Beruflich Dokumente
Kultur Dokumente
INSTRUCTIONS BOOK
FOR MODELS: GF 50/800 GR 50/1200 GK 50/1500
Do not reproduce any part of this manual withot prior authorization, in writing, or transfer it to a third party. Text and illustrations are orientative and subject to modification without prior notice.
INTRODUCTION
This manual has been specially prepared for the users of our FORADIA Radial Drilling Machines. It has precise instructions for installation, operation and service. The machine has been tested at its mximum capacities and has passed the established norms. We guarantee a keen selecion in materials used, accuracy in manufacturing and final product without any defect. To get the mximum output and precisin in the performance of the machine, as well as a minimum piece worn-out, it is highly important a periodic maintenance. So, it is advisable to put one of these manuals within easy reach of the operator running the machine. It will be of help to use the drill in a rational way and take good care of it. In case of ill-functioning, contact us or our agents our service department will rapidly offer the most adequate way and the necessary means to attend your request at your entire satisfaction.
INDEX
Installation
Reception and transport ............... Foundation ............................ Technical data and dimensions ......... 4 6 10
Operating inst.
Operating controls .................... Starting of the machine ............... Speeds change ......................... Feeds change .......................... Spindle depth preselection ............ Tool change ........................... Head translation movement on the arm .. Arm up and down movement on the column. Radial arm rotation movement........... Drill sharpening ...................... 12 14-15 17 19 20 21 22 23 24 25
Maintaining
Lubrication ........................... Practical advice ...................... 26 27
Drawing pages
Head vertical section ................. Head horizontal section ............... Elevating gear box vertical section ... Arm clamping system ................... Hydraulic circuit scheme .............. Hydraulic part list ................... Electric parts list ................... 28 32 35 38 41 43 45
Net weight of extra equipment: Ref. lOa Box table ........ lOb Box table ........ lla Tilting table .... lib - Tilting table .... 12 - Box table with vertical rotating plate. 13a - Outer support GF.. 13b - Outer support GH.. 13b1- Outer support GR.. 13c - Outer support GK.. Kgs. 140 250 150 195 500 112 119 130 137
Fig. 1
FOUNDATION
Foundation, levelling and anchoring must be done as shown in Fig. 2, leaving the holes for anchor bolts (B) to be grouted once the machine is in place. The machine should not be placed in position until foundation is thoroughly set. Remember that poor sub-soil conditions require a heavier foundation. Levelling is done by means of screws (A) supplied with the machine. The screws must rest on steel plates as shown in Fig. 3. When the anchor bolts have been grouted, tighten the nuts uniformly and check level of machine, making necessary corrections. Then proceed with grouting of the machine. The necessary foundation dimensions for the various models are shown below. Dimensions are in mm. Models e mm f mm g mm h mm i mm j mm k mm l mm m mm H mm J mm Q mm R mm GF 50/800 850 595 120 450 200 970 1500 2640 2400 690 1425 GR 50/1200 1180 710 120 450 200 1490 2260 2650 2400 780 2050 GK 50/1500 590 1250 795 120 450 200 1225 2500 770 2760 2520 850 2460
GF 50/800
Fig. 2
Fig. 3
GR 50/1200
Fig. 2
Fig. 3
GK 50/1500
Fig. 2
Fig. 3
TECHNICAL DATA
MODEL Capacities
Drilling in mild steel R60 Drilling in cast iron R25 Boring in mild steel R60 Boring in cast iron R25 Tapping in mild steel R60 Tapping in cast iron R25 mm mm mm mm mm mm 50 60 90 100 50 60 50 60 90 100 50 60 50 60 90 100 50 60
GF 50/800
GR 50/1200
GK 50/1500
Dimensions
A B C D E F G H I J S Maximum spindle radious Minimum spindle radious Horizontal traverse of head on arm Column diameter Arm length Minimum distance, face of column to spindle Arm traverse on column Extreme height of head above floor Minimum distance, spindle to base Extreme height of column above floor Maximum distance, spindle of base mm mm mm mm mm mm mm mm mm mm mm 925 415 510 250 800 290 575 2640 -100 2400 700 1350 435 915 300 1200 285 715 2650 225 2400 1165 1675 500 1175 350 1500 325 740 2760 335 2520 1300
Spindle
Spindle-nose diameters Spindle traverse in head Morse taper Maximum drilling pressure Maximum spindle torque mm mm N Kg. Kg/mm Nm. rpm Nm. mm pr 60-80 225 4 1500 14500 12 35-1460 6 0,05-0,35 60-80 225 4 1500 14500 12 35-1460 6 0,05-0,35 60-80 225 4 1500 14500 12 35-1460 6 0,05-0,35
Speeds
Spindle speeds range
Feeds
Range of feed per revolution
Power
Spindle motor Elevating arm motor Hydraulic circuit motor Coolant pump motor CV CV CV CV 5,2/2,6 1,5 --0,12 5,2/2,6 1,5 1 0,12 5,2/2,6 1,5 1 0,12
Base
Base working surface (length x width)heigth Base Base dimensions Number of T-slots mm mm mm N 850 x 670 700 1240 x 690 3 1345 x 750 220 1825 x 780 3 1685 x 820 220 2215 x 850 3
Weights
Net weight,approximate Gross weight, approximate Dimensions export packing Volume export packing Motor 50 Cycles. All dimensions, weights, etc., are approximate only and illustrations are not binding in detail, as they may be affected by alterations or improvements without prior notice. Kg. Kg. cm. M3 2250 2550 190 x 96 x 241 4,396 2300 2700 228 x 105 x 236 5,650 3000 3500 283 x 109 x 254 7,835
10
DIMENSIONS SCHEME
Fig. 5
11
OPERATING CONTROLS
1. Spindle driving motor 2. Drive push button 3. Stop push button 4. Spindle start, stop, reverse and speed change selector 5. Spindle speed and rotation indicator light 6. Capacity plate chart showing recommended feeds and speeds for various HSS drill sizes and materials 7. Power feed selector 8. Twin levers for hand engagement of automatic feed and quick return spindle 9. Lever for clamping of graduated dial 10. Graduated dial for selection of drilling depth 11. Release lever for automatic depth limit 12. Handwheel for fine hand feed 13. Spindle 14. Switch for spindle motor brake 15. Handwheel for head traverse along arm 16. Lever for hand clamping-unclamping of head on arm (manual) 17. Work light 18. Pull-handle for lubrication pump 19. Push button for arm elevation 20. Push button for arm lowering 21. Switch for coolant pump 22. Coolant pump faucet 23. Push button for total unclamping (Hydraulic) 24. Push button for head unclamping (hydraulic) 25. Push button for total clamping (hydraulic) 26. Lever for hand clamping-unclamping of arm on column (manual) 27. Telescopic end-of-travel stop
12
OPERATING CONTROLS
Fig. 6
13
If the machine is fitted with electro-hydraulic clamping system, you have to check, also, the oil level of the electro-hydraulic circuit reservoir. This reservoir is placed inside the back of the arm. Put in motion the lubricating hand pump (fig. 6, no. 18), placed at right side of head by pulling handle. On fonctioning, it will take some time to retake its place, as oil injection is slowly made through filters.
Fig. 7
14
15
To start up the machine, push the main switch placed in the electric cabinet at the back side of the radial arm. Then push the lisghted push button 2 (fig. 6) : the yellow push-button will shine. If it does not shine please check that: the emergency push stop 3 (fig. 6) is not actioned, the telescopic safety limit switch 27 (fig. 6) (page 57) is not actioned, that Spindle 13 (fig. 6) is not completely placed at the upper side of head and that the selector 4 (fig 6) is not in a STOP position. Every time the machine is started-up all tha above has to be checked.
Fig. 6
16
SPEEDS CHANGE
A sole electro-mechanic command centralizes the start, stop and change of speeds, as well as the spindle rotation sense inversion. To change the different speeds you have to operate the command with axial movements (fig. 8) and radial movements (fig. 9). Moving the command around its axis (fig 10), you get the inversion of the rotation sense of spindle and the motor speed varies. The motor is instantly stopped when you put the command in "STOP" position. Handle of command has a plate showing by means of bars, the speeds and rotations. The selected speed transparent plate. appears simultaneously in a
Signal pilots show with green light clockwise rotation and with the red light anti-clockwise rotation.
Fig. 8
Fig. 9
17
SPEEDS CHANGE
1 Green bar (clockwire) 1 Red bar (anticlockwire) r. p. m. 35 45 142 182 570 730 2 Green bar (clockwire) 2 Red bar (anticlockwire) r. p. m. 70 90 285 365 1140 1460
Command position A C B C A D B D A E B E
Speeds values are understood with motor at 50 Cycles: In case of motors at 60 Cycles, speeds are considered to be increased by 20% approximately.
Fig. 10
18
FEEDS CHANGE
To use automatic feed, first you nave to choose the desired feed, by turning the feed selector command no. 7 (fig. 11) to the required position. Then, pull from levers no. 8 (fig. 11) to clutch in the mechanism. Feed change can be made when the machine is already working. Pushing the levers to the head, the mechanism gets unclutched and spindle can be freely lifted or lowered.
Fig. 11
19
Fig. 12
ATTENTION:
Do not select any other feed while lever n 11 (fig. 12) is in downwards position.
20
TOOL CHANGE
Tool change is made automatically. With MOTOR STOPPED, place spindle at its top position turning clutch levers n 8 as showed in fig. 13. If drill tool gets obstructed because of a faulty drill socket or because of ill-hardness of socket, tool extraction is made by means of a drift key as showed in fig. 14. To change tool in few seconds without stopping the machine, you can use our quick change drill holder, an extra accessory wich can be delivered on request. To fix tool in tapping and drilling in down-up direction, place a key at the bottom key-holder as showed in Fig. 14, *. The drill spindle 13 (Fig. 6), when the engine is stopped, it is completely braking. To rotate the spindle by hand, press the brake button 14 (Fig. 6) and then turn the spindle manually. If we operate the brake button 14 (fig. 6), the drill spindle is again full braking.
Fig 13
Fig. 14
21
22
23
Rotating arm movement on the column is performed manually and the arm must be unblocked before such movement can be made. WARNING: before performing this movement, the machine must be correctly anchored to the floor; otherwise there is a danger of it tipping over. In manual machines, the arm is unblocked by moving the manual arm block/unblock lever (No. 26, Fig. 6, page 13) to the left. After arm rotation movement is complete, this lever (No. 26, Fig. 6, page 13) is operated again by rotating it to the right until the arm is blocked. In hydraulic machines, this unblocking is obtained by pressing the total unblocking pushbutton (No. 23, Fig. 6, page 13) for a few seconds. This pushbutton is used to unblock the head on the arm as well as the arm on the column. When the arm movement is carried out, it must be blocked by pressing the total arm-blocking pushbutton (No. 24, Fig. 6, page 13) for a few seconds.
24
DRILL SHARPENING
The angle in normal drill tools for mild steel and cast iron should have 118. Value of angle measured at initial peripheric for normal drill tools depends of diameter of it, being advisable the following values: Drill till 3 mm. ______________ 24 to 18 Drill > 3 to 10 mm. _________ 18 to 14 Drill > 10 to 20 mm. ______ 12 to 10 Drill > 20 to 40 mm. ________ 10 to 8 Drill > 4o mm. _______________ 8 to 6 Value of angle should be progressively increased from the exterior to the center of drill. This angle is correct when the drill flank comes to the following values:
7to 9 12 to 15
Fig. 15
25
LUBRICATION
LUBRICATION RULES Frequency Points Quantity Oil puma. Operate andel 2 or 3 times Replenish if necessary
DESIGNATION
Fig. 16
4 - 5,25
Lubrication oil
Daily
1 to 4
31 35 2,8 - 3
Monthly
5 to 8
26
PRACTICAL ADVICE
- To get the best results of your machine, please pay special attention to its periodical lubrication. - Before beginning to work, check oil level. - Use recommended oil quality (see pape 23). - Clean and lubricate the column and arm guides after a long interruption of work. - Always work with arm and head clamped. - Make sure that table is fixed to the machine base and that the piece to be drilled is fixed to the table. - Always use tools and drills in good condition and perfectly sharpened. - Verify that work is made according to the speed and feed chart placed at the front side of head. - Avoid working hard metals at speed and feeds indicated for softer metals. - In case there is an unexpected overload, cut safety shear pin No. 50 04 06 (see page 28-bis) thus protecting the feed mechanism. You just have to replace safety shear pin to get mechanism fonctioning again.
27
50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50
28
50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 05 50 50 50 50 50 50 50 50 50
04 04 04 04 04 04 04 04 04 04 04 40 04 05 05 05 05 05 50 05 05 05 50 05 05 05 05 05 05 05 05 05 05 05 05 05 05 06 07 07 08 08 08 08
10 11 12 13 14 15 16 17 18 19 31 32 33 01 02 03 05 05 06 07 08 09 10 11 12 13 14 15 16 17 21 22 23 24 25 26 27 01 01 02 01 02 05 06
F eed single gear Feed single gear Feed single gear Feed single gear Spacer Washer Handwheel for fine hand feed Rack Feed enganging part Ring Feed control know Rack single gear Indication plate Feed operating hub Dial ring Dial clamp lever Screw Dial clamp plate Lever Lever housing Feed clutch disc Plunger housing Plunger Plate Spacer Word Wheel Ring Slevee rack pinion Dial operating screw Graduated depth dial Pinion Handwheel for traversing head Washer Screw Pinion shaft Washer Intermediate pinion Head locking wedge Head locking screw Head clamp lever Push button box Push button cover Head clamp shaft Clamp Wheel
29
50 08 07 50 08 08 50 08 09 50 08 11 50 21 02 50 34 01 50 34 03 01 05 22 06 01 05 53 12 01 06 64 25 01 12 11 14 11 06 00 40 11 06 20 20 11 06 20 22 11 06 20 50 11 06 01 00 11 06 30 30 11 16 01 00 11 44 90 74 11 51 10 4 0 11 53 20 40 12 01 20 01 13 30 00 00 13 42 00 00 14 05 10 00 14 07 43 00 14 13 37 00 21 01 12 12 21 02 04 02 21 04 08 02 21 04 08 05 21 04 08 08 21 04 10 05 21 04 10 12 21 04 10 15 21 04 10 17 21 04 10 18 22 01 08 0 0 22 01 08 01 22 01 10 01 23 01 10 00 23 01 11 00 23 01 13 00 23 02 08 00 24 01 06 00
Screw Bearing housing Nut Cover Arm rack Double-effect piston Connecting rod Spring Spring Spring Spring Ball bearing 20x42x12 Ball bearing 15x35x11 Ball bearing 15x35x11 2Z Ball bearing 25x52x15 Ball bearing 6010 Ball bearing 17x47x14 Ball bearing 50x80x10 Needle bearing 35x55x20 2RS Ball bearing thrust 20x35x10 Ball bearing thrust 20x40xl4,7 U Bush 10x20x15 Ball dia. 5/16" Ball dia. 1/2" Bearing needle dia. 4x34,8 Bearing needle dia. 5x36 Roller dia. 8x25 Screw 10MA 1,5x30 Screw 4MA 0,7x10 Screw 6MA 1x10 Screw 6MA 1x15 Screw 6MA 1x20 Screw 8MA 1125x15 Screw 8MA 1,25x30 Screw 8MA 1,5x45 Screw 8MA 1,25x55 Screw 8MA 1,25x60 Grub screw A-MA6 1x6 Grub screw A-MA6 Grub screw A-MA8 1,25x8 Nut 8MA 1,25 Nut 8MB1 Nut 10MB1 Self-clamping nut 6MA1 Washer 010
30
24 02 24 03 24 08 25 01 25 02 25 02 25 02 26 00 26 00 26 00 26 00 28 01 28 01 28 01 28 01 28 01 28 01 28 02 31 01 31 01 31 02 41 02
06 08 18 04 01 03 06 02 02 03 04 10 22 24 26 28 29 31 10 20 40 02
00 Washer 010 00 Washer 014 00 Spring washer 0 ext 09 Conic pin dia. 6x45 05 Elastic pin dia. 1,5x10 10 Elactic pin dia. 3x20 20 Elastic pin dia. 6x50 06 Key 5x5x16 08 Key 5x5x20 07 Key 6x6x18 12 Key 8x7x30 00 Circlip E-12 00 Circlip E-25 00 Circlip E-28 00 Circlip E-30 00 Circlip E-34 00 Circlip E-35 00 Circlip 1-47 10 Oil seal 15x35x7 14 Oil seal 25x47x10 02 Oil seal 45x60x7 07 Black ball knob dia.40 12MA 1,75
31
32
01 12 13 21 21 21 21 21 21 21 21 22 23 24 24 25 25 26
50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 06 03 30 02 02 03 04 04 04 04 04 01 01 01 01 02 02 00
01 01 01 01 02 02 02 03 03 03 03 03 03 03 03 03 03 03 03 21 07 00 04 06 04 06 06 08 10 10 12 14 02 07 03 09 03
33
26 27 33 36 41 41
01 01 01 01 03 05
11 03 02 01 04 07
00 01 00 00 00 00
Key 6x9x22 Chain 12,7x3,3x7,7 Copper pipe dia. 4 Lubrication pump Rubber stop dia. 13,5x22 Glass
34
35
36
25 25 25 25 25 25 00 30 21 21 30 11 06 08 16 16 08 08 10 10 12 10 12 22 26 06 04 05 08 10 11 13 05 05 15 25 35 23 03 01
25 25 25 25 25 25 30 61 30 80 60 00 05 10 16 20 05 08 12 14 14 12 00 00 00 00 00 00 00 00 00 00 22 10 00 11 01 30 00 00
Elevating motor gear Nut Stop ring Safety nut GK Bearing housing Single gear Ball bearing 17x35x10 Ball bearing 30x72xl9Z Taper roller bearing 65x120x23 Taper roller bearing 90x160x30 Ball bearing thrust 30x60x21 Bearing needle dia. 4x39,8 Screw 5MA 0,8x15 Screw 6MA 1x25 Screw 14MA 2x50 Screw 14MA 2x70 Screw 6MA 1x15 Screw 6MA 1,25x20 Screw 8MA 1,25x30 Screw 8MA 1,25x40 Screw 10MA 1,5x40 Grub screw B 8x20 Nut 10MA 1,5x40 Nut KM-11 Nut KM-13 Washer dia. 10 Washer dia. 6 Washer dia. 8 Washer dia. 14 Washer dia. 17 Washer MB-11 Washer MB-13 Pin dia. 5x60 Key 10x8x25 Circlip E-17 Oil seal 30x50x10 Oil seal 40x52x10 O-ring 5,33x53,34 Oil filler screw 3/8 GAS Felt washer
37
38
ARM CLAMPING
FCA 03 04 05 06 01 02 04 01 02 04 01 02 01 02 04 01 02 01 01 02 04 01 02 01 01 02 04 05 01 02 01 03 03 10 10 08 00 00 00 00 12 Arm clamping limit switch Clamping cam Ring Semi-sphere Cam ring Clamping cam flange Support shaft Double-effect piston Arm GF Clamping ring GF Cam bush GF Lever hub GF Arm clamp lever GF Arm GH Clamping ring GH Cam bush GH Lever hub GH Arm clamp lever GH Bush GH Arm GR Clamping ring GR Cam bush GR Lever hub GR Arm clamp lever GR Bush GR Arm GK Clamping ring GK Cam bush GK Clamping support GK Lever hub GK Arm clamp lever GK Bush GK Support shaft Fork Ball bearing thrust 57x78x16 Screw 6MA 1x25 Grub screw A-8MA 1,25x20 Nut 12 MA 1,75 Nut KM-9 Washer 0 6 Washer MB-9 Conic pin dia. 6x60
11 21 22 23 23 24 24 25
50 22 50 22 50 22 50 22 50 24 50 24 50 33 51 21 51 22 51 22 51 23 51 23 52 21 52 22 55 22 52 23 52 23 52 24 53 21 53 22 53 22 53 23 . 53 23 53 24 54 21 54 22 54 22 54 22 54 23 54 23 54 24 001 22 003 22 51 11 04 08 01 10 01 14 03 18 01 04 07 09 01 04
39
25 25 26 28 28 41 41
02 06 02 07 00 03 01 08 01 10 02 01 03 02
19 20 03 00 00 07 00
Elastic pin dia. 6x45 Elastic pin dia. 8x50 Key 6x6x12 Circlip E-10 Circlip E-12 Red ball knob 12MA 1,75 Rubber stop
40
ARM CLAMPING
41
42
43
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
44
HYDRAULIC CIRCUIT
45
e8 e12 e2 el0 e11 CG RD RI KY LD LI EF SB BB BT CH TR IG IF IT IBR PMG PPG PSB PBB PBT PDTR PDT FBM
46
FCS FCB FCA FCC RS MH MBR MCH MEB FR KA FCT LM1 LT2 LV3 LR4 LR5 LV6 X0 X1 X2 MEM EBT EDT EBB EDB
Limit switch (top of column) Limit switch (bottom of column) Limit switch (arm clamping) Limit switch (outer support) Silicon rectifier Spindle driving motor Coolant pump motor Hydraulic circuit motor Elevating arm motor Spindle motor brake Auxiliary contactor Telescopic end-of-travel Light general Worklight Green light, clockwise spindle rotation (high speed) Red light, anti-clockwise spindle rotation (high speed) Red light, clockwise spindle rotation (low speed) Green light, anti-clockwise spindle rotation (low speed) Connection box Electric cabinet Head connection Spindle reversal and speed hand control Electromagnet (spindle head clamping) Electromagnet (spindle head unclamping) Electromagnet (arm clamping) Electromagnet (arm unclamping)
47
ANEXURE
NOISE LEVEL CERTIFICATE................................................ ASSEMBLY OF MAIN SPINDLE BRAKE .............................. RELEASE LEVER FOR AUTOMATIC DEPTH LIMIT ............ ELECTROBRAKE DISASSEMBLY......................................... HEAD TRANSLATION PINION ADJUSTMENT.... ELEVATION SHAFT-NUT REPLACEMENT . ARM LOCKING ADJUSTMENT... HEAD LOCKING ADJUSTMENT.... TELESCOPIC END-OF-TRAVEL STOP. SAFETY RECOMMENDATIONS CE CONFORMITY CERTIFICATE . GUARANTEE .
45 46 48 49 50 52 54 55 56 57 61 62
48
FORADIA, S.A.L.
with social site in Alcoy (Alicante), Spain, certify that machine FORADIA Radial Drilling machine model serial number manufactured
compliance with the CE Directive 203/10/CE, on the minimum safety and health regarding the exposure of workers to the risks arising from physical agents (noise), not exceeding the maximum values set by Directive at any time.
49
50 03 01 50 03 20 50 03 21/2 50 03 24 11 96 55 02 21 01 14 25 21 01 16 12 21 04 08 05 21 04 12 12 24 02 04 00 24 02 06 00 24 02 07 00 24 02 08 00 26 00 04 14 28 01 24 00 31 01 50 02 41 01 25 00 41 03 04 50
- Motor single gear - Brake coupling housing - Brake plate - Motor shaft sleeve - Needle radial bearing - Screw 12MA 1,75x100 - Screw 14MA 2x30
- Allen screw 6MA 1x15 - Allen screw - Washer 6 - Washer 10 - Washer 12 - Washer 14 - Key 8x7x35 - Seeger ring E-28 - Seal 50x62x5 - Electrobrake FE-2-650 - Rubber bush 10MA 1,5x30
50
51
Automatic feed depth limit cam. Automatic feed enganger. Automatic feed control. Automatic feed depth limit shaft fixing washer. Automatic feed depth limit shaft. Release lever for automatic depth limit. Elastic pin 3x20 Elastic pin 3x45
52
53
1. Dismantle the counterweight cover 500103 (page 28-bis). Lower the main leadscrew to its lowest point so the counterweight is at its highest position. 2. Move the head until the pinion to be regulated (500527) is centred with the hole under the rack. This centring may be viewed from the back of the arm. 3. Lock the head and make a slight clockwise (leftwards) movement using the hand-wheel. 4. At the same time, use a long tubular spanner or torque wrench positioned at the back of the arm to loosen screw* 500524. This makes the gearing adjust to its new position (with no free play in the rack). 5. After obtaining optimum engagement with the rack, tighten screw 500524 appropriately without forgetting to remove the spanner afterwards. 6. Next release the head and move it along the arm guides, checking that the free play between rack and pinion is correct. 7. If the assembly is still not properly regulated, repeat the above procedure as necessary until it is. 8. Fit counterweight cover 500103 to complete the operation. (*) Note that when screw 500524 is slack, moving the head leftwards will press pinion 500527 against the rack, while moving it to the right will have the opposite effect.
54
55
56
leadscrew onto the bronze nuts, taking account of the locknut position as mentioned above (attached drawing). 11. Move the top piece sideways until it faces the leadscrew. Turn the leadscrew to its highest position. 12. Finally, fit the oil drain plug and fill to the correct level. Finish fitting the rest of the parts in reverse order to that used for dismantling.
57
Proceed as follows: 1. Unlock the arm using pushbutton 23 (fig. 6, page 13), or lever 16 if the machine has manual locking. 2. Free the tabs or flaps on the two MB-9 washers ref. 24070900 (page 37), then slightly tighten nuts KM-9 ref. 23031800. 3. Next press locking button 25, or locking is manual (fig 6, page 13). operate lever 26 if
4. Now check whether the arm is already adequately locked. If not, slightly tighten nuts 23031800 again until the required clamping force is obtained, when the arm may be moved when it is unlocked, but does not move when it is locked and drilling is as it should be 5. When suitable locking has been achieved, the safety tabs on washers 24070900 are bent down and regulation is complete.
58
Proceed as follows:
1. Unlock the head using pushbutton 24 (fig. 6, page 13), or lever 16 if the machine has manual locking. 2. If the machine has hydraulic locking, unscrew protective cover 500811 to gain access to nut 500809. Grub screw 22 01 10 01 housed in the nut must first be loosened for adjustment purposes. See pag. 28-bis. 3. Nut 500809 may now be slightly tightened if the head is not properly locked. After this nut has been regulated, tighten its setscrew and check that the head does not move when operating movement hand-wheel 500522 (always check in a direction towards the left of the arm). 4. After regulating locking, unlock the head using pushbutton 24 and check that it can move freely along the arm. 5. If movement is difficult, loosen nut 500809 very slightly until locking-unlocking are suitably set. 6. Fit protective cover 500811. 7. If the machine has manual locking, it is adjusted by the three Allen grub screws housed at the front of manual locking screw 500701.
59
60
General 1. The entire present manual should be carefully read by all personnel that use the machine, together with maintenance personnel responsible for the machine. 2. The electrical installation of the machine (connection to the mains supply) is carried out in accordance with the machine manufacturing specifications (see ratings plate on the electrical board door, on the lower section of the arm). The electric circuit for the drill must be connected to earth. The electrical board to which the machine is connected shall be fitted with a differential breaker with adequate sensitivity, together with the corresponding protection in case of excessive machine consumption. 3. When removing a part, eliminating metal shavings or checking measurements etc, the drill must be stopped. Personal protection 1. Goggles providing protection against impacts must be worn when using the drill, especially when drilling hard, brittle or fragile materials. 2. Eye protection must also be worn when sharpening drill bits. 3. If, in spite of everything, a foreign body enters an eye, DO NOT try to remove it, it could lead to injury. Immediately seek medical attention. 4. The shavings produced during drilling operations must never be removed by hand. 5. Loose shavings should be removed with a brush or broom and long, sharp shavings should be removed with a hook incorporating a hand-guard.
61
6. Well-fitting clothing must be worn when working with the drill, with sleeves above the elbow with the cuffs turned inwards. If long sleeves are worn they must be close-fitting at the wrists by means of elastic or buttons and never worn loose. 7. Safety footwear that protects against cuts and piercing wounds caused by shavings and against heavy falling objects. 8. During drilling operations rings, watches or bracelets must not be worn, or neck-chains, ties, scarves or loose belts. 9. It is very dangerous to have long, loose hair when working with the drill and this must be covered by a hat or similar item, this also applies to long beards, which must be covered by a net. Care must be taken not to allow the head to be brought close to the rotating shaft. 10. Gloves must always be worn when handling the parts, to prevent cuts and other injuries.
Before drilling The following must be checked prior to switching the drill on to commence machining operations: 1. The workbench and its arm must be fully locked in place if the drill is either radial or columnar. 2. The head must also be locked in place. 3. The jaws, screw or whatever other holding device that is being employed must be firmly anchored to the workbench. 4. The part being drilled must be firmly held in the holding device so that it is unable to rotate and cause injury. 5. Nothing must be able to disturb the rotating and advance movements. 6. The bit must be correctly fitted to the chuck. 7. The bit must be correctly sharpened depending on the type of material to be machined. 8. All tools, and loose materials etc must be removed, especially the chuck key.
During drilling 1. Hands must be kept away from the rotating bit during drilling operations.
62
2. All verification and adjustment operations must be performed with the drill switched off, especially the following:
Tightening and loosening bits Tightening and loosening parts Measuring and checking the finish Cleaning and lubricating Adjusting protections Filing or scraping parts Locating or aiming the cooling liquid jet Moving away from or leaving the work post
3. Whenever the drill is left unattended, it must be stopped and switched off. 4. The part being machined must never be held in the hands. All parts being machined must be mechanically held to prevent them rotating during drilling, by means of jaws or screws etc. 5. The shaft cone must be thoroughly cleaned before adjusting a bit. An incorrectly adjusted bit can break, with the consequent risk of flying fragments. 6. The securing of a bit in the chuck must not be carried out by starting the drill while it is held in the hand in order to close it quicker. The bit must be adjusted and secured with the drill stopped. 7. Bit elevators with heads that have burrs must not be employed because of the risk that these produce flying fragments when they are sheared off.
Order, cleaning and conservation 1. The drill must be maintained in perfect conditions of conservation, cleanliness and correctly lubricated. 2. The order, cleanliness and conservation of tools, utensils and accessories must also be looked after, with a place for every item and every item in its place. 3. The work area and that around the drill must be kept clean and free from obstacles. Oil stains must be removed with sawdust, which is then placed in a metal container fitted with a lid. Fallen and scattered objects may cause persons to trip and slide, so they must be collected up before this can happen. 4. Shavings must be periodically removed, without waiting for the end of the working day, using a hook with hand-guard for long, sharp shavings and a brush or broom for loose shavings. Burrs around the hole made by the drill must be filed or scraped away. Such operations must be carried out with the drill stopped. Any shavings on the floor must be collected using a brush or broom and deposited in a suitable container.
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5. During work, tools, callipers, oilcans and brushes etc must be placed where they can be easily reached without having to bring any part of the body too close to the machine. 6. All tools must be stored in a cupboard or other suitable location. No tool or other loose object must be left on the drill. Drill bits must be kept in a special holder, according to diameters, with the cutting edges downwards to prevent cuts when picking them up. 7. All rough parts and those machined, must be stacked in a safe, orderly manner or in adequate containers if the parts are small. An entrance and exit passage must be left for the drill. There must never be any stacked materials behind the operator. 8. All rubbish, cloths or cotton soaked in oil or grease that could easily burn must be removed and placed in suitable containers (metal with lids). 9. Any electrical faults associated with the drill must be investigated and repaired by professional electricians; when any problem arises, the drill must be switched off, a machine faulty sign placed on it and an electrician informed. 10. All electrical wiring must be protected from cuts and other damage caused by shaving and/or tools. This point must be monitored and a superior must be immediately notified of any problem. 11. During repair operations, a sign stating Do not touch, DANGER, Men working must be placed over the main circuit breaker. If possible, the main circuit breaker should be under lock and key, or the fuses should be removed.
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Foradia, s.a.l.
Tf: 34-96 533 33 46 FAX: 34 - 96552 52 98 CIF: A-03083763 P.O.Box:103 E-mail: ventas@foradia.es
EC COMFORMITY CERTIFICATE
The here undersigning manufacturer:
FORADIA, s.a.l.
C/ Severino Albarracn, 3 y 5 E-03804 ALCOY N.I.F. ESA-03083763
Certifies that the machine: FORADIA Radial Drilling Machine model with serial number has been constructed according to the rules: Directive 2006/42/EC on machinery. UNE-EN ISO 12100: safety of machinery: basic concepts, general principles for design. Directive 2004/108/EC relating to electromagnetic compatibility. UNE-EN 60204: safety of machinery. Electrical equipment of machines. UNE-EN 12717: safety of machine tools. Drills
In Alcoy, __________
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GARANTA
GUARANTEE
GARANTIE
Esta mquina est garantizada contra todo defecto de fabricacin y material por un periodo de 24 MESES a partir de la fecha de su adquisicin. Estn excluidos de esta garanta los desperfectos motivados por el desgaste normal debido al uso, reparaciones o intentos de reparacin realizados por personas ajenas a nuestros servicios, inobservancia de las instrucciones y normas de utilizacin, etc. ___________________________________________________________ This machine is guaranteed against any manufacturing or material failure during 24 MONTHS starting with its purchasing date. Any failure due to wear caused by normal use, repair or attempts of repair carried out by anybody alien to our servicing personnel, as well as the consequences of any non-observance of the instructions and advices given for a correct use of this machine, etc., are excluded from this guarantee. ___________________________________________________________ Cette machine est garantie contre tout dfaut de fabrication et du matriel pendant la priode de 24 MOIS suivant sa date dachat. Toute panne cause par lusure consquence de son utilisation en conditions normales, toute rparation ou tentative de rparation initie par personnel non appartenant nos services ainsi que toute inobservation des instructions demploi de la machine et de nos conseils pour leur utilisation, etc., restent exclues de cette garantie. ___________________________________________________________ Diese Maschine ist gegen jeglichen Material- oder Herstellungsfehler bis zu 24 MONATEN ab Verkaufsdatum garantiert. Ausgeschlossen hiervon sind jegliche Strungen, welche durch Abnutzung bei normalem Betriebsgebrauch, durch Reparaturen oder Reparaturversuche durch nicht zu unserem Reparaturdienst gehrendem Personal, sowie durch Nichtbeachtung der Betriebsanleitung und Betriebsanweisungen zu dieser Maschine usw. verursacht werden knnen. ___________________________________________________________
FORADIA, S.A.L. Fbrica de Mquinas-Herramienta Severino Albarracn, 3-5 03804 ALCOY (Alicante) - Spain Telf. 34-(9) 6 5333346 Fax 34-(9) 6 5525298 www.foradia.es e-mail: ventas@foradia.es
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