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Std E96 v1

DATA SHEET REVISION LOG


CLIENT CONTRACT TITLE LOCATION

VIREOL BIOETHANOL PLANT GRIMSBY, UK

DECANTER MAINTENANCE HOIST


This document and the information contained herein is the property of Simon-Carves Limited, and may not be copied or used for any purpose other than that for which it is supplied without the express authority of Simon-Carves Limited, Sim-Chem House, Warren Road, Cheadle Hulme, Cheshire, SK8 5BR U.K.

Not Required for Enquiry


REV DISCIPLINE No. REASON FOR ISSUE or DETAILS OF MODIFICATION PREPARED BY D N Wilson CHECKED BY APPROVED BY DATE

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Process For Enquiry

15.7.08

TITLE

CONTRACT No.

EQUIPMENT / SPEC No.

SHEET No.

Decanter Maintenance Hoist


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1.

Introduction

The Client is planning to build a process plant in the UK to convert wheat to ethanol (bioethanol) for use as a supplement for automotive fuel. In the process, after removal of the alcohol by distillation, wheat grain solids are removed from the stillage in decanter centrifuges. There is a routine requirement to remove major parts of the centrifuges for maintenance. Because of their significant weight a craneage system is required. 2. Design Requirements

2.1 General Six decanting centrifuges are located in a line on the 8.2m level of the production building. An access well in the floor has been included at one end of the building to give access to ground level. An overhead crane is required to lift centrifuge parts to and from any of the centrifuges, transport them to the access well and down to ground level

This document and the information contained herein is the property of Simon -Carves Limited, and may not be copied or used for an y purpose other than that for which it is supplied without the express authority of Simon-Carves Limited, Sim-Chem House, Warren Road, Cheadle Hulme, Cheshire, SK8 5BR U.K.

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2.2 Duty To be able to lift loads of up to 5 tonne To be able to transport loads the length of the decanter hall and lower them to ground level To be operable by one man on the 8.2m level using a pendant controller while walking with the load as it moves The overhead crane will be required to be located at the 15.5m level. The decanting centrifuges are located on the 8.2m level. The crane is required to span a bay width of 12.0m The crane is required to transport the total length of the decanter hall approximately 78m and lower to load to grade Further details of the building showing layout and cross sections are provided on drawings 06226-AA-07-1701 and 1702, copies of which will be provided with this data sheet.

TITLE

CONTRACT No.

EQUIPMENT / SPEC No.

SHEET No. REV

Decanter Maintenance Hoist


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3.

Scope

The Vendor is responsible for the design, procurement, delivery, construction, testing and commissioning of the craneage system The scope of the supply shall include but not be limited to the following equipment: Overhead crane Horizontal support and guide rails Electric hoist with associated drive motor Drive motor(s) for horizontal movement in the X & Y plane Crane level bar conductor electrical supply system Pendant type manual controller All electrical and mechanical equipment required for the safe operation of the crane

This document and the information contained herein is the property of Simon -Carves Limited, and may not be copied or used for an y purpose other than that for which it is supplied without the express authority of Simon-Carves Limited, Sim-Chem House, Warren Road, Cheadle Hulme, Cheshire, SK8 5BR U.K.

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The equipment shall comply with all relevant UK and European Legislation, Standards and Codes of Practice. The fitness for purpose of equipment is to be demonstrated using appropriate reference installations. 4. 4.1 General Information Plot Area and Location

Refer to details provided above in Section 2.2 4.2 Materials of Construction

Vendor to advise suitable materials of construction based on a plant life of 20 years and experience of similar applications. 4.3 Instrumentation and Control

The vendor is required to provide the following:: - instrumentation for the safe control and monitoring of the specified equipment - safety devices 4.4 Noise Limitation

Maximum of 80 dB(A) at 1 m from any individual noise source.

TITLE

CONTRACT No.

EQUIPMENT / SPEC No.

SHEET No. REV

Decanter Maintenance Hoist


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4.5

Hazardous Area Classification

It is currently anticipated that this package will be located in a Zone 22 area. 4.6 Utilities

The following utilities are available: Electrical Power Instrument Air 3 phase, 400 V, 50 Hz. vendor to advise power requirements 6barg available, vendor to advise requirements.

This document and the information contained herein is the property of Simon -Carves Limited, and may not be copied or used for an y purpose other than that for which it is supplied without the express authority of Simon-Carves Limited, Sim-Chem House, Warren Road, Cheadle Hulme, Cheshire, SK8 5BR U.K.

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Vendor to advise requirements for any other utilities not identified above. 4.7 Utilities / Ambient Conditions

Refer to document Basis of Design Climatic & Site Data and External Utilities Vendor to advise requirements for any other utilities not identified in the above document.

5. 6.

Technical Information Required with Quotation Confirmation of scope of supply and exclusions Comprehensive mechanical and electrical details of the equipment being supplied Details of how the crane requires to be supported off the side rails. Exclusions

The following are excluded from the scope: Foundations and civil works Support rails and steelwork

TITLE

CONTRACT No.

EQUIPMENT / SPEC No.

SHEET No. REV

Decanter Maintenance Hoist


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