Plasma TV: Service Manual

Internal Use Only
website:http://biz.LGservice.com
PLASMA TV
SERVICE MANUAL
CHASSIS : PD74A
MODEL : 50PT85 50PT85-ZB
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CONTENTS
SAFETY PRECAUTIONS ....................................................................................3
SPECIFICATIONS ................................................................................................4
ADJUSTMENT INSTRUCTIONS .........................................................................6
TROUBLE SHOOTING GUIDE ..........................................................................13
BLOCK DIAGRAM .............................................................................................25
EXPLODED VIEW ..............................................................................................26
SCHEMATIC DIAGRAM.........................................................................................
PRINTED CIRCUIT DIAGRAM ..............................................................................
Copyright©2007 LG Electronics. Inc. All right reserved. -2- LGE Internal Use Only
Only for training and service purposes
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Replacement Parts List.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance Leakage Current Hot Check (See below Figure)

Plug the AC cord directly into the AC outlet.
An isolation Transformer should always be used during the Do not use a line Isolation Transformer during this check.
servicing of a receiver whose chassis is not isolated from the AC Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
power line. Use a transformer of adequate power rating as this between a known good earth ground (Water Pipe, Conduit, etc.)
protects the technician from accidents resulting in personal injury and the exposed metallic parts.
from electrical shocks. Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
It will also protect the receiver and it's components from being Reverse plug the AC cord into the AC outlet and repeat AC voltage
damaged by accidental shorts of the circuitry that may be measurements for each exposed metallic part. Any voltage
inadvertently introduced during the service operation. measured must not exceed 0.75 volt RMS which is corresponds to
0.5mA.
If any fuse (or Fusible Resistor) in this monitor is blown, replace it In case any measurement is out of the limits specified, there is
with the specified. possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1W), keep the resistor 10mm away from PCB.
Keep wires away from high voltage or high temperature parts. Leakage Current Hot Check circuit
Due to high vacuum and large surface area of picture tube, AC Volt-meter
extreme care should be used in handling the Picture Tube.
Do not lift the Picture tube by it's Neck.
Good Earth Ground

such as WATER PIPE,
Leakage Current Cold Check(Antenna Cold Check) CONDUIT etc.
To Instrument's 0.15uF
With the instrument AC plug removed from AC source, connect an
exposed
electrical jumper across the two AC plug prongs. Place the AC METALLIC PARTS
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone 1.5 Kohm/10W
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1MΩ and 5.2MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.
SPECIFICATIONS
NOTE : Specifications and others are subject to change without notice for improvement.
V Application Range
This spec is applied to the 50” PLASMA TV used PD74A Chassis.
Chassis Model Name Market Brand Remark

PD74A 50PT85 UK,France, Germany, Spain, LG Fanless Model
Sweden, Finland, Italy
V Specification
Each part is tested as below without special appointment.
1) Temperature : 25±5°C (77±9°F), CST : 40±5
2) Relative Humidity: 65±10%
3) Power Voltage: Standard Input voltage (100-240V~, 50/60Hz)
* Standard Voltage of each product is marked by models.
4) Specification and performance of each parts are followed each drawing and specification by part number in accordance with SBOM.
5) The receiver must be operated for about 20 minutes prior to the adjustment.
V Test Method
1) Performance : LGE TV test method followed.
2) Demanded other specification
Safety : CE, IEC specification
EMC : CE, IEC
Model Market Appliance Remark

50PT85 UK,France, Germany, Spain, Safety : IEC/EN60065 Not yet TEST
Sweden, Finland, Italy EMI : EN55013, EMS : EN55020 Fanless Model
V General Specification ( 50” XGA Module)
No Item Specification Remark
1 Display Screen Device 50” Wide Color Display Module Plasma Display Panel
2 Aspect Ratio 16:9
3 PDP Module PDP50X4P, Glass Filter
RGB Closed Type
4 Operating Environment 1)Temp. : 0~40deg LGE SPEC.
2)Humidity : 0~85%
5 Storage Environment 3)Temp. : -20~60deg
4)Humidity : 0~85%
6 Input Voltage 100-240V~, 50/60Hz Maker : LG
V Module Specification
No Item Specification Remark
1 Market UK,France, Germany, Spain,

Sweden, Finland, Italy
2 Broadcasting system 1) PAL-BG UK,France, Germany, Spain,
2) PAL - DK Sweden, Finland, Italy
3) PAL - I, I’
4) DVB - T(ID TV)
3 Receiving system Analog : Upper Heterodyne
Digital : COFDM
4 SCART Jack(2EA) PAL, SECAM Scart 1 Jack is Full scart and support RF-OUT
(analog)
Scart 2 Jack is Half scart and support MNT-OUT
5 Video Input (2EA) PAL, SECAM, NTSC 4 System : PAL, SECAM, NTSC, PAL60
6 S-Video Input (1EA) PAL, SECAM, NTSC 4 System : PAL, SECAM, NTSC, PAL60
7 Component Input (1EA) Y/Cb/Cr, Y/Pb/Pr
8 RGB Input RGB-PC
RGB-DTV
9 HDMI Input(2EA) HDMI-PC
HDMI-DTV & SOUND
10 Audio Input(4EA) PC Audio, Component, AV(2EA) L/R Input
ADJUSTMENT INSTRUCTIONS
1. Application Object Each PCB assembly must be checked by check JIG set.
These instructions are applied to all of the 50” PLASMA TV, (Because power PCB Assembly damages to PDP Module,
PD74A Chassis. especially be careful)
2. Note 5. POWER PCB Assy Voltage

(1) Because this is not a hot chassis, it is not necessary to use Adjustments (Va, Vs Voltage adjustments)
an isolation transformer. However, the use of isolation
transformer will help protect test instrument. 5-1. Test Equipment : D.M.M. 1EA
(2) Adjustment must be done in the correct order.
(3) The adjustment must be performed in the circumstance of 5-2.Connection Diagram for Measuring
25±5°C of temperature and 65±10% of relative humidity if : refer to Fig.1
there is no specific designation.
(4) The input voltage of the receiver must keep 100-240V~, 5-3. Adjustment Method
50/60Hz. (1) Va Adjustment
(5) Before adjustment, execute Heat-Run for 30 minutes at RF 1) After receiving 100% Full White Pattern, HEAT RUN.
no signal. 2) Connect + terminal of D.M.M to Va pin of P805, connect
- terminal to GND pin of P805.
3) After turning VR901, voltage of D.M.M adjustment as
3. Channel memory Setting Method same as Va voltage which on label of panel right/top.
: You can set channel memory by R/C for adjustment. (Deviation; ±0.5V)
1) Press ADJ key of Adjust Remote Controller.(P/N:105-210M) (2) Vs Adjustment

2) Select ‘Channel Recover’ by using D/E(CH +/-) key, and 1) Connect + terminal of D.M.M to Vs pin of P805, connect
press ‘VOL +’. – terminal to GND pin of P805.
3) The set is turned off automatically. 2) After turning VR951, voltage of D.M.M adjustment as
4) Press ‘power’ key of Adjust Remote Controller. same as Va voltage which on label of panel right/top.
(Deviation; ±0.5V)
<42” EAY3292701>
(Fig.1) Connection diagram of power adjustment for measuring
4. PCMCIA CARD Checking Method

: You must adjust DTV ##(Scrambled) Channel and insert
PCMCIA CARD to socket.
1) If PCMCIA CARD works normally, normal signals display

on screen.
But it works abnormally, “No CA module” words display on
screen.
6. EDID (The Extended Display 6-4. Sequence of Adjustment
Identification Data)/ DDC (Display - EDID Download
1) Init the data.
Data Channel) download
* Caution
(1) Use the proper signal cable for EDID Download.
- Analog EDID : Pin3 exists.
- Digital EDID : Pin3 exists.
(2) Never connect HDMI & DVI-D & DVI-A Cable at the same
time.
(3) Use the proper cables below for EDID Writing.
For RGB EDID For HDMI EDID
D-sub to D-sub DVI-D to HDMI or HDMI to HDMI 2) Load the EDID data.(Open File).
[Analog file] (for RGB)
Open File [Digital file] (for HDMI)
6-1. EDID Data 3) Set the S/W as below.

4) Push the “Write Data & Verify”button. And confirm “Yes”.
Item Condition Hex Data 5) If the writing is finished, you will see the “OK” message.
Manufacturer ID GSM 1E6D 6) If TV has two HDMI, you must download two times for
Version Digital : 1 01 each HDMI.
Revision Digital : 3 03
6-2. Setting of device
(Fig. 2) Connection Diagram of DDC download
6-3. Preparation for Adjustment

1) As above Fig. 2, Connect the Set, EDID Download Jig, PC
& Cable.
2) Turn on the PC & EDID Download Jig. And Execute the
S/W : EDID TESTER Ver,2.5.
3) Set up S/W option.
Repeat Number : 5
Device Address : A0
PageByte : 8
4) Power on the Set.
- EDID DATA 1. -> Product ID
1) Analog RGB(128Byte). Model Product ID
Product ID
Name Dec Hex EDID table
42PT85 9CB6 B69C
50PT85 9CB6 B69C
2. -> Serial No : Controlled on production line

3. -> Month, Year : Controlled on production line
ex) Week : '03' => '03'
Year : '2006' => '10'
2) HDMI1 RGB(256Byte). 4. -> Model Name(Hex):
Model Name Hex Data
42PT85-ZB 000000FC003432505438350A202020202020
50PT85-ZB 000000FC003530505438350A202020202020
5. -1, -2, -1, -2 -> Checksum : Changeable by total

EDID data
Model Name -1 -2 -1 -2
42PT85-ZB 89 C2 CC F2
50PT85-ZB 8A C3 CC BC
7. ADC Calibration
ADC RF/AV/S-VIDEO Component RGB-PC
=> Detail EDID Options are below( , , , , -1, -2, -1, -2) MSPG925FS PAL Model:215 (720P) Model: 60
3) HDMI1 RGB(256Byte). INPUT SELECT AV3 Pattern:65 (1024*768 60Hz)
Model: 202 (PAL-BGDHI) 720P/50Hz Pattern: 65
Pattern: 65 7 Color Bar
PAL 7 Color Bar
- System control RS-232 Host should be “PC“ for adjustment.

- Before AV ADC Calibration, execute the “Panel size selection“
=> Detail EDID Options are below( , , , , -1, -2, -1, -2)
8. Auto RF/AV/S-VIDEO Color Balance 4) Press the G(Vol. +) key to operate the set, then it becomes
automatically.
8-1. Requirement
V This AV color balance adjustment should be performed
before white Balance Adjustment.
8-2. Required Equipment

1) Remote controller for adjustment.
(Fig.6) Color Bar signal
2) MSPG-925FS Pattern Generator (Which has Video Signal:
7 Color Bar Pattern shown in Fig.3). 5) Auto-RGB OK means the adjustment is completed.
(1) Model: 202 / Pattern: 65 - Models use PAL-BGDHI.
(composite signal)
10. Adjustment of RGB
8-3. Method of Auto RF/AV/S-VIDEO Color 10-1. Requirement
Balance(PAL_BGDHI) V This AV color balance adjustment should be performed
1) Input the PAL Video signal 7 color Bar (MSPG-925FS before white Balance Adjustment.
Model : 202, pattern : 65) signal into AV3.
2) Set the PSM to Dynamic mode in the Picture menu. 10-2. Required Equipment
3) Press INSTART key on R/C for adjustment. 1) Remote controller for adjustment.
7 Color Bar Pattern shown in Fig.7).
(1) Model: 3 / Pattern: 65 - Models use RGB
10-3. Method of Auto RGB Color Balance

1) Input the PC 1024x768 @ 60Hz 7 color bar (MSPG-925FS,
(Fig.3) Color Bar signal Model : 3, Pattern : 65) signal into RGB.(using D-sub to D-
sub cable)
4) Press the G(Vol. +) key operate to set, then it becomes 2) Set the PSM to Dynamic mode in Picture menu.
automatically. 3) Press the IN-START key on R/C for adjustment.
(Fig.4) Color Bar signal (Fig.7) Color Bar signal

5) Auto-RGB OK means completed adjustment. 4) Press the G(Vol. +) key operate to set , then it becomes
automatically.
9. Adjustment of Component
9-1. Requirement
V This AV color balance adjustment should be performed
before white Balance Adjustment.
9-2. Required Equipment 5) Auto-RGB OK means adjustment is completed.
1) Remote controller for adjustment.
7 Color Bar Pattern shown in Fig.5).
(1) Model: 215 / Pattern: 65 - Models use component.
9-3. Method of Auto Component Color Balance

1) Input the Component 720p/50Hz 7 Color Bar (MSPG-
925FS Model : 215, pattern : 65) signal into Component.
2) Set the PSM to Dynamic mode in the Picture menu.
3) Press IN-START key on R/C for adjustment.
11. Scart RGB(DVR) Adjustment Mode 12. Adjustment of White Balance
11-1. Required Equipment 12-1. Required Equipment
1) Remote controller for adjustment (1) Color Analyzer(CA-100+/CH.10)
2) MSPG-925FS Pattern Generator (Which has Video Signal: 1) Remote controller of adjustment -> Color Analyzer(CA-
7 Color Bar Pattern shown in Fig.9) 100+ of same product) : CH 10
(1) Model: 232 / Pattern: 08 2) Auto W/B adjustment instrument.(only for Auto
Adjustment) -> AV Pattern Generator.
11-2. Method of Auto Scart RGB(DVB) Balance
1) Input the Video Signal : Color Bar signal into AV1(using Full W Color temperature standards according to CSM and Module.
Scart Cable).
2) Set the PSM to Dynamic mode in Picture menu. CSM PLASMA Remark
3) Press the IN-START key on R/C for adjustment. Cool 11000K
Normal 9300K
Warm 6500K
W White balance adjustment coordinate and color temperature.

* PC(for communication through RS-232C)
Cool CS-100 CA-210(CH 10)

x 0.276 0.276±0.002
y 0.283 0.283±0.002
∆uv 0.000 0.000
Medium CS-100 CA-210(CH 10)
x 0.285 0.285±0.002
y 0.293 0.293±0.002
∆uv 0.000 0.000
Warm CS-100 CA-210(CH 10)
x 0.313 0.313±0.002
y 0.329 0.329±0.002
∆uv 0.004 0.004
-> UART Baud rate : 115200 bps
* Luminance Y AV : upper 150cd/m2 (Typ : 350cd/m2)
-> Applying to Cool, Medium, Warm mode.
(Fig.10) Color bar Signal
4) Press the TURBO-PICTURE Key on R/C for adjustment. 12-2. Connection Picture of the Measuring
5) Press the G(Vol. +) key operate To set , then it becomes Instrument(On Automatic control)
automatically.(Fig.7) (1) Inside PATTERN is used when W/B is controlled. Connect
6) Scart RGB(DVR) OK means Scart RGB adjustment is to auto controller or push control R/C IN-START -> Enter
completed. the mode of White-Balance, the pattern will come out.
power supply) and heat-run over 15 minutes.
Full White Pattern CA-210
Color
ANALYZER
TYPE : CA-210
RS-232C Communication
(Fig.11) Auto AV(CVBS) Color Balance Test Pattern
Copyright©2007 LG Electronics. Inc. All right reserved. - 10 - LGE Internal Use Only
V Auto adjustment Map(RS-232C) * Color Temperature: Cool, Medium, Warm
Type PD74A (1) When R GAIN is set to 80
Baud Rate Data bit Stop bit Parity - Control G GAIN and B GAIN by lowering from 80.
(2) When B GAIN is set to 80
115200 8 1 None
- Control R GAIN and G GAIN by lowering from 80.
Protocol Index Cmd 1 Cmd 2 Data Min Value Max Value
(3) When G GAIN is set to 80
Setting R-Gain_Normal j a 00(00) 128(80)
- Control R GAIN and B GAIN by lowering from 80.
G-Gain_Normal j b 00(00) 128(80) One of R Gain / G Gain / B Gain should be kept on 80, and
B-Gain_Normal j c 00(00) 128(80) adjust other two lower than 80.
R-Gain_Warm j d 00(00) 128(80) (When R/G/B GAIN are all 80, it is the FULL DYNAMIC
G-Gain_Warm j e 00(00) 128(80) Range of Module).
B-Gain_Warm j f 00(00) 128(80)
R-Gain_Cool j g 00(00) 128(80)
G-Gain_Cool j h 00(00) 128(80)

14. Default Value in Adjustment mode
B-Gain_Cool j i 00(00) 128(80)
R-Offset_Normal l j 00(00) 128(80) 14-1. Auto Color Balance

G-Offset_Normal l k 00(00) 128(80) <Component> <RGB>
B-Offset_Normal l l 00(00) 128(80)
R-Offset_Warm l m 00(00) 128(80)
G-Offset_Warm l n 00(00) 128(80)
B-Offset_Warm l o 00(00) 128(80)
R-Offset_Cool l p 00(00) 128(80)
G-Offset_Cool l q 00(00) 128(80)
B-Offset_Cool l r 00(00) 128(80)
Internal Pattern Signal w b 00 W/B adjustment Start
Internal Pattern Signal w b 10 Internal Pattern use
Internal Pattern Signal w b ff W/B adjustment end
12-3. Auto-control interface and directions

(1) Adjust in the place where the influx of light like floodlight
around is blocked.(illumination is less than 10ux)
(2) Measure and adjust after sticking the Color Analyzer(CA-
100+, CA-210) to the side of the module.
(3) Aging time
- After aging start, keep the power on(no suspension of (Fig.12) Default Value on OSD
power supply) and heat-run over 15minutes.
- Keep white pattern using inside pattern. 14-2. Write Balance
13. Adjustment of White Balance

(Manual white Balance)
V One of R Gain/ G Gain/ B Gain should be kept on 80, and
others are controlled lowering from 80
(1) press “power on” of the control R/C, set heat run to white
by pressing G and heat run over 15 minutes.
(Set: RS-232 Host: PC, Baud Rate: 115200bps,
Download: Cortez)
2) Zero Calibrate CA-100+, and when controlling, stick the
sensor to the center of PDP module surface.
3) Double click In-start key on Controlling R/C and get in
‘white balance’.
4) Set test-pattern on and display inside pattern. Control is
carried out on three color temperature, COOL, MEDIUM,
WARM. (Control is carried out three times,) (Fig.13) Default Value on OSD
5) When the R/G/B GAIN is 80 on OSD, it is the FULL
DYNAMIC Range of the Module. In order to control white
balance without the saturation of FULL DYNAMIC Range
and DATA, one of R Gain / G Gain / B Gain should be kept
on 80, and other two is controlled lowering from 80.
15. Set information(Serial No & Model name) 16. Select method of Tool option
(1) Setting up like bottom figure (After setting white balance, (1) Press ADJ Key in the Adjust remote control.
this is set) (2) Select “Tool option 1” and “Tool option2” by using D/E
1) Press ADJ Key in the Adjust remocon. (CH+/-) key, and press A(ENTER).
2) Select “System Control 2” by using D/E(CH+/-) key,
and press A(ENTER).
3) Using Adjust remocon, RS-232 Host & Baud Rate &
Download value change (RS-232 Host:Gprobe, Baud
Rate:115200bps, Download:Cortez)
(3) TOOL OPTION1

1) Select “Maker” by using D/E (CH+/-) key, and change
the module maker and. applied module classification by
using F/G (VOL+/-).
2) Select “Inch” by using D/E (CH+/-) key, and change the
module according to the inch of model.
(4) TOOL OPTION2
(2) Bar-code scanning 1) Select “TOOL NUM” by using D /E (CH+/-) key, and
1) Push the menu button in DTV mode. change the module maker and. applied module
Select the STATION -> Diagnostics -> To set classification by using F/G (VOL+/-).
2) Select “FAN” by using D /E (CH+/-) key, change the
module according to the inch of model.
3) Select “DIGITAL” by using D/E (CH+/-) key, and change
the tool name according to the model.
2) Check the Serial Number.
( Inch of model : “42,50” Applied module under the calassificatoin : )
Tool option1 Maker Inch Tool

2048 LGX4 42 PT85
2052 LGX4 50 PT85
Tool option2 Suffix FAN DIGITAL AMP

1665 KE*L(Y)LMP 0 1
1921 KE*L(Y)LMP 1 1
1665 KE*FLMP 0 1
6) After changing the Tool option1,2, push the EXIT Key.
TROUBLE SHOOTING GUIDE
1. Power Board
1-1. The full flowchart for the voltage output
Start check
No Is it No
Does the whole Is the Interface
identical to when the
screen appear? signal operating?
power is off?
Yes Yes
Yes 1. Check the Power Off 2. Check the Interface

status. signal status.
Does the No Does the Yes Does the Yes Does the
low pressure output St-by 5V signal 5V Monitor signal VSC signal RL-ON
appear? appear? appear? appear?
No No No
Yes 3. Check the St-by 5V 4. Check the 5V Monitor 5. Check the VSC RL-ON
signal circuit. signal circuit. signal.
Yes
Does the No Does the Yes Does the Does the

high tension output VSC signal Vs-ON Vs, Va voltage output VSC low pressure
appear? appear? appear? output appear?
No No No
Yes 7. Check the VSC Vs-ON 8. Check the Vs, Va 6. Check the VSC low
signal voltage output circuit. pressure output
When the
When When
Does the Y, Z B/D Module
No No removing the Y B/D No removing the Z B/D
high tension input connector, does Power
Module input connector, Module input connector,
output voltage Board high tension
does output voltage does output voltage
occur? output voltage drop?
drop? drop?
Yes
Yes Yes Yes
9. Check the Power 10. Check the Z B/D 11. Check the Y B/D
Manufacture’s model Board Output high Module output circuit Module output circuit
passage tension circuit
1-2. 50” Power Board Structure(EAY32927901)
(1) Pin Layout
(2) Pin Spec
AC INLET ANALOG & DIGITAL BOARD PDP MODULE

NO
SC101 P800 P802 P803 P811 P812
1 AC AC Det 19V 3.4V 5V Va

2 NC RL-ON 19V 3.4V 5V Va
3 AC STBY 5V GND GND GND GND
4 GND GND GND GND GND
5 Vs-ON 6V 6V GND
6 5V Det GND 6V GND
7 M5V-ON 3.4V GND NC
8 STBY 5V GND GND Vs
9 GND 12V 12V Vs
10 NC GND 12V Vs
11 6V GND
12 GND GND
13 3.4V-ON YH396-04V
Description YH396-03V SMW250-13P SMW250-10P SMW250-12P YH396-10V
2. No Power
(1) Symptom
1) Does not minute discharge at module.
2) Non does not come into the front LED.
(2) Procedure check
No
Is the power cord plugged in? Plug in the power cord.
Yes
Is the Line Filter and Power No

Connect the Cable.
Board Cable connected?
Yes
Is the appropriate Fuse(F101) on No

Replace the Fuse.
the Power Board?
Yes
Is the Power Board and 13P of No

Connect the Cable.
VSC Board Cable connected?
Yes
After removing the cables, connect them to the Power Board(except the
SC101 connection cable), and change the AC voltage marking to manual.
When ST-BY 5V does not operate, replace the Power Board.
3. Protect Mode
(1) Symptom
1) After lighting up once, it does not discharge
minutely from module.
2) The rely falls.(there is an audible “click”)
3) The color of the front LED turns from green to red.
(2) Procedure check
No No
Is the Power Board Is the output Low/High voltage normal
Replace the Power Board.
normal ? except for Stand-by 5V?
Yes
No Yes
Is the each connector After connecting each connector do
Replace the connector.
normal? they operate normally?
Yes
Is the output voltage
No Yes Yes Replace the
Is the Y-Board Is the appropriate Fuse(FS101,FS102) normal after removing
normal? on the Y-B/D normal?(Replace if open) P103 connector of Y-Board.
Y-B/D?
Yes
Is the output voltage
No Yes normal after removing Yes Replace the
Is the Z-Board Is the appropriate Fuse (FS1, FS2) on
normal? Z-B/D? (replace if open) P1 connector of Z-Board.
Z-B/D?
Yes
If the output voltage is normal after removing
No Is the output voltage normal after Yes
Is the X- Board the P1, P2, P3 : Replace the right X-B/D
removing P1, 2, 3, 4, 5 connectors of
normal? If the output voltage is normal after removing
the X-B/D?
the P4, P5 : Replace the left X-B/D
Yes
No Is the output voltage normal after Yes

Is the Ctrl Board Replace the
removing P1, 2, 4, 9, 10 connectors of
normal? X-Board.
the Ctrl-B/D?
Yes
No Yes
Is the Is the output voltage normal after If it operates normally after removing the
VSC Board normal? removing P900, P901 of VSC Board? P900, P901 : Replace the VSC Board
Yes
No
Is the COF of X, Y, Z After a COF crisis for each board, check the normal operation. For normal operation,
normal ? corresponding COF failure means the module should be relaced.
4. No Raster
(1) Symptom
1) No OSD and image occur at screen.
2) It maintains the condition where the front LED is green.
(2) Procedure check
Does minute discharge No NO Is the Low/High output NO Replace the Power

Is the VAVS on?
At Module? voltage normal except for board
stand-by 5V?
YES
Yes
Check the PDP Module
Is the LVDC cable No Reconnect the LVDS

normal? cable in P1901
Yes
Is the IC700(FLI8548) No
Replace the VSC.
Output normal?
5. In case of strange screen display in specific modes
5-1. In case of no OSD display
(1) Symptom
1) LED is green.
2) The minute discharge is continuously accomplished from the module.
(2) Procedure check
Is the LVDS cable No Is the LVDS cable Yes

Replace the cable.
normal ? connected?
No
Re-insert the Cable.

Yes
Is the VSC Board No Does the FIL8548 Yes

Replace the VSC B/D
normal? IC(IC700) operate?
No
Replace the FIL8548

Yes IC(IC700)
Is the Ctrl Board of No

Replace the Ctrl B/D.
Module normal?
5-2. In case there is no display on the screen in specific modes
(1) Symptom
1) There is no screen display from a specific input mode
(RF, AV, Component, RGB, DVI).
(2) Procedure check

1) Check the all input modes have normal display.
(3) In case of an unusual display in RF mode
No Yes Are the Input voltage, IIC Communication

Is the Tuner normal? Is the Tuner Cable connected?
and CVBS output normal?
No No
Yes
Re-insert the cable Replace the Tuner.
No Are the Input voltage, IIC No

Is the CXA2069Q normal? Replace the IC.
Communication and HV sync normal?
Block A Yes
No Are the input voltage, IIC No
Is the FIL8548 normal? Replace the IC.
(4) In case of an unusual display in side S-video/ AV mode
Is the Video input of the AV No

Check the input source
Jack(P1400) normal?
Yes
No No
Are the Input voltage, IIC
Is the CXA2069Q normal? Replace the IC.
Yes
Same as Block A
- 19 -
(5) In case of an unusual display in Component, RGB mode
Are the R,G,B input and H,V No

Sync of the P1100 normal?
Yes
Same as Block A
(6) In case of an unusual display in HDMI mode
Is the HDMI002(IC1004) No Are Input voltage, IIC Communication No

Replace the IC.
normal? and HV sync normal?
Yes
Same as Block A
(7) In case of an unusual display in SCART1 mode
Is the Video input of the No

A/V Jack(J1200) normal?
Yes
Same as Block A
(8) In case of an unusual display in SCART2 mode
Is the Video input of the No

A/V Jack(J1201) normal?
Yes
Same as Block A
6. In case of no sound
(1) Symptom
1) LED is Green.
2) Screen display appears but there is no sound.
(2) Procedure check
All input(modes) have No No Set speaker on in the

Is the speaker on?
no sound? menu.
YES YES
Is there no sound only No Download Is the speaker Cable No Check the Speaker
for HDMI? the EDID data normal? Cable.
YES
Is there no sound only No

Check the Tuner IN/OUT
for RF? Yes
YES
Is there no sound only No Is the output of No

Replace the CXA2069
for AV/component/PC? CXA2069 normal?
YES
Check the signal after Is the IC1300 No Replace the IC1300

Yes CAX2069 refer to circuit diagram operating normally? (MSP4450)
YES
Is there no sound only No Check the signal before

Is the IC1301 No Replace the IC1300
for specific? CAX2069 refer to circuit diagram
(except HDMI,DTV,RF) operating normally? (STA335BW)
YES
Replace the VSC B/D
7. Time shift Mode ( DVR BOARD )
(1) Symptom
1) Does not work time shift mode.
2) Can not enter to recorded list.
3) Can not record AV/RF.
(2) Follow check
Yes Yes No
Are the cables connected? Is the Power B/D Is the Check the power B/D or
Is time shift mode on?
(12pin, 4pin,40pin) operating normally? Power connector(P901)
No Yes
No
Is the Power & Data Cable Change the power and
Re-insert the Cable.
normally?(P1500, P1501) Data Cable
Yes
No
Is the HDD normally? Connect 31pin cable.
Yes Yes
No
Check the BU9580KVT Change the HDD
IC(IC1504) normally? normally?
Yes No
Check the STI1500 IC(IC100), NEC61151F(IC1600), No Replace the STI5100, NEC61151F,

NEC64015A(IC1901) normally? NEC64015A normally?
Yes
Change the time shift mode Replace the VSC B/D

from off to on.
8. Time shift sound and Recorded video sound ( DVR BOARD )
(1) Symptom
1) SOUND does not come out.
(2) Follow check
Yes
MUTE key on? Turn off the mute key.
No
Yes Yes No
Is the Sound cable Are power cables Is the 31pin Connect the Data
normally? connected. cable(P1501) normally? cable.
No Yes
No
No
Connect power cables Check the speakers
Change the speakers.
/power B/D. normally?
Connect speak cable Yes

Sound normally?
No
No Check the MSP(IC1300), Change the ICs
Audio AMP(1301) normally?
normally?
No
Yes
Change the VSC B/D.
9. Recorded video ( DVR BOARD )
(1) Symptom
1) Can not play the recorded video.
(2) Follow check
Yes
Check the 31pin flat
Connect the data cable(P1501)
cable normally?
Remove the recorded lists and
Yes Yes1 Record one more time and Play
again normally?
Yes2
Are the cables Check the BU9580KVT
connected? IC(IC1504) normally?
(P1500, P15101)
No
No
Check the STI5100 IC(IC100),

Connect.the cable
NEC61151F(IC600), NEC64015A(IC1901)
No
normally?
No
No
Change the HDD normally? Replace the VSC B/D
IDTV
IDTV DVR
DVR Block
Block
I 2C
IR_in
RS232 Rx0/1,Tx0/1 RS232_Cortez RS232_Rx/Tx
ST3232C TC74LCX
RS232_ST Cortez Plus DDRRAM (256MB)
RGB_PC/DTVH/V(RGB)
RGB 8 - Main CH. Decoding
(PC/DTV) SCL/SDA 24LC02 Flash(4MB)
DTV 656 - 3D Comb
For DDC_RGB - 3D De-int .
PC_Audio LVDS_31P
/

PC_Audio - Scaling & FRC
Rx0/1/2/C± STHDMI002
HDMI 2 - GUI
HDMI MUX /
(PC/DTV) SCL/SDA 24LC02 - Audio Delay
Comp 8
For DDC_DVI - CPU Tx0/1/2/3/C
(DVD/DTV) ±
Component In Addr /Data Buffer Disp_En
SCL/SDA
For Hot Plugg -in
Copyright©2007 LG Electronics. Inc. All right reserved.

Logics for CI
Scart_RGB / FB DVR Scart RGB HY57V641620ET
HY57V161610ET HY57V641620ET
$2.1
TV Vout $0.5 74LCX245
SDRAM(2MB) SDRAM(8MB * 2 ) 74LCX32 74LCX08
Scart1 TVL/R out
Main V or YC 16bit 32bit
AVin1 (CVBS/L/R/Scart_ID) V_out1 Y_in1 74LCX373
74LCX373 74LVC14
27MHz
MNT_out (CVBS/L/R) 24.576M uPD64015 uPD61151 CI SLOT
VCXO
Video 656 Comp 74LCX541 PCMCIA
Scart2 DTV_out (CVBS/L/R) I 2C Decoder MPEG
Power Switch
- 25 -
Sub V or YC , I2S Encoder
DVR V or YC IN FMI BUS
16bit TPS2011
?
DVR LR CS5331 FMI BUS
STm5100
CXA2069Q 16bit 74LCX541
74LCX541
MCLK Mpenc_TS CI TS
TU_Main A/V Switch I 2C STm5100
RF SIF Digital only
A/D Universal MUX Tuner TS1
BLOCK DIAGRAM
Tuner
TV Vout DTV_out(CVBS/L/R) DVR Option MUX 74LCX541 TDFG-G105P
Tuner 74LCX541
74LCX157
Tuner TS A/D Univesal
AV_LR 74LCX541
74LCX541 Tuner TS0
STm5100 Tuner
I 2C 74LCX157 TDFC-G106P
ST SPDIF TV_L/Rout FMI BUS
SPDIF out TC74LCX157 16bit
MSP SPDIF TS0 TS1 I2C_0
AVin3 ATA To SATA 24C256
DTV I2S HDMI I2S
AV Converter STm5100 RS232_ST
Flash(8MB)
$2 ST-Connect (20pin)
YCin3 TP Dec.
S29JL064H70TFI010
S-AV TC74LCX157
16bit
Mpeg Decoder 27MHz

FMI BUS
Side-AV B’ D LRCK/MCK
I 2C I 2S Audio Dec. 32.768KHz
Comp_LRin SCK/SDA
PC_Audio
HDD 74LVC14
MSP4450K $54.5
AV_LR I 2C SYS RST
Audio SW & LRCK/MCK L_SPK_out
TV_L/Rout
16bit
Tone Control DTV Reset

SIF STA333W
LMI BUS
SCK/SDA R_SPK_out From CORTEZ

DTV 656
DTV I2S
HY5DU121622-D43
I 2S
DDR SDRAM(64MB)
DTV_out
(CVBS/L/R)
LGE Internal Use Only

EXPLODED VIEW
300
301
302
600
303 602
601
603
306
121
120
560
310 304
570 305 200
207
208
202 201
203 206
580
205 250
204
240 400
501 590
A2
A21
550
520
900
502
901
Copyright © 2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only
PRINTED CIRCUIT BOARD
MAIN(TOP) MAIN(BOTTOM)
CONTROL SIDE A/V IR/LED
Dec., 2007
P/NO : MFL38616705 Printed in Korea

Plasma TV: Service Manual

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Internal Use Only

MODEL : 50PT85 50PT85-ZB

SAFETY PRECAUTIONS ....................................................................................3

ADJUSTMENT INSTRUCTIONS .........................................................................6

TROUBLE SHOOTING GUIDE ..........................................................................13

BLOCK DIAGRAM .............................................................................................25

EXPLODED VIEW ..............................................................................................26

PRINTED CIRCUIT DIAGRAM ..............................................................................

IMPORTANT SAFETY NOTICE

General Guidance Leakage Current Hot Check (See below Figure)

Good Earth Ground

Chassis Model Name Market Brand Remark

Model Market Appliance Remark

V General Specification ( 50” XGA Module)

No Item Specification Remark

1 Market UK,France, Germany, Spain,

2. Note 5. POWER PCB Assy Voltage

1) Press ADJ key of Adjust Remote Controller.(P/N:105-210M) (2) Vs Adjustment

4. PCMCIA CARD Checking Method

1) If PCMCIA CARD works normally, normal signals display

[Analog file] (for RGB)

Open File [Digital file] (for HDMI)

6-1. EDID Data 3) Set the S/W as below.

6-2. Setting of device

(Fig. 2) Connection Diagram of DDC download

6-3. Preparation for Adjustment

4) Power on the Set.

2. -> Serial No : Controlled on production line

5. -1, -2, -1, -2 -> Checksum : Changeable by total

Model: 202 (PAL-BGDHI) 720P/50Hz Pattern: 65

Pattern: 65 7 Color Bar

PAL 7 Color Bar

- System control RS-232 Host should be “PC“ for adjustment.

8-2. Required Equipment

10-3. Method of Auto RGB Color Balance

(Fig.4) Color Bar signal (Fig.7) Color Bar signal

9-3. Method of Auto Component Color Balance

(Fig.5) Color Bar signal

W White balance adjustment coordinate and color temperature.

Cool CS-100 CA-210(CH 10)

Full White Pattern CA-210

(Fig.11) Auto AV(CVBS) Color Balance Test Pattern

R-Gain_Cool j g 00(00) 128(80)

G-Gain_Cool j h 00(00) 128(80)

R-Offset_Normal l j 00(00) 128(80) 14-1. Auto Color Balance

R-Offset_Warm l m 00(00) 128(80)

G-Offset_Warm l n 00(00) 128(80)

B-Offset_Warm l o 00(00) 128(80)

R-Offset_Cool l p 00(00) 128(80)

G-Offset_Cool l q 00(00) 128(80)

B-Offset_Cool l r 00(00) 128(80)

Internal Pattern Signal w b 00 W/B adjustment Start

Internal Pattern Signal w b 10 Internal Pattern use

Internal Pattern Signal w b ff W/B adjustment end

12-3. Auto-control interface and directions

13. Adjustment of White Balance

(3) TOOL OPTION1

2) Check the Serial Number.

( Inch of model : “42,50” Applied module under the calassificatoin : )

Tool option1 Maker Inch Tool

Tool option2 Suffix FAN DIGITAL AMP

6) After changing the Tool option1,2, push the EXIT Key.