Beruflich Dokumente
Kultur Dokumente
EngineeringOF
Research
and DevelopmentENGINEERING
(IJIERD), ISSN 0976
INTERNATIONAL
JOURNAL
INDUSTRIAL
6979(Print), ISSN 0976 6987(Online) Volume 3, Issue 1, January - June (2012), IAEME
RESEARCH AND DEVELOPMENT (IJIERD)
IJIERD
IAEME
Research Scholar & Associate Professor, Department of Mechanical Engineering, FET, MRIU,
Faridabad, India-121003
2
Executive Director & Dean Academics, FET, MRIU, Faridabad, India-121003
3
Professor & Head, Department of Mechanical Engineering, FET, MRIU, Faridabad, India-121003
4
Asst. Prof., Department of Mechanical Engineering, FET, MRIU, Faridabad, India-121003
E-Mail: gupta.sarojkumar@gmail.com, rajender629@yahoo.com
ABSTRACT
World over manufacturing has received a great deal of attention in the recent few years for
efficient utilization of resources, because of the market becoming customer oriented. There is
still no consensus on how best to measure and manage production within manufacturing
industries as there are numerous variables which change from industry to industry. In real world,
the global competition is forcing entrepreneurs to cut corners on customer deliveries and input
production cost. Under the circumstances production scheduling is an important matter
especially in the organizations wherein the product consists of no. of models of the same
product. This case reveals that the production is either in the form of overproduction or
underproduction as and when compared with planned production. The situation of
underproduction isnt that serious as is the case of overproduction since overproduction is
generation of unnecessary inventories either in the form of WIP or finished goods. Therefore,
this is nothing except generating a form of waste which is fundamentally against the principles of
Lean Manufacturing. The situation of unnecessary and undesirable inventories results in lockup
of funds, which could be otherwise utilized effectively. Mathematical modeling may be an
answer to remove such waviness and unbalances through application of averages, variance and
deviation. The study was conducted and data collected for the purpose of optimization in XYZ
Company manufacturing Shock Absorbers with 203 different varieties catering to need of OE
suppliers and replacement market. The most advantageous manufacturing priorities for a given
competitive situation are also discussed in this paper.
Keywords: Quality, Overproduction, Underproduction, Lean Manufacturing, Inventory.
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International Journal of Industrial Engineering Research and Development (IJIERD), ISSN 0976
6979(Print), ISSN 0976 6987(Online) Volume 3, Issue 1, January - June (2012), IAEME
1.0 INTRODUCTION
Over the last two decades there has been enormous increase not only in demand but also in
production supply of variety of products. In most of the manufacturing industries, the main issue
of productivity is production planning. The materials play an important role so far as its
contribution towards the product and also the cost are concerned. Therefore, a systematic control
is essential so far as materials are concerned to avoid obsolescence, unnecessary storage and
material handling including the delayed deliveries. Figure 1 shows the various inputs to
production to make the system efficient and effective.
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International Journal of Industrial Engineering Research and Development (IJIERD), ISSN 0976
6979(Print), ISSN 0976 6987(Online) Volume 3, Issue 1, January - June (2012), IAEME
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International Journal of Industrial Engineering Research and Development (IJIERD), ISSN 0976
6979(Print), ISSN 0976 6987(Online) Volume 3, Issue 1, January - June (2012), IAEME
Months
Jan12
Feb'12
March'12
April'12
May'12
June'12
Average
Planned Production
222521
250428
266333
248845
186317
176038
225080
77
Actual Production
151431
156504
152994
209559
149798
150009
161716
International Journal of Industrial Engineering Research and Development (IJIERD), ISSN 0976
6979(Print), ISSN 0976 6987(Online) Volume 3, Issue 1, January - June (2012), IAEME
Production Quantity
300000
250000
200000
Series1
Series2
150000
Series3
100000
Series4
50000
Ja
n
12
Fe
b'
12
M
ar
ch
'1
2
Ap
ril
'1
2
M
ay
'1
2
Ju
ne
'1
2
Months Detail
Actual Model
Contribution
13%
20%
67%
100%
Production at Par
Over Production
Under Production
Total
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International Journal of Industrial Engineering Research and Development (IJIERD), ISSN 0976
6979(Print), ISSN 0976 6987(Online) Volume 3, Issue 1, January - June (2012), IAEME
Model Contribution
Production at
Par, 13%
Over
Production,
20%
Production at Par
Over Production
Under Production
Under
Production,
67%
Production Quantity
17268
353971
608547
979786
Percentage Contribution
02%
36%
62%
100%
It is concluded from Table 3 above that the Production Planning and Control Department of said
company is working with no exposure to the technological advancements. It is evident that the
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International Journal of Industrial Engineering Research and Development (IJIERD), ISSN 0976
6979(Print), ISSN 0976 6987(Online) Volume 3, Issue 1, January - June (2012), IAEME
production data doesnt match with the planned production. In most of the categories, it is
underproduction followed with overproduction and further very small percentage matching with
the planned data.
The data was further analyzed and it was observed that there is a huge variation from the
standard deviation. This was further normalized with the help of mathematical modeling and the
details are as per enclosed table. This normalized solution can remove the waviness to a great
extent by introducing controls on categorized items only. Table 4 gives details regarding
category-wise breakup of VED analysis. This table establishes that a mere control of 35 items
out of 203 items (17%) will help in eliminating the imbalances in the production and improving
the overall performance.
Table 4 Results Summary Sheet
Sr.
No.
Category Bifurcation
V
Total
Under Production
135
23
(17%)
12
23
Over Production
41
12
(30%)
12
Balanced
27
Total
203
35
11
17
35
Table 5 is based on optimized data including the percentage smoothness of both categories i.e.
over production and under production. The category of overproduction being serious in nature
has been smoothened to an extant of 92% with control on 12 items (0.6% of total varieties).
Table 5 Optimization Results
Production
Detail
Over
Production
Under
Production
Total
Optimized Quantity
No. of
Quantity
Products
12
326937
Percentage
Contribution
92%
135
608547
23
277961
28%
176
962518
35
704898
73%
4.0 CONCLUSION
In this competitive globalization, almost all the manufacturing organizations realize the value of
on time delivery of their products to market or stockholders. The amount of product varieties was
found under production to be tune of 67%, over production 20% and remaining 13% production
just matching with the actual plans giving rise to huge build up of inventories all around. This
also results in non compliance of deliveries and thereby an unsatisfied customer. Under
production is the confirmation of living in dreams while it is quiet evident that the planned data
is much beyond capacities and therefore away from realm. This statement is further confirmed
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International Journal of Industrial Engineering Research and Development (IJIERD), ISSN 0976
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by the fact that the data depicts 62% of quantities produced are underproduction as compared
with planned production. The situation is not so serious except that there is extra amount of
burden for procurement to cater the needs of the planned production. Similarly, the fate of over
production is also bad as it results in build up of unnecessary inventories either in the form of
WIP or finished goods. This is contrary to fundamental principles of Lean Manufacturing. The
amount of over production is to the tune of 36% of the item produced. The co-efficient of
variation when applied to this situation optimizes the given data in a fashion that mere strict
control of 9 % of the items produced can provide smoothness up to 38% and further control of
8% of items can remove waviness up to 35%. Therefore, the overall results can be improved up
to 73% by controlling 35 items as given in the table above.
REFERENCES
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May-Oct., 2011, pp. 46-58.
9. Schroeder, R. G., (1993). Operations Management: Decision making in the Operations
Function, Mc-Graw Hill Publication, 4th Edition.
10. Stevenson, W.J. (1996). Production and Operations Management, Irwin McGraw-Hill,
5th ed., New York.
11. Womack, J.P., and D.T. Jones, From Lean production to the Lean Enterprise, Harvard
Business Review, pp. 93-103(1994).
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International Journal of Industrial Engineering Research and Development (IJIERD), ISSN 0976
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Annexure 1: Planned Production V/S Actual Performance from time period of January to June, 2012
Sr. No. Part No.
January
February
March
April
May
Plan
Actual
Plan
Actual
Plan
Actual
Plan
Actual
Plan
June
Actual
Plan
Actual
3558
7304
1458
10708
1260
15448
3144
7000
2485
7582
3726
6956
2828
3504
4848
2574
9078
5286
12292
4000
8000
3594
11956
4650
12256
7240
3543
4020
1074
7946
984
10962
2334
5000
2946
4554
2340
4364
2742
3712
12964
10124
17846
12799
22547
13024
18023
20688
18835
16700
8385
9538
6222
2770
1280
6290
2450
7340
3340
5000
2650
4380
1980
4100
3076
3542
5350
2820
5732
672
9560
2568
4000
5134
1986
1992
1644
1506
3510
852
84
2070
4870
1132
2000
780
2770
1218
3562
3549
4758
2244
6214
1218
11496
4170
4000
4482
2522
3384
2138
2882
3371
3840
4100
1188
5412
612
100
247
100
156
10
6201
2000
4000
1500
1500
1500
11
3407
400
1400
1400
1900
2350
2900
12
4119
600
1100
68
1032
1332
1732
50
1982
152
13
3519
606
906
396
510
2910
828
4682
1866
2816
2814
14
4134
800
1300
1300
1300
1550
324
1376
860
15
3329
400
900
900
1100
1500
84
1816
686
16
6203
3000
1919
5439
2318
2382
1338
1644
1296
948
719
229
299
17
3727
6290
2164
8224
4730
8494
6810
3500
6564
2430
2388
5158
5798
18
4123
400
900
900
1100
1340
100
1440
392
19
4122
600
1100
1100
100
1000
1120
128
1192
404
20
3720
5220
3400
6850
4130
6830
3440
9090
8610
3000
5121
3279
4090
21
6225
188
2000
500
2000
936
1764
1764
1431
22
3380
1800
700
2200
800
420
780
684
23
6202
3000
1758
6116
2981
2426
1440
1886
1942
600
542
58
450
24
4136
600
1100
1100
1100
1600
876
1024
811
25
4127
600
1100
1100
1500
494
1206
492
714
582
26
3528
1000
3050
717
933
1000
813
187
27
3366
1520
1144
1880
192
2688
1280
1000
456
1344
1512
532
292
28
3367
1090
330
2260
800
2460
730
1000
1262
538
450
788
650
29
3526
1500
3000
1177
323
113
350
200
150
18
30
6151
4000
3731
5586
2994
1892
358
511
2647
2647
2302
31
3435
728
240
1000
2500
444
600
354
32
4126
600
1100
100
1000
244
956
388
768
332
436
204
33
3344
880
278
1032
2032
750
960
990
876
34
3379
1300
600
1100
750
480
470
264
35
3457
400
800
400
800
1200
144
36
3455
400
800
400
800
1200
156
37
3473
400
800
400
800
1200
186
38
3598
500
258
742
180
1062
474
500
1000
1500
1146
39
3527
700
2250
413
637
332
500
409
91
40
3513
1000
2000
1280
720
88
2000
1368
41
3512
730
1730
924
806
2000
1449
42
3569
1310
90
150
650
450
550
174
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43
3358
1480
280
220
1020
800
384
816
828
44
6284
5716
5588
5132
3612
3120
3072
3048
1946
45
3423
2200
880
1000
60
940
408
46
6282
400
3600
2872
1198
841
957
597
1560
640
1520
1507
47
6145
6718
4604
3215
2038
98
352
856
1000
816
684
786
48
6278
500
1000
1500
800
300
300
110
190
170
49
6160
300
600
600
600
600
50
3472
400
800
400
192
608
1008
372
51
6171
1634
1180
780
396
1234
72
1000
456
52
4120
400
400
68
332
332
582
72
810
192
53
3599
500
306
696
306
890
306
500
294
706
1206
836
54
3715
1040
590
820
270
550
800
920
1680
1290
2740
2166
55
6170
1980
1100
2320
360
4460
3980
984
56
3751
860
540
1570
910
1760
700
500
610
900
790
1110
950
57
3453
400
800
400
800
390
810
654
58
3221
700
1200
575
1125
625
900
725
875
350
275
59
3570
800
354
500
1000
348
200
36
264
60
3520
2000
61
3536
2000
62
4135
400
900
116
784
220
564
464
300
180
220
260
63
3383
1000
429
2400
937
63
550
721
64
6236
600
600
1200
486
65
3337
400
500
1000
66
3748
500
1500
324
1676
1602
122
108
600
522
67
6228
775
905
2000
300
1700
1477
223
223
409
68
3357
730
280
500
1000
300
69
6198
1200
258
950
290
652
654
70
3726
620
610
700
460
1440
190
900
750
800
830
570
620
71
6169
2700
1780
2560
1652
1408
1500
180
72
6215
1383
297
2586
2509
359
841
431
431
73
3280
4920
4920
6810
6180
6630
4490
8640
8464
8276
8576
6200
7338
74
6237
100
380
980
600
380
1280
1153
75
3227
700
600
380
780
792
500
216
884
288
76
6135
200
500
500
336
164
164
77
6235
359
680
680
536
144
143
78
3732
400
500
500
228
79
3103
620
250
550
252
1098
684
300
264
80
6157
2400
2129
270
160
750
589
161
80
981
758
523
255
81
3107
500
500
500
420
82
6269
200
176
504
183
183
243
410
291
909
83
6259
500
800
288
84
3232
300
300
2800
2400
85
6161
200
200
200
200
200
200
200
200
200
200
86
3101
500
200
1200
996
1050
984
87
6289
2502
1631
871
804
88
3252
600
610
200
700
1100
1064
200
192
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3208
930
250
500
288
612
600
90
6156
100
250
75
525
520
530
530
442
91
3354
1250
370
92
3562
400
500
378
1522
954
736
930
100
120
93
3730
800
800
94
3267
500
480
500
900
624
95
3733
140
140
140
117
23
460
96
6227
122
1922
1630
292
3292
3231
97
3240
5064
4800
7264
4840
7424
8020
2404
2690
2300
3220
1080
1220
98
3417
10
700
130
570
470
99
6211
300
300
300
300
528
100
3343
2080
1712
100
100
100
100
102
101
6175
1389
799
590
463
727
662
322
591
150
102
3735
140
140
140
67
73
66
300
103
3364
500
136
864
600
104
6194
5000
4572
428
229
199
5500
5379
386
105
3418
68
500
500
492
42
106
4129
200
16
334
107
3262
1000
770
1230
1080
1150
1030
108
3263
500
500
109
3456
500
500
110
3345
800
720
500
84
111
3729
600
132
112
4314
1096
996
3000
2880
12
288
3324
2976
1084
945
3139
3108
113
3365
500
376
624
310
114
6127
100
100
500
576
600
324
676
646
115
3382
750
425
325
175
59
116
3511
4906
3906
5710
5562
5798
4080
1000
3966
648
1086
3412
2466
117
3226
400
400
118
3360
400
400
119
3361
400
400
120
3736
200
200
200
200
121
3128
1000
600
500
504
122
6186
170
100
170
180
260
260
204
123
3419
32
300
300
240
36
124
6178
300
300
50
50
125
3725
860
520
10
126
6162
1810
1218
592
806
150
203
127
3260
120
500
488
512
324
128
3749
1000
950
1550
1470
1080
990
880
680
1200
1310
129
6154
3289
2616
673
710
339
130
3317
700
444
131
3721
950
1090
800
710
890
870
720
720
700
500
1200
1130
132
6261
200
200
163
133
3228
130
500
396
134
3229
300
72
84
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135
4133
600
1100
756
444
270
174
635
442
136
3427
200
200
137
6184
100
500
400
138
6240
500
300
139
3424
1400
1206
140
3234
760
830
500
200
300
70
1730
2060
820
780
1050
1036
141
3246
500
485
200
144
56
56
142
6131
150
160
300
240
60
60
119
120
143
6283
7652
5568
6084
7310
2880
3516
5764
5685
132
144
3452
500
340
145
3438
150
150
180
300
288
146
4117
50
50
50
50
50
50
147
3484
100
100
148
3416
70
70
149
6193
2000
2000
150
3102
500
500
151
6144
1100
900
350
550
300
300
152
3476
260
260
153
3175
200
200
154
3353
180
180
155
3475
1600
1836
224
224
212
156
6260
500
500
157
3251
150
150
158
3350
400
400
159
3351
600
600
160
3737
150
150
161
6204
300
300
220
80
80
240
300
162
6212
1500
1500
1000
1000
163
3241
50
60
164
6138
180
220
200
200
192
192
165
6268
500
248
270
543
166
4115
52
167
6190
91
150
150
265
168
4309
100
169
3714
25
140
170
4321
1000
920
2000
1950
600
500
1368
171
6257
25
60
50
20
172
4128
156
173
4113
100
100
100
100
210
156
174
6124
200
144
56
56
192
48
192
175
6136
200
180
20
20
120
80
192
176
3129
180
177
3244
300
300
730
918
178
6279
100
93
179
4118
200
180
6216
300
430
75
85
International Journal of Industrial Engineering Research and Development (IJIERD), ISSN 0976
6979(Print), ISSN 0976 6987(Online) Volume 3, Issue 1, January - June (2012), IAEME
181
6229
959
1077
220
1200
182
3316
1100
680
150
650
528
948
183
6132
300
216
84
60
24
84
476
184
3700
168
932
960
72
185
3176
276
186
6158
291
187
3245
200
204
539
828
188
6143
2300
2380
920
1055
565
619
546
635
1200
1055
745
857
189
3713
354
190
3224
300
810
191
3247
150
150
648
192
3900
4522
4160
5000
4416
7234
5328
9306
11481
4325
4848
2627
4018
193
3220
1560
1740
1296
84
84
236
3050
3360
194
6133
1000
1830
2040
2796
195
3711
6124
6286
7428
7650
8278
5198
9000
11402
8598
9740
1858
2824
196
6288
2080
4704
648
197
3289
4192
4872
2000
2769
4520
6334
1000
1152
198
3728
8820
7554
13266
14511
8795
9120
6675
7840
5680
7416
4714
5414
199
4315
270
3780
1600
1331
270
420
552
200
6241
3140
4470
8170
8210
7460
7780
5080
8280
1850
3206
3244
3636
201
6213
5000
4770
1798
12300
13099
7200
11668
202
3601
4050
200
975
3750
6250
7512
5800
5600
4200
4055
203
6226
Total
1093
5000
3921
2220
11114
20147
16167
16595
15500
21560
2200
2789
222168
154119
252657
158864
267603
154674
248765
209795
187781
151738
175828
150656
Sr.
No.
Product Code
Plan Production
Actual Production
1.
6204
760
760
2.
6161
1000
1000
3.
3730
800
800
4.
3263
500
500
5.
3456
500
500
6.
3226
400
400
7.
3360
400
400
8.
3361
400
400
9.
3736
400
400
10
3427
200
200
11.
3484
100
100
12.
3416
70
70
13.
3251
150
150
14.
3350
400
400
15.
3351
600
600
86
International Journal of Industrial Engineering Research and Development (IJIERD), ISSN 0976
6979(Print), ISSN 0976 6987(Online) Volume 3, Issue 1, January - June (2012), IAEME
16.
3737
150
150
17.
6212
2500
2500
18.
6178
350
350
19.
4117
150
150
20.
6193
2000
2000
21.
3102
500
500
22.
6144
1750
1750
23.
3476
260
260
24.
3175
200
200
25.
3353
180
180
26.
3475
2048
2048
27.
6260
500
500
Total
17268
17268
Code
Total
Plan
Actual
Deviation
Average
Prod
Deviation
in days
%age
Contribution
Cumulative
%age
3558
54998
14901
40097
2484
-484
9.08
9.08
3504
58430
27344
31086
4557
-205
7.04
16.12
3543
36846
12420
24426
2070
-354
5.53
21.65
3712
98600
82873
15727
13812
-34
3.56
25.21
6222
29880
14776
15104
2463
-184
3.49
28.7
3542
28272
14692
13580
2449
-166
3.07
31.77
3510
16124
3214
12910
536
-723
2.94
34.71
3549
31128
18380
12748
3063
-125
2.89
37.6
3371
13552
2203
11349
367
-927
2.56
40.16
10
6201
10500
10500
2.39
42.55
11
3407
10350
10350
2.34
44.89
12
4119
7778
270
7508
45
-5005
1.69
46.58
13
3519
12430
5904
6526
984
-199
1.52
48.1
14
4134
7626
1184
6442
197
-979
1.45
49.55
15
3329
6616
770
5846
128
-1367
1.36
50.91
16
6203
13642
7889
5753
1315
-131
1.30
52.21
17
3727
34096
28454
5642
4742
-36
1.27
53.48
18
4123
6080
492
5588
82
-2044
1.26
54.74
19
4122
6112
632
5480
105
-1561
1.24
55.98
20
3720
34269
28791
5478
4799
-34
1.23
57.21
21
6225
8028
2555
5473
426
-386
1.23
58.44
22
3380
6280
1104
5176
184
-844
1.17
59.61
23
6202
14086
9113
4973
1519
-98
1.12
60.73
24
4136
6524
1687
4837
281
-516
1.09
61.82
87
International Journal of Industrial Engineering Research and Development (IJIERD), ISSN 0976
6979(Print), ISSN 0976 6987(Online) Volume 3, Issue 1, January - June (2012), IAEME
25
4127
6220
1568
4652
261
-534
1.07
62.89
26
3528
6170
1530
4640
255
-546
1.05
63.94
27
3366
8964
4876
4088
813
-151
0.95
64.89
28
3367
8136
4222
3914
704
-167
0.92
65.81
29
3526
5323
1508
3815
251
-455
0.88
66.69
30
6151
15238
11430
3808
1905
-60
0.86
67.55
31
3435
4828
1038
3790
173
-657
0.85
68.4
32
4126
4860
1268
3592
211
-510
0.82
69.22
33
3344
5684
2114
3570
352
-304
0.80
70.02
34
3379
4220
744
3476
124
-841
0.79
70.81
35
3457
3600
144
3456
24
-4320
0.78
71.59
36
3455
3600
156
3444
26
-3974
0.78
72.37
37
3473
3600
186
3414
31
-3304
0.77
73.14
38
3598
5304
2058
3246
343
-284
0.74
73.88
39
3527
4178
1154
3024
192
-472
0.69
74.57
40
3513
5720
2736
2984
456
-196
0.68
75.25
41
3512
5266
2373
2893
396
-219
0.66
75.91
42
3569
3110
264
2846
44
-1940
0.64
76.55
43
3358
4336
1492
2844
249
-343
0.64
77.19
44
6284
17016
14218
2798
2370
-35
0.63
77.82
45
3423
4140
1348
2792
225
-373
0.63
78.45
46
6282
9235
6457
2778
1076
-77
0.62
79.07
47
6145
11969
9198
2771
1533
-54
0.62
79.69
48
6278
3790
1080
2710
180
-452
0.61
80.3
49
6160
2700
2700
0.61
80.91
50
3472
3216
564
2652
94
-846
0.60
81.51
51
6171
4648
2104
2544
351
-218
0.59
82.1
52
4120
2856
332
2524
55
-1368
0.57
82.67
53
3599
4498
2048
2450
341
-215
0.55
83.22
54
3715
7630
5236
2394
873
-82
0.54
83.76
55
6170
8760
6424
2336
1071
-65
0.52
84.28
56
3751
6700
4500
2200
750
-88
0.49
84.77
57
3453
3210
1044
2166
174
-373
0.49
85.26
58
3221
4725
2625
2100
438
-144
0.47
85.73
59
3570
2764
738
2026
123
-494
0.45
86.18
60
3520
2000
2000
0.45
86.63
61
3536
2000
2000
0.45
87.08
62
4135
3168
1240
1928
207
-280
0.43
87.51
63
3383
4013
2087
1926
348
-166
0.43
87.94
64
6236
2400
486
1914
81
-709
0.43
88.37
65
3337
1900
1900
0.43
88.8
66
3748
4398
2556
1842
426
-130
0.41
89.21
67
6228
4921
3091
1830
515
-107
0.41
89.62
88
International Journal of Industrial Engineering Research and Development (IJIERD), ISSN 0976
6979(Print), ISSN 0976 6987(Online) Volume 3, Issue 1, January - June (2012), IAEME
68
3357
2230
580
1650
97
-512
0.37
89.99
69
6198
2802
1202
1600
200
-240
0.36
90.35
70
3726
5030
3460
1570
577
-82
0.35
90.7
71
6169
6668
5112
1556
852
-55
0.35
91.05
72
6215
5190
3647
1543
608
-76
0.34
91.39
73
3280
41476
39968
1508
6661
-7
0.35
91.74
74
6237
3120
1753
1367
292
-140
0.33
92.07
75
3227
3244
1896
1348
316
-128
0.30
92.37
76
6135
1528
336
1192
56
-639
0.27
92.64
77
6235
1863
679
1184
113
-314
0.27
92.91
78
3732
1400
228
1172
38
-925
0.26
93.17
79
3103
2568
1450
1118
242
-139
0.25
93.42
80
6157
5085
3971
1114
662
-50
0.25
93.67
81
3107
1500
420
1080
70
-463
0.24
93.91
82
6269
2061
1038
1023
173
-177
0.23
94.14
83
6259
1300
288
1012
48
-633
0.22
94.36
84
3232
3400
2400
1000
400
-75
0.22
94.58
85
3101
2950
1980
970
330
-88
0.22
94.8
86
6289
3373
2435
938
406
-69
0.21
95.01
87
3252
2800
1866
934
311
-90
0.21
95.22
88
3208
2042
1138
904
190
-143
0.21
95.43
89
6156
1935
1037
898
173
-156
0.20
95.63
90
3354
1250
370
880
62
-428
0.19
95.82
91
3562
3258
2382
876
397
-66
0.19
96.01
92
3267
1900
1104
796
184
-130
0.18
96.19
93
3733
903
117
786
20
-1209
0.18
96.37
94
6227
5628
4861
767
810
-28
0.17
96.54
95
3240
25536
24790
746
4132
-5
0.16
96.7
96
3417
1280
600
680
100
-204
0.16
96.86
97
6211
1200
528
672
88
-229
0.16
97.02
98
3343
2480
1814
666
302
-66
0.15
97.17
99
6175
3178
2515
663
419
-47
0.15
97.32
100
3735
793
133
660
22
-893
0.14
97.46
101
3364
1364
736
628
123
-154
0.14
97.6
102
6194
11127
10566
561
1761
-10
0.13
97.73
103
3418
1068
534
534
89
-180
0.13
97.86
104
4129
534
16
518
-5828
0.12
97.98
105
3262
3380
2880
500
480
-31
0.12
98.1
106
3345
1300
804
496
134
-111
0.11
98.21
107
3729
600
132
468
22
-638
0.11
98.32
108
4314
11655
11193
462
1866
-7
0.10
98.42
109
3365
1124
686
438
114
-115
0.10
98.52
110
6127
1976
1546
430
258
-50
0.09
98.61
89
International Journal of Industrial Engineering Research and Development (IJIERD), ISSN 0976
6979(Print), ISSN 0976 6987(Online) Volume 3, Issue 1, January - June (2012), IAEME
111
3382
1075
659
416
110
-114
0.09
98.7
112
3511
21474
21066
408
113
3128
1500
1104
396
3511
-3
0.09
98.79
184
-65
0.08
98.87
114
6186
860
484
115
3419
632
276
376
81
-140
0.08
98.95
356
46
-232
0.08
99.03
116
3725
860
530
330
88
-112
0.08
99.11
117
6162
118
3260
2552
2227
325
371
-26
0.07
99.18
1132
812
320
135
-71
0.07
99.25
119
3749
5710
5400
310
900
-10
0.07
99.32
120
6154
3962
3665
297
611
-15
0.06
99.38
121
3317
700
444
256
74
-104
0.06
99.44
122
3721
5260
5020
240
837
-9
0.06
99.5
123
6261
400
163
237
27
-262
0.05
99.55
124
3228
630
396
234
66
-106
0.05
99.6
125
3229
300
72
228
12
-570
0.05
99.65
126
4133
2318
2103
215
351
-18
0.04
99.69
127
6184
600
400
200
67
-90
0.04
99.73
128
6240
500
300
200
50
-120
0.04
99.77
129
3424
1400
1206
194
201
-29
0.04
99.81
130
3234
5160
4976
184
829
-7
0.04
99.85
131
3246
812
629
183
105
-52
0.04
99.89
132
6131
689
520
169
87
-59
0.03
99.92
133
6283
22380
22211
169
3702
-1
0.03
99.95
134
3452
500
340
160
57
-85
0.03
99.98
135
3438
600
468
132
78
-51
0.02
100
1050366
608547
441819
Total
Code
Deviation
Average
Prod
Deviation in
%age
days
Contributio
n
10
30
3241
50
60
10
0.01
0.01
6138
588
604
16
101
0.02
0.04
6268
770
791
21
132
0.03
0.07
4115
52
52
180
0.08
0.15
6190
300
356
56
59
28
0.08
0.23
4309
100
100
17
180
0.15
0.38
3714
25
140
115
23
148
0.17
0.55
4321
4100
4238
138
706
0.21
0.76
6257
155
155
26
180
0.23
0.99
10
4128
156
156
26
180
0.23
1.22
11
4113
300
466
166
78
64
0.25
1.47
12
6124
360
528
168
88
57
0.25
1.72
90
Cumulative
%age
Sr. No.
International Journal of Industrial Engineering Research and Development (IJIERD), ISSN 0976
6979(Print), ISSN 0976 6987(Online) Volume 3, Issue 1, January - June (2012), IAEME
13
6136
320
492
172
82
63
0.26
1.98
14
3129
180
180
30
180
0.27
2.25
15
3244
1030
1218
188
203
28
0.28
2.53
16
6279
193
193
32
180
0.29
2.82
17
4118
200
200
33
180
0.3
3.12
18
6216
300
505
205
84
73
0.31
3.43
19
6229
2159
2390
231
398
17
0.35
3.77
20
3316
1906
2156
250
359
21
0.37
4.15
21
6132
492
752
260
125
62
0.39
4.53
22
3700
932
1200
268
200
40
0.4
4.94
23
3176
276
276
46
180
0.41
5.35
24
6158
291
291
49
180
0.44
5.78
25
3245
739
1032
293
172
51
0.44
6.22
26
6143
6276
6601
325
1100
0.49
6.71
27
3713
354
354
59
180
0.53
7.24
28
3224
300
810
510
135
113
0.76
29
3247
150
798
648
133
146
0.97
8.97
30
3900
33014
34251
1237
5709
1.85
10.82
31
3220
4958
6452
1494
1075
42
2.23
13.05
32
6133
3056
4626
1570
771
61
2.35
15.4
33
3711
41286
43100
1814
7183
2.71
18.11
34
6288
2080
5352
3272
892
110
4.89
23.01
35
3289
11712
15127
3415
2521
41
5.11
28.12
36
3728
47950
51855
3905
8643
14
5.84
33.96
37
4315
2140
6083
3943
1014
117
5.9
39.85
38
6241
28944
35582
6638
5930
34
9.93
49.78
39
6213
24500
31335
6835
5223
39
10.22
60
40
3601
16450
25942
9492
4324
66
14.2
74.2
41
6226
49981
67232
17251
11205
46
25.8
100
287118
353971
Total
91