SpecTehnice Eng (1) .Montaj

12/05
5 TrenchlessInstallation
andRenovation
egeplast SLM
2.0
TableofContents
5.1 ProcedureDescription....................................................................................... 1
5.2 ProductDescription.......................................................................................... 2
5.3 PE100RC
plus
QualityAssurance........................................................................ 3
5.4 TechnicalInformation........................................................................................ 8
5.4.1 ProductDataSheetforSLM
2.0DrinkingWaterPipes........................................................................8
2.0GasPipes........................................................................................9
2.0SewagePressurePipes.................................................................... 10
5.4.4 ProtectionfromAbrasionduringTrenchlessInstallation....................................................................... 11
5.4.5 DoubleProtectionagainstPointLoads.............................................................................................. 11
5.5 InstallationGuidelinesforSLM
2.0Pipes.........................................................12
5.5.1 GeneralInformationonInstallation.................................................................................................. 12
5.5.2 JoiningTechniques.......................................................................................................................... 13
5.5.3 SystemTechniques.......................................................................................................................... 19
5.5.4 Tables...........................................................................................................................................20
5.6 RFPForms.......................................................................................................24
5.6.1 RFPFormforegeplastSLM
2.0DrinkingWaterPipe........................................................................ 24
2.0GasPipe........................................................................................25
2.0SewagePressurePipe......................................................................26
5.7 RecyclingandEnvironmentalProtection............................................................27
12/05
1 12/05
andRenovation
Trenchlessinstallation:
Veryhighdemandsonpipelines
Open-trench pipe installation not
only represents a hazard to traffc
and causes annoyance to local resi-
dents but also permanently damages
the road surface. This has resulted in
a growing acceptance of trenchless
pipe installation methods, which can
alsobeusedtolaypipesunderrivers,
lakesortraffcroutes.
Atthesametime,thesemethodssave
timeandmoney.Costsavingsofupto
50 percent can be achieved accord-
ing to a publication by the Bavarian
State Ministry for Regional Develop-
ment and Environmental Affairs of
September 11, 1996 - a powerful ar-
gument in view of the high cost pres-
sureonthepublicpurse.
Various options are available for
trenchless pipe installation. With all
these methods, there is an increased
risk of pipe damage. The extent of
this damage cannot be determined
oncethepipeislaid(blackboxinstal-
lation!). For this reason, pipes with
a protective outer layer are required
and are therefore recommended by
the DVGW (German Association of
GasandWaterEngineering)fordirec-
tional drilling (Code of Practice GW
321) and for pipe bursting (Code of
PracticeGW323).
5.1ProcedureDescription
Fig5-4
This method is technically challenging. Depending on the
materialfromwhichtheoldpipeismadeandthecondition
oftheoldpipe,thenewpipeissusceptibletoscratchesand
scoring.Shardsandstonescangiverisetoincreasedpoint
loadsduringservice.
Fig5-3
Thismethodisusedforrenovatingdefectivepipelines.De-
pending on the condition of the old pipe, scratches and
scoring can be caused in the new pipe. Steel pipes with
V-weldsposeaparticularlyhighrisk.Increasedpointloads
arenotlikelywiththismethod.
Scoredepth
Pointload
Relining(longpipe) Pipebursting
Fig5-2
Using an impact mole, pipes - generally domestic serv-
ice connections - are fred over a few metres through
theground.Surroundingstonesscratchthenewpipeand
causepointloads.
Soildisplacement
Fig5-1
Horizontal directional drilling is a steerable wet drilling
method.Dependingonthenatureofthesoilandborehole
radius,scratches,scoringandpointloadingbystonescan
damagethenewlyinstalledpipe.
Horizontaldirectionaldrilling(HDD)
Scoredepth
Pointload
Scoredepth
Pointload
Scoredepth
Pointload
2 12/05
andRenovation
5.2ProductDescription
Protectivefunction1
Protectionfromscoring
andnotching
Protectivefunction2
Weakeningoffastcrack
propagation
Protectivefunction4
Hightearstrengthgives
cracksnochance
Protectivefunction5
Highcrackresistancepro-
tectsagainstcrackforma-
tionthroughpointloads
Protectivefunction3
Distributionofpoint
loads
TheSLM
2.0pipeoffersthefollowingprotectivefunctions:
egeplast SLM
2.0 DrinkingWaterPipesGasPipes
SewagePressurePipes
Trenchlessinstallationmethodsimpose
higherdemandsonthepipematerial.
Thepressure-bearingpipewallofthe
SLM
2.0 is produced from modern

PE100RC
plus
pipe materials (Resist-
ancetoCrack),andthepipealsohas
an extremely abrasion-resistant outer
layer to protect it from scratches and
scoring. This hard outer layer is es-
sential for black box installation and
therefore recommended by the Ger-
manDVGWfortrenchlessinstallation
techniques.
Protectivefunction1
Inordertopreventpipefailure,theEN
standardsandDVGWWorksheetsG
472 and W 400-2 permit abrasions
onlyto10%oftheminimumwallthick-
ness. Furthermore, the damage must
run out smoothly so as to prevent
crackinitiation.
To reliably protect HDPE pipes from
scoring during trenchless installation,
egeplasthas,therefore,addedtheex-
traprotectivecoatingoftheSLM
2.0
pipe.Thesecureprotectionfromscor-
ingandnotchingreliesonanaddition-
allayermadeofamineral-reinforced
polypropylene.Thispreventsdamage
from reaching the pressure bearing
pipecore.
Protectivefunction2
The double layer constructioninhibits
fastcrackgrowth.
Protectivefunction3
In operation, the protective coating
preventsdirectcontactbetweenstones
or old pipe shards and the pressure
bearing HDPE pipe. The point loads
which arise are distributed by the
protective coating, thereby distinctly
reducingthestresspeaks.
Protectivefunction4
The modern, crack resistant sub-
stance of the core pipe, made of
PE100RC
plus
, provides the protec-
tion against crack propagation. The
tearstrengthofthismaterialhasbeen
demonstratedbyitshighvaluesinthe
FNCTtest.
Protectivefunction5
The material of the core pipe has a
very high resistance to stress crack-
ing;thispreventscracksontheinside
of the pipe from being generated by
thestresspeakswhichresultfrompoint
loads.
3 12/05
andRenovation
egeplast SLM
2.0
5.3PE100RC
plus
QualityAssurance
Fig5-6:
FullnotchcreeptestFNCT(ISO16770)
Fig5-5:
Notchtest(ISO13479)
Fig5-7:
PointloadtestusingtheDr.Hesselmethod
Moderninstallationproceduresmake
special demands of pipe material.
The materials used must satisfy addi-
tional requirements, over and above
the material properties monitored ac-
cording to the applicable standards
andDVGWWorksheetGW335Part
A2. The resistance of the pipe mate-
rial to slow crack growth is critical
for the lifespan of the pipe under ex-
tremeoperatingconditions,ifthepipe
istoachievethestandardservicelife
of100yearsinspiteoftheincreased
demands. In particular, resistance to
stress-induced cracking can be im-
provedenormouslythroughoptimised
polymerisation. The qualities of to-
daysPE100RC
plus
allowittoalmost
reach the resistance to stress-induced
cracking of cross-linked polyethylene
PEX,whichhasbeenusedforyearsin
harshconditions.
ThenotchtestandtheFNCTtestpro-
vide information about the stress-in-
ducedcrackingbehaviour(slowcrack
growth)ofapipematerial.
In the notch test according to ISO
13479,asectionofpipeisnotchedas
specifed,andafterwardstestedtode-
structionatatesttemperatureof80C
andtestpressureof9.2bar(SDR11,
PE100).
ISO16770describesafurtherdevel-
opmentofthenotchtest.IntheFNCT,
small test bars of the material to be
tested are incised with a sharp edge
and,at80C(+2%ArkopalN100),
subjectedtoaconstanttensileloadof
4N/mm
2
untiltheyfail.Thetestsimu-
lateslocalisedstressconcentrations.
An additional check is the point load
test using the Dr. Hessel method. This
test reproduces very well the effect of
a stone pressing against the pipe. An
pipe, which has been internally pres-
surised,isalsodentedinwardsusinga
roundpunchasapointload(penetra-
tiondepth:8.2%oftheexternaldiame-
ter)inordertosimulatethestresscaused
byastone.Thetestiscarriedoutata
temperatureof80C(+2%ArkopalN
100).
So as to be able
to make estimates
of the service life
of pipes under
additional point
loading, Dr. Hes-
sel Ingenieurtech-
nik compared tests
of pipes under internal
pressure, and with additional point
loading,totheresultsfromtheFNCT
test (3R international 4/2001 and
6/2001). With this comparison, the
stressestowhichapipeinstalledwith-
out a sand bed is exposed during its
operating life may be related to the
results of FNCT testing, and thus the
FNCTtestmaybeadoptedforregular
qualitymonitoring.
Performedwithintheframeworkofthe
full quality testing cycle are: monitor-
ing of the material properties of all
PE100RC
plus
rawmaterialchargesby
FNCTtests,andmonitoringofthema-
terial properties after processing of
therawmaterial.Thelatteriscarried
outontheproducedpipebyatesting
laboratorywhichisaccreditedtoper-
formsuchanalyses.ThePE100RC
plus
materialsperformdistinctlybetterthan
thestandardPE100typesinboththe
notch and FNCT tests, with values
thatliewellabovethosestipulatedfor
pipeswithprotectiveproperties.
4 12/05
andRenovation
egeplast SLM
2.0
Tab5-1 1)Valuesfrom3R-international4/2001and6/2001
2)ThePE100+Associationisanamalgamationofpolyethylenemanufacturerswhovoluntarilyexceedthestandardrequirements
3)Datafromafewmanufacturers
The quality of the material utilised can
be documented on request with a 3.1
Bcertifcate.
egeplastusesonlyselectedPE100ma-
terials (PE 100 RC
plus
) for the egeplast
SLM
2.0 pipe. These materials must

demonstrateatimetofailureofatleast
3300hintheFNCT.Asanadditional
control, the quality of PE 100 RC
plus
is
monitored within the framework of the
full quality testing cycle. The quality of
thesematerialsissuchthattheirsuitabil-
ityfora100yearservicelifeforapipe
underpointloadingmaybeconfrmed
bystructuraltesting.egeplastSLM
2.0
pipes are subjected regularly to such
structural testing: an internal pressure
creeptestlastingforoneyear,withad-
ditional point loading, at 80C (+2%
ArkopalN100).
ThePE100RC
plus
materialsperformdis-
tinctlybetterthanthestandardPE100
typesinboththenotchandFNCTtests,
with values that lie well above those
stipulatedforpipeswithprotectiveprop-
erties.
InternalPressure
CreepTest
S4Test
(FastCrackGrowth)
110x10mm
NotchTest FNCT
PointLoadTest,
Dr.HesselMethod
PEasper
GW335PartA2
s=12,4N/mm
2
;
20C
100h
asperDIN8075
pc8bar
80C;9.2bar
500h
250-800h1) 10003000h1)
PE100+2)
s=12,4N/mm
2
;
20C
200h
pc10bar
80C;9.2bar
500h
250800h1)
>300h3)
10003000h1)
PE100RC
plus
s=12,4N/mm
2
;
20C
200h
pc10bar
80C;9.2bar
5000h
3300 h 8760 h
Monitoring
agreement
Testcertificates
KIWA
VGW
DVGW
Certifyingbodies
Monitoringreports
Continuousqualitymonitoring
Internalandexternal
qualitychecking
Qualityand
systemaudits
Productionand
processmonitoring
Customerrequirements
Monitoring
HesselIngenieurtechnikGmbH
Continualchargetesting
forRC
plus
materials
Materialtestingafter
pipemanufacture
Regularstructuraltesting
ofpipesbymeansof
pointloadingexperiments
Testcertificate
Contractuallyagreed:
Full Quality Testing Cycle
Checkingofgoods
received
Productionchecking
Producttesting
Confirmationof
thesuitabilityof
theSLM
2.0pipe
forinstallation
withoutasand
bed,andfortren-
chlessinstallation
5 12/05
andRenovation
egeplast SLM
2.0
Tab5-2
TestingoftheMaterialPE100RC
plus
Property Requirement TestProcedure Frequency
Meltindex asperspecifcations
ENISO1133:1999ConditionT
5kg,190C10minutes
Min.1xperweekaswellason
everychangeofmaterialandon
everydimensioncheck
Lossondrying 0.1% Infraredmethod percharge
Homogeneity grade3 ISO18553 percharge
Density 930kg/m
3
DINENISO1183-2,
DINENISO1872-1
percharge
Colour asperDVGWGW335PartA2 regularly
Resistancetoweathering
asperDVGWGW335PartA2
DINEN12201-1
DINEN1555-1
BlackasperISO6964,
blueandyellowasperDINEN921
andfollowingDINENISO6259-1
regularly
Thermalstability >20minutesat200C DINEN728 percharge
Microbiology
asperKTWrecommendationas
wellasDVGWGW335PartA2
DVGWW270 approvaltesting
Fastcrackgrowth
DINEN12201-1
DINEN1555-1
ISO13477 1xannually
Gasresistance
DINEN12201-1
DINEN1555-1
DVGWGW335PartA2 approvaltesting
Hygiene
DINEN10204 approvaltesting
Odourandtaste
DINEN10204 percharge
Slowcrackgrowth
DINEN12201-1
DINEN1555-1
NotchtestDINENISO13479 1xannually
Slowcrackgrowth
>3300h
asperFullQualityTestingCycle
FNCT
ISO16770
80C,4N/mm
2
,2%Arkopal
percharge
6 12/05
andRenovation
egeplast SLM
2.0
TheegeplastSLM
2.0pipeis,asaconsequenceofitsexcellentresistancetostress-inducedcracking,insensitivetopoint
loadsandthereforeneednotbebeddedinsand.Itissuitableforinstallationwithoutasandbed,andfortrenchlessinstal-
lation.
Tab5-3
AdditionalTestingoftheFinishedPE100RC
plus
Piping
Property Requirement TestProcedure Frequency
Labelling
DINEN12201-2
DINEN1555-2
visualinspection regularlyevery2hours
Texture asperDVGWGW335PartA2 visualinspection regularlyevery2hours
Colour asperDVGWGW335PartA2 visualinspection regularlyevery2hours
Warmstorage asperDVGWGW335PartA2 1xperweek
Homogeneity asperDVGWGW335PartA2 visualinspection 1xperweek
Thermalstability >20minutesat200C DINEN728 1xperweek
Internalpressurecreeptest
DINEN12201-2
DINEN1555-2
80C,165h;
PE80s =4.6N/mm
2
PE100s =5.5N/mm
2
oneverystart
atleast1xperweek
Meltindex
max.20%variation
fromtherawmaterial
ENISO1133:1999ConditionT
5kg,190C10minutes
oneverychangeandonevery
dimensioncheck
atleast1xperweek
Hygiene
DVGWW270 1xannually
Labelling
DINEN12201-2
DINEN1555-2
visualinspection regularlyevery2hours
Slowcrackgrowth
>3300h
FNCT
ISO16770
80C,4N/mm
2
,2%Arkopal
6xannually
Pointloadingtest
>8760h
HESSEL
PAPLP2.2-22004-05
80C,4N/mm
2
,2%Arkopal
3xannually
7 12/05
andRenovation
egeplast SLM
2.0
It is not allowed to multiply this confirmation or parts of this confirmation without written permission of HESSEL
Ingenieurtechnik.
Confirmation of continuous Quality Inspection
Subject: Inspection of pipes made from PE 100 RC
plus
within the scope of
the Full Quality Testing Cycle
Product: egeplast SLM
2.0-pipe for drinking water, gas supply and waste

water for non-conventional pipe installation
Manufacturer: egeplast Werner Strumann GmbH & Co. KG
Robert-Bosch-Str. 7, DE-48268 Greven, Germany
Scope of inspection: 1. Prove of the transfer-function from testing to service conditions
(Full Quality Testing Cycle) 2. Inspection of the materials properties of all raw material
batches designated as PE 100 RC
plus
using the FNCT
3. Inspection of the materials properties after processing
4. Prove of the expected minimum service life using pipes under
point load in type tests every year
5. Statistical validation of the minimum requirements of
PE 100 RC
plus
HESSEL Ingenieurtechnik GmbH
Am Vennstein 1a
D-52159 Roetgen
Tel.: +49 2471/ 920 220
Fax: +49 2471/920 2219
E-Mail: info@hessel-ingtech.de
Net: www.hessel-ingtech.de
Date: 16.07.2004
Authorized to sign: (Dr.Ing. Joachim Hessel)
Officially approved as a test, inspection and certification facility (NRW 37).
DAP-PL-3760.00
According to DIN EN ISO/IEC 17025 accredited Test-Laboratory by
DAP Deutsches Akkreditierungssystem Prfwesen GmbH
This is to certify that due to the above mentioned inspections the following minimum requirements
are fulfilled:
FNCT (PA FNCT 2.1-3 2004-03): 4 N/mm, 80 C, 2% Arkopal N-100 testing time: >3300 h
Point loading test (PA PLP 2.2-2 2004-05): 4 N/mm, 80 C, 2% Arkopal N-100 testing time: >8760 h
The egeplast SLM
2.0-pipes made from PE 100 RC

plus
are qualified for sandless and trenchless
installation techniques.
Fig5-8
8 12/05
andRenovation
5.4TechnicalInformation
5.4.1ProductDataSheetforSLM
2.0DrinkingWaterPipes
Dimension: OD25mmOD1200mm
Pipeconstruction:
Medium-bearingpipeblack
Protectivecoatingontheoutsidebluetoidentifythemediumasdrinkingwater
with4greendoublestripestosignifyapipewithaprotectivecoating
SDR17;SDR11;SDR7.4
Material: Medium-bearingpipe:PE100RC
plus
(ResistancetoCrack)
Protectivecoating: Patented, mineral-reinforced polypropylene coat, con-
tinuouslyextrudedonduringthemanufacturingprocess
Approval: DVGW*,SVGW,VGW*,DIN-Gost*,IGNG*,DWI*
*Theapprovalspertaintothemedium-bearingpipe
Standards: DVGWGW335;DIN8074/75;DINEN12201
Weldinggroup: 003
Labelling: With coloured metre marking on the medium-bearing pipe and additional
markingoftheprotectivecoating
Deliveryform: 6,12or20mstraightlengths(uptomax.30m)
Bundledcoilsof100m(uptoOD160/180mm)
Customlengthsonrequest
Largerlengthsondrums
Regulatorycode/installationmethods: DVGWW400-1/2,GW320,GW321,GW323;DINEN805;DIN4124
Materialtesting: HESSELIngenieurtechnik
egeplast SLM
2.0
12/05
andRenovation
2.0GasPipes
Pipeconstruction:
Protectivecoatingontheoutsideorangetoidentifythemediumasnatural
gaswith4greendoublestripestosignifyapipewithaprotectivecoating
SDR17;SDR17.6;SDR11
plus
(ResistancetoCrack)
Approval: DVGW*,SVGW,VGW*,DIN-Gost*,IGNG*
*Theapprovalspertaintothemedium-bearingpipe
Weldinggroup: 003
Regulatorycode/installationmethods: DVGWG472,GW320,GW321,GW323;DINEN805;DIN4124
egeplast SLM
2.0
10 12/05
andRenovation
egeplast SLM
2.0
2.0SewagePressurePipes
Pipeconstruction:
Protectivecoatingontheoutsidebrowntoidentifythemediumassewage
with4greendoublestripestosignifyapipewithaprotectivecoating
SDR17;SDR11;SDR7.4
plus
(ResistancetoCrack)
Approval: TheegeplastSLM
2.0sewagepressurepipesaremanufacturedaccordingto
ZP14.3.1andbeartheDINCertcomarkofconformity
Weldinggroup: 003
Regulatorycode/installationmethods: Recommended:byanalogytoDVGWW400-1/2,GW320,GW321,GW
323;DINEN805;DIN4124
11 12/05
andRenovation
egeplast SLM
2.0
Like a hard shell, the protective
coatingkeepsthedirectloadaway
fromthepressurebearingpipeand
distributes the additional stress.
Analyses using the fnite element
method show what advantages a
pipe with a protective coating has
withregardtoitsresiliencetopoint
loading. No stress concentration
actsonthecorepipeintheimmedi-
ateareaofcontact.
Theselectedhigh-quality,extremely
crack resistant PE 100 RC
plus
poly-
ethylene materials of the pressure
bearingcorepipegivecrackforma-
tion no chance. For pipe bursting,
the DVGW demands FNCT values
of2700hfordrinkingwaterpipes
and3300hforgaspipesinitsWork-
sheetGW323.PE100RC
plus
-mate-
rialsarecheckedduringtheincom-
ing goods inspection for >3300h.
These requirements are met by the
corepipesoftheSLM
2.0.
Fig5-11:Finiteelementmethod(FEM)computa-
tionalmodel,MuensterUniversityofAppliedSci-
ences,stressconcentration:pointandlinearload
safetylineforcoatedpipe
Fig5-12:Pointloadtestusingthe
Dr.Hesselmethod
5.4.5DoubleProtectionagainstPointLoads
Pipeswithprotectivecoatingsofferdoubleprotectionagainstpointloads:
TheSLM
2.0istheresultofconsistent
andsteadyfurtherdevelopmentofthe
well proven SLM
pipe. Confrmation
of its improved quality has been pro-
videdbyestablished,independenttest-
inginstitutes.
Thepressurebearingpipewallconsists
of PE 100 RC
plus
(optionally PE 80),
whichguardsreliablyagainstdamage
by virtue of its excellent crack resist-
ance.
The protective coating of polypropyl-
enereliablyprotectsthemedium-bear-
ingpipeagainstscratchesandscoring
fromoutside.Inaddition,pointloads,
suchasthosewhichcanarisethrough
stones or shards, are spread over a
greatersurfaceareabytheprotective
coating,soreducingthestressconcen-
tration.
Thehardnessofthepipecoatingresults
fromthespecialcompositionofthema-
terial. egeplast incorporates mineral
microparticles into the polypropylene
protectivecoating;thesepermitnotice-
ablylessscoringandabrasion.
Theseclearimprovementsintheprod-
uct characteristics have been verifed
throughscratchtestingbytheMaterial-
prfanstalt (Materials Testing Institute)
inHanover,amongstothers(Fig5-9).
Scratchdepthinmm
SLM
-2.0 PPnotreinforced PEX PE100RC

plus
PE80
Fig5-10: Mineralmicroparticlesinthe
coatingmaterial
5.4.4ProtectionfromAbrasionduringTrenchlessInstallation
Fig5-9:Resultsofscratchtesting,offcialmaterialstestinginstituteattheUniversityofHanover
12 12/05
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egeplast SLM
2.0
5.5.1 GeneralInformation
onInstallation
TheSLM
2.0consistsofacorepipe
in accordance with DIN 8074/75,
uponwhichaprotectivecoatingisad-
ditionallyextrudedinordertoincrease
its scratch and abrasion resistance.
Thefourgreendoublestripesserveto
identifyitasamultiplelayerpipe.
Scopeofapplication
The installation instructions apply to
soilcoveredegeplastSLM
2.0pipes
withcorepipesmadeofHDPEinac-
cordance with DIN 8074 and DIN
8075foruseasdrinkinganddomestic
waterpipelines,andasgaspipelines.
The pipe joints and pipeline compo-
nentsmustberatedforusewiththeir
respectiveoperatingpressures.
Installation,opentrenchmethod
egeplast SLM
2.0
pipes are suited for
installation without a
sand bed because they are made of
PE100RC
plus
,whichishighlyresistant
to stress-induced cracking. Their suit-
ability for installation without a sand
bedisverifedbyanindependenttest-
ing institute on the basis of continual
qualitychecks.
Theexcavatedsoilissuitableforback-
fllingifitcanbecompacted.egeplast
does not make any provisos for its
composition in terms of grain size.
Considerable cost savings result from
eliminatingtheneedtodisposeofthe
excavatedsoil.
For assessment of individual cases,
it is necessary to determine the total
cost of soil replacement and weigh
thatagainsttheadditionalcostofthe
SLM
2.0pipe.
Thestandardsforassessmentofthefll
basearesetbyZTVA-StB97fromthe
GermanRoadandTransportationRe-
searchAssociationinCologneaswell
asbyDIN4022andDIN18196.
Thepipetrenchistobedugoutinac-
cordancewithDIN4124(trenchpro-
fleandsheeting)andDIN1998(lay-
out of pipelines in public areas). The
minimumcoveringforgaspipelinesis
0.6 to 1.0 m, although the covering
canbereducedto0.5mforsections
up to ca. 2.0 m long which do not
carry a heavy load (front gardens,
pavements).Drinkingwaterandsew-
agepressurepipelinesaretobelaid
atadepthof1.0to1.8m(according
toclimateandgroundconditions)safe
fromfrost.Applicabletotheconstruc-
tionofwaterconduitsis,furthermore,
DVGWWorksheetW400-2.
Installation,ploughingandcutting
TheegeplastSLM
2.0
pipe is flexible and
manoeuvrable. These
attributes make installation using the
ploughing or cutting procedures pos-
sible.Theminimumallowablebendra-
diusshouldbeobserved.Thebendra-
dius can, however, be under-stepped
forashorttimeduringtheinstallation
process,providedthatthepipestring
issupportedbysomemechanism,e.g.
guiderollers,thatmakeskinkingofthe
pipeimpossible.
The increased stretching of the outer
fbreswhichresultsfromthisisnotcriti-
calforPE100RC
plus
,thematerialused
here.
Installation,trenchlessmethod
There is a higher risk
of damage during
trenchless installation
and renovation pro-
cedures. The extent
of this damage to the
pipecannotbedeterminedafterwards
(blackboxinstallation)!
For this reason, pipes with a protec-
tive coating are essential. Multiple
layer pipes such as the egeplast
SLM
2.0constituteapracticableso-
lution here: they allow continued use
of the approved and tested egeplast
gas, drinking water, and sewage
pipes, while ensuring that the outer
surfaces of the pipes are abrasion
resistantforusewithinnovativeinstal-
lation methods. DVGW Worksheets
GW 321 (water-jet drilling) and GW
323 (pipe bursting) recommend the
useofpipeswithprotectivecoatings.
The DVGW regulations specify the
maximum permitted tractive forces
for trenchless installation procedures;
these may not be exceeded. Over-
shooting these limits leads to per-
manent damage to the new piping.
egeplast recommends the use of suit-
abledataloggersforcompletedocu-
mentation of the construction project.
The minimum allowable bend radius
shouldbeobserved.
Longitudinal force-locked joining pro-
ceduresmustbecarriedoutaccording
to the current regulatory codes of the
DVGWandDVS.
The egeplast installation guidelines
shouldbefollowedsoastoavoidsteps
atthejointsduetomisalignment.
5.5InstallationGuidelinesforSLM
2.0Pipes
SupplementtotheinstallationinstructionsforPEpressurepipesA135andA435
fromtheKunststoffrohrverbande.V.inBonn
Openwith
sandbed
Openwithout
sandbed
Soildisplace-
ment
Relining
Waterjet
drilling
Pipebursting
Ploughing Cutting
13 12/05
andRenovation
egeplast SLM
2.0
5.5.2JoiningTechniques
Opentrenchinstallation,ploughingandmillingelectrofusionwelding
Fig5-15:Markingtheareafromwhichthe
coatingistobestripped
Fig5-18:Weldinginaccordancewith
DVS2207,Part1
Fig5-16:Removaloftheprotectivecoating
withtheegeplastcoatingcutteror
withtheegeplastM10strippingtool
Fig5-17:Removaloftheoxidelayerusinga
rotaryscraper
egeplastSLM
2.0pipesmaybeweld-
edtoallthecommonlyusedmoulded
fttingsmadefromPE100andPE80
for electrofusion welding, after strip-
ping the coating from the pipe ends.
The guidelines and specifcations giv-
en by the fttings manufacturers must
alsobefollowed.
Before electrofusion welding of
SLM
2.0 pipes can take place, the

protective coating must be removed
using an egeplast coat stripping tool
(Fig 5-15/16). Coat stripping of the
pipeendscanbecarriedoutbyege-
plastonrequest.
The length of coating to be stripped
correspondstoatleasthalfthelength
ofthesleeveftting(seeTab5-4).The
contact surfaces must be prepared
by scraping and/or cleaning before
welding(Fig5-17).
For stress free welding of pipe sup-
plied as bundled coils, egeplast rec-
ommends use of the egeplast pipe-
heatersystem(Fig5-13/14).
Once the sleeve fttings have been
mounted, the treated areas are heat-
ed to fusion temperature by passing
electric current though integrated
resistance wires (heating coil) in the
sleevefttings,andtherebyweldedto-
gether(Fig5-18).Theweldingprocess
takesplaceautomaticallyifthedevice
issetupappropriately.Theassembly
instructions given by the respective
manufacturers are to be followed.
Standards for workmanship are laid
outinDVS2207,Part1.
Fig5-13:Straighteningbundledcoiland
drumendswiththeegeplastpipe-
heatersystem
Fig5-14:Thepipeendsarepreparedopti-
mallyforsecurewelding
14 12/05
andRenovation
egeplast SLM
2.0
egeplast SLM
2.0 pipes are manu-

factured from PE 100 RC
plus
materials
belongingtoweldinggroup003.The
protectivecoatingisextrudedontothe
medium-bearingpipe,andisremoved
according to the egeplast installation
instructions before joining. After this,
welding with one another and with
any other approved material is pos-
sible.
BeforebuttfusionweldingofSLM
2.0
cantakeplace,theprotectivecoating
must be removed using an egeplast
coat stripping tool (Fig 5-21-23). It is
advisable to use the M10 stripping
toolandthecoatingcutterforthis.Ro-
tary scrapers are not recommended.
Coat stripping of the pipe ends can
becarriedoutbyegeplastonrequest.
Welding should be carried out in
compliancewithDVS2207,Part1in
standardweldingmachines,inwhich
theuseofskimmedweldingshoesad-
justedtothespecifcexternaldiameter
isrecommended.Clampingjawssuit-
able for welding machines from the
Widoscompanycanbesuppliedfree
ofchargebyegeplast(Tab5-5).
Forstressfreeweldingofpipesupplied
as bundled coils, egeplast recom-
mendsuseoftheegeplastpipe-heater
system (Fig 5-19/20). The sequence
ofoperationscontinuesasspecifedin
DVS2207,Part1,untiltheformation
ofauniformlycircularweldbead(Fig
5-25/26).
For open trench installation, and for
ploughing and cutting using egeplast
pipes with protective coatings, cover-
ing of the welded joint afterwards is
notnecessary.
Exception:
When using the mole ploughing meth-
od, the joints must be covered after
welding as per the instructions Pipe
burstingbuttfusionwelding.
Opentrenchinstallation,ploughingandmillingbuttfusionwelding
Fig5-21:Markingtheareafromwhich
thecoatingistobestripped
(seeTable5-4)
DVS2207,Part1
Fig5-26:Removaloftheweldbeadwithan
externalbeadremover
withtheegeplastcoatingcutter
Fig5-24:Fasteningthespecialclamping
jawsavailablefromegeplast
(seeTable5-5)
heatersystem
15 12/05
andRenovation
egeplast SLM
2.0
egeplast SLM
2.0 pipes are manufac-

turedfromPE100RC
plus
materialsbelong-
ingtoweldinggroup003.Theprotective
coating is extruded onto the medium-
bearingpipe,andisremovedaccording
totheegeplastinstallationinstructionsbe-
forejoining.Afterthis,weldingwithone
another and with any other approved
materialispossible.
Before butt fusion welding of SLM
2.0
can take place, the protective coating
mustberemovedforatleast20mmus-
ing an egeplast coat stripping tool (Fig
5-29-31).ItisadvisabletousetheM10
stripping tool and the coating cutter for
this.Rotaryscrapersarenotrecommend-
ed.Coatstrippingofthepipeendscan
be carried out by egeplast on request.
Weldingshouldbecarriedoutincompli-
ancewithDVS2207,Part1instandard
welding machines, in which the use of
skimmed welding shoes adjusted to the
specifcexternaldiameterisrecommend-
ed. Clamping jaws suitable for welding
machinesfromtheWidoscompanycan
be supplied free of charge by egeplast
(Tab5-5).Forstressfreeweldingofpipe
supplied as bundled coils, egeplast rec-
ommendsuseoftheegeplastpipe-heater
system(Fig5-27/28).
Thesequenceofoperationscontinuesas
specifedinDVS2207,Part1,untilthefor-
mationofauniformlycircularweldbead
(Fig5-33/34).
According to DVGW Worksheet GW
323, suitable external protection is re-
quiredforpipesmadeofPE100installed
bymeansoftrenchlessmethodsusingthe
pipe bursting procedure. The pipes ex-
ternalprotectionmustbereconstitutedto
giveafushoutsidesurface.Itistherefore
mandatory with SLM
2.0 to protect the

areaabouttheweldseparatelyforpipe
bursting installation. If the formation of
theweldbeadshouldreachbeyondthe
thickness of the protective coating, then
thebeadistoberemovedusinganexter-
nalbeadremover.
Continuedonthenextpage
Pipeburstingbuttfusionwelding
(seeTable5-4)
DVS2207,Part1
Fig5-34:Removaloftheweldbeadwithan
externalbeadremover
(seeTable5-5)
heatersystem
16 12/05
andRenovation
egeplast SLM
2.0
Continued:pipeburstingbuttfusionwelding
Fig5-35:CoatingwithDensolidHK7
Fig5-37:Smoothingoutthefllermaterial
Fig5-36:Layingdownthefabrictape
Fig5-38:Smoothersurfaceby
wrappingwithadhesivetape
Densolid HK7 is a fast curing, impact
resistant two-component fller material
based on polyurethane. To reduce the
curing time at lower temperatures, the
fasterreactingDensolidHK7-Wshould
beusedinwinter.Theflledringshould
be reinforced additionally with polyes-
ter fabric mesh (e.g. Densolan ES) for
externalpipediameters110mm(Fig
5-36). A single layer wrapping is suff-
cientfordimensionsof110-180mm;for
dimensions180mm,thefabricshould
belaiddownintwolayersintheflling
coatbeforeithashardened.Whenus-
ingfabrictape,careshouldbetakento
pressthetapewellintotheresinsothat
thefllermaterialpermeatesthemeshof
the fabric well. The manufacturers rec-
ommendations for handling are to be
observed.
As an alternative to Densolid HK7,
egeplastoffersresin-impregnatedglass
fbre wrappings. These are activated
with water. After soaking in clear wa-
ter for ca. 10-15 sec, the wrapping is
woundaroundtheareatobeinsulated.
Indoingso,careshouldbetakenthat
this area is fully wrapped, and that it
iswrappeduntilitisfushwiththepro-
tective coating. The wrappings are
obtainable in widths between 2.5 cm
and12.5cm,accordingtotheexposed
areatobecovered.Thefnishedarea
is bound liberally with adhesive tape
afterwardsforamoreevenhardening
ofthewrapping.
Nostrainshouldbeputonthepipeline
untilthewrappinghasfullyhardened.
The manufacturers instructions are to
befollowedindoingso.
Thecontinuouslyfushexternalsurface
required for pipe strings intended for
useintrenchlessinstallationprocedures
isguaranteedbythecoveringprocess
describedabove.
AlternativeB:Coveringwithresin-impregnatedglassfbrewrapping
Fig5-39:Soakthewrappinginclearwater
for10-15sec.accordingtothe
manufacturersinstructions
Fig5-41:Bindthecoveredarealiberally
withadhesivetapeforamoreeven
hardening
Fig5-40:Windthewrappingtautlyaround
theweldareauntilitisfushwith
theprotectivecoating
Fig5-42:Donotputanystrainonthe
pipelineuntilthewrappinghasfully
hardened
Theunprotectedareabetweenthestrippedendsofthecoatingistobeevenedoutandprotected.Inthisway,asmooth
pipesurfaceiscreatedwhichdoesnotofferanypointofmechanicalcontact.TheexposedPEpipeistoberoughened
withsandpaper(orsimilar)toguaranteestrongbonding.egeplastrecommendsthefollowingalternativeproceduresfor
coveringafterwards:
AlternativeA:CoveringwithDensolidHK7
17 12/05
andRenovation
egeplast SLM
2.0
Water-jetdrillingandreliningbuttfusionwelding
DVS2207,Part1
Fig5-50:Thefnishedweld
BeforebuttfusionweldingofSLM
2.0
pipescantakeplace,theprotectivecoat-
ingmustberemovedusinganegeplast
coatstrippingtool.Forreliningandwa-
ter-jetdrillingundereasysoilconditions,
theweldbeadcanbesuffcientaspro-
tectionfortheweldzone.Inthiscase,
it is, however, necessary that the weld
beadfllsoutcompletelytheunprotected
area between the polypropylene coat-
ings.Fixedcoatstrippinglengthscannot
be specifed due to varying conditions
atconstructionsites.Someguidanceis
offeredbyAppendix1ofDVS2202-1
(AcceptableWeldBeadWidthsforButt
Fusion Weld Seams on Pipes made of
PEandPP);seealsoFig5-57.
Oversized gap widths, which are not
flledoutbyformationoftheweldbead,
must be covered over in accordance
with the guidelines for pipe bursting
buttfusionwelding(seepage15/16).
Theuseofspecialclampingjawsisre-
quiredtomakesurethatthepipeends
areproperlyclampedinthebuttweld-
ingmachineandtopreventdamageto
theprotectivecoating(Fig5-48).These
areadjustedexactlyforthethicknessof
theprotectivecoating,whichvariesac-
cordingtothecorepipediameter,and
areavailablefromegeplast.
Forstressfreeweldingofpipesupplied
asbundledcoils,egeplastrecommends
use of the egeplast pipe-heater system
(Fig5-43/44).
Thesequenceofoperationscontinuesas
specifedinDVS2207,Part1,untilthe
formation of a uniformly circular weld
bead (Fig 5-49/50). The weld bead
mustfllouttheannulargapbetweenthe
protectivecoatingssothatprotectionis
providedforthecorepipeduringwater-
jetdrillingorrelining.
heatersystem
(seeTable5-5)
18 12/05
andRenovation
egeplast SLM
2.0
Thereare,ingeneral,twomethodsof
mountingtappingfttings:
Mounting of tapping valves with
drill hole sealing bushes, System
EWEfordrinkingwater.Theseseal
in the tapping hole and can there-
forebeusedforpipeswithmultiple-
layerprotectivecoatings.
When mounting welded tapping ft-
tings, the protective coating on the
relevant length of pipe must be re-
moved.
Useoftheegeplastcoatstrippingtool
Coatstrippingcanbecarriedoutwiththe
egeplast M10 stripping tool (Fig 5-52).
ForODabove160mm,egeplastrecom-
mendsthecombineduseofthecoatstrip-
pingtoolandthecoatingcutter.
Astartingpointmustfrstbeformedwhen
using the M10 coat stripping tool. This
canbedonee.g.usingastandardfle.
Greatcareshouldbetakentoonlyflea
holeinthecoatingandnotthedamage
thecorepipe.Itisthenpossible,begin-
ningfromthepreparedstartingpoint,to
cutbackasectionforthetappingftting
using the M10 stripping tool. Welding
ofthetappingfttingistobecarriedout
inaccordancewithDVS2207-1andthe
technicalguidelinesgivenbythemanu-
factureroftheweldedftting.
Fig5-54:Mountingthetappingftting
accordingtothemanufacturers
installationinstructions
orwiththeegeplastcoatingcutter
Fig5-55:Weldingthetappingfttinginac-
cordancewithDVS2207,Part1
Fig5-53:Removaloftheoxidelayerusinga
suitablescrapingtool
Fig5-56:Thetappingfttingisweldedsecure-
lytotheegeplastSLM
2.0pipe
Weldingoftappingfttings
Screw-clampjoints
PipesmadeofHDPEcanbejoinedus-
ingclampconnectorsmadeofplastic
or metal. Clamp connectors made of
plasticmustconformtoDIN8076Part
3;thosemadeofmetalmustconform
toDIN8076Part1or2.
The pipe end must be fared when
using clamp joints with support bush-
ings. This is usually accomplished by
drivinginthesupportbushings.
When assembling clamp joints, the
pipeendshouldbechamferedonthe
inside without notching, and the pro-
tective coating is to be removed ap-
propriately.
Flangedjoints
Thefollowingtypesofdesignarecom-
monlyusedformakingfangedjoints
(seeDIN16963Parts4and8):
Stubendforelectrofusionwelding
Stubendforbuttfusionwelding
Theaxesofthepipelinesectionstobe
joinedmustbealignedwhenmaking
fangejoints.Theboltsshouldbetight-
enedevenlyinacrosswisesequence.
Note: Use lapped fanges with steel
inserts.
1 12/05
andRenovation
egeplast SLM
2.0
5.5.3SystemTechniques
egeplastSLM
2.0pipescanbeinte-
grated into the pipeline network with
allthemouldedfttingsandjoiningele-
mentsnormallyusedinthetrade.The
manufacturers instructions should be
followedindoingso.
MouldedfttingsofPE100RC
plus
qual-
ityarealsoofferedaspartoftheege-
plastproductrange.
Aselectionofcommonlyusedmould-
ed fttings is shown for illustration be-
low.
Seamlesslydrawnelbow
madeofPE100RC
plus
Constructedaccording
torequirements
Segmentedelbow
madeofPE100RC
plus
torequirements
SegmentedT-Pieces
madeofPE100RC
plus
torequirements
BranchesmadeofPE100RC
plus
torequirements
20 12/05
andRenovation
egeplast SLM
2.0
Before electrofusion welding or butt
fusionweldingofSLM
2.0pipescan
takeplace,theprotectivecoatingmust
be removed with egeplast coat strip-
pingtool.
Coat stripping of the pipe ends can
becarriedoutbyegeplastonrequest.
Forthisweneedanindicationofthe
weldingproceduretobeused.
5.5.4Tables
Coatingbackcutrequiredforthepipeburstinginstallationprocedure,opentrenchinstallation,ploughing,andcutting
Tab5-4:*DimensionsspecifedfortheproductrangesoftheGeorgFischer,Friatec,andPlassoncompanies
L
o
n
g
s
l
e
e
v
e
f
t
t
i
n
g
s
a
r
e
n
o
t
c
o
n
s
i
d
e
r
e
d
.
P
r
e
f
e
r
r
e
d
e
q
u
i
p
m
e
n
t
s
i
z
e
s
f
o
r
t
h
e
W
i
d
o
s
e
x
t
e
r
n
a
l
b
e
a
d
r
e
m
o
v
e
r
a
r
e
g
i
v
e
n
CoatingBackcutfortheSLM
2.0
Medium-BearingPipe
DIN8074
OD[mm]
ButtFusionWelding
[mm]
ElectrofusionWelding*
[mm]
WhenUsingWidosExternal
BeadRemovers
[mm]
25 20 40 - -
32 20 45 - -
40 20 50 - -
50 20 55 - -
63 20 65 - -
75 20 70 - -
90 20 80 - -
110 20 90
35 Size1
125 20 95
35 Size1
140 20 100
35
40
Size1
Size2
160 20 105
35
40
Size1
Size2
180 20 110
40
Size2
Size3
200 20 115
40
Size2
Size3
225 20 125
40
Size2
Size3
250 20 135
40 Size3
280 20 140
40
50
Size3
Size4
315 20 150
40
50
Size3
Size4
355 20 155
50 Size4
400 20 165
50 Size4
450 20 175
50 Size4
500 20 185
60 Size5
560 20 190
60 Size5
630 20 205
5060
Size5
Size8
21 12/05
andRenovation
egeplast SLM
2.0
b
s
A
Wer|ebereiche
C
0 10
W
e
r
k
s
|
o
|
|
d
i
c
k
e

s

i
n

m
m
1 20 2 30 3 40 4 0 mm
Abmon|ellnqe 5chweibwols|brei|e b
0
10
1
20
2
30
3
Fig5-57:BeadwidthaccordingtoDVSGuideline2202-1
Guidingvaluesforthecoatingbackcutrequiredforbuttfusionweldingwater-jetdrillingandrelining
Forreliningandwater-jetdrillingunder
easy soil conditions, the weld bead
canbesuffcientasprotectionforthe
weldzone.Inthiscase,itis,however,
necessarythattheweldbeadfllsout
completely the unprotected area be-
tween the polypropylene coatings.
Fixedcoatstrippinglengthscannotbe
specifedduetovaryingconditionsat
construction sites. Overly wide gaps,
inwhichsoilorstonescouldbecome
trapped as the pipe is drawn in, are
to be avoided. Some guidance is of-
feredbyAppendix1ofDVS2202-1
(Acceptable Weld Bead Widths for
Butt Fusion Weld Seams on Pipes
madeofPEandPP).Thediagrampro-
vides guiding values; these must be
adjusted by carrying out test welds.
egeplast applications engineering is
pleasedtoassistwithdeterminingthis
adjustment.
Note:
22 12/05
andRenovation
egeplast SLM
2.0
Overviewofexternalandmedium-bearingpipediametersforSLM
2.0clampingjawsforbuttweldingmachines
Forwelding,thepipeendsaregrippedwithclampingjaws*whicharespeciallyadjustedtotheSLM
2.0outerdiameter
sothatthepipeendstobeweldedcanbefxedsecurely.
Tab5-5 *SpecialclampingjawsforWIDOSweldingmachinesareavailablefromegeplastforthispurpose
Medium-BearingPipe
DIN8074
OD
[mm]
OuterDiameterofthe
SLM
2.0PipewithProtectiveCoating
[mm]
25 26,9
32 34,3
40 42,6
50 52,8
63 66,1
75 78,3
90 93,6
110 114,2
125 129,5
140 145,0
160 165,6
180 187,0
200 207,0
225 232,0
250 257,0
280 287,0
315 322,0
355 362,0
400 410,0
450 460,0
500 510,0
560 570,0
630 640,0
710 720,0
800 810,0
900 910,0
1000 1010,0
1200 1210,0
Subjecttomanufacturingtolerances
23 12/05
andRenovation
egeplast SLM
2.0
DensolidHK7/HK7-W
For a layer thickness of 3 mm, one
dual pack is suffcient for an area of
ca.600cm2.
Therequirementsgivenarebasedon
abackcutof20mmtotheprotective
layer, on both sides, for SLM
2.0
pipes.
DensolanESfabrictape
TheapproximatequantityofDENSO-
LANEStapeisgivenfor
dimensionsuptoOD160mmby
OD 3.2 running metres
dimensionsfromOD180mmby
OD 6.4 running metres
DENSOLANESissuppliedasrollsof
15minwidthsof35mmand60mm.
MaterialrequirementsforcoveringwithDENSOLIDHK7/HK7-WandDENSOLANES
Tab:5-6
OD
[mm]
SLM
2.0
QuantityofHK7/HK7-W
Units/WeldSeam
SLM
2.0
QuantityofDensolanESTape
Metres/WeldSeam
25 0.20
32 0.20
40 0.20
50 0.20
63 0.20
75 0.25
90 0.35
110 0.50 0.40
125 0.50 0.40
140 0.50 0.50
160 1.00 0.60
180 1.00 1.20
200 1.00 1.40
225 1.00 1.60
250 2.00 1.60
280 2.00 1.80
315 2.00 2.10
355 2.00 2.30
400 3.00 2.60
450 3.00 2.90
500 3.00 3.20
560 3.00 3.60
630 4.00 4.10
710 4.00 4.60
800 5.00 5.20
900 5.00 5.80
1000 6.00 6.40
1200 7.00 7.70
24 12/05
andRenovation
egeplast SLM
2.0
Preliminarynote:
DrinkingwaterpipeinaccordancewithDIN8074/8075,DINEN12201,made
ofPE100RC
plus
withthehighestresistancetoslowcrackgrowth(FNCTminimum
requirement:3300hinaccordancewithDVS2203-4;T=80C,s=4
N
mm
2
,2%
Arkopal),pipecolourblack.VerifedinaccordancewithbothDIN8075and
DVGWGW335PartA2,withacontinuouslyextrudedprotectivecoating,add-
edsubsequently,madeofmineral-reinforcedsignalbluepolypropyleneakinto
RAL5005,with4yellow-greendoublestripesakintoRAL6018,inaccordance
withtherecommendationsofDVGWWorksheetsGW321andGW323.
Monitoringofconstantmaterialqualityaswellasregularstructuraltestingiscar-
riedoutbyanindependenttestinginstitutewhichisaccreditedaccordingtoDIN
ENISO/IEC17025toperformsuchanalyses.
Thesuitabilityoftheproductforinstallationwithoutasandbed,andfortrench-
lessinstallation,isverifedbyanindependentassessor.
All necessary pipeline joints created by means of either electrofusion welding
orbuttfusionweldingaretobemadeaccordingtotherequirementsoftheap-
plicable DVS technical guidelines. The pipeline junctions are to be completed
according to the pipe manufacturers current technical manual. The piping is
to be stored and transported on the building site in compliance with the KRV
guidelines.
Product: egeplastSLM
2.0drinkingwaterpipe
madeofPE100RC
plus
orequivalent
Manufacturer: egeplastWernerStrumannGmbH&Co.KG
Robert-Bosch-Str.7 48268Greven,Germany
Tel.:+49.2575.9710-0 Fax:+49.2575.9710-110
e-mail:info@egeplast.de http://www.egeplast.de
Specifcationofservices: egeplast-SLM
2.0drinkingwaterpipe
madeofPE100RC
plus
withdimensions:
mm,SDR
Odeliveredasstraightlengthsof6/12m
Odeliveredasbundledcoilsinlengthsofm
Deliverrunningmetresandinstallprofessionally
accordingtoDINandappropriateinstallationguidelinesas
drinkingwaterpipe:/runningmetre
5.6.1RFPFormforegeplastSLM
2.0DrinkingWaterPipe
5.6RFPForms
25 12/05
andRenovation
egeplast SLM
2.0
Preliminarynote:
GaspipeinaccordancewithDIN8074/8075,DINEN1555,madeofPE100
RC
plus
withthehighestresistancetoslowcrackgrowth(FNCTminimumrequire-
ment:3300hinaccordancewithDVS2203-4;T=80C,s=4
N
mm
2
,2%Arkopal),
pipecolourblack.VerifedinaccordancewithbothDIN8075andDVGWGW
335PartA2,withacontinuouslyextrudedprotectivecoating,addedsubsequent-
ly, made of mineral-reinforced yellow-orange polypropylene akin to RAL 1033,
with4yellow-greendoublestripesakintoRAL6018,inaccordancewiththerec-
ommendationsofDVGWWorksheetsGW321andGW323.
Thesuitabilityoftheproductforinstallationwithoutasandbed,andfortrench-
lessinstallation,isverifedbyanindependentassessor.
All necessary pipeline joints created by means of either electrofusion welding
orbuttfusionweldingaretobemadeaccordingtotherequirementsoftheap-
plicable DVS technical guidelines. The pipeline junctions are to be completed
according to the pipe manufacturers current technical manual. The piping is
to be stored and transported on the building site in compliance with the KRV
guidelines.
2.0GasPipe
2.0gaspipe
madeofPE100RC
plus
orequivalent
Tel.:+49.2575.9710-0 Fax:+49.2575.9710-110
2.0gaspipe
madeofPE100RC
plus
withdimensions:
mm,SDR
gaspipe:/runningmetre
26 12/05
andRenovation
egeplast SLM
2.0
Preliminarynote:
Sewage pressure pipe in accordance with DIN 8074/8075, DIN EN 13244,
madeofPE100RC
plus
withthehighestresistancetoslowcrackgrowth(FNCTmini-
mumrequirement:3300hinaccordancewithDVS2203-4;T=80C,s=
N
mm
2
,
2%Arkopal),pipecolourblack.VerifedinaccordancewithDIN8075aswellas
DINCertcoinaccordancewithZP14.3.1,labelledwiththeDINCertcoDINplus
markofconformity,withacontinuouslyextrudedprotectivecoating,addedsubse-
quently,madeofmineral-reinforcedbrownpolypropyleneakintoRAL8017,with
4yellow-greendoublestripesakintoRAL6018,inaccordancewiththerecom-
mendationsofDVGWWorksheetsGW321andGW323.
Thesuitabilityoftheproductforinstallationwithoutasandbed,andfortrenchless
installation,isverifedbyanindependentassessor.
Allnecessarypipelinejointscreatedbymeansofeitherelectrofusionweldingorbutt
fusionweldingaretobemadeaccordingtotherequirementsoftheapplicableDVS
technicalguidelines.Thepipelinejunctionsaretobecompletedaccordingtothe
pipemanufacturerscurrenttechnicalmanual.Thepipingistobestoredandtrans-
portedonthebuildingsiteincompliancewiththeKRVguidelines.
2.0SewagePressurePipe
2.0sewagepressurepipe
madeofPE100RC
plus
orequivalent
Tel.:+49.2575.9710-0 Fax:+49.2575.9710-110
2.0sewagepressurepipe
madeofPE100RC
plus
withdimensions:
mm,SDR
sewagepressurepipe:/runningmetre
27 12/05
andRenovation
egeplast SLM
2.0
5.7RecyclingandEnvironmentalProtection
Polyethylene is an organic material
and consists only of carbon and hy-
drogen. It has a wholly neutral im-
pact on the environment. PE, being
a thermoplastic, can be remelted an
almostunlimitednumberoftimesand
processedintonewproducts.Pipeoff-
cutsanddiscardedplasticpipemate-
rial, which, for example, accumulate
during the installation of plastic pipe
systems,shouldthereforeberecycled
ifatallpossible.
At the start of 1994, the Kunststoffro-
hrverband (KRV), together with the
Gtegemeinschaft Kunststoffrohre
(GKR),hadalreadyintroducedana-
tionalcollectionandrecyclingsystem
for plastic materials, which is free of
chargeforthetradeanditscustomers
andincorporatesanobligationtotake
back these materials. This environ-
mentally conscious system eliminates
dumpingorincinerationtogetherwith
thehighcostswhicharisefromdispos-
albythesemethods.
Recycling boxes are provided on a
loan basis to the customer as collec-
tioncontainers.Theplasticpipemate-
rial,atleastpartiallycleaned,isthen
thrown into these boxes. Once the
boxes have been flled, their collec-
tionandexchangeforemptyboxesis
arranged.Onlyboxeswhichareflled
exclusively with plastic pipe material
are taken. The recycling boxes are
then brought, via regional collection
points, to a recycling plant in which
the collected pipe material is sorted,
cleaned, and cut into small pieces to
be employed subsequently for other
uses.
Fig5-58 Fig5-59:Recyclingbox
28 12/05
andRenovation
egeplast SLM
2.0

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2.0 is produced from modern

2.0 pipe. These materials must

2.0-pipe for drinking water, gas supply and waste

2.0-pipes made from PE 100 RC

-2.0 PPnotreinforced PEX PE100RC

2.0 pipes can take place, the

2.0 pipes are manu-

2.0 pipes are manufac-

2.0 to protect the

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