AICO Job No: 4/T/2/S/1723 Report No.: DONGHO/WMEP / M-003 For additional Information contact : Engr.

Fadul Imam Description of the Job Reference Notification No Place of Intervention Date (S) Of Intervention Type of performed controls
Inspection Engineer

Job: Dongho Korean Saudi Limited Company. Manufacturer: Welspun Middle East Pipe LLC
(WMEP)

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Third Party Inspection Services. E-Mail Wels pun Middle East Pipe LLC (Previously AEPF) October 2012-8,9,10,11,13,14,15,16,17,18 (Day and Night) See Inside Pages. Engr. Mohammad Sazid Alam Engr. Fahim Karim Engr. Mohammad Mubeen Ali Khan Engr. Abdul Rahim Helical Seam SAW Steel Pipes, 56 x 9.53mm WT Gr. X52M ( Day Shift ) ( Day Shift ) ( Night Shift ) ( Night Shift)

Inspected Items

Distributions:
1.Dongho Korean Saudi Limited

Company

Conclusion : Inspection performed as per ITP, API 5L, PSL2 & M01 (Rev.02); on pipe size 56 X 9.53mmWT, Gr.X52M for Helical Seam SAW Steel Pipe. The tests and inspection results found satisfactory. This Month Production & Accepted pipes details:SPM # 02: 56X9.53mmWT Gr.X52M Mill No: 02 = 134 Pipe produced in this Month, Total 130 pipes accepted in final SPM # 03 : 56X9.53mmWT Gr.X52M Mill No: 03 = 139 Pipes produced in this Month, Total 139 pipes accepted in final MPQT was carried out on SPM2 & SPM3 for 56X9.53mmWT Gr.X52M on 08th Oct 2012(Details see inside pages).

Engr.Mohammed Sazid Alam AICO Inspector

Engr. Fadul Imam Technical Manager

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INSPECTION REPORT

CLIENT PROJECT JOB DESCRIPTION

CONTRACTOR

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National Water Company-Riyadh Riyadh Strategic Water Supply Scheme. Shop Inspection (Third Party Inspection Services).
Dongho Korean Saudi Limited Company. Welspun Middle East Pipe LLC Welspun Middle East Pipe LLC API 5L, PSL2 and Specification M01 (Rev.02). Oct/2012- 8, 9, 10, 11,13,14,15,16,17,18 ------Monthly Engr. Fahim karim -8, 9, 10, 13 Engr. Md. Sazid Alam -14, 15, 16, 17, 18 Engr. Md. Mubeen Ali Khan - 8, 9, 10, 11, 13 Abdul Rahim M Obaid -14, 15 -D/S -D/S - N/S - N/S

MANUFACTURER

PLACE OF INSPECTION : SPECIFICATION DATE OF INSPECTION

TPI DAY SHIFT TPI NIGHT SHIFT

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1.

INSPECTED PIPES, DIAMETER AND STEEL GRADE:

130 pipes, 72 X9.53mmWT, Gr.X52M Accepted in Final from SPM#2 139 pipes, 56 X9.53mmWT, Gr.X52M Accepted in Final from SPM#3

APPLICABLE STANDARDS OF INSPECTION:

API 5L 44th Edition, PSL2 & Client Specification M01(Rev.02) ASME IX Manufacturing inspection and Testing Procedure Specification.

PRODUCTION INSPECTION ACTIVITIES :

3.1 DOCUMENTS REVIEW FOR MATERIAL AND INSPECTION TEST REPORTS:Review the Material Test Certificates (MTC) and Factory Test Records (Tensile, Guided Bend, Charpy Impact, Hardness, Offline and Manual UT, RT, Hydraulic Test, Primary/Final Visual and Dimension Report, etc.). Results: Found Satisfactory. Cont.Pg. 02

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3.2

MONITORING: Monitor Pipe Milling, Primary Visual and Final Inspection, Weld Repair, Offline UT Scanning and Manual UT Scanning, Radiography, Hydraulic Test, End Beveling, Samples Cutting, Stenciling, Weighing, Marking, Handling & Storage. WITNESSING DESTRUCTIVE TESTING: Tensile Test, Guided Bend Test, Charpy Impact Test, Hardness Test and Chemical Test Analyses). Results: Satisfactory. Randomly Witness and Monitor the Following Activities:. ULTRASONIC TEST Witness Offline UT scanning for Helical Seam Weld, Base Metal and Edge defects. The areas marked by Offline UT which were reconfirmed by manual UT and X-ray, if required. Review of X-Ray films/reports Review the X-Ray films/Reports for Skelp and T/Cross, "T/E & "F/E" ends, UT indications and repaired areas. HYDROSTATIC TEST Hydrostatic test for 10 seconds minimum holding time:
CLIEN T DIAMETER THICKNESS GRADE Hydro Pressure (95% SMYS) Bar HOLDING TIME(sec)

Dongho

56(Inch)

9.53mm

X52

47

10

(No leak observed through helical seam weld and in pipe body) Results: Satisfactory 3.5 FINAL INSPECTION AND PACKING:-

Final visual and dimensional inspection for pipe body/end OD, wall thickness, bevel angle, root face, Inside/outside weld bead height, straightness, Out of Roundness, misalignment/offset, squareness, dents / bulging, peaking at both ends, weighing, marking / stenciling check. Results: Satisfactory (Refer to attached reports). Cont.Pg. 03

(3) MANUFACTURING PROCEDURE QUALIFICATION TEST: (MPQT) MPQT Tests was carried out for DONGHO at WMEP, on 08th Oct 2012, for helical weld on Pipe No.# E12003190 (56" x 9.53 mmW.T. Gr.X52M) on Mill No # 02 and for skelp weld on Pipe No # E12003193. MPQT Tests was carried out for DONGHO at WMEP, on 08th Oct 2012, for helical weld on Pipe No.# F12003483 (56" x 9.53 mmW.T. Gr.X52M) on Mill No # 03 and for skelp weld on Pipe No # F12003487.

Witnessed, weld parameter for helical & skelp weld (current, voltage, welding speed, electrode etc.) Which were produced as qualification pipe. Primary visual inspection for MPQT pipes was performed. RTR(Real Time Radiography) was carried out by WMEP on helical weld (100%) for Pipe E12003190 & for skelp pipe E12003193 X-Ray (100%) was carried out (No any defects were seen). RTR(Real Time Radiography) was carried out by WMEP on helical weld (100%) for Pipe F12003483 & for skelp pipe F12003487 X-Ray (100%) was carried out (No any defects were seen).

Witnessed hydrostatic test at 47 bars pressure (95% of SMYS) with a minimum of 10 seconds holding time. (No leakage or drop in pressure observed). Mechanical Tests: Witnessed Tensile test, Guided bend, hardness, Charpy impact for transition curve (+60, +20, 0, -20, -40 0C) & chemical analysis for body and deposited weld metal, for MPQT pipes samples.(Test results found satisfactory).

Performed final visual and dimension check (like outer Diameter, peaking at both pipe ends, squareness, straightness, wall thickness, out of roundness, weld bead height (inside and outside),bevel angle, length etc of MPQT Pipes.

Cont.Pg. 04

(4) CONCLUSION:
Test and inspection gave satisfactory results as per API 5L, MITPS & Client Specification-M01 (Rev.02) for the inspected pipes.

Pipe Produced in the month of October 2012

CLIEN T DONGH O DIAMET ER 56 THICKN ESS 9.53mm GRA DE X52
Mill 02 Mill 03

134

139

Tot al 273

Pipe Accepted(QC OK) in the month of October 2012

CLIE NT DONG HO DIAMET ER 56 THICKN ESS 9.53mm GRA DE X52
QC OK(Mill 02) QC OK(Mill 03)

Total 2 69

130

139

TOTAL RELEASE STATUS UPTO DATE Size : 56 x 9.53 mm WT Gr.X52M (DONGHO) Grade Total Release quantity Total Release length M 269 Pcs 4134.34 0 Meters (100.84%) For Release No.-01,02,03 Addendum dated 06/09/2012 2501.483Meters (100.059%) For Release No.-08

X52

Rel. No.-01- 96 Rel. No.-02- 112 Rel. No.-03 34 Rel. No.-08- 27

Total Four pipes rejected due to defects.

Attachments: 1) Factory test reports & Inspection reports.

Engr. Mohammed Sazid Alam AICO Inspector