LG Molded Case Circuit Breakers 250 630 Amperes Ordering Guide

Technical Data

New Information

Description Catalog Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Specications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Complete Breaker Selection and Ordering Information . . . . . . . . . . . . . . . Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Internal Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Internal Accessories Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . Earth Leakage (Ground Fault) Modules . . . . . . . . . . . . . . . . . . . . . . . . . Plug-in Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flange Mounted Handle Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . Flex Shaft Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Through-the-Door Handle Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . Direct (Close-Coupled) Handle Mechanism . . . . . . . . . . . . . . . . . . . . . . Special Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Time-Current Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current Limiting Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 2 3 4 7 7 8 9 9 10 10 10 11 11 12 13 14 18

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LG Molded Case Circuit Breakers 250 630 Amperes Ordering Guide

Catalog Numbering System

Table 1. LG Catalog Numbering System

L G S 3 25O FA G

Frame L Standard/Application G = IEC/CE/UL /CSA

Poles 3 = Three 4 = Four Neutral 0% Protected 7 = Four Neutral 100% Protected 8 = Four Neutral 0 60% Protected 9 = Four Neutral 0 100% Protected Performance (Icu) 600 E S H C K 18 25 35 50 480 35 50 65 100 415 35 45 70 100 240 65 85 100 200

Amperes 250 300 350 400 500 600 630 AA FA KS 33 32 35 36 NN

Terminations/Hardware Terminals M = Metric End Caps G = Line/Load Standard W = Without Lugs Trip Unit = = = = = = = = Adjustable Adjustable Fixed Adjustable Molded Case Switch 310+ Electronic LS 310+ Electronic LSI 310+ Electronic LSG 310+ Electronic LSIG Frame Only (No Trip) Mounting Hardware Metric Metric Metric

Molded Case Switch

630 amperes is not a UL or CSA listed rating. 600 amperes is the maximum UL and CSA listed rating for the LG. Contact factory if needed before September 2004.

Table 2. Trip Unit Catalog Numbering System

LT 4 250 FA
Trip LT Poles 3 = Three 4 = Four Neutral 0% Protected 7 = Four Neutral 100% Protected 8 = Four Neutral 0 60% Protected 9 = Four Neutral 0 100% Protected Amperes 250 300 350 400 500 600 630 AA FA KS 33 32 35 36 = = = = = = = Trip Unit Adjustable Adjustable Thermal-Magnetic Fixed Adjustable Thermal-Magnetic Molded Case Switch 310+ Electronic LS 310+ Electronic LSI 310+ Electronic LSG 310+ Electronic LSIG

Contact factory if needed before September 2004.

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LG Molded Case Circuit Breakers 250 630 Amperes Ordering Guide

Product Specications
Table 3. LG Rating Chart
LG

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Effective: March 2004 Page 3

Maximum Rated Current (Amperes) Breaker Type

400, 630 E S 85 50 25 85 85 50 50 20 10 22 22 22 22 3, 4 100 630 A FT-AM AT-AM Electronic (Digitrip RMS 310) Molded Case Switch Motor Circuit Protector H 100 65 35 100 100 70 70 25 13 42 42 35 35 C 200 100 50 200 150 100 75 35 18 42 42 35 35

Breaker Capacity (kA rms) ac 50 60 Hz

NEMA UL 489 240 Vac 480 Vac 600 Vac IEC 60947-2 220 240 Vac 380 415 Vac 660 690 Vac 250 Vdc 600 Vdc Number of Poles Ampere Range Trip Units F = Fixed A = Adjustable T = Thermal M = Magnetic Interchangeable Built-in Thermal Magnetic Fixed Thermal Adjustable Thermal Magnetic Electronic rms LS LSI LSG LSIG Dimensions in Inches (mm) 3-Pole 4-Pole Weight (approximate) lbs. (kgs.) Utilization Category H 10.13 (257.3) 10.13 (257.3) 3-Pole 16 (7.3) A 630 amperes is not a UL or CSA listed rating. 600 amperes is the maximum UL and CSA listed rating for the LG. Contact factory if needed before September 2004. 2-poles in series. Ratings (dc) apply to substantially non-inductive circuits. 3-poles in series. Ratings (dc) apply to substantially non-inductive circuits. Not suitable for dc application. 4-pole ground fault not available. Icu Ics Icu Ics Icu Ics Icu Ics Icu Ics 65 35 18 65 65 35 35 12 6 10 10 10 10

Adjustable W 5.48 (139.2) 7.22 (183.4) D 4.06 (103.1) 4.06 (103.1) 4-Pole 20 (9.1)

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Page 4 Effective: March 2004

LG Molded Case Circuit Breakers 250 630 Amperes Ordering Guide

Complete Breaker Selection and Ordering Information

Table 4. IC Rating at 415/480 V Complete Breaker (Includes Frame, Trip Unit, Standard Terminals and Mounting Hardware)
Ampere Rating 3-Pole Fixed Thermal/ Adjustable Magnetic Catalog Number Adjustable Thermal/ Adjustable Magnetic 4-Pole (0%) Fixed Thermal/ Adjustable Magnetic Catalog Number LGE3250AAG LGE3320AAG LGE3400AAG LGE3500AAG LGE3630AAG LGH3250AAG LGH3320AAG LGH3400AAG LGH3500AAG LGH3630AAG LGE4250FAG LGE4300FAG LGE4350FAG LGE4400FAG LGE4500FAG LGE4600FAG LGH4250FAG LGH4300FAG LGH4350FAG LGH4400FAG LGH4500FAG LGH4600FAG LGE4250AAG LGE4320AAG LGE4400AAG LGE4500AAG LGE4630AAG LGH4250AAG LGH4320AAG LGH4400AAG LGH4500AAG LGH4630AAG Adjustable Thermal/ Adjustable Magnetic 3-Pole Fixed Thermal/ Adjustable Magnetic Catalog Number Adjustable Thermal/ Adjustable Magnetic 4-Pole (0%) Fixed Thermal/ Adjustable Magnetic Catalog Number LGS3250AAG LGS3320AAG LGS3400AAG LGS3500AAG LGS3630AAG LGC3250AAG LGC3320AAG LGC3400AAG LGC3500AAG LGC3630AAG LGS4250FAG LGS4350FAG LGS4350FAG LGS4400FAG LGS4500FAG LGS4600FAG LGC4250FAG LGC4300FAG LGC4350FAG LGC4400FAG LGC4500FAG LGC4600FAG LGS4250AAG LGS4320AAG LGS4400AAG LGS4500AAG LGS4630AAG LGC4250AAG LGC4320AAG LGC4400AAG LGC4500AAG LGC4630AAG Adjustable Thermal/ Adjustable Magnetic

IEC/CE/UL/CSA 35 (ICS = ICU)/35

250 300 320 350 400 500 600 630 250 300 320 350 400 500 600 630 LGE3250FAG LGE3300FAG LGE3350FAG LGE3400FAG LGE3500FAG LGE3600FAG LGH3250FAG LGH3300FAG LGH3350FAG LGH3400FAG LGH3500FAG LGH3600FAG

IEC/CE/UL/CSA 50 (ICS = ICU) /50

LGS3250FAG LGS3300FAG LGS3350FAG LGS3400FAG LGS3500FAG LGS3600FAG LGC3250FAG LGC3300FAG LGC3350FAG LGC3400FAG LGC3500FAG LGC3600FAG

IEC/CE/UL/CSA 70 (ICU = ICS)/65

IEC/CE/UL/CSA 100 (ICS = .75 ICU)/100

Substitute sufx W for sufx G for breakers without lugs. Neutral protection is indicated by the fourth character: 4 = 0%, 7 = 100%, 8 = adjustable 0 60% and 9 = 0 100%. Typically used in IEC markets, adjustable thermal, adjustable magnetic trip units are not UL labeled. 630 amperes is not a UL or CSA listed rating. 600 amperes is the maximum UL and CSA listed rating for the LG. Contact factory if needed before September 2004.

Table 5. IC Rating at 415/480 V Complete LG Breaker with Electronic Trip Unit (Includes Frame, Trip Unit, Standard Terminals and Mounting Hardware)
Ampere Rating LS LSI LSG LSIG Neutral CT for LSG & LSIG LGFCT250 LGFCT400 LGFCT600 LGFCT630 LGFCT250 LGFCT400 LGFCT600 LGFCT630 LGFCT250 LGFCT400 LGFCT600 LGFCT630 LGFCT250 LGFCT400 LGFCT600 LGFCT630 LGFCT250 LGFCT400 LGFCT600 LGFCT630 LGFCT250 LGFCT400 LGFCT600 LGFCT630

IEC/UL/CSA 35/35 (3-Pole)

250 400 600 630 LGE325033G LGE340033G LGE360033G LGE363033G LGE425033G LGE440033G LGE460033G LGE463033G LGS325033G LGS340033G LGS360033G LGS363033G LGS425033G LGS440033G LGS460033G LGS463033G LGH325033G LGH340033G LGH360033G LGH363033G LGH425033G LGH440033G LGH460033G LGH463033G LGE325032G LGE340032G LGE360032G LGE363032G LGE425032G LGE440032G LGE460032G LGE463032G LGS325032G LGS340032G LGS360032G LGS363032G LGS425032G LGS440032G LGS460032G LGS463032G LGH325032G LGH340032G LGH360032G LGH363032G LGH425032G LGH440032G LGH460032G LGH463032G LGE325035G LGE340035G LGE360035G LGE363035G LGE425035G LGE440035G LGE460035G LGE463035G LGS325035G LGS340035G LGS360035G LGS363035G LGS425035G LGS440035G LGS460035G LGS463035G LGH325035G LGH340035G LGH360035G LGH363035G LGH425035G LGH440035G LGH460035G LGH463035G LGE325036G LGE340036G LGE360036G LGE363036G LGE425036G LGE440036G LGE460036G LGE463036G LGS325036G LGS340036G LGS360036G LGS363036G LGS425036G LGS440036G LGS460036G LGS463036G LGH325036G LGH340036G LGH360036G LGH363036G LGH425036G LGH440036G LGH460036G LGH463036G

IEC/UL/CSA 35/35 (4-Pole)

250 400 600 630

IEC/UL/CSA 50/50 (3-Pole)

250 400 600 630

IEC/UL/CSA 50/50 (4-Pole)

250 400 600 630

IEC/UL/CSA 70/65 (3-Pole)

250 400 600 630

IEC/UL/CSA 70/65 (4-Pole)

250 400 600 630

Neutral CT for LSG and LSIG applied to 4-wire applications must be ordered as a separate item. Required for 4-wire systems. 630 amperes is not a UL or CSA listed rating. 600 amperes is the maximum UL and CSA listed rating for the LG. Neutral protection: 4= 0%, 6 = 60%, 7 = 100%. Electronic trip unit neutral protection is not adjustable.

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LG Molded Case Circuit Breakers 250 630 Amperes Ordering Guide

Table 6. Thermal Magnetic Trip Unit
Ampere Rating 3-Pole Fixed Thermal/ Adjustable Magnetic Catalog Number 250 300 320 350 400 500 600 630 LT3250FA LT3300FA LT3350FA LT3400FA LT3500FA LT3600FA LT3250AA LT3320AA LT3400AA LT3500AA LT3630AA Adjustable Thermal/ Adjustable Magnetic 4-Pole (0%) Fixed Thermal/ Adjustable Magnetic Catalog Number LT4250FA LT4300FA LT4350FA LT4400FA LT4500FA LT4600FA LT4250AA LT4320AA LT4400AA LT4500AA LT4630AA Adjustable Thermal/ Adjustable Magnetic

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Effective: March 2004 Page 5

Table 8. Electronic Trip Unit Test Kit

Control Voltage 120 Vac 230 Vac Catalog Number MTST120V MTST230V

Table 9. Components Frame IC Rating at 415/480 V

Ampere IC Rating Catalog Number at 415/ Rating 3-Pole 4-Pole (0%) 480 V 630 630 630 630 35/35 50/50 70/65 100/100 LGE3630NN LGS3630NN LGH3630NN LGC3630NN LGE4630NN LGS4630NN LGH4630NN LGC4630NN

Neutral protection is indicated by the fourth character: 4 = 0%, 7 = 100%, 8 = adjustable 0 60% and 9 = 0 100%. Typically used in IEC markets, adjustable thermal, adjustable magnetic trip units are not UL labeled. 630 amperes is not a UL or CSA listed rating. 600 amperes is the maximum UL and CSA listed rating for the LG.

630 amperes is not a UL or CSA listed rating. 600 amperes is the maximum UL and CSA listed rating for the LG. Contact factory if needed before September 2004.

Table 7. Digitrip 310+ Electronic Trip Unit

Ampere Rating LS LSI LSG LSIG Neutral CT for LSG & LSIG LGFCT250 LGFCT400 LGFCT600 LGFCT630 LGFCT250 LGFCT400 LGFCT600 LGFCT630

Table 10. Motor Circuit Protectors 600 Vac Maximum, 250 Vdc Maximum
Continuous Amperes 600 Trip Range (Amperes) 1125 2250 1500 3000 1750 3500 2000 4000 2250 4500 2500 5000 3000 6000 Catalog Number HMCPL600L HMCPL600N HMCPL600R HMCPL600X HMCPL600Y HMCPL600P HMCPL600M

3-Pole
250 400 600 630 LT325033 LT340033 LT360033 LT363033 LT425033 LT440033 LT460033 LT463033 LT325032 LT340032 LT360032 LT363032 LT425032 LT440032 LT460032 LT463032 LT325035 LT340035 LT360035 LT363035 LT425035 LT440035 LT460035 LT463035 LT325036 LT340036 LT360036 LT363036 LT425036 LT440036 LT460036 LT463036

4-Pole
250 400 600 630

Required for 4-wire systems. 630 amperes is not a UL or CSA listed rating. 600 amperes is the maximum UL and CSA listed rating for the LG. Neutral protection: 4= 0%, 6 = 60%, 7 = 100%. Electronic trip unit neutral protection is not adjustable.

Table 11. Molded Case Switches

Ampere Rating 400 630 Number of Poles 3 4 3 4 Catalog Number LGK3400KSG LGK4400KSG LGK3630KSG LGK4630KSG

Note: Long time pick up 630 Ampere Settings 600 Ampere Settings 400 Ampere Settings 250 Ampere Settings

No rating plug needed. 630, 600, 500, 400, 350, 315, 300, 250 IEC only. 600, 500, 450, 400, 350, 315, 300, 250. 400, 350, 315, 300, 250, 225, 200, 160. 250, 225, 200, 175, 160, 150, 125, 100.

Note: Adjustable long time delay 2 24 seconds at 6 x Ir Adjustable short time delay Inst., 120, 300 milliseconds Note: Comes with clear plastic shroud to cover adjustment settings (suitable for sealing with wire or tie-wrap). Note: LG electronic trip units with ground fault do not include a neutral CT. If the system is 4-wire requiring a neutral CT, it must be ordered as a separate item.

630 amperes is not a UL or CSA listed rating. 600 amperes is the maximum UL and CSA listed rating for the LG.

Digitrip 310+ Test Kit Shown with JG MCCB Digitrip 310+ Test Kit

Digitrip 310+ Electronic Trip Unit

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LG Molded Case Circuit Breakers 250 630 Amperes Ordering Guide

Table 12. Line and Load Terminals

Maximum Breaker Amperes 400 400 400 400 630 630 630 630 400 400 Terminal Body Material Aluminum Aluminum Copper Copper Aluminum Aluminum Copper Copper Aluminum Copper Wire Type Cu/Al Cu/Al Cu Cu Cu/Al Cu/Al Cu Cu Cu/Al Cu AWG Wire Range/ Metric Wire Number of Conductors Range (mm2) 500 750 (1) 500 750 (1) 500 750 (1) 500 750 (1) 2 500 (2) 2 500 (2) 2 500 (2) 2 500 (2) 2 500 (1) 2 500 (1) 240 380 (1) 240 380 (1) 240 380 (1) 240 380 (1) 35 240 (2) 35 240 (2) 35 240 (2) 35 240 (2) 35 240 (1) 35 240 (1) Number of Terminals Included 3 4 3 4 3 4 3 4 1 1 Catalog Number 3TA631LK 4TA631LK 3T631LK 4T631LK 3TA632LK 4TA632LK 3T632LK 4T632LK TA350LK T350LK

Includes LTS3K (3-pole) or LTS4K (4-pole) terminal covers. Standard terminal included with complete breaker.

Table 13. Terminal Covers

Description 3-Pole Terminal Cover 4-Pole Terminal Cover Catalog Number LTS3K LTS4K

Table 15. Terminal Extensions

Number of Poles 3 4 Catalog Number LGTEW3 LGTEW4

Included in TA63IL, T63IL, TA632L kits listed above.

Table 16. Terminal Spreaders

Number of Poles Catalog Number LGTES3 LGTES4

Table 14. End Cap Kits

Number of Poles 3 4 Catalog Number L3RTWK L4RTWK

3 4

TA350L or T350L Terminal

TA631L, T631L, T632L or TA632L step-type terminal kits listed above include LTS3K (3-pole) or LTS4K (4-pole) terminal cover and warning label (required for proper application).

Warning Label

Terminal Cover

Figure 1. Terminals and Terminal Cover for the LG Breaker Includes LTS3K (3-Pole) or LTS4K (4-Pole) Terminal Covers
Note: Extended terminal covers add 2.10 inches (53.3 mm) to breaker length.

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LG Molded Case Circuit Breakers 250 630 Amperes Ordering Guide

Product Description
Internal Accessories
Alarm Lockout
The alarm switches operate when the circuit breaker is tripped by a short circuit or overcurrent, but also when it is tripped by a shunt trip or undervoltage release.

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Effective: March 2004 Page 7

Auxiliary Switches
Auxiliary switches are used for signaling and control purposes. The various functions of the auxiliary switches (changeover) are shown in Figure 2.

Shunt Trips
The shunt trip is used for remote tripping. The coil of the shunt trip is rated only for short-time operation. It is not permissible with the circuit breaker open to apply a continuous opening command to the shunt trip in order to prevent the breaker from closing. This means that interlocking circuits with continuous commands may not be set up with shunt trips. Figure 2. Accessory Congurations

Undervoltage Releases
The circuit breaker cannot be closed until the undervoltage release is energized. If the release is not energized, the circuit breaker can only perform an idle switching operation. Frequent idle switching actions should be avoided as they shorten the endurance of the circuit breaker.

Figure 3. Contact Making by the Auxiliary and Alarm Switches as a Function of the Switching Position of the Circuit Breaker

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LG Molded Case Circuit Breakers 250 630 Amperes Ordering Guide

Internal Accessories Selection Chart

Table 17. Internal Accessories Catalog Numbers and Ratings
Accessory Type Shunt Trip Electrical Rating Volts 12 60 110 240 380 600 ST Frequency Hz 50/60 dc 50/60 dc 50/60 Amperes Refer to I.L.29C152 Contact Arrangement Catalog Number SNT060CPK SNT120CPK SNT480APK

Auxiliary Switch

600 125 250

50/60 dc dc

6 0.50 0.25

1A 1B 2A 2B

AUX1A1BPK AUX2A2BPK

a b
Bell Alarm Make Break 600 125 250 50/60 dc dc 6 0.50 0.25 1M 1B 2M 2B ALM1M1BJPK ALM2M2BJPK

Combination Alarm/ Auxiliary Switch

600 125 250

50/60 dc dc

6 0.50 0.25

1A 1B and 1M 1B

AUXALRMJPK

a b
Undervoltage Release 12 24 48 60 48 60 110 127 110 125 208 240 220 250 380 500 525 600 50/60 dc 50/60 dc 50/60 dc 50/60 dc 50/60 dc 50/60 50/60

UV

UVR012CPK UVR024CPK UVR048APK UVR048DPK UVR120APK UVR125DPK UVR240APK UVR250DPK UVR480APK UVR600DPK

Suitable for use in ground fault applications (120 Vac only).

Auxiliary Switch Instruction Leaflet . . . . . 29C153 DWG Number . . . . . . . . . . . . . . . . . . . . . . 66C1575 Shunt Trip Instruction Leaflet . . . . . . . . . . . 29C152 DWG Number . . . . . . . . . . . . . . . . . . . . . . 66C1576 Undervoltage Release Instruction Leaflet. . . . . . . . . . . . . . . . . . . . . 29C155 DWG Number . . . . . . . . . . . . . . . . . . . . . . 66C1577 For more information visit: www.eatonelectrical.com TD01200001E

LG Molded Case Circuit Breakers 250 630 Amperes Ordering Guide

Earth Leakage (Ground Fault) Modules
circuits up to 400 and 630 amperes. The module is completely self-contained since the current sensor, relay and power supply are located inside the product. Current pick-up settings are selectable from 0.03 30 amperes for the UL rated modules, and 0.03 10.0 amperes for the IEC modules. Time delays are also selectable from instantaneous 1.0 seconds for 0.10 ampere settings and above. A current pick-up setting of 0.03 amperes defaults to an instantaneous time setting regardless of the time dials position. Two alarm contacts come as standard: a 50% pretrip and a 100% after trip, both based only on earth leakage current levels. Table 18. LG Frame Earth Leakage Modules
Amperes Number of Poles 3 4 3 4 3 4 3 4 Catalog Number ELLBN3400W ELLBN4400W ELLBN3600W ELLBN4600W ELLBE3400W ELLBE4400W ELLBE3630W ELLBE4630W

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Effective: March 2004 Page 9

Plug-in Blocks

LG Breaker with Plug-in Block

UL-Rated, Bottom Mounted, 120 480 Vac, 50/60 Hz

400 400

Plug-in adapters expedite installation and front removal of circuit breakers. Plug-ins are available for rear connection applications on 3- and 4-pole circuit breakers. Trip-on drawout interlock kits are included. Use terminal shields for IP30 protection. Table 19. Plug-in Blocks and Accessories
Breaker Frame LG630 LG630 LG LG LG Number of Poles 3 4 3, 4 3 4 Catalog Number PAD3L PAD4L PIILLG LTS3K LTS4K

LG Breaker with Earth Leakage Module (4-Pole Breaker Shown)

600 600 400 400 630 630

For low-level, coordinated ground fault protection, IEC and UL-rated earth leakage modules are available for LG breakers. The module does not restrict the use of other breaker accessories. The LG module is bottom mounted for

IEC-Rated, Bottom Mounted, 230 415 Vac, 50/60 Hz

LG-Frame Plug-in Blocks

Trip-on Drawout Interlock Kit Terminal Shields IP30

Included with plug-in block. Trips the breaker when breaker is removed from the plug-in block.

Table 20. Rear Connecting Studs

Number of Poles 3 4 Catalog Number LRCS3WK LRCS4WK

Figure 4. UL-Rated LG Frame Earth Leakage Module Faceplate

Figure 5. IEC-Rated LG Frame Earth Leakage Module Faceplate

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LG Molded Case Circuit Breakers 250 630 Amperes Ordering Guide

Table 21. Flex Shaft Ordering Information
Breaker Flexible Shaft Length Frame Feet (m) 4 (1.2) 7 (2.1) 10 (3.1) Catalog Number LG LHMFS04 LHMFS07 LHMFS10

Flange Mounted Handle Mechanism

Through-the-Door Handle Mechanisms

Note: NEMA 4/4X handle mechanisms are available. Add Sufx X to complete Catalog Number.

The Flex Shaft

Add Sufx L to complete Catalog Number for 6-inch (152.4 mm) handle. Original narrow handle design (No C Sufx) is available. Remove C from Catalog Number.
Note: When selecting the length of shaft, ensure minimum bending radius of 4 inches (101.6 mm) is maintained to operate properly.
Rotary Handle

Flange Mounted handle mechanisms mount on the ange of an enclosure door. The Flex Shaft is an extra heavyduty mechanism that includes a exible shaft in various lengths, 3 feet (0.9 m) through 10 feet (3 m) for use with various size enclosures. The Flex Shaft handle will accept up to three padlock shackles, each with a maximum diameter of 3/8 inch (9.5 mm). Can be used with NEMA 12/3R fabricated enclosures. An optional handle is available for Flex Shaft that is suitable for use with NEMA 4/4X environments.

The standard method of shipment includes the mechanism preset at the factory; however, minor eld adjustments may be required.

Flex Shaft Accessories

Table 22. Standard Door Hardware (Required Adapter Kit)
Latch 2 Point 2 Point 3 Point Panel Height Inches (mm) Up to 30.00 (762.0) Up to 40.00 (1016.0) Over 40.00 (1016.0) Catalog Number DH1R DH2R DH3R

The Cutler-Hammer Rotary is suitable for use with NEMA 12 enclosure types. Optional NEMA 4/4X handles are also available. All rotary handle mechanisms include a handle Lock Off, to prevent turning the breaker ON while in the OFF position. All Rotary handles indicate ON/OFF/Tripped/ Reset positions, however, Universal Rotary has the added feature of international markings for ON (I) and OFF (O). Cutler-Hammer Universal Rotary is made of molded material and is available in black or yellow/red. Table 26. LG-Frame Universal Rotary Ordering Information
Shaft Length in Inches (mm) 6.00 (152.4) 12.00 (304.8) 24.00 (609.6) 6.00 (152.4) 12.00 (304.8) 24.00 (609.6) Handle Color Black Black Black Red Red Red Catalog Number KLHMVD06B KLHMVD12B KLHMVD24B KLHMVD06R KLHMVD12R KLHMVD24R

The Flex Shaft comes preset from the factory, requiring only minor eld adjustments on installation, which takes about 10 minutes a signicant time savings compared to installation of other types of ange handle mechanisms. The Flex Shaft mechanism also takes up less interior enclosure space than competitive designs and the handle ts standard ange cutouts. Flex Shaft handle can be remotely mounted from breaker, where an operator can use it by funneling the cable through conduit.
Flex Shaft is UL listed under File E64893 and meets CSA requirements.

Table 23. Door Hardware Adapter Kit (Required on Standard Door Hardware)
Catalog Number AMTDHA

Table 24. Door Hardware for Hoffman A 25 Enclosure

Latch 2 Point 3 Point Panel Height Inches (mm) Up to 40.00 (1016.0) Over 40.00 (1016.0) Catalog Number HDH-2R HDH-3R

Complete catalog number includes handle, mechanism, shaft and mounting hardware. Add Sufx X for NEMA 4/4X.

Table 25. NEMA IP Crossover

Crossover Type NEMA 1 3R 12 4/4X IP IP20 IP55 IP54 IP66

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LG Molded Case Circuit Breakers 250 630 Amperes Ordering Guide

Direct (Close-Coupled) Handle Mechanism
Table 27. Universal Direct
Frame Handle Color White With Interlock Without Interlock Red Without Interlock

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Effective: March 2004 Page 11

Special Calibration
Special non-UL listed calibrations are available for certain ambient temperatures other than 40C and for frequencies other than 50/60 Hz or dc. Reduced interrupting ratings will apply for 400 Hz applications.

Catalog Number LG LHMCCBI LHMCCB LHMCCR

50C Calibration
Table 28. Locks and Interlocks
Description Padlockable Handle Lock Hasp Padlockable Handle Lock Hasp OFF Only Padlockable Handle Block Catalog Number LPHL LPHLOFF LBHPOFF SBKL3 SBKL4 WBLL3630

Add sufx V to Catalog Number for complete breaker when ordering listed ampere ratings for breakers to be used in 50C ambients. Contact Eaton Electrical for availability.

Moisture-Fungus Treatment
All Cutler-Hammer circuit breaker cases are molded from glass-polyester which does not support the growth of fungus. Any parts which are susceptible to the growth of fungus will require special treatment. Order by description.

Key Interlock Kit (Provision Only) KYKL

Direct Handle Mechanism

Direct (Close-Coupled) Handle Mechanisms mount directly to the circuit breaker. They are used in shallow enclosures where the standard variable depth through-the-door type mechanism is not practical or cannot be used. They are typically for applications where high volume, standardized enclosures are being fabricated.

Sliding Bar Interlock 3-Pole Field Fitted, Requires 2 Breakers Sliding Bar Interlock 4-Pole Field Fitted, Requires 2 Breakers Walking Beam Interlock 3-Pole Factory Fitted, Requires 2 Breakers Walking Beam Interlock 4-Pole Factory Fitted, Requires 2 Breakers

WBLL4630

The Universal Direct handle mechanism comes with a door interlock to prevent opening the enclosure while the circuit breaker is in the ON position. It is also available without a door interlock. The Universal Direct handle mechanism is UL 489 listed, IEC 60947-1/2 and meets CSA requirements.

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Technical Data
Table 29. Electrical Characteristics
Description Maximum Rated Current In Depending on the Version Rated Insulation Voltage U, According to IEC 60947-2 Main Conducting Paths Auxiliary Circuits Rated Impulse Withstand Voltage Uimp Main Conducting Paths Auxiliary Circuits Rated Operational Voltage Ue IEC NEMA UL 489 and CSA C22.2 No. 5.1 Permissible Ambient Temperature Permissible Load for Various Ambient Temperatures Close to the Circuit Breaker, Related to the Rated Current of the Circuit Breaker Circuit Breakers for Plant Protection At 40C At 50C At 55C At 60C At 70C Circuit Breakers for Motor Protection At 40C At 50C At 55C At 60C At 70C Circuit Breakers for Starter Combinations and Isolating Circuit Breakers At 40C At 50C At 55C At 60C At 70C Rated Short Circuit Breaking Capacity (dc) Not for Circuit Breakers for Motor Protection (Time Constant = 10 rms) 2 Conducting Paths in Series For up to: 250 Vdc NEMA (Time Constant = 8 rms) 2 Conducting Paths in Series 250 Vdc LG 400, 630 A Description Main Switch Characteristics According to IEC 60947-2 in Combination with Lockable Rotary Drives Utilization Category 750 Vac 690 Vac 8 kV 4 kV 690 Vac 600 Vac Yes -20 to +70C Endurance (Operating Cycles) Maximum Switching Frequency Conductor Cross Sections and Terminal Types for Main Conductors Solid or Stranded Finely Stranded with End Sleeve Bus Bar Tightening Torque for Box Terminals Tightening Torque for Bus Bar Connection Pieces Conductor Cross Sections for Auxiliary Circuits with Terminal Connection or Terminal Strip Solid Finely Stranded with End Sleeve With Brought-out Cable Ends Tightening Torque for Fitting Screws Power Loss per Circuit Breaker at Maximum Rated Current ln (The Power Losses of the Undervoltage Releases (r Releases) Must Be Observed if Necessary) at Three-Phase Symmetrical Load For Plant Protection As Isolating Circuit Breaker For Starter Combinations For Motor Protection Permissible Mounting Position 100% 100% 95% 90% 84%

LG Yes

A 8,000 240 1/h Box Terminals 95 to 240 mm2 70 to 150 mm2 42 Nm 30 Nm Flat Bar Terminals 600 A 31 Nm 6 Nm

100% 96% 93% 90% 84% 100% 100% 100% 100% 90%

100% 91% 86% 82% 70%

0.75 to 2.5 mm2 0.75 to 2.5 mm2 0.82 (AWG 18) mm2 0.80 to 1.4 Nm

255 W 160 W 160 W 120 W

90

90

90

90

42 kA Maximum Approximate Weight Pounds lbs. (kgs.) 3-Pole 16 (7.3) 4-Pole 20 (9.1)

42 kA

630 amperes is not a UL or CSA listed rating. 600 amperes is the maximum UL and CSA listed rating for the LG. See footnotes for exceptions. Thermal overload release set to the lower value. Thermal overload release set to the upper value, resp. xed-setting thermal overload releases.

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Technical Data (Continued)
Table 29. Electrical Characteristics (Continued)
Description LG 6A 20 A 230/400/600 V 6/3/0.25 A 125/250 V 0.5/0.15 A 6/4/4 A 6/4 A Description

Technical Data
Effective: March 2004 Page 13

LG

Auxiliary Switches
Rated Thermal Current lth Rated Making Capacity ac (ac-15) Rated Operational Voltage Rated Operational Current dc (dc-13) Rated Operational Voltage Rated Operational Current Back-up Fuse Miniature Circuit Breaker

Shunt Trips
Shunt Trips (f Releases) Response Voltage: Pickup (Breaker Tripped) Us Power Consumption in (Short Time) at: 50/60 Hz 24 Vac 50/60 Hz 48 60 Vac 50/60 Hz 48 127 Vac 50/60 Hz 110 240 Vac 50/60 Hz 380 440 Vac 50/60 Hz 380 600 Vac 50/60 Hz 480 600 Vac 12 24 Vdc 48 60 Vdc 110 125 Vdc 220 250 Vdc Maximum Load Duration Maximum Opening Time

70 110% 87 405 VA 710 1105 VA 66 432 VA 127 188 VA 34 60 VA 164 631 W 830 1580 W 112 150 W 40 58 W Interrupts Automatically 50 ms 70 4000/6300

Releases
Undervoltage Releases (r Releases) Response Voltage: Drop (Breaker Tripped) Us Pickup (Breaker May Be Switched on) Us Power Consumption in Continuous Operation at: 50/60 Hz 12 Vac 50/60 Hz 24 Vac 50/60 Hz 48 60 Vac 50/60 Hz 110 127 Vac 50/60 Hz 208 240 Vac 50/60 Hz 380 500 Vac 50/60 Hz 525 600 Vac 12 Vdc 24 Vdc 48 60 Vdc 110 125 Vdc 220 250 Vdc Maximum Opening Time

35 70% 85 110% 1.9 VA 3.9 VA 2.5 3.8 VA 1.8 2.4 VA 2.7 3.8 VA 3.4 5.8 VA 3.4 4.3 VA 1.6 W 3.1 W 2.0 3.1 W 1.6 2.2 W 3.1 4 W 50 ms

Molded Case Switch (with High Magnetic Trip)

Unfused IC at 415 V (kA) Self-Protected, Will Trip Above:

Dimensions in Inches (mm)

2.43 (61.7) BREAKER

4.06 (103.1)

R .25 (6.4) 1.92 (48.8) 3.16 (80.3)

5.58 (141.7)

10.13 (257.3)

2.00 (50.8)

2.69 (68.3) 5.38 (136.7)

5.48 (139.2)

Figure 6. LG-Frame
Note: TA631L, T631L, TA632L, T632L terminals add 1.19 inches (30.2 mm) to line or load side of LG MCCB. Note: LTS3K or LTS4K terminal covers add 2.13 inches (54.1 mm) to line or load side of LG MCCB.

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LG Molded Case Circuit Breakers 250 630 Amperes Ordering Guide

Time-Current Curves
Tripping Characteristics
The operating values specied for the inverse time overcurrent releases (thermal overload releases, a releases) are mean values of the scatter bands of all setting ranges from the cold state and with uniform current loading of the conducting paths. The tripping characteristics of the instantaneous (electromagnetic) short circuit releases (n releases) are based on the rated phase current In which, in the case of circuit breakers with adjustable thermal overload releases, is also the upper value of the setting range. With a lower setting current, a correspondingly higher multiple is obtained for the operating current of the n release.
1

Cold

Cold

Cooling Down
2/3

Warm

Heating Up

Warm
1/3 0 1 5 min 10

Figure 7. Tripping Time Characteristics (Thermal Memory)

Figure 8. Type LG Time Current Curve for Standard Thermal Magnetic Trip Units

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Technical Data
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Figure 9. LG Electronic Trip Unit Long Delay Response and Short Delay with I 2T Response Curve
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LG Molded Case Circuit Breakers 250 630 Amperes Ordering Guide

Figure 10. LG Electronic Trip Unit Long Delay Response and Short Delay with Flat Response Curve
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Technical Data
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Figure 11. LG Electronic Trip Unit Ground Fault Delay Response Curve
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LG Molded Case Circuit Breakers 250 630 Amperes Ordering Guide

Current Limiting Curves

Current Limiting Characteristics and Maximum I2t Values
200 kA 100 80 200

0.2

kA 100 80

0.2

cos = 0.25
60 60

cos =0.25

CUT-OFF CURRENT IP

40

CUT-OFF CURRENT IP

40

0.3
20

0.3
20

10 8 6

10 8 6

2 5 7 10 20 30 50 kA 100

2 5 7 10 20 30 50 kA 100

SHORT CIRCUIT CURRENT ISrms

SHORT CIRCUIT CURRENT ISrms

Figure 12. Type LG Current Limiting Characteristics for 50/60 Hz 380/415/480 Vac
100 80 60

Figure 14. Type LG Current Limiting Characteristics for 50/60 Hz 600/660/695 Vac
100 A 2s 80 60

40

40

20

20

I2t VALUE X105

10 8 6

I2t VALUE X105

10 8 6

1 5 7 10 20 30 50 kA 100

1 5 7 10 20 30 50 kA 100

SHORT CIRCUIT CURRENT ISrms

SHORT CIRCUIT CURRENT ISrms

Figure 13. Type LG Maximum I2t Values for 50/60 Hz 380/415/480 Vac

Figure 15. Type LG Maximum I2t Values for 50/60 Hz 600/660/695 Vac CSA is a registered trademark of the Canadian Standards Association. NEMA is the registered trademark and service mark of the National Electrical Manufacturers Association. UL is a federally registered trademark of Underwriters Laboratories Inc.

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Eaton Electrical 1000 Cherrington Parkway Moon Township, PA 15108-4312 USA tel: 1-800-525-2000 www.eatonelectrical.com

2004 Eaton Corporation All Rights Reserved Printed in USA Publication No. TD01200001E/Z-2324 March 2004