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Datasheet Kilnloq rev 270910

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Datasheet
Kilnloq System

Datasheet Kilnloq rev 270910

Page 2

PREFACE

This datasheet covers FLSmidth A/S Kilnloq gas analysis system with respect to technical data, installation, etc. The datasheet information must be used in conjunction with all documents included in the complete system users manual The whole analysis system is to be operated and maintained as described in the system manual supplied with system. If not, the efficiency and lifetime of the system will be reduced. An alarm must always be corrected at once. Qualified and trained personnel must perform the maintenance. FLSmidth A/S Gas Analysis Technology continuous improved the product and reserve the right to modify the information contained in this datasheet without notice.

1.1 DOCUMENT MAP


This datasheet is to be considered as information about the different components used in a gas analyser system from FLSmidth A/S. The datasheet covering general system data and contains: o o o o System and component data. Drawings Cable list Bus List

1.2 DEFINITIONS AND TERMS


1.2.1 GENERAL
System (analysis system) KilnLoq Extraction Device One-pipe Kilnloq probe GMU GASloq 1200 GASloq CUBE Field cabinet Utility Air The complete analysis system. FLSmidth A/S Gas Analysis Technology brand for One-pipe Kiln Inlet probe FLSmidth A/S Gas Analysis Technology Extraction Device v.2 for KilnLoq probe. Patent pending one-pipe design from process through filter. Extracts sample gas from a specific point in process. Gas Monitoring Unit: Cabinet or housing comprising analysis parts, power distribution and control. FLSmidth A/S Gas Analysis Technology analysis cabinet comprising analysis parts, power distribution and control. FLSmidth A/S Gas Analysis Technology analysis housing insulated, heated, with air conditioning and with GMU installed. FLSmidth A/S Gas Analysis Technology analysis cabinet comprising power distribution and control. without gas analysis components. FLSmidth A/S Gas Analysis Technology Utility Air is a basis air unit to handle, regulate and distribute cleaning and control air for the FLSmidth analysis system. The Utility Air comprises an air receiver with piping, and valves among others. FLSmidth A/S Gas Analysis Technology Probe Cooling is to supply cooling water to the KilnLoq probe. The Probe Cooling is a steel frame containing a 200 liters water tank, water circulation pump, heat exchanger and a control cabinet. The water is cooled down by heatexchanger. Probe Cooling pump and fan is controlled by GMU Controller

Probe Cooling

Datasheet Kilnloq rev 270910

Page 3

Trained/qualified Personnel

Indicates personnel that is not only certified to work on the plant according to all local and national regulations, but personnel who also has specific training from e.g. FLSmidth Gas Analysis Technology in use and maintenance of gas analysis systems.

1.2.2 UNITS AND CONVERSION FACTORS


All units in FLSmidth Gas Analysis Technology documentation are SI-units except from: Temperature: C (degrees Celsius) For general use the following approximations can be used for conversion: Length: mm to inch factor 0,04 Pressure: Bar to PSI (US) factor 14,5 Temperature: C to F F = C 1.8 + 32

1.2.3 KILNLOQ SYSTEM


Kilnloq system always consist of: Extraction device with probe, heated sample hose and Field Cabinet OR GASloq 1200 Or GASloq CUBE Optional: Probe Cooling Utility Air

1.2.4 CABLING BETWEEN GAS MONITORING UNIT AND OTHER EQUIPMENT


Cables must be connected according to section Cable list in system manual. See Cable list in this datasheet for basic information.

1.2.5 BUS COMMUNICATION


Depending on the system made a various sort of bus communications are available as options. See "Bus list" in this datasheet for basic information.

1.2.6 PHYSICAL DISTANCE BETWEEN EQUIPMENT


Between Gas Monitoring Unit (GMU) and probe: Available length of heated sample line is Total length of hose minus 4 meters (LHeated Hose total 4m). Default available length is 15 m Each additional meter will increase the system response time with one second. Probe cooling should be placed as close to the KilnLoq probe as possible. (Customer installation) Recommended length of air hoses is 4 m. (Customer installation)

Between Probe and Probe cooling: Between probe and Air Utility:

Datasheet Kilnloq rev 270910

Page 4

Technical information KilnLoq probe and Extraction Device


Dimensions: Dimensions lx w x h Dimensions seaworthy package l x w x h Sample end length: Available length for insertion in process: Diameter in process: Sample Filter: Material Filter size Process conditions: Measuring points: Temperature Dust load Weight: Weight, dry: Weight seaworthy package gross dry Temperatures: Ambient temperature: OPTIONAL: Ambient temperature with low temperature option and shield. Storage temperature: NOTE: Lengths depending on specific sample end length. 2575-5138 x 472 x 1291 mm. 3000-5600 x 700 x 1600 mm. 1500/2500/3700 mm 1000/2000/3200 mm (from EXD process flange) 90 mm AISI 316L 20m ,102x50/40 Kiln inlet or similar Max. 1200C Max. 1000 g/m3 App. 600 kg. App. 700 kg. -20C to 55C 1 -40C to 55C OPTIONAL!! -15C to 55C Equipment must be protected against heat radiation 380-460 VAC, 2,5 kW Please see System Data sheet for specific project. 24 V DC, 200 W. 6 mm stainless steel Swagelok 600 kPa 3 Nm3/h at 600 kPa 3-3-3 according to ISO 8573-1 Maximum 5 mm (size) 5 mg/m3 particles Minimum -20 water dew point Maximum 1 mg/m3 oil ISO 7/1-Rp , Union (female pipe tread) 100-500 kPa 0 l/h Minimum 2500 l/h at 100-500 kPa ISO 7/1-Rp-1 Union(1female pipe tread)

Power supply: Power supply from GMU: Power supply from GMU: (control valves) Connections: Sample line connection: Compressed air: Pressure: Consumption: Quality:

Air connection: Water cooling: Pressure: (at WS1) Consumption: Water flow Water connection:
1

Probe must be protected to prevent condensation and freezing.

Datasheet Kilnloq rev 270910

Page 5

Technical information Probe Cooling


Power supply: Power supply from GMU: Power supply heater
2

3x380 3x480 V 50/60 Hz, 1,0 kVA. 24 V DC, 25 W (control signals) 110-230 VAC, 100W 1780 x 725 x 1155 mm. 1980 x 950 x 1400 mm. 4x12 for 12mm expansion bolts App. 300 kg. App. 450 kg. -20C to 55C -40C to 55C OPTIONAL!! -15C to 55C Equipment must be protected against heat radiation 200 liters (approximately) ISO 7/1-Rp-1 Union (1female pipe tread). ISO 7/1-Rp-1 Union (1female pipe tread). ISO 7/1-Rp-1 Union (1female pipe tread). ISO 7/1-Rp- Union (female pipe tread). During normal operation consumption. Hardness: Chloride: Total salt conc.: (evaporation residue.) Free CO2: Suspended solids : Silica (SiO2): Sulphate (SO4): Algae growth: pH: there is no water 10 dH*. 1000 mg/litre. 3000 mg/litre. 20 mg/litre. 5000 mg/litre. 50 mg/litre. 680 mg/litre. NOT ALLOWED. 5 7.

Dimensions: Dimensions l x w x h Dimensions seaworthy package l x w x h: Foundation: Weight: Weight Weight seaworthy package gross dry: Temperatures: Ambient temperature: OPTIONAL: Ambient temperature with low temperature option and shield Storage temperature:

Capacity: Connections: WL1 Water connection to probe: WL2 Water connection from probe: WS1 Water supply to PROBE COOLING, between 0.5-3 bar WD1 Water drain from PROBE COOLING: Water specifications: Cooling water: consumption: The following values of the water quality should not be exceeded Never use: de-mineralized water or de-ionized water or distilled water

*1 dH = 10 mg CaO/litre or 7.14 mg MgO/litre.

Technical information Utility Air


Power supply: Power supply:
2

None

Optional: Voltage follows system internal voltage.

Datasheet Kilnloq rev 270910

Page 6

Dimensions: Dimensions l x w x h Volume: Foundation: Weight: Weight Weight including seaworthy package Temperatures: Ambient temperature: OPTIONAL: Ambient temperature with low temperature option and shield. Storage temperature: Compressed air requirements: Pressure: Capacity: Consumption: Quality:

600 x 500 x 1180 mm 100 litres 3x12 for 12mm expansion bolts 50 kg 100 kg -20C to 55C -40C to 55C OPTIONAL!! -15C to 55C Equipment must be protected against heat radiation 600 kPa (nominal) Range 550-750 kPa 100 litres According to individual system configuration. See system manual 3-3-3 according to ISO 8573-1 Maximum 5 mm (size) particles Minimum -20 water pressure dew point* *Pressure dew point must be minimum -10C below minimum ambient temperature at any time. Maximum 1 mg/m3 oil ISO 7/1-Rp , Union (female) ISO 7/1-Rp , Union (female)

Connections: AS1 air inlet connection AS2 supply for Extraction Device

Technical information Heated sample line


Power supply: Power comsumption: Dimension: Dimensions l x : 100 W/m. Length according to System Data Sheet x 40 mm Max length 36 m Default length 15 m 1 kg/m. Probe end: 6 mm stainless steel Swagelok. GMU end: 6 mm PVDF 180C

Weight: Weight: Connections: Hose connections:: Inner hose heated to

Technical information enclosure GASLoq 1200


Dimension: Dimensions l x w x h: Dimensions seaworthy package l x w x h: 1200x 600 x 2100 mm. 1420 x 800 x 2280 mm.

Datasheet Kilnloq rev 270910

Page 7

Foundation: Weight: Weight, dry: Weight seaworthy package gross dry: Temperatures: Ambient temperature: Storage temperature: Placement: Analyzer housing

4x12mm for 12mm expansion bolts Approximately 400 kg. Approximately 570 kg. 5C to 40C -15C to 55C under roof In a dust- and vibration-free (max +- 0.04 mm at 5 to 55 Hz. 0.5 g at 55 to 150 Hz) and wellventilated room of min. 6 m2. 6 mm PVDF fittings. 0,33Liter / 24hour

Connections: Gas connections: Dosing Consumption (default settings)

Technical information enclosure GASLoq CUBE


Dimension: (default sizes) Dimensions l x w x h:, weight dry (Standard measures, special on request) Special: Foundation: Temperatures: Ambient temperature: Ambient temperature with low temperature option Storage temperature: Placement: Cube platform Connections: Gas connections: Dosing Consumption (default settings) 1800 x 2200 x 2200 mm., approx. 1000kg 3900 x 2200 x 2200 mm., approx. 1400kg See project drawings for actual CUBE -20C to 55C -40C to 55C -15C to 55C Equipment must be protected against heat radiation Vibration-free (max +- 0.04 mm at 5 to 55 Hz. 0.5 g at 55 to 150 Hz). 6 mm PVDF fittings. 0,33Liter / 24hour

Technical information enclosure Field Cabinet


Dimension: Dimensions l x w x h: Dimensions seaworthy package l x w x h: Wall mounted: Weight: Weight, dry: Weight seaworthy package gross dry: Temperatures: Ambient temperature: Storage temperature: 600 x 210 x 600 mm. 800 x 400 x 800 mm. 4x10mm for 10mm expansion bolts Approximately 100 kg. Approximately 150 kg. 5C to 40C -15C to 55C under roof

Datasheet Kilnloq rev 270910

Page 8

Placement: Analyzer housing

In a dust- and vibration-free (max +- 0.04 mm at 5 to 55 Hz. 0.5 g at 55 to 150 Hz) and wellventilated room of min. 6 m2. None.

Connections: Gas connections:

Datasheet Kilnloq rev 270910

Page 9

Installation of Extraction Device


See layout drawings "KilnLoqV2: P&I Diagram" KilnLoq: System View EXD2: Mating Flange "EXD: Extraction Device 2547"

Installation of mating flange


The performance of the KilnLoq probe depends in a very high degree of the location and position of the mating flange. The mating flange must be positioned thus the KilnLoq probe is able to take a pure process gas sample with no interference from kiln sealing and the mechanical protection is as good as possible. The installation is different from site to site but below listed items should be followed. The mating flange should be installed: At 45 to the kiln axis, as close as possible to the kiln seal thus the gas intake protrudes past the kiln seal and leakage from the seal does not affect the measurement. Take care that there is space to refractory. In the kiln centre line, away from the affects of the raw material feeders and away from the affects of any air blasters etc. At an angle of approx. 0-10 , (0 is recommended) downwards towards the gas intake. See drawing EXD: Extraction device

Installation of Extraction Device


The Extraction Device must be positioned thus the bolt flange fits the mating flange. The two adjustable support feet under the Extraction Device must be adjusted thus it is in horizontal position along and across the vessel. The Extraction Device must now be bolted to the mating flange and fundament.

Installation of Probe Cooling


See layout drawings "KilnLoqV2: P&I Diagram" KilnLoq: System View and Probe Cooling The Probe Cooling can be located at the same deck as the probe or it can be located at decks below or above the probe. The maximum lengths of the water pipes form the Probe Cooling to the probe is 30 m equivalent pipe length, including bending and angles. Maximum vertical distance between Probe Cooling and probe 10 m. The Probe Cooling must be bolted to the foundation with 12mm expansion bolts or similar. There must be 1 m free space above Probe Cooling in order to open water tank lid. All pipes is recommended to be galvanised steel pipes. Internal diameter must be similar to standard 1" Steel pipes.

Installation of Utility Air


See layout drawings "KilnLoqV2: P&I Diagram" KilnLoq: System View and Utility Air The Utility Air must be located at the same deck as the probe. The length of piping depends on actual system configuration i.e. the Utility Air must be installed with the maximum radius (see system layout drawing). The Utility Air must be bolted to the foundation with 12mm expansion bolts or similar. The instrument air supply must be connected to the union tagged AS1 on the Utility Air.

Installation of heated sample gas hose


The heated sample line is connected in the KilnLoq probe and has to be connected to the GMU. The hose must be rolled out in its full length and the installed on a cable tray or similar. It must be weather protected and mechanical protected. The end with the power

Datasheet Kilnloq rev 270910

Page 10

cable is to be located in the GMU and fixed in the hose clamp. Bending radius has to be greater than 250 mm. Note. If the hose has to be coiled the coils must not touch each other there should be at least 100 mm between The distance between heated hoses should be at least 100 mm

Datasheet Kilnloq rev 270910

Page 11

A3 Probe Cooling (Optional) C3.1 C3


Purge out 1 Gas out 1

V3.1

WS1 Water supply

E3.1 B3.4
TI E1 TALH TI
s

A1 GMU
Notice: All hoses for sample gas from probe to E1.1 is PTFE

C3.2

V3.3

V3.2

E1.1 TALH

B1.1 MAH

U1.1 AF

U1.2 AF

U1.2 AF

B1.2 FALL

V1.1 M3.1
D

p WL2 WD2 WD1 WL1

E1 Customer supply
Line 1

E1.1
E1.1:L1

C1.3

E1.1
E1.1:L2

M1.1

Y1.2 C1.1
P B A

E1.1
E1.1:L3

Y1.5
B A P

B1.1

V1.3

C1.2
x

U1.x
x x

U1.x
x x

U1.x
x

B1.2

A4 Extraction Device
1B10 TAH
WL2 WL1

10mm PTFE

B4.1
B4.1 PAL

1B3 TAH
s p s s

B1.6

B1.6 PAL

Y4.11 1B5
W1 HILH E4 TALH

1B3
E3 TALH
-

M1.3

s M1.6

M1.4

p M1.5

V1.5
Calibration Gas BB1 (Button of filter house) BB2 (snap connector) BB3 (cooling jacket) PI Reference Gas PI PI PI PI

E4 W1 KilnLoq Probe
M4.1 PSA

E3

P4.1 PAL

PI

V3

V1

V2

C1
Dosing

C2
Condensate

Y4.13 M4.1
BB2 BB1 P A

P4.1

M4.2 A4.1 Process Shutter (Optional)


12

A2 Utillity Air (Optional)

Span-Gas 2

C5

Span-Gas 1

C3

Zero-Gas

C4

Y4.8 Y4.14 Y4.15


12

Y4.7 V2.6

Y4.10

Y4.9
PI2.1 B4.2 PAL

3 1

3 1

Y4.1
12

B4.2

Y4.12

C2.1
2

V2.5

315 Activated when Probe Out

V2.4
3 1

Y4.2
M4.5 PSA

V4.1
3 1

V2.2
AS2 AS2 Drain AP1 AS3

V2.1

M4.5 V4.7 Y4.5


2 4

Flange cleaner

Y4.4 Y4.3
AS4

C4.1 V4.2 V4.7

AP1

Pipe cleaning lance

1 5

Air Supply "

Customer supply

Air Supply "

Y4.6

"Fail safe valve"

FLSmidth A/S Gas Analysis Technology Klostermarken 6 9550 Mariager, Denmark


Project / Plant name:

Drawing title:

KilnLoqV2: P&I Diagram


Drawing number (FLSmidth GAT):

270910-KilnLoqV2-1-100-10
Drawing number (Customer):

1 3

KilnLoqV2
Drawing scale: Drawing units:

Revision: Initials: Date:

None

mm

LHS

27-09-10

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Datasheet Kilnloq rev 270910

Page 12

A4 Extraction device with probe

A1 Gasloq 1200

A1 Field cabinet
Pro-f ace

Pro-f ace

A2 Utility Air

A1 Gasloq Cube

A3 Probe cooling

FLSmidth A/S Gas Analysis Technology Klostermarken 6 9550 Mariager, Denmark


Project / Plant name:

Drawing title:

Kilnloq; System components


Drawing number (FLSmidth GAT):

270910-Kilnloq-1-110-05 -

Kilnloq V2 none

Drawing number (Customer): Drawing units: Revision: Initials: Date:

Drawing scale:

mm

LHS

27-09-10

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Datasheet Kilnloq rev 270910

Page 13

NOTE
A: This is an example for installation arrangement. The actual installation depends on kiln type and dimension. B: A safe and secure emergency exit from platform must be ensured.

AS1 Air supply Fixed 1" pipe line installation (Not in scope of analysis system )

Platform level: App. 800mm below KilnLoq probe center line

800

WS1 Water supply Fixed 1" pipe line installation (Not in scope of analysis system )

E1 Sample hose

WD1 Water drain Fixed 1" pipe line installation (Not in scope of analysis system )

Kiln inlet end view "Best Kilnloq tip measurement area" eg. Probe Tip

Mating flange must be cut clean

Recommended 200mm above centerline

Avoid tip closer that 500mm from wall etc.

Utillity Air

NOTE
Mating flange (Not in scope of analysis system) Position: above kiln center line, close as possible to kiln sealing (see drw.) Horizontal: 45 (to 90) deg. to kiln (see drw.) Vertical: going 0 to 10 deg. down. Minimum 800mm above installation deck.

! Short as possible AS3 Air supply "

45-

90

Recommended < 10m Min " (Not in scope of analysis system )

AS2 Air supply NOTE: common air supply for complete system: AS1 and AS2 must be minimum 1" Room for gas analyser equipment Distance from probe according to Heated Hose E1 length (May not be in scope of analysis syste

4500

Extraction Device EXD WL1+WL2 Water connections to sample probe Fixed 1" pipe line installation (Not in scope of analysis system )

4500

Probe Cooling

FLSmidth A/S Gas Analysis Technology Klostermarken 6 9550 Mariager, Denmark


Project / Plant name:

Drawing title:

KilnLoq: System View (Kiln)


Drawing number (FLSmidth GAT):

270910-KilnLoq-1-110-10 -

Drawing number (Customer): Drawing units: Revision: Initials: Date:

Drawing scale:

1:72

mm

LHS

27-09-10

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Datasheet Kilnloq rev 270910

Page 14

NOTE
This is an example for installation arrangement. The actual installation depends of kiln type and dimension.

Calciner duct

NOTE
Mating flange (Not in scope of analysis system) Vertical: going 10 deg. down like extraction device (see drw.)

NOTE: common air supply for complete system: AS1 and AS2 must be minimum 1" Utillity Air Recommended < 10m Min " (Not in scope of analysis system ) Room for gas analyser equipment (Not in scope of analysis system )

AS3 Air supply "

AS2 Air supply

4500

AIR FLOW DIRECTION No restrictions!!

Extraction Device EXD WL1+WL2 Water connections to sample probe Fixed 1" pipe line installation (Not in scope of analysis system )

4500 Probe Cooling

FLSmidth A/S Gas Analysis Technology Klostermarken 6 9550 Mariager, Denmark


Project / Plant name:

Drawing title:

KilnLoq: System View (Calciner)


Drawing number (FLSmidth GAT):

270910-KilnLoq-1-110-20 -

Kilnloq V2 1:55

Drawing number (Customer): Drawing units: Revision: Initials: Date:

Drawing scale:

mm

LHS

27-09-10

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Datasheet Kilnloq rev 270910

Page 15

Section A-A
5" Inner diameter e.g. Pipe 141,3x6,55mm Material: St 37 A 18 BCD210 250

Length according to site conditions. As short as possible!

DN125, PN16 Material: St 37

Not supplied by FLSmidth Gas Analysis Technology!

FLSmidth Airloq A/S Klostermarken 6 DK 9550 Mariager Denmark


Project / Plant name:

Drawing title:

EXD2: Mating Flange


Drawing number (FLS Airloq):

270910-Kilnloq-1-110-11 -

Drawing number (Customer): Drawing units: Revision: Initials: Date:

Drawing scale:

1:12

mm

LHS

27-09-10

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Datasheet Kilnloq rev 270910

Page 16

1200

Right side

Front view

570

Left side

2M3

P ur ge out1

Purge out 1; 6mm PVDF Line 1


Line 1

Pro -f ace

Cal. gas; 6mm PVDF


C a l. gas Ga s out1

Gas out 1; 6mm PVDF

D os ing

Dosing; 6mm PVDF

Main switch
AB

Ma in s witch

2100

C onde nsate

Condensate; 6 mm PVDF

2M3.1

1200

600

Weight: app. 350kg Bulkhead connection for: 6 / 4 mm hose Cable into cabinet trough socket Foundation: 4*12 for 12mm expansion bolt

FLSmidth A/S Gas Analysis Technology Klostermarken 6 9550 Mariager, Denmark


Project / Plant name:

Drawing title:

1200: Cabinet
Drawing number (FLSmidth GAT):

270910-Kilnloq-1-150-10 -

Kilnloq V2 1:20

Drawing number (Customer): Drawing units: Revision: Initials: Date:

Drawing scale:

mm

LHS

27-09-10

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Datasheet Kilnloq rev 270910

Page 17

Bottom view

M25 cablegland

Right side

Front view 600

Left side 210

2M3

1Q1

Pro-face

AB

600

2M3

Top view

Weight: app. 100kg Cable into cabinet trough glands Wall mounted: 4*10 for 10mm expansion bolt

FLSmidth A/S Gas Analysis Technology Klostermarken 6 9550 Mariager, Denmark


Project / Plant name:

Drawing title:

Field cabinet
Drawing number (FLSmidth GAT):

270910-Kilnloq-1-150-30 -

Drawing number (Customer): Drawing units: Revision: Initials: Date:

Drawing scale:

none

mm

LHS

27-09-10

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Datasheet Kilnloq rev 270910

Page 18

Front view

Left view
Air Con.

2200

1920
Projekt name Project Type
Projekt s eriel Project Data

2260

Cable tray: 60x160mm

Wall construction (From outside): Layer 1: ST, Galv. STeel plate Layer 2: XPS, Extruded PolyStyrene Layer 3: GRP, Glasfiber Reinforced Plastic Layer 4: Layer 5: Layer 6: Wind load@15s [m/s]: 50 Wind load@24h [m/s]: 70 Weight app. [kg]: 1000 Kg Attached to foundation w. M16 bolts (steel 88) [pcs.]: minimum 8

FLSmidth A/S Gas Analysis Technology Klostermarken 6 9550 Mariager, Denmark


Project / Plant name:

Drawing title:

CUBE: Front View


Drawing number (FLSmidth GAT):

270910-Kilnloq-1-160-30 -

Actual wind load at Normal condition (air density = 1.23 kg/m3, air temperature = 20 degress Celsius)

Kilnloq 1:20

Drawing number (Customer): Drawing units: Revision: Initials: Date:

Drawing scale:

mm

LHS

27-0910

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Datasheet Kilnloq rev 270910

Page 19

1167

400

Weight: app. 50kg Air connection AS1: 1/2" Union, ISO 7/1 Air connection AS2: 1/2" Union, ISO 7/1 Air consumption: app. 3 Nm3/h at 600 kPa Air quality: 3-3-3 according to ISO 8573-1 Foundation: 3*12 for 12mm expansion bolt (300mm circle)

FLSmidth A/S Gas Analysis Technology Klostermarken 6 9550 Mariager, Denmark


Project / Plant name:

Drawing title:

Utility Air
Drawing number (FLSmidth GAT):

270910-Kilnloq-1-170-10 -

Kilnloq V2 1:8

Drawing number (Customer): Drawing units: Revision: Initials: Date:

Drawing scale:

mm

LHS

27-09-10

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Datasheet Kilnloq rev 270910

Page 20

Horizontal installation

100

3073

424

8 x 13 for 12mm bolts

5 deg. installation
min. 200 free space 3575

1291

532,5

418,3

Stroke = 1700

# Shown in lowest position # Can be raised app. 200mm 474

758,5

10 deg. installation

NOTE: Maximum allowed installation angle is 10 deg. Recommended angle is between 0 and 5 deg. See users manual for further information.
46,1

Weight: app. 600kg Water connection WL1+WL2: 1" Union, ISO 7/1 Air connection AS2+AS3: " Union, ISO 7/1 Air consumption: app. 3 Nm3/h at 600 kPa Air quality: 3-3-3 according to ISO 8573-1 Foundation: 8*13 for 12mm expansion bolt

FLSmidth A/S Gas Analysis Technology Klostermarken 6 9550 Mariager, Denmark


Project / Plant name:

Drawing title:

EXD: Extraction Device 2547


Drawing number (FLSmidth GAT):

270910-Kilnloq-1-180-10 -

Kilnloq V2 1:20

Drawing number (Customer): Drawing units: Revision: Initials: Date:

Drawing scale:

mm

LHS

27-09-10

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Datasheet Kilnloq rev 270910

Page 21

FRONT

END

BACKSIDE

1155

1785 TOP

Lift pockets for Forklift

NOTE:
725
AIR FLOW DIRECTION No restrictions!!

Keep 0,5m free space above the Probe cooling for free access to water tank

Service Access side of panel - 1m free space recommended!

Eyes for lifting Overflow pipe Connect to drain " WL2: Water return from sample probe WL1: Water outlet to sample probe WS1: Water supply WD1: Water drain 4x13 for mounting
FLSmidth A/S Gas Analysis Technology Klostermarken 6 9550 Mariager, Denmark
Project / Plant name: Drawing title:

Weight (empty): app. 300 kg Water volumen: app. 200 liters Water connections: 1" Union, ISO 7/1-Rp 1 Water connections: " Union (WD1 Only) Water supply pressure at WS1: 100-500 kPa Water consumption: 0 l/h Foundation: 4x13 for 12mm expansion bolt

Probe Cooling
Drawing number (FLSmidth GAT):

270910-Kilnloq-1-190-10 -

Kilnloq V2 1:20

Drawing number (Customer): Drawing units: Revision: Initials: Date:

Drawing scale:

mm

LHS

27-09-10

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Datasheet Kilnloq rev 270910

Page 22

Cable list
From
Cable information : Short circuit and overload protection 3x25A D02 SIEMENS, Permissible short circuit current Icf =10kA, Rated short-time withstand current (1sec) Icw = 280A, Supply must be residual-current protected
mm 2

Cable name

To

Cross section : Shield : Tagname PS_AC_GMU

GMU-CPS-W1

GMU
Signal information Power supply for analysis system, 10 kVA 400 VAC 400 VAC 400 VAC PE Term. row Term. no. X11 X11 X11 X11 1U1 1V1 1W1 PE Wire. 1 2 3 4

CPS
Term. row Term. No. U V W PE

Cable information : Cross section : Shield : Tagname UPS_AC_GMU

Uninterruptable Power Supply (option)


mm 2

GMU-CPS-W2

GMU
Signal information Uninterruptable Power supply for controler 150W 230 VAC 0 VAC PE Term. row Term. no. X11 X11 X11 2U1 2N1 PE Wire. 1 2 3

CPS
Term. row Term. No.

FLSmidth Klostermarken 6 9550 Mariager Tlf: +45 70102277

FLSmidth Project : Project No. Analysis system : :

Datasheet S-270910 Kilnloq system

Customer: End Customer: Datasheet

Equip. no: Equip. no:

Rev. 0

Date. 27-09-10

Ini.

Remarks. Gasloq 1200 or Cube

Drawing number: S-270910-Kilnloq-1-310-10

1/ 9

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Datasheet Kilnloq rev 270910

Page 23

Cable list
From
Cable information : Cross section : Shield : Tagname AO_CCS_#1 Signal information Analogue signal for #1, 4-20mA, Self-powered, 0-xx Vol.% + Sig. - Sig. PE AO_CCS_#2 Analogue signal for #2, 4-20mA, Self-powered, 0-xx Vol.% + Sig. - Sig. PE AO_CCS_#3 Analogue signal for #3, 4-20mA, Self-powered, 0-xx Vol.% + Sig. - Sig. PE AO_CCS_#4 Analogue signal for #4, 4-20mA, Self-powered, 0-xx Vol.% + Sig. - Sig. PE AO_CCS_#5 Analogue signal for #5, 4-20mA, Self-powered, 0-xx Vol.% + Sig. - Sig. PE All analogue outputs are 4-20 mA
mm 2

Cable name
GMU-CCS-W1

To

GMU
Term. row Term. no. X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 1 2 PE 3 4 PE 5 6 PE 7 8 PE 9 10 PE Wire. 1 2 sh 3 4 sh 5 6 sh 7 8 sh 9 10 sh

CCS
Term. row Term. No.

FLSmidth Klostermarken 6 9550 Mariager Tlf: +45 70102277

FLSmidth Project : Project No. Analysis system : :

Datasheet S-270910 Kilnloq system

Customer: End Customer: Datasheet

Equip. no: Equip. no:

Rev. 0

Date. 27-09-10

Ini.

Remarks. Gasloq 1200 or Cube

Drawing number: S-270910-Kilnloq-1-310-10

2/ 9

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Datasheet Kilnloq rev 270910

Page 24

Cable list
From
Cable information : Cross section : Shield : Tagname DO_CCS_SYSTEM_ON Signal information System status, Run/Stop, Signal 0 = System stopped, Signal 1 = System running Sig. Sig. DO_CCS_UNIT_ALARM System status, Unit alarm, Signal 0 = Unit alarm, Signal 1 = OK Sig. Sig. DO_CCS_MNT_REQUEST System status, Maintenance request, Signal 0 = Maintenance request, Signal 1 = OK Sig. Sig. DO_CCS_TEST_ON System status, Test mode, Signal 0 = Test mode ON, Signal 1 = Test mode OFF Sig. Sig. DO_CCS_CLEANING_ON System status, Cleaning mode, Signal 0 = Cleaning ON, Signal 1 = Cleaning OFF Sig. Sig. DI_CCS_HMI_LOCK Local operation on HMI display allowed, Signal 0 = HMI Locked, Signal 1 = HMI Available 24 VDC 0 VDC DO_CCS_SHOCK_BLAST Extern shock blaster conrol, Signal 0 = SB off, Signal 1 = SB on Sig. Sig. DO_CCS_HILH Low/high heat input on Kilnloq probe, Signal 0 = Heat input Low/Hi, Signal 1 = OK Sig. Sig. PE All digital outputs are potential free relay contacts rated 5 A at 30 VDC or 250 VAC
mm 2

Cable name
GMU-CCS-W2(KilnLoq)

To

GMU
Term. row Term. no. X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PE Wire. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PE

CCS
Term. row Term. No.

FLSmidth Klostermarken 6 9550 Mariager Tlf: +45 70102277

FLSmidth Project : Project No. Analysis system : :

Datasheet S-270910 Kilnloq system

Customer: End Customer: Datasheet

Equip. no: Equip. no:

Rev. 0

Date. 27-09-10

Ini.

Remarks. Gasloq 1200 or Cube

Drawing number: S-270910-Kilnloq-1-310-10

3/ 9

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Datasheet Kilnloq rev 270910

Page 25

Cable list
From
Cable information : Cross section : Shield : Tagname PS_AC_E1
mm 2

Cable name

To

Heated hose, supplied with the system; NOTE: Heated Hose is to be drawn by customer, Electrical termination in GMU GMU-E1-W1

GMU
Signal information Power supply for heated hose E1, x,x kVA 400 VAC 400 VAC PE Term. row Term. no. X16 X16 X16 X16 X16 X16 1V2 1W2 PE 1 2 3 Wire. brown blue green white red red

E1
Term. row Term. No.

AI_PT_100_E1

Temperature signal from heated hose E1, PT100, ,

Sig. Sig. Sig.

Cable information : Cross section : Shield : Tagname PS_AC_Probe Cooling

Probe Cooling Panel: Power supply


mm 2

GMU-PROBECOOL-W1

GMU
Signal information Power supply for Probe Cooling Panel, 1,0 kVA 400 VAC 400 VAC 400 VAC 400 VAC Term. row Term. no. X14 X14 X14 X14 3U2 3V2 3W2 PE Wire. 1 2 3 4

Probe Cool
Term. row Term. No. X34 X34 X34 X34 1U1 1U1 1W1 PE

FLSmidth Klostermarken 6 9550 Mariager Tlf: +45 70102277

FLSmidth Project : Project No. Analysis system : :

Datasheet S-270910 Kilnloq system

Customer: End Customer: Datasheet

Equip. no: Equip. no:

Rev. 0

Date. 27-09-10

Ini.

Remarks. Gasloq 1200 or Cube

Drawing number: S-270910-Kilnloq-1-310-10

4/ 9

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Datasheet Kilnloq rev 270910

Page 26

Cable list
From
Cable information : Cross section : Shield : Tagname DO_E3.1 Signal information Probe Cooling: Heatexchanger Fan, Signal 0 = OFF, Signal 1 = ON 24 VDC Sig. DO_M3.1 Probe Cooling: Water pump, Signal 0 = OFF, Signal 1 = ON Sig. PE Probe Cooling Panel: Control signals
mm 2

Cable name
GMU-PROBECOOL-W2

To

GMU
Term. row Term. no. X14 X14 X14 X14 1 2 3 PE Wire. 1 2 3 shield

Probe Cool
Term. row Term. No. X34 X34 X34 X34 1 2 3 PE

FLSmidth Klostermarken 6 9550 Mariager Tlf: +45 70102277

FLSmidth Project : Project No. Analysis system : :

Datasheet S-270910 Kilnloq system

Customer: End Customer: Datasheet

Equip. no: Equip. no:

Rev. 0

Date. 27-09-10

Ini.

Remarks. Gasloq 1200 or Cube

Drawing number: S-270910-Kilnloq-1-310-10

5/ 9

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Datasheet Kilnloq rev 270910

Page 27

Cable list
From
Cable information : Cross section : Shield : Tagname PS_DC_EXD Signal information 24 VDC for Extraction device PE 24 VDC 0 VDC DO_Y4.1_IN DO_Y4.1_OUT DO_Y4.2 DI_1B6_IN DI_1B8_1B9_OUT DO_1S6_1S7_ACT DI_1S6_IN DI_1S7_OUT DO_Y4.3_FCL AI_PT100_1B3 Probe IN, Signal 0 = Y4.1 closed IN, Signal 1 = Y4.1 open IN Probe OUT, Signal 0 = Y4.1 closed OUT, Signal 1 = Y4.1 open OUT EXD in normal operation, Signal 0 = Y4.2 closed, Signal 1 = Y4.2 open Position switch: Probe IN, Signal 0 = Probe not IN, Signal 1 = Probe IN Position switch: Probe OUT, Signal 0 = Probe not OUT, Signal 1 = Probe OUT Push buttons 1S6 and 1S7 active, Signal 0 = 1S6 and 1S7 not active, Signal 1 = 1S6 and 1S7 active Probe manuel IN, Signal 0 = , Signal 1 = Move Probe IN Probe manual OUT, Signal 0 = , Signal 1 = Move Probe OUT Flange cleaning, Signal 0 = Y4.3 closed, Signal 1 = Y4.3 open Supply water (to KilnLoq) temperature (option), , , + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. Sig. Sig. Sig. AI_PT100_1B5 Return water (from KilnLoq) temperature (option), , , Sig. Sig. Sig. Extraction Device: Control signals
mm 2

Cable name
GMU-EXD-W1 (KilnLoqV2)

To

GMU
Term. row Term. no. X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 PE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Wire. Shield 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47

EXD
Term. row Term. No. PE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

FLSmidth Klostermarken 6 9550 Mariager Tlf: +45 70102277

FLSmidth Project : Project No. Analysis system : :

Datasheet S-270910 Kilnloq system

Customer: End Customer: Datasheet

Equip. no: Equip. no:

Rev. 0

Date. 27-09-10

Ini.

Remarks. Gasloq 1200 or Cube

Drawing number: S-270910-Kilnloq-1-310-10

6/ 9

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Datasheet Kilnloq rev 270910

Page 28

Cable list
From
Cable information : Cross section : Shield : Tagname DO_Y4.4_CJC DO_Y4.7_BB1 DO_Y4.8_BB2 DO_Y4.9_AIR DO_Y4.10_VENT DI_B4.2_PAL DO_Y4.12 DO_Y4.13 DI_B4.1_PAL DO_Y4.5_OPEN (12) DO_Y4.5_CLOSE (14) DI_1B10_Open AI_PT100_A4 Signal information Cooling jacket cleaning (option), Signal 0 = Y4.4 closed, Signal 1 = Y4.4 open Blow Back 1, Signal 0 = Closed, Signal 1 = Open Blow Back 2, Signal 0 = Closed, Signal 1 = Open Air inlet, Signal 0 = Closed, Signal 1 = Open Vent, Signal 0 = Closed, Signal 1 = Open Pressure alarm, Signal 0 = Pressure alarm, Signal 1 = OK Control valve for Sample valve Y4.11, Signal 0 = Closed, Signal 1 = Open Protection valve for P4.1, Signal 0 = Closed, Signal 1 = Open Water pressure (flow) alarm, Signal 0 = Failure, Signal 1 = OK Shutter open, Signal 0 = Y4.5 Closed (12), Signal 1 = Y4.5 Open (12) Shutter close, Signal 0 = Y4.5 Closed (14), Signal 1 = Y4.5 Open (14) Shutter position OPEN, Signal 0 = Shutter closed, Signal 1 = Shutter open Temperature signal Extraction device, , , + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. Sig. Sig. Sig. AI_P4.1 Probe underpressure sensor, 4-20mA, , + Sig. - Sig. PE Extraction Device: Control signals
mm 2

Cable name
GMU-EXD-W1 (KilnLoqV2)

To

GMU
Term. row Term. no. X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 PE Wire. 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 shield X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47

EXD
Term. row Term. No. 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 PE

FLSmidth Klostermarken 6 9550 Mariager Tlf: +45 70102277

FLSmidth Project : Project No. Analysis system : :

Datasheet S-270910 Kilnloq system

Customer: End Customer: Datasheet

Equip. no: Equip. no:

Rev. 0

Date. 27-09-10

Ini.

Remarks. Gasloq 1200 or Cube

Drawing number: S-270910-Kilnloq-1-310-10

7/ 9

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Datasheet Kilnloq rev 270910

Page 29

Cable list
From
Cable information : Cross section : Shield : Tagname AI_PT_100_E3 Signal information Temperature signal from filter heater E3, , , Sig. Sig. Sig. PE Cable information : Cross section : Shield : Tagname AI_PT_100_E4 Signal information Temperature signal from pipe heater E4, , , Sig. Sig. Sig. PE Cable information : Cross section : Shield : Tagname PS_AC_E3 Signal information Power supply for filter heater E3, max 1.3 kVA 400 VAC 400 VAC PE Extraction Device: Power supply
mm 2

Cable name
GMU-EXD-W2

To

Extraction Device: Temperature signal


mm 2

GMU
Term. row Term. no. X19 X19 X19 X19 1 2 3 PE Wire. 1 2 3 Shield X49 X49 X49 X49

EXD
Term. row Term. No. 1 2 3 PE

Extraction Device: Temperature signal


mm 2

GMU-EXD-W3

GMU
Term. row Term. no. X19 X19 X19 X19 4 5 6 PE Wire. 1 2 3 Shield X49 X49 X49 X49

EXD
Term. row Term. No. 4 5 6 PE

GMU-EXD-W4

GMU
Term. row Term. no. X19 X19 X19 4U2 4V2 PE Wire. 1 2 PE X49 X49 X49

EXD
Term. row Term. No. 1U1 1V1 PE

FLSmidth Klostermarken 6 9550 Mariager Tlf: +45 70102277

FLSmidth Project : Project No. Analysis system : :

Datasheet S-270910 Kilnloq system

Customer: End Customer: Datasheet

Equip. no: Equip. no:

Rev. 0

Date. 27-09-10

Ini.

Remarks. Gasloq 1200 or Cube

Drawing number: S-270910-Kilnloq-1-310-10

8/ 9

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Datasheet Kilnloq rev 270910

Page 30

Cable list
From
Cable information : Cross section : Shield : Tagname PS_AC_E4 Signal information Power supply for pipe heater E4, max 2.1 kVA 400 VAC 400 VAC PE Extraction Device: Power supply
mm 2

Cable name
GMU-EXD-W5

To

GMU
Term. row Term. no. X19 X19 X19 5U2 5W2 PE Wire. 1 2 PE X49 X49 X49

EXD
Term. row Term. No. 2U1 2W1 PE

FLSmidth Klostermarken 6 9550 Mariager Tlf: +45 70102277

FLSmidth Project : Project No. Analysis system : :

Datasheet S-270910 Kilnloq system

Customer: End Customer: Datasheet

Equip. no: Equip. no:

Rev. 0

Date. 27-09-10

Ini.

Remarks. Gasloq 1200 or Cube

Drawing number: S-270910-Kilnloq-1-310-10

9/ 9

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Datasheet Kilnloq rev 270910

Page 31

Cable list
From
Cable information : Short circuit and overload protection 3x25A D02 SIEMENS, Permissible short circuit current Icf =10kA, Rated short-time withstand current (1sec) Icw = 280A, Supply must be residual-current protected
mm 2

Cable name

To

Cross section : Shield : Tagname PS_AC_GMU

GMU-CPS-W1

GMU
Signal information Power supply for analysis system,8 kVA 400 VAC 400 VAC 400 VAC PE Term. row Term. no. X11 X11 X11 X11 1U1 1V1 1W1 PE Wire. 1 2 3 4

CPS
Term. row Term. No. U V W PE

Cable information : Cross section : Shield : Tagname UPS_AC_GMU

Uninterruptable Power Supply (Option)


mm 2

GMU-CPS-W2

GMU
Signal information Uninterruptable Power supply for controller 150W 230 VAC 0 VAC PE Term. row Term. no. X11 X11 X11 2U1 2N1 PE Wire. 1 2 3

CPS
Term. row Term. No.

FLSmidth Klostermarken 6 9550 Mariager Tlf: +45 70102277

FLSmidth Project : Project No. Analysis system : :

Datasheet S-270910 Kilnloq system

Customer: End Customer: Datasheet

Equip. no: Equip. no:

Rev. 0

Date. 27-09-10

Ini.

Remarks. Field Cabinet

Drawing number: S-270910-Kilnloq-1-310-10

1/ 9

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Datasheet Kilnloq rev 270910

Page 32

Cable list
From
Cable information : Cross section : Shield : Tagname AI_CCS_O2 Signal information Analogue signal for #1 O2 (range, unit config on HMI), 4-20mA, Self-powered, 0-10 Vol.% + Sig. - Sig. AI_CCS_CCS_CO Analogue signal for #2 CO (range, unit config on HMI), 4-20mA, Self-powered, config 0-100% range + Sig. - Sig. AI_CCS_CCS_NO Analogue signal for #3 NO (range, unit config on HMI), 4-20mA, Self-powered, config 0-100% range + Sig. - Sig. AI_CCS_CCS_CH4 Analogue signal for #4 CH4 (range, unit config on HMI), 4-20mA, Self-powered, config 0-100% range + Sig. - Sig. AI_CCS_CCS_SO2 Analogue signal for #5 SO2 (range, unit config on HMI), 4-20mA, Self-powered, config 0-100% range + Sig. - Sig. All analogue outputs are 4-20 mA
mm 2

Cable name
GMU-CCS-W1

To

GMU
Term. row Term. no. X12 X12 X12 X12 X12 X12 X12 X12 X12 X12 1 2 3 4 5 6 7 8 9 10 Wire. 1 2 3 4 5 6 7 8 9 10

CCS
Term. row Term. No.

FLSmidth Klostermarken 6 9550 Mariager Tlf: +45 70102277

FLSmidth Project : Project No. Analysis system : :

Datasheet S-270910 Kilnloq system

Customer: End Customer: Datasheet

Equip. no: Equip. no:

Rev. 0

Date. 27-09-10

Ini.

Remarks. Field Cabinet

Drawing number: S-270910-Kilnloq-1-310-10

2/ 9

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Datasheet Kilnloq rev 270910

Page 33

Cable list
From
Cable information : Cross section : Shield : Tagname DO_CCS_SYSTEM_ON Signal information System status, Run/Stop, Signal 0 = System stopped, Signal 1 = System running Sig. Sig. DO_CCS_UNIT_ALARM System status, Unit alarm, Signal 0 = Unit alarm, Signal 1 = OK Sig. Sig. DO_CCS_MNT_REQUEST System status, Maintenance request, Signal 0 = Maintenance request, Signal 1 = OK Sig. Sig. DO_CCS_TEST_ON System status, Test mode, Signal 0 = Test mode ON, Signal 1 = Test mode OFF Sig. Sig. DO_CCS_CLEANING_ON System status, Cleaning mode, Signal 0 = Cleaning ON, Signal 1 = Cleaning OFF Sig. Sig. DI_CCS_HMI_LOCK Local operation on HMI display allowed, Signal 0 = HMI Locked, Signal 1 = HMI Available 24 VDC 0 VDC DO_CCS_SHOCK_BLAST Extern shock blaster conrol, Signal 0 = SB off, Signal 1 = SB on Sig. Sig. DO_CCS_HILH Low/high heat input on Kilnloq probe, Signal 0 = Heat input Low/Hi, Signal 1 = OK Sig. Sig. PE All digital outputs are potential free relay contacts rated 5 A at 30 VDC or 250 VAC
mm 2

Cable name
GMU-CCS-W2(KilnLoq)

To

GMU
Term. row Term. no. X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 X13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PE Wire. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PE

CCS
Term. row Term. No.

FLSmidth Klostermarken 6 9550 Mariager Tlf: +45 70102277

FLSmidth Project : Project No. Analysis system : :

Datasheet S-270910 Kilnloq system

Customer: End Customer: Datasheet

Equip. no: Equip. no:

Rev. 0

Date. 27-09-10

Ini.

Remarks. Field Cabinet

Drawing number: S-270910-Kilnloq-1-310-10

3/ 9

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Datasheet Kilnloq rev 270910

Page 34

Cable list
From
Cable information : Cross section : Shield : Tagname DI_CCS_START_STOP Signal information START and STOP signal from CCS (Puls >2sek toggle funtion), Signal 0 = No Operation, Signal 1 = Start / Stop Puls 24 VDC 0 VDC Cable information : Cross section : Shield : Tagname PS_AC_E1
mm 2

Cable name
GMU-CCS-W2.1(Field C.KilnLoq)

To

All digital outputs are potential free relay contacts rated 5 A at 30 VDC or 250 VAC
mm 2

GMU
Term. row Term. no. X13 X13 17 18 Wire. 1 2

CCS
Term. row Term. No.

Heated hose, supplied with the system; NOTE: Heated Hose is to be drawn by customer, Electrical termination in GMU GMU-E1-W1

GMU
Signal information Power supply for heated hose E1, 1.9 kVA 400 VAC 400 VAC PE Term. row Term. no. X16 X16 X16 X16 X16 X16 1V2 1W2 PE 1 2 3 Wire. brown blue green white red red

E1
Term. row Term. No.

AI_PT_100_E1

Temperature signal from heated hose E1, PT100, ,

Sig. Sig. Sig.

FLSmidth Klostermarken 6 9550 Mariager Tlf: +45 70102277

FLSmidth Project : Project No. Analysis system : :

Datasheet S-270910 Kilnloq system

Customer: End Customer: Datasheet

Equip. no: Equip. no:

Rev. 0

Date. 27-09-10

Ini.

Remarks. Field Cabinet

Drawing number: S-270910-Kilnloq-1-310-10

4/ 9

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Datasheet Kilnloq rev 270910

Page 35

Cable list
From
Cable information : Cross section : Shield : Tagname PS_AC_Probe Cooling Signal information Power supply for Probe Cooling Panel, 1,0 kVA 400 VAC 400 VAC 400 VAC 400 VAC Cable information : Cross section : Shield : Tagname DO_E3.1 Signal information Probe Cooling: Heatexchanger Fan, Signal 0 = OFF, Signal 1 = ON 24 VDC Sig. DO_M3.1 Probe Cooling: Water pump, Signal 0 = OFF, Signal 1 = ON Sig. PE Probe Cooling Panel: Control signals
mm 2

Cable name
GMU-PROBECOOL-W1

To

Probe Cooling Panel: Power supply


mm 2

GMU
Term. row Term. no. X14 X14 X14 X14 3U2 3V2 3W2 PE Wire. 1 2 3 4

Probe Cool
Term. row Term. No. X34 X34 X34 X34 1U1 1U1 1W1 PE

GMU-PROBECOOL-W2

GMU
Term. row Term. no. X14 X14 X14 X14 1 2 3 PE Wire. 1 2 3 shield

Probe Cool
Term. row Term. No. X34 X34 X34 X34 1 2 3 PE

FLSmidth Klostermarken 6 9550 Mariager Tlf: +45 70102277

FLSmidth Project : Project No. Analysis system : :

Datasheet S-270910 Kilnloq system

Customer: End Customer: Datasheet

Equip. no: Equip. no:

Rev. 0

Date. 27-09-10

Ini.

Remarks. Field Cabinet

Drawing number: S-270910-Kilnloq-1-310-10

5/ 9

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Datasheet Kilnloq rev 270910

Page 36

Cable list
From
Cable information : Cross section : Shield : Tagname PS_DC_EXD Signal information 24 VDC for Extraction device PE 24 VDC 0 VDC DO_Y4.1_IN DO_Y4.1_OUT DO_Y4.2 DI_1B6_IN DI_1B8_1B9_OUT DO_1S6_1S7_ACT DI_1S6_IN DI_1S7_OUT DO_Y4.3_FCL AI_PT100_1B3 Probe IN, Signal 0 = Y4.1 closed IN, Signal 1 = Y4.1 open IN Probe OUT, Signal 0 = Y4.1 closed OUT, Signal 1 = Y4.1 open OUT EXD in normal operation, Signal 0 = Y4.2 closed, Signal 1 = Y4.2 open Position switch: Probe IN, Signal 0 = Probe not IN, Signal 1 = Probe IN Position switch: Probe OUT, Signal 0 = Probe not OUT, Signal 1 = Probe OUT Push buttons 1S6 and 1S7 active, Signal 0 = 1S6 and 1S7 not active, Signal 1 = 1S6 and 1S7 active Probe manuel IN, Signal 0 = , Signal 1 = Move Probe IN Probe manual OUT, Signal 0 = , Signal 1 = Move Probe OUT Flange cleaning, Signal 0 = Y4.3 closed, Signal 1 = Y4.3 open Supply water (to KilnLoq) temperature (option), , , + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. Sig. Sig. Sig. AI_PT100_1B5 Return water (from KilnLoq) temperature (option), , , Sig. Sig. Sig. Extraction Device: Control signals
mm 2

Cable name
GMU-EXD-W1 (KilnLoqV2)

To

GMU
Term. row Term. no. X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 PE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Wire. Shield 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47

EXD
Term. row Term. No. PE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

FLSmidth Klostermarken 6 9550 Mariager Tlf: +45 70102277

FLSmidth Project : Project No. Analysis system : :

Datasheet S-270910 Kilnloq system

Customer: End Customer: Datasheet

Equip. no: Equip. no:

Rev. 0

Date. 27-09-10

Ini.

Remarks. Field Cabinet

Drawing number: S-270910-Kilnloq-1-310-10

6/ 9

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Datasheet Kilnloq rev 270910

Page 37

Cable list
From
Cable information : Cross section : Shield : Tagname DO_Y4.4_CJC DO_Y4.7_BB1 DO_Y4.8_BB2 DO_Y4.9_AIR DO_Y4.10_VENT DI_B4.2_PAL DO_Y4.12 DO_Y4.13 DI_B4.1_PAL DO_Y4.5_OPEN (12) DO_Y4.5_CLOSE (14) DI_1B10_Open AI_PT100_A4 Signal information Cooling jacket cleaning (option), Signal 0 = Y4.4 closed, Signal 1 = Y4.4 open Blow Back 1, Signal 0 = Closed, Signal 1 = Open Blow Back 2, Signal 0 = Closed, Signal 1 = Open Air inlet, Signal 0 = Closed, Signal 1 = Open Vent, Signal 0 = Closed, Signal 1 = Open Pressure alarm, Signal 0 = Pressure alarm, Signal 1 = OK Control valve for Sample valve Y4.11, Signal 0 = Closed, Signal 1 = Open Protection valve for P4.1, Signal 0 = Closed, Signal 1 = Open Water pressure (flow) alarm, Signal 0 = Failure, Signal 1 = OK Shutter open, Signal 0 = Y4.5 Closed (12), Signal 1 = Y4.5 Open (12) Shutter close, Signal 0 = Y4.5 Closed (14), Signal 1 = Y4.5 Open (14) Shutter position OPEN, Signal 0 = Shutter closed, Signal 1 = Shutter open Temperature signal Extraction device, , , + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. + Sig. Sig. Sig. Sig. AI_P4.1 Probe underpressure sensor, 4-20mA, , + Sig. - Sig. PE Extraction Device: Control signals
mm 2

Cable name
GMU-EXD-W1 (KilnLoqV2)

To

GMU
Term. row Term. no. X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 X17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 PE Wire. 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 shield X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47 X47

EXD
Term. row Term. No. 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 PE

FLSmidth Klostermarken 6 9550 Mariager Tlf: +45 70102277

FLSmidth Project : Project No. Analysis system : :

Datasheet S-270910 Kilnloq system

Customer: End Customer: Datasheet

Equip. no: Equip. no:

Rev. 0

Date. 27-09-10

Ini.

Remarks. Field Cabinet

Drawing number: S-270910-Kilnloq-1-310-10

7/ 9

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Datasheet Kilnloq rev 270910

Page 38

Cable list
From
Cable information : Cross section : Shield : Tagname AI_PT_100_E3 Signal information Temperature signal from filter heater E3, , , Sig. Sig. Sig. PE Cable information : Cross section : Shield : Tagname AI_PT_100_E4 Signal information Temperature signal from pipe heater E4, , , Sig. Sig. Sig. PE Cable information : Cross section : Shield : Tagname PS_AC_E3 Signal information Power supply for filter heater E3, max 1.3 kVA 400 VAC 400 VAC PE Extraction Device: Power supply
mm 2

Cable name
GMU-EXD-W2

To

Extraction Device: Temperature signal


mm 2

GMU
Term. row Term. no. X19 X19 X19 X19 1 2 3 PE Wire. 1 2 3 Shield X49 X49 X49 X49

EXD
Term. row Term. No. 1 2 3 PE

Extraction Device: Temperature signal


mm 2

GMU-EXD-W3

GMU
Term. row Term. no. X19 X19 X19 X19 4 5 6 PE Wire. 1 2 3 Shield X49 X49 X49 X49

EXD
Term. row Term. No. 4 5 6 PE

GMU-EXD-W4

GMU
Term. row Term. no. X19 X19 X19 4U2 4V2 PE Wire. 1 2 PE X49 X49 X49

EXD
Term. row Term. No. 1U1 1V1 PE

FLSmidth Klostermarken 6 9550 Mariager Tlf: +45 70102277

FLSmidth Project : Project No. Analysis system : :

Datasheet S-270910 Kilnloq system

Customer: End Customer: Datasheet

Equip. no: Equip. no:

Rev. 0

Date. 27-09-10

Ini.

Remarks. Field Cabinet

Drawing number: S-270910-Kilnloq-1-310-10

8/ 9

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Datasheet Kilnloq rev 270910

Page 39

Cable list
From
Cable information : Cross section : Shield : Tagname PS_AC_E4 Signal information Power supply for pipe heater E4, max 2.1 kVA 400 VAC 400 VAC PE Extraction Device: Power supply
mm 2

Cable name
GMU-EXD-W5

To

GMU
Term. row Term. no. X19 X19 X19 5U2 5W2 PE Wire. 1 2 PE X49 X49 X49

EXD
Term. row Term. No. 2U1 2W1 PE

FLSmidth Klostermarken 6 9550 Mariager Tlf: +45 70102277

FLSmidth Project : Project No. Analysis system : :

Datasheet S-270910 Kilnloq system

Customer: End Customer: Datasheet

Equip. no: Equip. no:

Rev. 0

Date. 27-09-10

Ini.

Remarks. Field Cabinet

Drawing number: S-270910-Kilnloq-1-310-10

9/ 9

The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Datasheet Kilnloq rev 270910

Page 40

Contact information: Gas Analysis Technology FLSmidth A/S Klostermarken 6 DK-9550 Mariager Tel + 45 70 10 22 77 www.flsmidth.com/gas