converter

H-3

Solenoid - Drum Intlk / Axle Interlock

E-9

15

128

RD

Hour Meter

607

PK

Front Floods

B-12

26

E-9

23

143

BR

Brake Switch

608

GN

Rear Floods

Fuse - Fan / Wiper / Dome Lt

H-8

Solenoid - Vib Pump

D-9

15

148

WH

Thermal Start Relay

Gauge - CMV

F-2

Switch - As AC

H-9

150

RD

ECM

720

BU

Neutral Start Relay P4 To Brake Relay P2

Gauge - Fuel

G-4

Switch - As Press

H-7

165

RD

Speedometer

751

GN

Valve Shift Solenoid

Gauge - Frequency

F-2

Switch - Beacon

E-6

177

RD

Main Breaker

765

BR

Brake Switch (N.C.)

Gauge - RMV

776

YL

Brake Switch (N.O.)

Gauge - Speed

Lighting Circuits

Engine - Start Aid

Control Circuits

Ground Circuits

Solenoid - Valve Shift / Brake

F-2

Switch - Blower

I-11

F-1 , F-2

Switch - Brake

E-7

200

BK

Main Chassis

777

PU

Brake Relay P1 Output

Ground - Battery

A-11

13

Switch - Disconnect

A-12

13

210

BK

Meter Group / Processor 1

A701

GY

Hydraulic Oil Temperature Indicator

Ground - Engine 2

D-12

26

Switch - Flood Light

E-6

220

BK

Meter Group / Processor 1

A702

PU

Hydraulic Oil Pressure Indicator

Ground - Frame 2

A-9

Switch - Horn In Steering Wheel

H-4

230

BK

Meter Group / Processor 1

A710

GY

Hydraulic Temperature Switch

Ground - Frame LH

C-12

Switch - Hyd Oil Temp

B-12

16

277

BK

Vibrator Charge To Propel Charge Pressure SW

A782

YL

RH Vibrator Pump Status

Ground - Platform

G-1

Switch - Key

A784

YL

RH Vibrator Pump Status

H-2

Basic Machine Circuits

Ground - Platform

F-4

B-3

Switch - Neutral Start On Propel

B-11

23

Switch - Propel Charge Press

B-12

15

Switch - Main Power

304

WH

Start Relay Output

E798

PK

Engine Coolant Temperature Indicator

Ground - Platform

G-9

22

306

GN

Start Relay Coil

F701

BR

Engine Oil Pressure Indicator

Ground - Platform 2

B-3

22

307

OR

Key Switch Start

F705

PK

Action Alarm

Heater GP

G-11

Switch - Speed Select

H-4

308

YL

Key Switch On

F706

PU

Action Alarm Return

Horn - Forward

E-4

Switch - Throttle

H-4

309

GY

Alternator To Alternator Resistor

F707

WH

Check Engine Indicator

Hour Meter

G-4

Switch - VB/Backup Alarm In Propel Handle

D-3

321

BR

Backup Alarm

F708

YL

Start Aid Indicator

Jump Stud

D-12

13

Switch - Vib Charge Press

B-12

19

322

GY

Horn Switch (Steering Wheel)

F709

BU

Action Lamp

Lamp - Dome

F-9

Switch - Vib Select

D-3

323

WH

Fuel Pump +

F710

BR

Air Temperature Indicator

LED Display

G-4

Switch - Wiper FR

H-11

325

PK

Fuel Pump Relay Coil

F715

PU

Charge Pressure Switch

Motor - 24V Starter

D-11

12

Switch - Wiper RR

H-11

330

YL

Neutral Start Relay Coil

F716

WH

Throttle Switch

Motor - Front Wiper

E-9

Tachometer

D-1

373

GN

Thermal Start Relay Output

F729

GN

Throttle Switch Return

Motor - Rear Wiper

F-10

VPM Tach

G-4

375

GN

Thermal Start Relay Coil

J726

YL

Controller Datalink Power

Processor 1

F-3

377

OR

Start Aid Engine

892

BR

Cat Data Link -

Machine locations are repeated for components located close together.

396

PK

E Arc Suppressor To Alternator Resistor

893

GN

Cat Data Link +

A = Located inside of dash.

Monitoring Circuits

A892

OR

LH Vibrator Pump Status

B = Located inside of right console.

Alternator ( R ) Terminal

C850

GN

Vibrator Sensor Signal

C = Located inside of Compaction Indicator Module

403

GN

447

PK

Fuel Level

T825

YL

Vibrator Select Switch To Rheostat

449

BU

Speed Sensor Signal

A990

BU

Vibrator Select Switch To Rheostat

450

YL

Vibrator Tach Sensor Signal

B919

GN

Vibrator Select Switch To Rheostat

451

BR

Tach Sensor Power Return

B920

GN

Vibrator Select SW HI/LO To Processor 2

463

YL

Tach Data Signal I/O

C905

OR

Throttle Switch To Speed Select switch

469

GN

FR To RR Fuel Level Sender

C906

YL

Throttle Switch Select

497

BU

Tach Sensor Power

C924

YL

Vibrator Select Switch To Vibrator Control

C483

BU

Speed Gauge Signal

C925

GN

Rheostat To Resistor 3 Vibrator Control

C934

BU

Rheostat Wiper

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

CP-563E, CS-563E, CP-573E, CS-573E

CS-583E, CP-663E, CS-663E,
and CS-683E
Vibratory Compactor
Electrical System
CP-563E:
BWE1-225
CNT1-518

CS-563E:
ASA1-251
CNG1-631

CP-573E:
ASY1-109
ASZ1-UP

CP-663E:
ASF1-204
DAF1-206

CS-583E:
DAJ1-325
CNX1-315

CS-663E:
ASB1-104
DAG1-323

CS-573E:
CEB1-192
CNN1-213
CS-683E:
DAD1-310
ASG1-304

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):

(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for Connector Plug

Harness Connector Serialization Code:

The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
9X-1123

Fuse (5 Amps)

Component
Part Number

325-AG135 PK-14

2012 Caterpillar All Rights Reserved

Harness identification code:

This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

Printed in U.S.A.

Off Machine Switch Specification

Actuate

Deactuate

92 1.5C
85C
110-0514
Hyd Oil Temp
(197.6 2.7F)
(185F MIN)
1
275 to 1750 kPa
114-5333
AS Pressure (A/C)
(40 to 255 psi)
1400 kPa MAX
1100 75 kPa
165-2521
Vib Charge Press / Propel Charge Press
(203 psi)
(160 11 psi)
With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).

Contact Position
A-B Normally Open
B-C Normally Closed
Normally Open2
A-C Normally Closed
A-B Normally Open

26
13

Contact postion at the contacts of the harness connector.

12
3

Component Description

137-1761

Resistor -

Resistor 3

159-9453

Solenoid -

Vibratory Pump

177-6820

Solenoid -

Axle Interlock / Drum Interlock

220-4133

Solenoid -

Brake / Valve Shift

223-4945

Sender -

226-2052

Sender -

228-4982

Resistor -

19

Resistance (Ohms)

FR Fuel Level
RR Fuel Level
Alternator

24

18

24

31.4 - 32
Empty 155-160
Full 0-4
Empty 148
Full 0-4
150 5%

15
1

30

130 6.5

24.6

23

KENR3609-05

Resistor, Sender and Solenoid Specifications

Part No.

20
B

16

21
16

22

11
14

At room temperature unless otherwise noted.

Connector Location
Connector Number

Schematic
Location

Machine
Location

CONN 1

F-12

21

CONN 2

G-11

21

CONN 3

A-9

14

CONN 4

H-8

CONN 5

E-8

21

CONN 6

D-8

11

CONN 7

B-8

11

CONN 8

E-7

21

CONN 9

E-6

24

CONN 10

E-5

24

CONN 11

E-5

24

CONN 12 Diagnostic Conn

E-4

CONN 13

D-4

CONN 14

C-4

CONN 15

E-3

CONN 16

F-3

CONN 17

G-3

CONN 18

H-3

CONN 19

G-2

CONN 20

F-2

CONN 21

E-2

CONN 22

D-4 , I-3

9
A
8
26
4

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

B
C

19

18
12

21

1
11

16
7
2

22

24

23
15

13
20

30

14

Related Electrical Service Manuals

Title
Alternator:

Machine Harness Connector and Component Locations

Form Number
9W-3043

SENR3685

Electric Starting Motor:

SENR3828

Starting and Charging:

KEBU7509

(Dimensions: 34 inches x 28 inches)

Function

24 Page,

Part No.

11

12

10

LIGHTING
608C-F5 GN-16
608A-F1 GN-16
200-F2 BK-16
200-F11 BK-16
608C-F5 GN-16

REAR FLOOD LH
9X1439

200-F12 BK-18
603-F3 PU-18

BEACON
1081029
F-C3
7T5957

200-F10 BK-16
200-F7 BK-16
607A-F9 PK-16
607C-F8 PK-16

200-F12 BK-18
200-F6 BK-16

608E-F4 GN-16

607E-F8 PK-16

608E-F4 GN-16
603-F3 PU-18

607A-F9 PK-16

FRONT FLOOD LH
9X1439

200-F10 BK-16

1
2

200-F11 BK-16

200-F13 BK-18

INSTRUMENT PANEL-CAB

INSTRUMENT PANEL

CONN 22

BLOWER SWITCH
1107890

OPTIONAL HIGH SPEED

VIB LOCKOUT WIRING
NOTE B

G-C1
1552273

200-DD BK-000
101-EE RD-000

200-A100 BK-18
306-A24 GN-18
308-A49 YL-18

FRAME GND
101-FF RD-000

POS

309-A91
321-A91
330-A48
373-A46

101-A50 RD-6

12V BATTERY LH
3T5760

GY-18
BR-18
YL-18
GN-16

403-A99 GN-18
447-A92 PK-18
200-A116 BK-18
200-A117 BK-18
200-A106 BK-18
200-A21 BK-18
200-A100 BK-18
FRAME GND LH
8T3635 M12
BACKUP ALARM
2200229

BK-18
BK-18

1
2

A-C122
1552269

121-A1 YL-18
321-A91 BR-18

101-AA RD-000

BK-18
BK-18

1
2

200-A100 BK-18

373-A46 GN-16
RESISTOR
7W1251

A-C118
1552269

377-A47 OR-16
START AID ENGINE
1864272

WH-16

NEUTRAL START SW
ON PROPEL PUMP
1
2

C
A
B

PROPEL CHARGE PRESS. SW

1652521

BK-16
RD-16
BU-16

A
B
C

A
B
C

ACTION LAMP
CHECK ENG IND

HYD TEMP SW
START AID IND

F729-A69 GN-18
A710-A82 GY-18

BK-16
RD-16
BU-16

CAT DATA LINK +

CAT DATA LINK -

BK-18
BK-18

330-A48 YL-18
308-A49 YL-18
A-C108
1552267

THROTTLE SW
AIR TEMP IND

A-C126
1552267
277-A88 BK-18
F729-A152 GN-18

277-A88 BK-18

A-C105
1552267
277-A88 BK-18

F715-A94 PU-18
F729-A152 GN-18

F715-A94 PU-18

CHARGE PRESS. SW
THROTTLE SW RET

FUEL PUMP RLY

THERMAL START RLY
ENG COOLANT TEMP IND
ENG OIL PRESS IND
FUEL PUMP +
ACTION ALARM

200-GG BK-000
DISCONNECT SW
7N0718

ENG CONT BAT. +

ENG CONT BAT. +
FUEL PUMP ACTION ALARM RTN

200-CC BK-000
BATTERY GND
8T3635 M12
POS

HYD OIL PRESS. IND

HYD OIL TEMP IND

NEG

ENG CONT BAT. ENG CONT BAT. ENG CONT WAKE UP

12V BATTERY RH
3T5760

A892-A49 OR-18
A784-A53 YL-18
403-A99 GN-18
A702-A21 PU-18
306-A24 GN-18
893-A160 GN-18
892-A161 BR-18
F716-A97 WH-18
F729-A29 GN-18
105-A30 RD-18
375-A100 GN-18
F707-A81 WH-18
104-A107 YL-18
373-A46 GN-16
F709-A80 BU-18
F708-A52 YL-18
F705-A87 PK-18
F706-A107 PU-18

F729-A29 GN-18

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

308-C3 YL-18
309-C4 GY-18
321-C5 BR-18
A701-C6 GY-18
330-C7 YL-18
F710-C8 BR-18

11

104-C34 YL-18
105-C37 RD-18
121-C1 YL-18
306-C24 GN-18
308-C3 YL-18
309-C4 GY-18
321-C5 BR-18
330-C7 YL-18
373-C47 GN-16
375-C31 GN-18
403-C21 GN-18
447-C10 PK-18
450-C11 YL-18

447-C10 PK-18
450-C11 YL-18
751-C13 GN-18
777-C14 PU-18
E798-C15 PK-18
F701-C16 BR-18
A892-C18 OR-18
A784-C19 YL-18
403-C21 GN-18
A702-C36 PU-18

308-C32 YL-18
308-C84 YL-18
308-C101 YL-18
308-C3 YL-18
309-C4 GY-18
321-C5 BR-18
330-C7 YL-18
373-C47 GN-16
375-C31 GN-18
403-C102 GN-18
403-C21 GN-18

751-C13 GN-18
777-C14 PU-18
A701-C6 GY-18
A702-C36 PU-18
A784-C19 YL-18
F701-C16 BR-18
F705-C87 PK-18
F706-C86 PU-18
F707-E33 WH-18
F708-C60 YL-18
F709-C36 BU-18
F710-C8 BR-18
F716-C28 WH-18
F729-C29 GN-18
E798-C15 PK-18
892-C98 BR-18
893-C99 GN-18
A892-C18 OR-18

306-C24 GN-18
893-C99 GN-18
892-C98 BR-18
F716-C28 WH-18
F729-C29 GN-18
105-C37 RD-18
375-C31 GN-18
F707-E33 WH-18
104-C34 YL-18
373-C47 GN-16
F709-C36 BU-18
F708-C60 YL-18
F705-C87 PK-18
F706-C86 PU-18

403-C20 GN-18
447-C10 PK-18
450-C11 YL-18
603-C90 PU-18
607-C46 PK-18
607-C45 PK-18
607-C34 PK-18
607-C41
608-C40
751-C13
777-C14

PK-18
GN-18
GN-18
PU-18

892-C26 BR-18
892-C98 BR-18
892-C52 BR-18

CONN 6

893-C99 GN-18
893-C53 GN-18
A-C3
9X4391
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

893-A160 GN-18
892-A161 BR-18

F709-A80 BU-18
F707-A81 WH-18

A710-A82 GY-18
F708-A52 YL-18

F716-A97 WH-18
F710-A90 BR-18

F715-A94 PU-18
F729-A98 GN-18

150-A88 RD-18
150-A89 RD-18
200-A116 BK-18
200-A117 BK-18
200-A106 BK-18
323-A101 WH-14
325-A99 PK-18
A710-A82 GY-18
F715-A94 PU-18
104-A107 YL-18
375-A100 GN-18
892-A161 BR-18
893-A160 GN-18
A701-A115 GY-18
A702-A21 PU-18
E798-A91 PK-18
F701-A46 BR-18
F705-A87 PK-18
F706-A107 PU-18
F707-A81 WH-18
F708-A52 YL-18
F709-A80 BU-18
F710-A90 BR-18
F716-A97 WH-18
F729-A98 GN-18

325-A99 PK-18
375-A100 GN-18
E798-A91 PK-18
F701-A46 BR-18
323-A101 WH-14
F705-A87 PK-18

A701-C6 GY-18
A702-C36 PU-18
A784-C19 YL-18
A892-C18 OR-18
E798-C15 PK-18
F701-C16 BR-18
F705-C87 PK-18
F706-C86 PU-18
F707-E33 WH-18
F708-C60 YL-18
F709-C36 BU-18
F710-C8 BR-18
F716-C28 WH-18
F729-C29 GN-18

150-A88 RD-18
150-A89 RD-18
200-A116 BK-18
200-A117 BK-18
200-A106 BK-18
323-A101 WH-14
325-A99 PK-18
A710-A82 GY-18
F715-A94 PU-18

200-A113
200-A111
200-A114
200-A115
200-A150
200-A109

A-C102
9G4348
177-A41 RD-6

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

C-C202
9G4351

C212
1552269
375-C56 GN-18
104-C55 YL-18
85
87
87a

87
87a

A-C123
1552269
450-A58 YL-18
200-A114 BK-18

A-C9
3E3364
1
2

CONN 3

1
2
3
4
5
6

200-C38 BK-18

1
2

ACTION ALARM
3E-6328

BK-18
BK-18

C C215
1552273

200-C99 BK-18
123-C190 WH-18
450-C80 YL-18
A892-C182 OR-18
A782-C183 YL-18

1
2
3
4
5
6

86 +

85

87
87a

+ 30

L-C1
3E3364
1
450-L1 YL-16
2
200-L2 BK-16

86

200-A117 BK-18
200-A116 BK-18
104-A107 YL-18

85
+ 30

BRAKE RELAY P2
1585089

+ 30

307-C31 OR-18

NEUTRAL START RELAY P3

1585089

765-C51
777-C14
776-C98
776-C58
200-C96

VIB TACH SENSOR

7R3145
GAGE GP

85

YL-18
BK-18
GN-18
YL-18
BK-18

720-C99 BU-18

BR-18
PU-18
YL-18
YL-18
BK-18

1
2
3
4

BK-18
BK-18
BK-18
BK-18

A784-C19 YL-18

86
+
87
87a

85
+ 30

143-C100 BR-18

NEUTRAL START RELAY P4

1585089

N-C1
1552264
C934-N1 BU-18
C924-N10 YL-18
A892-N3 OR-18
A990-N4 BU-18

C925-N9 GN-18

200-N11 BK-18
A784-N7 YL-18
C925-N8 GN-18

C934-N1 BU-18
200-N11 BK-18
A784-N7 YL-18
A892-N3 OR-18
A990-N4 BU-18
C924-N10 YL-18
N-C2
3E3370

200-H1 BK-16
H-C1
3E3364
TO BRAKE SWITCH
TERM X2

1
2
3
4
5
6
7
8
1
2

200-C38 BK-18
200-C98 BK-18
200-C150 BK-18
200-C151 BK-18
308-C84 YL-18
321-C5 BR-18
A784-C19 YL-18
F705-C87 PK-18
F706-C86 PU-18
A892-C18 OR-18
C906-C35 PU-18
450-C79 YL-18
450-C11 YL-18
112-C85 PU-10
177-C17 RD-6
177-C48 RD-10
200-C93 BK-18
200-C94 BK-18
200-C95 BK-18
200-C96 BK-18
123-C190 WH-18

200-C90 BK-18

WH/BU
BR
OR

1
2
3
4

165-U8 RD-16
200-U7 BK-16
449-U6 BU-16

3 2 1 5 4

R 313
1552273

104-C133 YL-18
143-C100 BR-18
148-C15 WH-16
177-C17 RD-6
200-C93 BK-18
200-C94 BK-18
200-C95 BK-18
200-C96 BK-18
306-C24 GN-18
307-C31 OR-18

105-C100 RD-18
112-C53 PU-10
112-C54 PU-10

115-C50 PK-18
115-C91 PK-18

112-C85 PU-10
116-C51 BR-18
121-C1 YL-18

123-C190 WH-18
123-C28 WH-18

C-C8
3E3364
308-C84 YL-18
200-C97 BK-18

308-C84 YL-18

1
2

BK-18
BK-18

112-C85 PU-10

A
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y

MAIN POWER SWITCH

1670138

330-C63 YL-18
330-C85 YL-18

128-C29 RD-18
143-C30 BR-18
143-C49 BR-18
143-C48 BR-18
143-C100 BR-18
143-C88 BR-18
143-C70 BR-18
148-C15 WH-16

A1

B1
20A

104-C133 YL-18
143-C100 BR-18
148-C15 WH-16

177-C48 RD-10

177-C47 RD-10
177-C52 RD-10

112-C53 PU-10

BU-16
BR-16
BU-16
YL-16

1
2
3
4
5
6
7
8

SENSOR PWR
SENSOR PWR RETURN
SENSOR SIGNAL
DATA SIGNAL I/O
UNUSED
UNUSED
GAGE OUTPUT
UNUSED

1
2
3
4
5
6
7
8

UNUSED
UNUSED
VIB SENSOR SIGNAL
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

1
2
3
4
5
6
7
8

RH VIB PUMP STATUS

LH VIB PUMP STATUS
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

R-C2
5E7764

C483-R21 BU-16
R-C3
5E7765
C850-R25 GN-16

GROUP
NAME

209-4980
208-1730
139-2787
208-1049
139-2787
139-9288
137-2175
213-3724
212-4955
198-9769
152-9802
213-0440
222-7903
214-2133
214-2226
214-1521
230-8055
230-6432
168-8827
168-8826
168-8828

WIRING GP-VEHICLE
PANEL GP-INSTR-(D)
LIGHTING GP-04 (CAB)
PANEL GP-INSTR-(A)
LIGHTING GP-(04)
PANEL GP-INSTR-(D)-CAB
CONTROLLER ASSY GROUND HARNESS
A/C HARNESS OPTION
VIB SWITCH
GAGE GP (VPM)
WIRING GP-CAB
CONSOLE GP (VAR VIB)
PRODUCT LINK OPTION
METER GP (RECORDING MOD)
INTERCONNECT
SPEED SENSOR
SPEEDOMETER
METER GP-COMPACTION
METER GP-COMPACTION
METER GP-COMPACTION
METER GP-COMPACTION

WIRE GROUP COLOR DESCRIPTIONS

GROUND CIRCUIT
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
START AID CIRCUIT

B3

C1
FUSE 5 B2
10A

C3

LOCATED

CABLE AS.
AA
CC
DD
EE
FF
GG

GND ON
GROUND
GROUND
GROUND

225-3843
225-3847
225-3848
225-3845
225-3846
2G-5786

ENGINE BLOCK TO
BOSS ON FRAME
ON PLATFORM TO
BOSS ON FRAME

000
000
000
000
000
000

H-7
H-7
D-9
H-7
D-9

WIRING GP-VEHICLE
PANEL GP-INSTRUMENT (A)

GAUGE CIRCUIT
PANEL LAMP CIRCUIT
MONITOR CIRCUIT
TURN SIGNAL / WIPER / WASHER CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT

BATTERY TO BATTERY
BATTERY TO DISCONNECT SWITCH
STARTER MOTOR TO GROUND ON FRAME
BATTERY TO STARTER
DISCONNECT SWITCH TO GROUND ON FRAME
ALTERNATOR TERM B+ TO TOP BREAKER

D1
FUSE 9 C2
15A

D3

FUSE 13 D2
10A

FUSE 2 A4

B5 FUSE 6 B4

C5 FUSE 10 C4

D5 FUSE 14 D4

A7 FUSE 3 A6

B7 FUSE 7 B6

C7 FUSE 11C6

D7 FUSE 15 D6

A9 FUSE 4 A8

B9 FUSE 8 B8

C9 FUSE 12 C8

D9 FUSE 16 D8

A5

5A

5A

10A
10A
10A

10A
10A
10A

15A
10A
10A

104-C132 YL-18
112-C54 PU-10
112-C53 PU-10
143-C88 BR-18
112-C54 PU-10
123-C168 WH-18
115-C92 PK-18
177-C52 RD-10

THIS SCHEMATIC IS FOR THE CP-563E, CS-563E, CP-573E, CS-573E, CS-583E,

A
CP-663E, CS-663E, AND CS-683E VIBRATORY COMPACTOR ELECTRICAL SYSTEM
MEDIA NUMBER: KENR3609-05
SCHEMATIC PART NUMBER: 206-6039, CHANGE: 03, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

SIDE CONSOLE
6

497-R23
451-R19
449-R17
463-R20

BLOCK AS
1249636

10A

373-C47 GN-16
375-C31 GN-18
765-C51 BR-18
776-C56 YL-18
776-C58 YL-18
776-C98 YL-18

C850-R25 GN-16
110-R1 GN-16
110-R2 GN-16
165-R4 RD-16
200-R10 BK-16
200-R11 BK-16
449-R17 BU-16
451-R19 BR-16
463-R20 YL-16
497-R23 BU-16
C483-R21 BU-16
A784-R24 YL-16
A892-R25 OR-18

HARNESS ASSY
PART NO.

WIRE AS.

128-C29 RD-18
105-C100 RD-18

177-C47 RD-10

200-R10 BK-16
200-R11 BK-16
200-R14 BK-16

UNSWITCHED POWER
REGULATED POWER
REGULATED POWER
UNUSED
GROUND
GROUND
UNUSED
UNUSED

NOTE B: REROUTE WIRE 103 YL FROM THROTTLE SWITCH TERM 5 TO SPEED SELECT SWITCH TERM 4.
ADD C905 OR. WIRE.

A3 FUSE 1 A2

123-C168 WH-18

200-R10 BK-16
200-R11 BK-16

1
2
3
4
5
6
7
8

METER GP (RECORDING MOD)

200-C97 BK-18

115-C92 PK-18

165-R4 RD-16
110-R1 GN-16
110-R2 GN-16

TACHOMETER
2141604

R-C1
5E7763

R-C4
1671295
A784-R24 YL-16
A892-R25 OR-18

200-C38 BK-18
200-C90 BK-18
200-C93 BK-18
200-C94 BK-18
200-C95 BK-18
200-C96 BK-18
200-C98 BK-18
200-C99 BK-18
200-C150 BK-18
200-C151 BK-18

121-C1 YL-18
148-C15 WH-16
112-C85 PU-10
116-C51 BR-18
103-C26 YL-18

123-R8 WH-16
123-R9 WH-16

BK

PLATFORM GND 2
8T3635 M12
104-C132 YL-18

NOTE A: BRAKE SOLENOID IS STANDARD ON CS563E & CP563E AL VERSIONS.

OPTIONAL ON CS563E & CP563E DASH VERSIONS.

103-C26 YL-18
104-C160 YL-18
104-C34 YL-18
104-C133 YL-18
105-C27 RD-18
105-C37 RD-18
105-C97 RD-18

200-U3 BK-16

REGULATOR
0814135

449-R17 BU-16
450-R18 YL-16
451-R19 BR-16
463-R20 YL-16
497-R23 BU-16
C483-R21 BU-16
A784-R24 YL-16
A892-R25 OR-18

WH/GY
YL
BU
RD

HARNESS
IDENT

112-C85 PU-10
177-C17 RD-6
177-C48 RD-10
200-C38 BK-18
200-C93 BK-18
200-C94 BK-18
200-C95 BK-18
200-C96 BK-18
200-C98 BK-18
200-C150 BK-18
200-C151 BK-18
308-C84 YL-18

449-U6 BU-16

VARIABLE VIB CONTROL

C-C10
1552267

SIG

AMPLIFIER
1710731

200-R15 BK-16

CONTROLLER AS
1388585

A782-C21 YL-18
A892-C23 OR-18

776-C50 YL-18
776-C116 YL-18
777-C14 PU-18

R 314
3E3382

123-R7 WH-16

T825-N12 YL-18

SPEED
GUAGE
1
2
3
4

SPEEDOMETER GP

1
3

N-C3
1552267

C925-N8 GN-18

CONN 14

200-U7 BK-16
200-U2 BK-16

110-R1 GN-16
110-R2 GN-16
110-R3 GN-16

RESISTOR 3
1371761

200-C90 BK-18
200-C99 BK-18

RESISTOR U
3E6473

165-R4 RD-16

A892-C18 OR-18

F705-C87 PK-18
F706-C86 PU-18
C906-C35 PU-18

165-U8 RD-16

110-R3 GN-16
123-R8 WH-16
123-R9 WH-16
200-R14 BK-16
450-R18 YL-16
C850-R25 GN-16

K-C1
3E3370

RHEOSTAT
1343846

U-C1
1552272
165-U4 RD-16

165-U1 RD-16

TO FUSE BLOCK
LOC D-4
S 314
1552273

A784-K1 YL-18
A892-K2 OR-18

A782-C183 YL-18
A782-C21 YL-18

A892-C182 OR-18
A892-C23 OR-18

A990-K3 BU-18

CONN 20

U-C2
3E3373

TO BRAKE SW
TERM X2

200-R15 BK-16
123-R7 WH-16
450-R18 YL-16
A892-R25 OR-18
A784-R24 YL-16

CONN 22

450-C80 YL-18

330-C7 YL-18
330-C63 YL-18
200-C93 BK-18

1
2
3
4

BK
BR
BU
WH

R 312
3E3382

VIB AND BACKUP ALARM SWITCHES

IN PROPEL HANDLE

C-C207
1552272
A990-P10 BU-18
C906-C35 PU-18
321-C5 BR-18
200-C90 BK-18

177-C48 RD-10
177-C17 RD-6

776-C56
200-C94
306-C24
330-C85
200-C95

CONNECT AT LOCATION
I-3

450-C79 YL-18
450-C11 YL-18

1
2
3
4

111-W12 OR-16

111-W13 OR-16
200-W10 BK-16
210-W3 BK-16
220-W4 BK-16
230-W5 BK-16
200-W11 BK-16

165-S1 RD-16

SPDMTR
INTERCONNECT

1
2
3
4
5
6
7
8
9
10
11
12

447-C10 PK-18
450-C79 YL-18
403-C20 GN-18
F708-C60 YL-18
607-C34 PK-18
751-C13 GN-18
F729-C29 GN-18
C906-C35 PU-18
A702-C36 PU-18

1
2
3
4
5
6
7
8
9
10
11
12

A701-C6 GY-18
E798-C15 PK-18
F701-C16 BR-18
F707-E33 WH-18
893-C25 GN-18
F709-C36 BU-18

FWD HORN
1631201

BK-18
BK-18

SIG

200-S4 BK-16

TO FUSE BLK
LOC D4

T-C2
3E3376

110-R3 GN-16

200-E28 BK-18

447-E18 PK-18
450-E19 YL-18
403-E99 GN-18
F708-E50 YL-18
607-E22 PK-18
751-E23 GN-18
F729-A24 GN-18
C906-E25 PU-18
A702-E52 PU-18

104-E13 YL-18

A701-E15 GY-18
E798-E16 PK-18
F701-E48 BR-18
F707-E49 WH-18
893-E50 GN-18
F709-E51 BU-18

308-E9 YL-18
309-E10 GY-18
892-E11 BR-18

103-E1 YL-18
105-E2 RD-18
123-E3 WH-18
128-E4 RD-18
143-E5 BR-18
F710-E6 BR-18
F716-E7 WH-18
307-E8 OR-18

TO BRAKE SW
TERM X2

CONN 12

C-C206
1552269

F706-C86 PU-18
F705-C87 PK-18

200-C90 BK-18
321-C5 BR-18
C906-C35 PU-18
A990-P10 BU-18

123-C190 WH-18
321-C5 BR-18

148-C15 WH-16

BRAKE RELAY P1
1585089

87
87a

DIAGNOSTIC
CONNECTOR

1
2
3
4

T-C1
SPEED SENSOR

165-U5 RD-16

6V-6584

A702-A21 PU-18
A701-A115 GY-18

10

KEYSWITCH
1107887

SPEED
GUAGE

S-C1
1552272
165-S3 RD-16
200-S4 BK-16
C483-S8 BU-16

6V-6584

86
+

F706-A107 PU-18

1
2

CONN 11

CONN 13

104-C133 YL-18

30
THERMAL START RELAY
3E6477

METER GP-COMP 1592809

CONN 15

104-C34 YL-18
105-C37 RD-18
105-C97 RD-18
121-C1 YL-18
200-C98 BK-18
200-C151 BK-18
306-C24 GN-18
308-C84 YL-18
321-C5 BR-18
330-C7 YL-18
373-C47 GN-16
375-C31 GN-18
450-C11 YL-18
777-C14 PU-18
A784-C19 YL-18
A892-C18 OR-18
F705-C87 PK-18
F706-C86 PU-18

SUPPRESSOR ARC 2
1068704

86

CONN 10

373-C47 GN-16

450-A58 YL-18

200-A114 BK-18

1
2

OFF
ON
ST

200-C99 BK-18
123-C190 WH-18
450-C80 YL-18
A892-C182 OR-18
A782-C183 YL-18

308-C32 YL-18
309-C4 GY-18
403-C20 GN-18
447-C10 PK-18
603-C90 PU-18
607-C34 PK-18
607-C46 PK-18
607-C45 PK-18
608-C40 GN-18
751-C13 GN-18
A701-C6 GY-18
A702-C36 PU-18
E798-C15 PK-18
F701-C16 BR-18
F707-E33 WH-18
F708-C60 YL-18
F709-C36 BU-18
F710-C8 BR-18
F716-C28 WH-18
F729-C29 GN-18
892-C26 BR-18
893-C25 GN-18

177-C17 RD-6

FRAME GND 2

150-A88 RD-18
150-A89 RD-18
200-A106 BK-18

A
B
C
D
E
F
G
H
J

E-C8
1552269

111-Y10 OR-16

VIB SELECT SW
144-0900

375-C31 GN-18

CONN 7

ENGINE/VEHICLE
12

104-C34 YL-18
105-C37 RD-18
105-C97 RD-18
121-C1 YL-18
200-C98 BK-18
200-C151 BK-18
306-C24 GN-18

893-C25 GN-18

A-C124
1552269

FR FUEL LVL SENDER

2234945

751-A44 GN-18
777-A41 PU-18
E798-A91 PK-18
F701-A46 BR-18

C-C1
9X1343
1
121-C1 YL-18

447-A92 PK-18
469-A66 GN-18
MACHINE
INTERFACE
CONNECTOR

BK-16
RD-16

105-C97 RD-18
200-C98 BK-18
200-C151 BK-18
308-C101 YL-18
403-C102 GN-18
603-C90 PU-18
607-C41 PK-18
608-C40 GN-18
892-C52 BR-18
893-C53 GN-18

200-A114 BK-18
200-A115 BK-18
200-A109 BK-18

1
2

200-A113 BK-18
200-A111 BK-18
200-A150 BK-18

BK-18
BK-18

A-C116
1552269

447-A92 PK-18
450-A58 YL-18

A701-A115 GY-18
A702-A21 PU-18
A784-A53 YL-18
A892-A49 OR-18
E798-A91 PK-18
F701-A46 BR-18
F705-A87 PK-18
F706-A107 PU-18
F707-A81 WH-18
F708-A52 YL-18
F709-A80 BU-18
F710-A90 BR-18
F716-A97 WH-18

F729-A69 GN-18
F729-A152 GN-18

F729-A69 GN-18
F729-A98 GN-18
F729-A152 GN-18

RR FUEL LVL SENDER

2262054

308-A49 YL-18
309-A91 GY-18
321-A91 BR-18
A701-A115 GY-18
330-A48 YL-18
F710-A90 BR-18

104-A107 YL-18
105-A30 RD-18
121-A1 YL-18
177-A41 RD-6
306-A24 GN-18
308-A49 YL-18
309-A91 GY-18
321-A91 BR-18
330-A48 YL-18
373-A46 GN-16
375-A100 GN-18
403-A99 GN-18
447-A92 PK-18
450-A58 YL-18
751-A44 GN-18
777-A41 PU-18
892-A161 BR-18
893-A160 GN-18

200-A21 BK-18

STARTER MOTOR 24V

1683499

VIB CHARGE PRESS. SW

1652521

VIB PUMP SOL

1599453

A-C1
9X0141
121-A1 YL-18

177-A41 RD-6
177-A74 RD-10

MOTOR

HYD OIL TEMP SW

1100514

(R)
S-1
(L)
S-2

105-A30 RD-18
121-A1 YL-18

MTR BAT

GN-18
WH-18
BK-18
BK-18

101-A50 RD-6

JUMP STUD 1
1060800

1
2
3
4

START RELAY
1183534

ECM BREAKER
9D9094

NEG

A892-A49
200-A112
200-A110
A784-A53

A-C120
1552272
OR-18
BK-18
BK-18
YL-18

C
S
B

IN/
OUT

123-R8 WH-16

A-C107
1552269
306-A24 GN-18
200-A21 BK-18

DRUM INTLK SOL

1072868

304-A17 WH-6

4A

1
2

BK-18
BK-18

YL-16
PU-16
OR-16
BR-16

E-C15
9W1951

A784-K1 YL-18
A892-K2 OR-18
A990-K3 BU-18

GY-18
GN-18
RD-18
RD-18

BK-18
BK-18

1
2

CONN 9

A
B
C

177-E51 RD-10

(Dimensions: 34 inches x 28 inches)

309-A91
403-A99
150-A89
150-A88

24 Page,

KENR3609-05

60A

ALT BKR
1712208

A-C117
1552269
777-A14 PU-18
200-A111 BK-18

3
4

T-C2
3E3376

Light

Sig

C-C5
1552252

C924-N10 YL-18
200-N11 BK-18
T825-N12 YL-18

200-A113 BK-18
200-A115 BK-18
200-A111 BK-18
200-A150 BK-18
200-A109 BK-18
751-A44 GN-18
777-A41 PU-18
A784-A53 YL-18
A892-A49 OR-18

ENG GND 2

AXLE INTERLOCK SOL

1072868

C-C4
3E5179

A784-N7 YL-18
A892-N3 OR-18
A990-N4 BU-18

MAIN BKR
1712208

A784-A53 YL-18
A892-A49 OR-18

BK-18
BK-18

C-C3
1552264

T-C1
SPEED SENSOR

CONN 16

A
B
C

7V9275

200-XA1 BK-6

101-A50 RD-6
177-A41 RD-6
177-A74 RD-10

177-A16 RD-6

1
2

BEACON SW
6T-3990

1
3

2
4

FLOOD LT SW
7T-3811

+ -

IN/
OUT

S-C2
3E3373
1
2
3
4

322-E100 GY-18
128-E101 RD-18

E-C3
3E5179

A782-C21 YL-18
A892-C23 OR-18
A990-P10 BU-18

60A

VALVE SHIFT SOL

1476937

A-C125
1552269
777-A50 PU-18
200-A113 BK-18

BRAKE SW
116-5275

CONN 8

104-C160 YL-18

108-A70 RD-18

R
B-

BK-18
BK-18

SIDE CONSOLE

C-C216
1552273

C-C11
1552272

CONN 5
1
2

P-C1
3E3382

308-C32 YL-18
309-C4 GY-18
892-C26 BR-18

751-A44 GN-18
777-A50 PU-18
777-A41 PU-18
777-A151 PU-18
777-A14 PU-18

BRAKE SOLENOID
1476937

1
2
3
4
5
6
7
8

PU-18
BK-18
GN-18
PK-18
603-M1
200-M2
608-M3
607-M4
200-A112 BK-18
200-A110 BK-18

177-A74 RD-10

BK-18
BK-18

E-C2
1552252

450-C79 YL-18
103-C26 YL-18
104-C160 YL-18
105-C27 RD-18
115-C91 PK-18
115-C50 PK-18
116-C51 BR-18
123-C28 WH-18
128-C29 RD-18
143-C30 BR-18
143-C48 BR-18
143-C70 BR-18
200-C38 BK-18
200-C150 BK-18
307-C31 OR-18
765-C51 BR-18
776-C50 YL-18
776-C116 YL-18
C906-C35 PU-18

87a

A-C106
1552269
751-A44 GN-18
200-A115 BK-18

1
2

E-C1
3E3388

330-C7 YL-18
373-C47 GN-16
375-C31 GN-18
765-C51 BR-18
776-C50 YL-18
776-C116 YL-18
777-C14 PU-18

FUEL PUMP BKR

6T3644

323-A101 WH-14
325-A99 PK-18

325-A71 PK-18
325-A72 PK-18

BK-18
BK-18
BK-18
BK-18

F-C2
3E3376

103-C26 YL-18
104-C34 YL-18
104-C160 YL-18
105-C27 RD-18
105-C37 RD-18
105-C97 RD-18
112-C85 PU-10
115-C50 PK-18
115-C91 PK-18
116-C51 BR-18
121-C1 YL-18
123-C28 WH-18
128-C29 RD-18
143-C30 BR-18
143-C48 BR-18
143-C70 BR-18
177-C48 RD-10
123-C190 WH-18

87

20A

ALTERNATOR
9W3043

86 105-A69 RD-18
30
FUEL PUMP RELAY
3E5239

200-A113
200-A115
200-A109
200-A111
200-A150 BK-18

105-A30 RD-18

M C2
3E3376

103-C26 YL-18
105-C27 RD-18
123-C28 WH-18
128-C29 RD-18
143-C30 BR-18
F710-C8 BR-18
F716-C28 WH-18
307-C31 OR-18

85

105-A68 RD-18
105-A69 RD-18

A-C130
1552269
777-A151 PU-18
200-A109 BK-18

103-C26 YL-18
104-C160 YL-18
105-C27 RD-18
123-C28 WH-18
128-C29 RD-18
143-C30 BR-18
200-C38 BK-18
307-C31 OR-18
308-C32 YL-18
309-C4 GY-18
403-C20 GN-18
447-C10 PK-18
450-C79 YL-18
607-C34 PK-18
751-C13 GN-18
892-C26 BR-18
893-C25 GN-18
A701-C6 GY-18
A702-C36 PU-18
C906-C35 PU-18
E798-C15 PK-18
F701-C16 BR-18
F707-E33 WH-18
F708-C60 YL-18
F709-C36 BU-18
F710-C8 BR-18
F716-C28 WH-18
F729-C29 GN-18

SUPPESSOR ARC 1
1068704
109-A13 RD-6

177-A74 RD-10
323-A101 WH-14
325-A72 PK-18

RD-18
RD-18
GY-18
GN-18

607-C46 PK-18
607-C45 PK-18
608-C40 GN-18

1
2

150-A88
150-A89
309-A91
403-A99

E ARC SUPPRESSOR
1068704

1
2

E-C10
1552272

893-E50 GN-18
892-E11 BR-18

116-C51 BR-18
115-C50 PK-18

105-A68 RD-18
325-A71 PK-18

PRINTER
ACCELEROMETER
SPEED SENSOR
DISPLAY UNIT

210-Y3 BK-16
200-Y12 BK-16

1
2

FRONT WIPER MOTOR

1477969

TO
TO
TO
TO

METER GP-COMP 2144072

Light

E C310
1552269

104-E13 YL-18
200-E100 BK-18

DATALINK

220-Y4 BK-16
200-Y13 BK-16

CABLE
CABLE
CABLE
CABLE

111-Y9 OR-16

307-E8 OR-18
105-E2 RD-18

103-C26 YL-18
104-C34 YL-18
104-C160 YL-18
105-C27 RD-18
105-C37 RD-18
105-C97 RD-18
115-C50 PK-18
115-C91 PK-18
116-C51 BR-18
121-C1 YL-18
123-C28 WH-18
128-C29 RD-18
143-C30 BR-18
143-C48 BR-18
143-C70 BR-18
306-C24 GN-18
307-C31 OR-18

C147
1552269

B+

WIRING GP-CAB

ENGINE/VEHICLE

D+

B+

FREQ GA PROC LEAD

CMV GA PROC LEAD
RMV GA PROC LEAD
CABLE TO ACCELEROMETER

200-U2 BK-16

REAR WIPER MOTOR

1477970

PRINTER
A SENSOR
I SENSOR
DISPLAY

111-Y11 OR-16

BAT +
GND
FREQUENCY
CMV
RMV
A SENSOR

165-U1 RD-16

BK-16
BR-16
GN-16
OR-16
GY-16

Light

Sig

C850-R25 GN-16
450-R18 YL-16

500-M11 BR-18
501-M12 GN-18
502-M13 OR-18
118-M14 GY-18

177-C17 RD-6
200-C93 BK-18
200-C94 BK-18
200-C95 BK-18
200-C96 BK-18
306-C24 GN-18
307-C31 OR-18
330-C7 YL-18
373-C47 GN-16
375-C31 GN-18
765-C51 BR-18
776-C50 YL-18
776-C116 YL-18
777-C14 PU-18

B+

MOTOR

BAT +
GND

+BATTERY
GROUND
INDUCTIVE SNSR
OUTPUT
MAGNETIC SNSR

GND

603-C90 PU-18

BK-16
BR-16
GN-16
OR-16
GY-16

L
1
2
3
4
5
6

115-C91 PK-18

BK-18
BR-18
YL-18
BU-18
GY-18

115-C50 PK-18
115-C91 PK-18
116-C51 BR-18
143-C48 BR-18
143-C70 BR-18
200-C150 BK-18
603-C90 PU-18
607-C45 PK-18
607-C46 PK-18
608-C40 GN-18
765-C51 BR-18
776-C50 YL-18
776-C116 YL-18

200-M5
503-M6
504-M7
505-M8
118-M9

MOTOR

PROCESSOR 2
2032328
HIGH/LOW

PROCESSOR 1
1671319

+ -

308-E29 YL-18

200-C150 BK-18
776-C50 YL-18
143-C70 BR-18
143-C48 BR-18

GY-18
BK-18
BR-18
YL-18
BU-18

GND

230-Y5 BK-16
200-Y14 BK-16

E C309
1552269

893-P5 GN-18
892-P6 BR-18

PWR PROC LEAD

Sig

308-E111 YL-18

765-C51 BR-18
776-C116 YL-18

118-M9
200-M5
503-M6
504-M7
505-M8

M-C5
1552273

L
1
2
3
4
5
6

CONTROL GP
2096417 (PL201)
OR
2096416 (PL151)

111-Y11 OR-16
111-Y10 OR-16
111-Y9 OR-16

ALT RESISTOR
2284982

C905 OR-18

V1-C1
1552272
H L PROC LEAD

200-Y14 BK-16
200-Y13 BK-16
200-Y12 BK-16

SWITCHED POWER
GROUND
UNUSED
CHARGING STATUS IND
START AID INDICATOR
AIR TEMP INDICATOR
HYD OIL PRESS. IND
ACTION LAMP
ENG OIL PRESS. IND
HYD OIL TEMP IND
CHECK ENGINE IND
ENG COOLANT TEMP IND

V-C1
3E3376

GND PROC LEAD

165-S2 RD-16
165-S1 RD-16

M-C4
1552273

309-E60 GY-18
F708-E50 YL-18
F710-E6 BR-18
A702-E52 PU-18
F709-E51 BU-18
F701-E48 BR-18
A701-E15 GY-18
F707-E49 WH-18
E798-E16 PK-18

Y-C11552264

LED DISPLAY
2169021

1
2
3
4
5
6
7
8
9
10
11
12

CONN 19

WH
GY
BU
GN
PU

GY-18
BR-18
GN-18
OR-18

403-P4 GN-18
J726-P3 YL-18

E-C7
1552252

W-C1
3E3388

TO PLATFORM GND
8T3635 M12

TO VIB SELECT SW
TERM 1

1
2
3
4
5
6

122-M15 RD-18
200-M16 BK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

GRD

B920-V3 GN-16

123-R9 WH-16
200-R14 BK-16

DOME LAMP
1076032

P-C2
7X6222
106-P1 RD-18
200-P2 BK-18

106-P1 RD-18
200-P2 BK-18
J726-P3 YL-18
403-P4 GN-18
893-P5 GN-18
892-P6 BR-18

118-M14
500-M11
501-M12
502-M13

P-C3
CONTROLER

IGN

309-E71 GY-18
396-E114 PK-18

122-M15 RD-18
200-M2 BK-18
200-M16 BK-18
603-M1 PU-18
607-M4 PK-18
608-M3 GN-18

BK-18
PU-18
PK-18
GN-18

FUEL GAGE
1164684

SEND

123-E34 WH-18
200-E57 BK-18

751-E23 GN-18
892-E11 BR-18
893-E50 GN-18
A701-E15 GY-18
A702-E52 PU-18
C906-E25 PU-18
E798-E16 PK-18
F701-E48 BR-18
F707-E49 WH-18
F708-E50 YL-18
F709-E51 BU-18
F710-E6 BR-18
F716-E7 WH-18
F729-A24 GN-18

1
2
3
4
5
6

200-M17 BK-18

500-M11 BR-18
501-M12 GN-18
502-M13 OR-18
503-M6 BR-18
504-M7 YL-18
505-M8 BU-18

200-M2
603-M1
607-M4
608-M3

105-C97 RD-18
200-C151 BK-18
308-C101 YL-18
403-C102 GN-18
893-C53 GN-18
892-C52 BR-18

603-M1
200-M2
608-M3
607-M4

200-M5 BK-18
200-M16 BK-18

PU-18
BK-18
GN-18
PK-18

M-C3
1552272

118-M14 GY-18
118-M9 GY-18
118-M18 GY-18
122-M15 RD-18

1
2
3
4

D-C1
3E3376

CONN 17

200-E44 BK-18
607-E45 PK-18

607-E47 PK-18
607-E45 PK-18

VPM TACH
1224232

GRD

447-E18 PK-18

309-E60 GY-18
309-E71 GY-18

607-E22 PK-18

WIRING GP-CAB

TO FUSE BLK
LOC D4

200-V2 BK-16

SEND

123-E46 WH-18

403-E99 GN-18
447-E18 PK-18
450-E19 YL-18

INSTRUMENT PANEL-CAB

607-D4 PK-18
608-D3 GN-18
200-D2 BK-18
603-D1 PU-18

200-E50 BK-18
607-E47 PK-18

322-E100 GY-18

607-D9 PK-16
607-D10 PK-16

CONN 1

128-E43 RD-18
128-E101 RD-18

308-E29 YL-18
308-E111 YL-18

309-E10 GY-18

CONN 2

200-D5 BK-18 200-D11 BK-16

200-D2 BK-18 200-D12 BK-16
607-D4 PK-18

450-E19 YL-18

307-E8 OR-18

HOUR METER
161-3932

IGN

123-E34 WH-18

200-E44 BK-18
200-E57 BK-18
200-E43 BK-18
200-E50 BK-18
200-E100 BK-18

308-E9 YL-18

SIG

143-E5 BR-18
200-E28 BK-18

111-V1 RD-16

165-R4 RD-16
449-R17 BU-16
451-R19 BR-16
497-R23 BU-16
463-R20 YL-16
C483-R21 BU-16

200-D8 BK-18
200-D6 BK-18
200-D7 BK-18

GY-16
RD-16
BK-16
BK-16
WH-16

PUMP AS REAR
7T8890

497-S9 BU-16
451-S6 BR-16
449-S5 BU-16
463-S7 YL-16
C483-S8 BU-16
165-S2 RD-16

608-D13 GN-18
608-D3 GN-18 608-D14 GN-18

507-G16 WH-16

128-E43 RD-18
403-E99 GN-18
123-E48 WH-18

128-E4 RD-18

111-W12 OR-16
111-W13 OR-16

111-W9 OR-16

1
2
3
4
5
6

603-D1 PU-18

501-G7 GN-16
118-G17 GY-16
500-G8 BR-16
502-G6 OR-16
504-G14 YL-16
503-G15 BR-16
505-G13 BU-16
200-G18 BK-16
122-G28 RD-16

PUMP

C906-W6 YL-16
C906-W7 YL-16
200-W8 BK-16

200-E43 BK-18

123-E46 WH-18
123-E48 WH-18
123-E33 WH-18

200-G30 BK-16

C906-W1 YL-16

CONVERTER
1341346
+24V INPUT
+24V IGN
GROUND
MEM
+12V OUT

497-R23 BU-16
451-R19 BR-16
449-R17 BU-16
463-R20 YL-16
C483-R21 BU-16
165-R4 RD-16

603-D1 PU-18
200-D7 BK-18

1
2

G-C4
1552252

1
2
3
4
5
6
7
8
9
10
11
12

PUMP AS FRONT
7T8890

200-W10 BK-16
200-W11 BK-16

123-R7 WH-16
200-R15 BK-16
450-R18 YL-16
A784-R24 YL-16
A892-R25 OR-18

M C1
3E5179
501-M12 GN-18
118-M18 GY-18
500-M11 BR-18
502-M13 OR-18
504-M7 YL-18
503-M6 BR-18
505-M8 BU-18
200-M17 BK-18
122-M15 RD-18

118-G17
122-G28
200-G18
200-G19
522-G23

103-E1 YL-18
104-E13 YL-18
105-E2 RD-18

FRONT FLOOD RH
9X1439

200-F7 BK-16

200-W2 BK-16

111-Y8 OR-16

200-D12 BK-16

1566821

BK-16
GY-16
GN-16
BU-16
WH-16

322-E100 GY-18

WIRING GP-A/C

603-F3 PU-18
200-F6 BK-16
608E-F4 GN-16
607E-F8 PK-16

BEACON CAB
1081029
D-C2
7T5957

FR FLOOD RH
9X1439

200-G19
515-G20
516-G21
517-G22
522-G23

230-W5 BK-16
220-W4 BK-16
210-W3 BK-16

HORN SWITCH
IN STEERING WHEEL

1
2
3
4

200-D8 BK-18

BK
GY
GN
BU
WH

CONDITIONER

607C-F8 PK-16

3
4

C906-E25 PU-18
F729-A24 GN-18

123-E3 WH-18

PLATFORM GND
8T3635 M12

103-E1 YL-18
C905 OR-18

D2

PU-18
BK-18
GN-18
PK-18

RR FLOOD RH
9X1439

607-D10 PK-16

506-G9 PU-16

200-G29 BK-16
200-G30 BK-16

TO PLATFORM GND
8T3635 M12

W-C2
3E3379

1
2
3
4
5
6
7
8

1566820

608-D14 GN-18

1
2
3
4
5
6

J-C4
3E3361

F716-E7 WH-18

X-C1
3E3382

CONN 18

THROTTLE SW
9X9099

200-G29 BK-16
PUMP

200-G19 BK-16
200-G18 BK-16
200-G5 BK-16
200-G12 BK-16

500-G8 BR-16
501-G7 GN-16
502-G6 OR-16
503-G15 BR-16
504-G14 YL-16
505-G13 BU-16
515-G20 GY-16
516-G21 GN-16
517-G22 BU-16

10A

DOME LT FUSE
1138490

J C2
3E3361

751-E23 GN-18

COMPRESSOR GP
3E1906
ARC SUPPRESSOR
1068704

522-J6 WH-16
521-J3 YL-16
522-J7 WH-16

C905 OR-18

PWR PROC LEAD

GND PROC LEAD
210-Y3 BK-16
220-Y4 BK-16
230-Y5 BK-16
200-Y7 BK-16

122-G28 RD-16
124-G1 GN-16
506-G9 PU-16
507-G16 WH-16
522-G23 WH-16

G-C5
1552273
HEATER GP

122-G28 RD-16
118-G27 GY-16

522-J6 WH-16
522-J7 WH-16

A6

2
1

1
2
3
4

200-D11 BK-16

FR FLOOD LH
9X1439

10A

WIPER FUSE
1138490

BK
BR
BU
WH

200-D6 BK-18

WH-16
YL-16
BU-16
BR-16

W P

FAN FUSE
1138490

522-J5 WH-16

603-C90
200-C98
608-C40
607-C41

RR FLOOD LH
9X1439

607-D9 PK-16

118-G10 GY-16
118-G11 GY-16
200-G12 BK-16
505-G13 BU-16
504-G14 YL-16
503-G15 BR-16
507-G16 WH-16

1
2
3
4
5
6
7
8

RD-16
RD-16

LIGHTING (CAB)
608-D13 GN-18

118-G10 GY-16
118-G11 GY-16
118-G17 GY-16
118-G4 GY-16
118-G3 GY-16

521-J3 YL-16
521-J4 YL-16

B2

10A

118-G27 GY-16

521-G26 YL-16

G-C3
1552264

B B

124-G1 GN-16

BK-16
BK-16

1
2

521-J2 YL-16

CONN 4

500-G8 BR-16
501-G7 GN-16
502-G6 OR-16
503-G15 BR-16
504-G14 YL-16
505-G13 BU-16
515-G20 GY-16
516-G21 GN-16
517-G22 BU-16

WIPER SWTCH RR
1126174

J-C6
3E3364
521-J2 YL-16
522-J5 WH-16

1
2
3
4

200-F2 BK-16

521-G26 YL-16
522-G23 WH-16

1
2

TO
LEVER GP
LOCATION
D-4

200-X2 BK-16
210-X3 BK-16
220-X4 BK-16
230-X5 BK-16

3
4

BU-16
BR-16
BU-16
YL-16

W P

G-C6
1552269

1
2
3
4

C906-X1 YL-16

143-E5 BR-18

X-C3
3E3373
B919-X8 GN-16
C906-X7 YL-16
321-X9 BR-16
200-X10 BK-16

C906-X1 YL-16
C906-X6 YL-16

497-S9
451-S6
449-S5
463-S7

WH-16
YL-16
BU-16
BR-16

567-G24 WH-16
567-G25 WH-16

J-C1
3E3361
521-J4 YL-16

SWITCH AS PRESS
1145333

X-C2
3E3376
B919-X8 GN-16
C906-X6 YL-16
321-X9 BR-16
200-X10 BK-16

200-C38 BK-18
200-C90 BK-18
200-C96 BK-18
200-C98 BK-18
200-C95 BK-18
200-C99 BK-18
200-C94 BK-18
200-C93 BK-18
200-C97 BK-18
200-C150 BK-18
200-C151 BK-18

608A-F1 GN-16

REAR FLOOD RH
9X1439

GY-16
GY-16
BK-16
OR-16
GN-16
BR-16
PU-16

TO
PLATFORM
HARNESS
LOCATION
D-4

SPEED SEL SW
9X9099

1
3

1
2
3
4

118-G3
118-G4
200-G5
502-G6
501-G7
500-G8
506-G9

1
2
3
4
5
6
7
8

RD-16
RD-16

1
2

118-G3 GY-16
118-G4 GY-16
118-G10 GY-16
118-G11 GY-16
124-G1 GN-16
200-G5 BK-16
200-G12 BK-16
506-G9 PU-16
507-G16 WH-16
567-G2 WH-16

G-C2
1552264

AC SWITCH AS
1440900
521-G26 YL-16

WIPER SWITCH FR
1126174
B B

567-G24 WH-16
567-G25 WH-16

BK-18
BK-18

567-G2 WH-16

124-G1 GN-16
567-G2 WH-16
515-G20 GY-16
516-G21 GN-16
517-G22 BU-16

1
2

6
1
2
5
4
3

GN-16
BR-16
GY-16
GN-16
BU-16

513-J1 OR-16

1
2
5
4
3

1
2
3
4

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION

ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL