Beruflich Dokumente
Kultur Dokumente
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Preface Features Facilities and Location OCTG Line Up Manufacturing Process Available Grades and Sizes Specification of JFE-Series-JFE Special OCTG Premium Threaded Connections Marking Color Identification of JFE OCTG (JFE-Series) Thread Protectors and Packaging Inquiries and Orders 1 2 4 5 6 10 18 31 33 34 35 36
Legal Notice
This catalog is edited for general information only. Although every possible effort is made to maintain the accuracy and reliability of the contents of this publication, JFE Steel Corporation in no ways assumes liability or for any loss, damage or injury resulting from the use of the information and data herein. It is requested to be undertaken solely at the customer's own risk and responsibility.
Preface
Steel Corporation has been manufacturing Oil Country Tubular Goods (OCTG) since 1971, during that time we have accumulated extensive expertise and experience giving their customers great confidence and satisfaction when purchasing JFE Steel OCTG. In the past the well conditions in Oil and Gas drilling were relatively mild and development was straight-forward. Today's Oil and Gas Industry has become a much more complicated operation as Engineers continue to drill deeper wells in harsher environments, encountering higher well bore pressures and temperatures in addition to sweet and sour gas. To meet these ever increasing industry demands, JFE has developed its JFE series OCTG which has higher collapse resistance, yield strength, toughness and corrosion resistance, than standard API OCTG material. Especially, JFE's 13Cr OCTG has established an excellent reputation world-widely in terms of quality and manufacturing capability. In the early 1980s, JFE developed the FOX premium connection which has now gained industry acceptance world wide. And the late 1990s, JFE has also developed a new premium connection called JFEBEAR designed to meet todays toughest well condition. With these two connections, JFE can offer customers a choice of products to suit their various applications. This OCTG brochure provides you with our ardent desire to assist you in choosing the correct Oil Country Tubular Goods for your operation.
1. Features
Historical Advantage in Steel Making
JFE Steel has been involved in the steel making business nearly one(1) hundred years and contributing to the industry with its technology. The Top and Bottom Gas Blowing system followed by Continuous Casting is a typical case, which was first introduced to the industry by JFE Steel.
Quality System
All JFE OCTG's are inspected nondestructively for detection of internal and external imperfections by use of Eddy Current, Electromagnetic, Ultrasonic and/or Magnetic Particle method. These requirements play an important role in our rigid quality control and assurance system.
Pipe Manufacturing
JFE Steel revealed their technical advancement in the pipe manufacturing process. Recently, the process to roll 13Cr steel by the Mannessman piercing mill was realized first in JFE Steel.
Mandrel Mill
Electromagnetic Inspection
Chita Works located in the center of the Kinu-ura coastal industrial zone
Nagoya
Ohbu Tokyo Head Ofce Handa Central Japan Chita Works International Taketoyo Airport East Japan Works Chita Works Ise Bay Kinu-ura Bay Mikawa Bay Morozaki Cape Irago
Toyohashi
3. OCTG Line
1) Line
up
Works Chita Works Note Thread and Coupling End Upset Capability Thread and Coupling
up
Size 2-3/8" - 7" 4-1/2" - 7" Mill Small-Diameter Seamless Small-Diameter Seamless Medium-Diameter Seamless ERW Medium-Diameter Seamless Chita Works 16" - 26" ERW UOE East Japan Works West Japan Works Plain End without welded-on Connector Chita Works Chita Works East Japan Works
Casing
Plain End
2) Connections
a. API Connections Casing and tubing of API Specification and JFE-Series are furnished with threads and coupling conforming to API Spec. 5CT and 5B. API Round and Buttress thread with resilient sealing ring is also available. Plain End, API thread without coupling, and special end finish (special bevel, special clearance) are available according to customers' requirement. b. Premium Connections b-1. FOX FOX is a thread and coupling type premium connection jointly developed by JFE Steel Corporation and Hunting Oilfield Services (UK) Ltd. Please see page 31 for further information. b-2. JFEBEAR JFEBEAR is a thread and coupling type premium connection developed by JFE Steel Corporation. Please see page 32 for further information.
4. Manufacturing Process
Seamless Mill
Seamless pipes and tubes are produced either by the mandrel mill or the plug rolling mill process. The former process is used for producing small-diameter pipes up to 7" and the latter for medium-diameter pipes over 7". On either type of mill, each heated billet is pierced through its center on a piercing mill. The pierced billet then moves on to a mandrel or plug rolling mill where it is rolled with a mandrel bar or plug inserted in it. After withdrawal of the mandrel or the plug, the rolled shell is reheated before being processed on stretch reducing mill or sizing mill where the desired OD and wall thickness are obtained. To ensure consistently high quality, the company conducts through testing and inspection, using advanced equipment including eddy current, ultrasonic, electromagnetic and magna flux devices.
Billet
Stainless mill
Blast furnace
Hot coil
Converter
Plate
6
Chita Works
[Seamless pipes] Medium diameter seamless pipe mill
Hot process
Cold process
Medium diameter seamless pipe Seamless square column Small diameter seamless pipe Special Tube mill Special Tube
[Welded pipes]
3 6 mill
Galvanized pipe Small diameter ERW pipe HISTORY pipe Medium diameter ERW pipe Square column
Medium diameter ERW pipe mill Spiral tube mill Butt welded pipe mill Spiral tube mill UOE pipe mill (East Works) (East Works, West Works) (East Works, West Works)
SEAMLESS MILL
7" Mill (Mandrel Mill) Mandrel Mill
Piercing
A
Plug Mill
Elongator
Stretch Reducing
A
Reeling
Sizing
C D
Straightening
E
Heat Treatment Upsetting Sizing
C D E F
Straightening NDE (UST,MPI,EMI)
Casing Tubing
Threading
Coupling Making up
Hydrostatic Testing
G H
Casing Tubing Inspection, Stenciling, Coating
G H
Drill Pipe
A
26-in. Medium-Diameter Pipe
Hot Rolled Coil Side Trimming Ultrasonic Inspection of Coil Edge Cage Forming Welding Inside & Outside Flash Cutting Post Annealing
B
Sizing Cutting off Straightening
A
Pipe End Cutting off Cooling Sizing Cutting off
Hydrostatic Testing
Facing
& Chamfering
C
Ultrasonic Testing
Casing Fabrication Plain End Unprocessed Pipe Upsetting Heat Treatment Straightening NDE (UST,MPI,EMI)
E
Hydrostatic Testing Drift Testing Inspection, Stenciling, Coating Coupling Making up
Casing Tubing
JFE-110T
Q125
JFE-125V JFE-140V
10
JFE Special OCTG : JFE-Series Seamless Sour Service General Special High Collapse Arctic Service General Wet CO2 Service High Temperature High Strength High Temperature General Service JFE-40E JFE-55E ERW High Collapse Strength
JFE-80S
JFE-80TS
JFE-80L
JFE-13CR-80
JFE-80E
JFE-80ET
JFE-13CR-85
JFE-13CR-95 JFE-HP1-13CR-95
JFE-HP2-13CR-95
JFE-110S JFE-110SS
JFE-110L
JFE-HP1-13CR-110
JFE-HP2-13CR-110
JFE-125L
JFE-UHP -15CR-125
11
Group 1
API Group 2
Sour Service
Arctic Service
High Temperature Wet CO2 Service High Strength High Temperature Wet CO2 Service
C90 C95 1,2 T95 P110 1,2,3,4 Q125 JFE-80T JFE-95T JFE-110T JFE-80S JFE-85S JFE-90S JFE-95S JFE-110S JFE-85SS JFE-90SS JFE-95SS JFE-110SS JFE-80TS JFE-95TS JFE-80L JFE-95L JFE-110L JFE-125L JFE-125V JFE-140V JFE-13CR-80 JFE-13CR-85 JFE-13CR-95 JFE-HP1-13CR-95 JFE-HP1-13CR-110 JFE-HP2-13CR-95 JFE-HP2-13CR-110 JFE-UHP -15CR-125
1 13Cr 1,2
125,000 ( 862) 40,000 ( 55,000 ( 80,000 ( 80,000 ( 276) 379) 552) 552)
12
Collapse Value
22 23 23 25.4 25.4
Grain Size & SSC Test Grain Size & SSC Test
22 23 24 25 31 23 24 25 31 22 25
Grain Size & SSC Test Grain Size & SSC Test Grain Size & SSC Test Grain Size & SSC Test
-50 (-46) -50 (-46) -50 (-46) -50 (-46) -4 (-20) -4 (-20)
Guaranteed
Depends on specied wall thickness.
13
inch
(mm)
2-3/8
(60.32)
2-7/8
(73.02)
3-1/2
(88.90)
(101.60)
4-1/2
(114.30)
lb/ft 4.00 4.60 5.80 6.60 7.35 6.40 7.80 8.60 9.35 10.50 11.50 7.70 9.20 10.20 12.70 14.30 15.50 17.00 9.50 10.70 13.20 16.10 18.90 22.20 12.60 15.20 17.00 18.90 21.50 23.70 26.10
9.30 12.95
11.00
12.75
lb/ft 3.94 4.44 5.76 6.56 7.32 6.17 7.67 8.45 9.21 10.40 11.45 7.58 8.81 9.92 12.53 14.11 15.39 16.83 9.12 10.47 12.95 15.90 18.71 22.11 12.25 15.00 16.77 18.71 21.38 23.59 26.06
inch 0.167 0.190 0.254 0.295 0.336 0.217 0.276 0.308 0.340 0.392 0.440 0.216 0.254 0.289 0.375 0.430 0.476 0.530 0.226 0.262 0.330 0.415 0.500 0.610 0.271 0.337 0.380 0.430 0.500 0.560 0.630
(mm) ( 4.24) ( 4.83) ( 6.45) ( 7.49) ( 8.53) ( 5.51) ( 7.01) ( 7.82) ( 8.64) ( 9.96) (11.18) ( 5.49) ( 6.45) ( 7.34) ( 9.52) (10.92) (12.09) (13.46) ( 5.74) ( 6.65) ( 8.38) (10.54) (12.70) (15.49) ( 6.88) ( 8.56) ( 9.65) (10.92) (12.70) (14.22) (16.00)
inch 2.041 1.995 1.867 1.785 1.703 2.441 2.323 2.259 2.195 2.091 1.995 3.068 2.992 2.922 2.750 2.640 2.548 2.440 3.548 3.476 3.340 3.170 3.000 2.780 3.958 3.826 3.740 3.640 3.500 3.380 3.240
inch 1.947 1.901 1.773 1.691 1.609 2.347 2.229 2.165 2.101 1.997 1.901 2.943 2.867 2.797 2.625 2.515 2.423 2.315 3.423 3.351 3.215 3.045 2.875 2.655 3.833 3.701 3.615 3.515 3.375 3.255 3.115
14
Outside Diameter
Plain End
Wall Thickness
Inside Diameter
Drift
Special Drift
inch
(mm)
4-1/2
(114.30)
(127.00)
5-1/2
(139.70)
6-5/8
(168.28)
(177.80)
lb/ft 9.50 10.50 11.60 13.50 15.10 11.50 13.00 15.00 18.00 21.40 23.20 24.10 14.00 15.50 17.00 20.00 23.00 26.80 29.70 32.60 35.30 38.00 40.50 43.10 20.00 24.00 28.00 32.00 17.00 20.00 23.00 26.00 29.00 32.00
lb/ft 9.41 10.24 11.36 13.05 15.00 11.24 12.84 14.88 17.95 21.32 23.11 24.05 13.71 15.36 16.89 19.83 22.56 26.72 29.67 32.57 35.35 38.08 40.69 43.26 19.51 23.60 27.67 31.23 16.72 19.56 22.65 25.69 28.75 31.70
inch 0.205 0.224 0.250 0.290 0.337 0.220 0.253 0.296 0.362 0.437 0.478 0.500 0.244 0.275 0.304 0.361 0.415 0.500 0.562 0.625 0.687 0.750 0.812 0.875 0.288 0.352 0.417 0.475 0.231 0.272 0.317 0.362 0.408 0.453
(mm) ( 5.21) ( 5.69) ( 6.35) ( 7.37) ( 8.56) ( 5.59) ( 6.43) ( 7.52) ( 9.19) (11.10) (12.14) (12.70) ( 6.20) ( 6.98) ( 7.72) ( 9.17) (10.54) (12.70) (14.27) (15.88) (17.45) (19.05) (20.62) (22.22) ( 7.32) ( 8.94) (10.59) (12.06) ( 5.87) ( 6.91) ( 8.05) ( 9.19) (10.36) (11.51)
inch 4.090 4.052 4.000 3.920 3.826 4.560 4.494 4.408 4.276 4.126 4.044 4.000 5.012 4.950 4.892 4.778 4.670 4.500 4.376 4.250 4.126 4.000 3.876 3.750 6.049 5.921 5.791 5.675 6.538 6.456 6.366 6.276 6.184 6.094
inch 3.965 3.927 3.875 3.795 3.701 4.435 4.369 4.283 4.151 4.001 3.919 3.875 4.887 4.825 4.767 4.653 4.545 4.375 4.251 4.125 4.001 3.875 3.751 3.625 5.924 5.796 5.666 5.550 6.413 6.331 6.241 6.151 6.059 5.969
inch
6.250
6.000
15
Outside Diameter
Plain End
Wall Thickness
Inside Diameter
Drift
Special Drift
inch
(mm)
(177.80)
7-5/8
(193.68)
7-3/4
(196.85)
8-5/8
(219.08)
9-5/8
(244.48)
lb/ft 35.00 38.00 42.70 46.40 50.10 53.60 57.10 24.00 26.40 29.70 33.70 39.00 42.80 45.30 47.10 51.20 55.30 46.10 24.00 28.00 32.00 36.00 40.00 44.00 49.00 32.30 36.00 40.00 43.50 47.00 53.50 58.40
lb/ft 34.61 37.29 42.59 46.36 50.11 53.71 57.29 23.49 25.59 29.06 33.07 38.08 42.43 44.71 46.77 50.95 55.12 45.51 23.60 27.04 31.13 35.17 39.33 43.43 48.04 31.06 34.89 38.97 42.73 46.18 52.90 57.44
inch 0.498 0.540 0.625 0.687 0.750 0.812 0.875 0.300 0.328 0.375 0.430 0.500 0.562 0.595 0.625 0.687 0.750 0.595 0.264 0.304 0.352 0.400 0.450 0.500 0.557 0.312 0.352 0.395 0.435 0.472 0.545 0.595
(mm) (12.65) (13.72) (15.88) (17.45) (19.05) (20.62) (22.22) ( 7.62) ( 8.33) ( 9.52) (10.92) (12.70) (14.27) (15.11) (15.88) (17.45) (19.05) (15.11) ( 6.71) ( 7.72) ( 8.94) (10.16) (11.43) (12.70) (14.15) ( 7.92) ( 8.94) (10.03) (11.05) (11.99) (13.84) (15.11)
inch 6.004 5.920 5.750 5.626 5.500 5.376 5.250 7.025 6.969 6.875 6.765 6.625 6.501 6.435 6.375 6.251 6.125 6.560 8.097 8.017 7.921 7.825 7.725 7.625 7.511 9.001 8.921 8.835 8.755 8.681 8.535 8.435
inch 5.879 5.795 5.625 5.501 5.375 5.251 5.125 6.900 6.844 6.750 6.640 6.500 6.376 6.310 6.250 6.126 6.000 6.435 7.972 7.892 7.796 7.700 7.600 7.500 7.386 8.845 8.765 8.679 8.599 8.525 8.379 8.279
inch
6.500
7.875 7.625
8.750
8.500 8.375
16
Outside Diameter
Plain End
Wall Thickness
Inside Diameter
Drift
Special Drift
inch 9-5/8
(mm) (244.48)
10-3/4
(273.05)
11-3/4
(298.45)
13-3/8
(339.72)
16 18-5/8 20
lb/ft lb/ft 58.70 59.40 64.90 64.32 70.30 69.76 75.60 75.21 32.75 31.23 40.50 38.91 45.50 44.26 51.00 49.55 55.50 54.26 60.70 59.45 65.70 64.59 73.20 72.40 79.20 78.59 85.30 84.80 42.00 40.64 47.00 45.60 54.00 52.62 60.00 58.87 65.00 64.03 71.00 69.48 48.00 46.02 54.50 52.79 61.00 59.50 68.00 66.17 72.00 70.67 65.00 62.64 75.00 72.86 84.00 82.05 109.00 107.60 87.50 84.59 94.00 91.59 106.50 104.23 133.00 131.45
inch 0.609 0.672 0.734 0.797 0.279 0.350 0.400 0.450 0.495 0.545 0.595 0.672 0.734 0.797 0.333 0.375 0.435 0.489 0.534 0.582 0.330 0.380 0.430 0.480 0.514 0.375 0.438 0.495 0.656 0.435 0.438 0.500 0.635
(mm) (15.47) (17.07) (18.64) (20.24) ( 7.09) ( 8.89) (10.16) (11.43) (12.57) (13.84) (15.11) (17.07) (18.64) (20.24) ( 8.46) ( 9.52) (11.05) (12.42) (13.56) (14.78) ( 8.38) ( 9.65) (10.92) (12.19) (13.06) ( 9.53) (11.13) (12.57) (16.66) (11.05) (11.13) (12.70) (16.13)
inch 8.407 8.281 8.157 8.031 10.192 10.050 9.950 9.850 9.760 9.660 9.560 9.406 9.282 9.156 11.084 11.000 10.880 10.772 10.682 10.586 12.715 12.615 12.515 12.415 12.347 15.250 15.124 15.010 14.688 17.755 19.124 19.000 18.730
inch 8.251 8.125 8.001 7.875 10.036 9.894 9.794 9.694 9.604 9.504 9.404 9.250 9.126 9.000 10.928 10.844 10.724 10.616 10.526 10.430 12.559 12.459 12.359 12.259 12.191 15.062 14.936 14.822 14.500 17.567 18.936 18.812 18.542
inch
9.875 9.625
11.000
10.625 10.625
12.250
17
6. Specification of JFE-Series
JFE Special OCTG
1) High Collapse Casing
JFE-95T -110T
With a recent increase in deep well drilling, there is a growing need for high collapse casing in a minimum yield strength of 95 ksi (655 MPa) grade. Collapse resistance is affected by yield strength, deviation of wall thick-ness, roundness, residual stress and D/t (D for outside diameter and t for wall thickness). Reducing the deviation of wall thickness at hot rolling, controlling yield strength by closely regulating heat treatment conditions, and minimizing the deterioration of roundness and straightness during cooling are performed. This process is governed by our special techniques and knowhow. By using the same material as that for JFE-95T, JFE Steel manufactures JFE-110T which has higher collapse resistance properties than JFE-95T. a. Specifications (a) Process of Manufacture and Heat Treatment Seamless, quenched and tempered (b) Chemical Requirements
Grade JFE-95T JFE-110T C, max. 0.35 Si, max. 0.35 Mn, max. 1.60 P, max. 0.030
(wt %)
S, max. 0.030
JFE-95T JFE-110T
15
20 D/t
25
18
(kgf/cm2)
JFE-125V -140V
Drilling of deep wells in excess of 15,000 feet and high-pressure gas wells is on the increase. P-110's burst pressure, collapse resistance and tension are not always sufficient for these applications. Therefore, JFE-125V casing and tubing and JFE-140V casing have been developed. Cr-Mo-Cb steel with excellent hardenability and high temperature resistance are used to make OCTG which have superb strength, toughness, and restricted variation of HRC. a. Specifications (a) Process of Manufacture and Heat Treatment Seamless, quenched and tempered (b) Chemical Requirements
(wt %)
C 0.15~0.35
Si max. 0.35
Mn max. 1.00
P max. 0.030
S max. 0.015
Cu max. 0.30
Ni max. 0.10
Cr 0.80~1.60
Mo 0.15~1.10
Cb max. 0.050
Tensile Yield Test Strength Strength Elongation Specimen Temperature ksi (MPa) min. ksi (MPa) 125~150 (862~1034) 140~170 (965~1171) 135 ( 931) 150 (1034) As Per API 5CT 10 -4 F (-20 C) 10 7.5 10
JFE-125V JFE-140V
(d) Hardness Test on Casing and Coupling Stock Variation of HRC among three locations (O.D., Mid wall, I.D.) of one quadrant of a ring shall be as below.
Wall thickness (inch) 0.500 or less 0.501 to 0.749 0.750 and above Maximum Variation JFE-125V, JFE-140V 3.0 4.0 5.0
19
6. Specification of JFE-Series
Sour services JFE-80S, -85S, -90S, -95S and -110S for continuous operating temperature above 149 F (65 C) Special sour services OCTG for sour wells must above all have improved resistance to sulfide stress cracking (SSC) in fluids containing H2S. Intensive research has led to a modified Cr-Mo-Cb steel for OCTG for sour wells. This steel features both excellent hardenability and good temper resistance. Consequently, fine and homogeneous tempered martensite with lower HRC25 for 95 ksi grade is obtained after tempering at higher tempering temperature. As a result, OCTG of these grades possess excellent resistance to SSC for its strength grades. These OCTG are subjected to more stringent quality control. SSC-resistant steel of these grades thoroughly tested by major oil companies enjoys high ratings and is now widely used for sour gas and oil wells all over the world.
a. Specification (a) Process of Manufacture and Heat Treatment Seamless, quenched and tempered (b) Chemical Requirements
Grade JFE-80S, -85S JFE-90S, -95S JFE-85SS, -90SS JFE-95SS, JFE-110S, -110SS max. 0.50 C Si max. Mn max. 1.35 0.15~0.35 0.35 1.00 0.20 0.020 0.010 0.30 0.10 0.80~1.60 0.15~1.10 max. 1.60 max. 1.10 0.050 0.0040 P max. S max. Cu max. Ni max. Cr Mo Cb max.
(wt %)
B max.
Grade JFE-80S JFE-85S JFE-90S JFE-95S JFE-110S JFE-85SS JFE-90SS JFE-95SS JFE-110SS
20
HRC test results show relatively low and stable values indispensable for increasing sulfide stress cracking (SSC) resistance for its yield strength. SSC test results show excellent SSC-resistant properties. (a) Hardness Test Result of Products
Rockwell C Hardness Values Pipe Dimensions O.D. W.T. Location 1 5 1/2'' 0.415'' O.D. I.D. O.D. Mid Wall I.D. O.D. Mid Wall I.D. 20.9 20.8 19.8 19.7 19.4 19.4 19.1 18.6 Quadrant No. 2 20.1 20.1 20.0 19.4 18.8 18.9 19.4 18.0 3 20.6 20.6 20.4 20.0 19.6 19.3 19.2 18.5 4 20.9 20.8 20.5 20.1 19.8 18.6 19.1 18.7 Maximum Variation 0.1
5 1/2''
0.725''
1.2
7''
1.200''
1.4
Note: (Time to failure Hr) NF = No failure during 30 days (720 hours) = No test c = Maximum applied stress resulted in no failure y = Specied Minimum Yield Strength
Hardness Requirements Variation (Wall Thickness, inch) Less than 0.750 0.750 to 0.999 1.000 and over Prior Austenitic Grain Size
Threshold Stress Requirements for SSC Test according to NACE TM-01-77 Minimum % of SMYS
80 80 80 80
21
6. Specification of JFE-Series
4) Low-Temperature Service
Representing the casing and tubing to be used in frigid zones, this series is designed with increased resistance for low-temperature impact in order to withstand shock during delivery, handling, storage, make up, and running in frigid zones. Quenching and tempering is performed to ensure both high yield strength and good low-temperature toughness. Note that the Charpy impact test data of JFE-125L with heavy wall of 0.725 in. below show good results at 50 F. Tensile test results and variation of HRC also show good properties. a. Specification (a) Process of Manufacture and Heat Treatment Seamless, quenched and tempered (b) Physical Properties
2mm V Charpy Impact Requirement (casing only) Minimum Average Absorbed Energy ft-lb (J) 25 (34) Minimum Individual Absorbed Energy ft-lb (J) 19 (26)
Yield Tensile Test Elongation Specimen Strength Strength Temperature ksi (MPa) min. ksi (MPa) 80~95 (552~655) 95~125 (655~862) 110~140 (758~965) 125~150 (862~1034) 95 (655) 110 (758) 125 (862) 135 (931) As Per API 5CT -50 F (-46 C) 10 7.5 10 10
20 (27)
15 (20)
10
14 (19)
10 (14)
(c) Hardness Tests (HRC) on JFE-125L Casing and Coupling Stock Variation of HRC among three locations (O.D., Mid wall, I.D.) of one quadrant of a ring from JFE-125L shall be as below.
Wall Thickness (inch) 0.500 or less 0.501 to 0.749 0.750 and above Maximum Variation 3.0 4.0 5.0
22
b. Example of Physical Properties of JFE-125L Casing O.D. 5-1/2'' 0.725'' (139.7 18.42mm)
(a) HRC Variation Measurements were made on four quadrants of one test ring.
Quadrant Location Outside Mid Wall Inside Variation 1 31.3 31.2 31.6 0.3 2 30.5 31.3 31.6 1.1 3 30.7 31.2 31.7 1.0 4 30.8 31.5 31.5 0.7
50
150 20
15 100 (ft-lb) 10 50 5 25 20 0 -180 -300 -250 -140 -200 -100 -150 -50 -100 -50 -20 0 +20 ( C) +50 ( F) Test Temperature ( C) ( F)
23
6. Specification of JFE-Series
In oil and gas fields being looked to for future development, gas which includes CO2 is an increasingly common occurrence. Corrosion has become the major problem for production strings used in environments including CO2, and there is a great demand for a tubing that has strong resistance to CO2 corrosion. JFE Steel's JFE-13CR is a mertensitic stainless steel which combines high performance in such kind of corrosive condition with low cost. For fields with more severe conditions such as high temperature and containing not only CO2 but small amounts of H2S, JFE Steel developed JFE-HP-13CR (HP1 and HP2) material which has higher strength and outstanding anti-corrosion property. It also shows excellent low-temperature toughness. a. Specifications (a) Process of Manufacture Process : Seamless Heat Treatment : Quenched and Tempered/Ausformed Tempered (b) Chemical Composition
(wt %)
Cr
Ni
Mo
110,000 (758)
130,000 (896)
120,000 (827)
API Formula
Notes:
-The corrosion testing data in this brochure were obtained from laboratory testing results. Care should always be taken when selecting materials, as operating conditions may change during the period of usage. -Regarding completion/packer uid Care should be taken in the selection of well uids such as completion/packer uids used in connection with this material in order to minimize the risk of stress corrosion cracking. JFE recommends that you consult with a person knowledgeable about uid compatibility with this material in making a selection. -Cr tubulars have shown a tendency toward localized pitting corrosion when stored in moist environments. Special precautions during coating, shipping and storage are required. -Anti-galling connection Cr tubulars have been categorized as prone to thread galling, JFE Steel recommends to use FOX & JFEBEAR premium connection which overcomes this concem by its special design criteria. (Please see page 31, 32)
24
Carbon steel
50
100
150
200
250
Temperature ( C)
(psi) 100 1000 300 8 7 6 5 4 3 100 2 1 0 0.01 0 10 10 100 23.5 1000 38.5 300
Carbon steel Low alloy steel 13Cr stainless steel Duplex stainless steel
3.5%NaCl 3.5%NaCl Carbon steel Carbon steel Low steel Low alloyalloy steel 13Cr stainless steel 13Cr stainless steelsteel Duplex stainless Duplex stainless steel
25
2
Flow rate : 1m/s Temp. : 50 C CO2 : 0.1MPa
10 Cr content (mass%)
20
10
1.0
0.13
0.25
0.10
0.1
API-13CR HP13CR Open : Corrosion Rate Closed : Corrosion Rate 0.127mm/Yr 0.127mm/Yr
0.01 75
100
200
225
(b-1) C-Ring SSC Test Results of HP1-13CR and conventional 13Cr steels
100 Sol.: (5%NaCl+0.5%CH3COOH)+CH3COONa Gas: 10%H2S+90%CO2 7days
Open : No Crack Solid : Crack
(b-2) U-Bend SSC Test Results of HP1-13CR and conventional 13Cr steels
Sol.: (5%NaCl) Gas: P(H2S+CO2)=3.0MPa 7days
13CR HP1-13CR
No Crack
80
HP1-13CR
0.003
Crack No Crack
70 Crack
No Crack Crack Conventional 13Cr No Crack
0.001
HP1-13CR Conventional 13Cr
60 2.3
2.8
3.3 (pH)
3.8
4.3
50
100 Temperature ( C)
150
26
0.001
HP1-13CR
0.0001
2.5
3.5 pH
4.5
Thermal Expansion 0.0000099/ C for 21.1 C up to 100 C 0.0000115/ C for 21.1 C up to 538 C
27
6. Specification of JFE-Series
JFE- HP-15CR-125
High demand for natural gas, deep water drilling and an increasing number of high pressure, high temperature (HPHT) wells has generated the need for a high strength OCTG material which can provide superior corrosion resistance at high temperatures. JFE-UHP -15CR-125 is that material. A tempered Martensitic microstructure provides high strength at ambient and elevated temperatures with excellent corrosion resistance properties in both productive and none productive environments. a. Specifications (a) Process of Manufacture Process : Seamless Heat Treatment : Quenched and Tempered/Ausformed Tempered (b) Chemical Composition
(wt %)
Grade
Mn max. 0.60
P, max. 0.020
S, max. 0.005
Cr
Ni
Mo 1.8~2.5
14.0~16.0 6.00~7.00
JFE-UHP -15CR-125
125 (862)
Notes:
-The corrosion testing data in this brochure were obtained from laboratory testing results. Care should always be taken when selecting materials, as operating conditions may change during the period of usage. -Regarding completion/packer uid Care should be taken in the selection of well uids such as completion/packer uids used in connection with this material in order to minimize the risk of stress corrosion cracking. JFE recommends that you consult with a person knowledgeable about uid compatibility with this material in making a selection. -Cr tubulars have shown a tendency toward localized pitting corrosion when stored in moist environments. Special precautions during coating, shipping and storage are required. -Anti-galling connection Cr tubulars have been categorized as prone to thread galling, JFE Steel recommends to use FOX & JFEBEAR premium connection which overcomes this concem by its special design criteria. (Please see page 31, 32)
28
482
10
0.11
0.31
1450
0.09
0.18
0.07
145
0.1
Open : Corrosion Rate Closed : Corrosion Rate 0.127mm/Yr 0.127mm/Yr
14.5
0.01 50
0.001
0.145
0.0001
pH
6 14.5
0.0145
NACE-TM0177-Method A NACE-TM0177-Method C
0.1
0.001
0.145
0.0001
pH
0.0145
NACE-TM0177-Method A
29
125
JFE-UHP -15CR-125 provides better tensile properties at elevated temperature than Duplex stainless steel, which requires cold drawn.
Simulatd Spent Acid Condition 4.5 4 3.5 3 2.5 2 1.5 1 0.5 0.51 UHP -15CR-125
22Cr
JFE-UHP -15CR-125 provides better corrosion resistance than Duplex stainless steel during acidizing operations.
30
THREAD FORM
3
Modied Buttress Thread
10
:8TPI, :6TPI,
SEAL GEOMETRY
Contoured Metal to Metal Seal
Buttress Modified Type Pitch Change on Coupling thread Contoured Metal to Metal Seal Internal Flash 2-3/8" 13-3/8"
31
2) JFEBEAR
In today's oil & gas industry, companies are drilling deeper highdeviation wells into high pressure reservoirs using the latest generation of drilling rigs and tools. As a result, the loads placed on OCTG connections in certain well conditons exceed those of an API class1 qualified connection. JFEBEAR has been designed and tested to withstand today's toughest well conditions.
THREAD FORM
-5 25
Special Hook Thread 2 3/8", 2-7/8" 3 1/2", 4" 4 1/2" to 9 5/8" :8TPI, :6TPI, :5TPI
SEAL GEOMETRY
Contoured Metal to Metal Seal
Negative Load Flank Angle Different Load Flank Angles and Corner Radius on Pipe and Coupling Threads Contoured Metal to Metal Seal Internal Flash 2-3/8" 9-5/8"
* Detailed information on connections can be found in the FOX , and JFEBEAR brouchures.
32
8. Marking
Tubing and casing are paint-stenciled as shown below. The color identification table for JFE-series tubing and casing are shown next page.
API Monogram Grade Color coating for Grade Identification Year & Quarter Manufacturer's Mark & Name
Grade Process
Drift
Shipping Mark
MFG Number
JFE-110T
JFE STEEL 53 9-5/8 53.5 JFE-110T S P9200 40.1FT 2145LBS BC D XXXXX-XX NO.1
Type of Thread
Special End Finish Mark Size & Nominal Weight API Monogram Process Type of Thread
JFE
License No.
Drift
Process
Type of Thread
JFE STEEL 53 2-7/8 6.4 JFE-13CR-80 S P9700 32.0FT FOX TBG D XXXXX-XX NO.1
(JFEBEAR TBG)
Drift
33
JFE-55E
JFE-95L
JFE-110L
JFE-125L
JFE-80T
JFE-125V
JFE-140V
JFE-13CR-80
JFE-80S
JFE-13CR-85
JFE-85S
JFE-13CR-95 High JFE-HP1Temperature 13CR-95 Wet CO2 Service JFE-HP113CR-110 JFE-HP213CR-95 JFE-HP213CR-110 High Strength JFE-UHPHigh 15CR-125 Temperature Wet CO2 Service
The special clearance coupling is painted with a black band adjacent to a color identication band on the coupling.
JFE-90S
JFE-95S
JFE-85SS
JFE-90SS
JFE-95SS
JFE-80TS
JFE-95TS
34
2) Packaging
Bare in bundle or bare in loose is the standard packaging method for carbon OCTG. Other than the standard packaging, customer can choose special packaging such as rack pack (in wooden or plastic), spacer rings or JFE-PACK all of which avoid metal to metal contact during transport and storage.
1. JFE-PACK can be used for all pipe sizes ranging from 2-3/8" to 7" by changing the spacers.
SPACER
2000
4408
3. JFE-PACK can pack different number of pipes by changing the number of parts.
3306
4. JFE-PACK has drainage function,anti-slip function at the contact portion with pipes.
2204
500
1102
11
12 13 14 15 DEVIATION (mm)
16
35
1. Specification, Grade and Type 2. Quantity (feet, meters, or number of joints, delivery allowance) 3. Seamless, Electric Welded (ERW) or UOE 4. Casing or Tubing /Threaded or Plain End /Thread Type (API, FOX or other premium connection) /With or Without Couplings /Special Clearance Couplings /Special Bevel Couplings 5. Size (Outside Diameter) 6. Nominal Weight with Specified Unit or Wall Thickness 7. Range Length 8. Marking and Packaging (if specification is outside that presented in this brochure) 9. Delivery Date and Shipping Instructions 10. Third Party Inspection 11. Any Other Special Requirements such as; /Hydrostatic Test Pressure /Non Destructive Inspection /Thread Protectors /Thread Compound /Coupling Make Up Other Than Power Tight /Special Drift /Internal Descaling (In case of 13Cr material)
36
37
Cat.No.E1E-012-09
http://www.jfe-steel.co.jp/en/
TOKYO HEAD OFFICE NEW YORK OFFICE Hibiya Kokusai Building, 2-3 Uchisaiwaicho 2-chome, Chiyodaku, Tokyo 100-0011, Japan Phone : (81)3-3597-3111 Fax : (81)3-3597-4860 JFE Steel America, Inc., New York Ofce 600 Third Avenue, 12th Floor, New York, NY 10016, U.S.A. Phone : (1)212-310-9320 Fax : (1)212-308-9292 JFE Steel America, Inc., Houston Ofce 10777 Westheimer, Suite 1010 Houston, TX 77042, U.S.A. Phone : (1)713-532-0052 Fax : (1)713-532-0062 JFE Steel Australia Resources Pty Ltd. Level 19, CPA Centre, 307 Queen St, Brisbane, QLD 4001, Australia Phone : (61)7-3229-3855 Fax : (61)7-3229-4377 JFE Steel do Brasil LTDA, Rio de Janeiro Ofce Praia de Botafogo, 228 Setor B, Salas 508 & 509, Botafogo, CEP 22359-900, Rio de Janeiro-RJ, Brazil Phone : (55)21-2553-1132 Fax : (55)21-2553-3430 JFE Steel Europe Limited 8th Floor, International Press Centre, 76 Shoe Lane, London EC4A 3JB, U.K. Phone : (44)20-7583-1133 Fax : (44)20-7583-1144 JFE Steel India Private Limited 1101, 11th Floor, Unitechs Signature Tower, Tower-A, South City-I, NH-8, Gurgaon, Haryana, 122002, India Phone : (91)124-426-4981 Fax : (91)124-426-4982 JFE Steel Asia Pte. Ltd. 16 Rafes Quay, No. 15-03, Hong Leong Building, 048581, Singapore Phone : (65)6220-1174 Fax : (65)6224-8357 JFE Steel Corporation, Bangkok Ofce 22nd Floor, Abdulrahim Place 990, Rama IV Road, Bangkok 10500, Thailand Phone : (66)2-636-1886 Fax : (66)2-636-1891 JFE Steel Corporation, Jakarta Ofce 15th Floor Summitmas II, JL Jendral Sudirman Kav. 61-62, Jakarta 12190, Indonesia Phone : (62)21-522-6405 Fax : (62)21-522-6408 JFE Steel Corporation, Manila Ofce 23rd Floor 6788 Ayala Avenue, Oledan Square, Makati City, Metro Manila, Philippines Phone : (63)2-886-7432 Fax : (63)2-886-7315 JFE Steel Korea Corporation 6th Floor. Geumgang-Tower. 889-13, Daechi-dong, Gangnam-gu, Seoul, 135-570, Korea Phone : (82)2-3468-4130 Fax : (82)2-3468-4137 JFE Steel Corporation Beijing 1720 Beijing Fortune Building No.5, Dongsanhuan North Road, Chaoyang District, Beijing, 100004, P.R.China Phone : (86)10-6590-9051 Fax : (86)10-6590-9056 JFE Consulting (Shanghai) Co., Ltd. Room 801, Building A, Far East International Plaza, 319 Xianxia Road, Shanghai 200051, P.R.China Phone : (86)21-6235-1345 Fax : (86)21-6235-1346 JFE Consulting (Guangzhou) Co., Ltd. Room 3901, Citic Plaza, 233 Tian He North Road, Guangzhou 510613, P.R.China Phone : (86)20-3891-2467 Fax : (86)20-3891-2469
HOUSTON OFFICE
BRISBANE OFFICE
LONDON OFFICE
SINGAPORE OFFICE
BANGKOK OFFICE
JAKARTA OFFICE
MANILA OFFICE
SEOUL OFFICE
BEIJING OFFICE
SHANGHAI OFFICE
GUANGZHOU OFFICE
Notice
While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at the readers risk and no warranty is implied or expressed by JFE Steel Corporation with respect to the use of information contained herein. The information in this publication is subject to change or modication without notice. Please contact the JFE Steel ofce for the latest information.
1003R(0805)1-1 UM Printed in Japan