Page 1 of 17

NEWTON ENGINEERING & CHEMICALS LTD. OWNER : PROJECT : CONSULTANT : PROJECT NO.: PREP. BY AAG Siemens Ltd. 1100 MW SUGEN CCPP PROJECT A-191 CHKD. BY ASG DATE 18.07.2007 CAL # REV. APPD. BY A.S.G. A191-44-01 2 DATE 18.07.2007

IT. NO. GHC 01/02

DESIGN OF STORAGE TANK : Item No. Type of Tank Quantity Design Code Applicable Appendix Stored Product Design Pressure Diameter of Tank "D" Height of Tank "H" Design Liq. Storage Ht. "Hd" Capacity - Total Considering height upto Capacity - Designed Considering height upto Capacity - Nominal Design Sp. Gravity "G" Product Sp. Gravity Corrosion allowance "C.A." = = = = = = = = = = = = = = = = = = = = Design Temp. Max. Min. Joint Efficiency = = = GHC 01 / 02 Supported Roof 2 Nos.

API 650 10th EDITION ADD. 2003 APP. E DM WATER Liq. Head + 10.000 11.00 11.00 863.94 11.00 856.08 10.90 800 1 1 2 1 2 60.0 4.4 AS PER CODE MM FOR SHELL MM FOR ROOF MM FOR BOTTOM Deg.C Deg.C M M M Cu.Mtr. Mtrs. Cu.Mtr. Mtrs. Cu.Mtr. FOR SHELL DESIGN ONLY 0.00 mm of Water

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Page 2 of 17
NEWTON ENGINEERING & CHEMICALS LTD. OWNER : PROJECT : CONSULTANT : PROJECT NO.: PREP. BY AAG Radiography Material of Construction Shell Course 1st 2nd 3rd 4th 5th 6th 7th MATERIAL SPEC. IS 2062 GR. A IS 2062 GR. A IS 2062 GR. A IS 2062 GR. A IS 2062 GR. A IS 2062 GR. A IS 2062 GR. A Siemens Ltd. 1100 MW SUGEN CCPP PROJECT A-191 CHKD. BY ASG = = Y.S. Mpa 250 250 250 250 250 250 250 = = = = = Shell Roof Insulation Thickness (If any) Filling Rate Emptying Rate 1. DESIGN OF SHELL : = = = = = T.S. Mpa 410 410 410 410 410 410 410 1 Sd Mpa 164.00 164.00 164.00 164.00 164.00 164.00 164.00 St Mpa 175.71 175.71 175.71 175.71 175.71 175.71 175.71 DATE 18.07.2007 AS PER 6.1.2 OF API 650 CAL # REV. APPD. BY A.S.G. A191-44-01 2 DATE 18.07.2007

IT. NO. GHC 01/02

Temp. Correction Factor Wind Data Seismic Data Wind Velocity Design Wind Pressure Shape Factor

(App.M Not Applicable)

AS PER PROJECT SPEC. (Refer Section No. 3 ) AS PER PROJECT SPEC. (Refer Section No. 8 ) 160.00 175.39 AS PER API 650 AS PER API 650 0 54 90 MM Cu.M./Hr. Cu.M./Hr. Kmph Kg./Sq.M

(ONE FOOT METHOD)

As per API 650 Cl. 3.6.3.2, the minimum required thickness shall be greater of the values computed by following formulae, 4.9 x D x (H - 0.3) x G td = -----------------------------Sd 4.9 x D x (H - 0.3) tt = -----------------------St
file name :10MDIAX11MHT

+ C.A.

Page 3 of 17
NEWTON ENGINEERING & CHEMICALS LTD. OWNER : PROJECT : CONSULTANT : PROJECT NO.: PREP. BY AAG Where, td tt = = Design Shell Thickness in MM Hydrostatic Test Shell Thickness in MM = = Des.Shell Height MM 11000 9000 7500 6000 4500 3000 1500 IS 2062 GR. A IS 2062 GR. A IS 2062 GR. A IS 2062 GR. A IS 2062 GR. A IS 2062 GR. A IS 2062 GR. A 5.00 5.00 mm mm Thickness Provided mm 8 6 5 5 5 5 5 Tp > Tr Tp > Tr Tp > Tr Tp > Tr Tp > Tr Tp > Tr Tp > Tr Remarks Siemens Ltd. 1100 MW SUGEN CCPP PROJECT A-191 CHKD. BY ASG DATE 18.07.2007 CAL # REV. APPD. BY A.S.G. A191-44-01 2 DATE 18.07.2007

IT. NO. GHC 01/02

Minimum Thickness of Shell as per Cl. 3.6.1.1 is Minimum required by Client (if any) Shell No. mm 1st 2nd 3rd 4th 5th 6th 7th 2000 1500 1500 1500 1500 1500 1500 Width Tank Height MM 11000 9000 7500 6000 4500 3000 1500

Thickness Reqd. M.O.C. OF SHELL td+C.A. mm 5.197 4.599 4.151 3.703 3.255 2.807 2.359 tt mm 2.98 2.43 2.01 1.59 1.17 0.75 0.33

Hence provided thickness as shown for all shell courses. Check for Hydrostatic Stress in 1st shell course : Hydrostatic Stress in 1st shell course is given by, 4.9 x D x (H - 0.3) x G St = -----------------------------tp = 65.538 Mpa < 160.00 Mpa

LAP WELDED BOTTOM PLATES CAN BE USED, HOWEVER BUTT WELDED CONSTRUCTION IS USED 2. Design of Roof Plate Thickness : As per API 650 Cl. 3.10.2.2, the minimum nominal thickness shall be 5 mm + C.A. for plates in contact with product Required thickness Provided thickness Roof Slope / Angle Tank Radius Roof Plate Location from O/S of Shell Developed Diameter of Roof WT. of Roof Plate 1: 6 = = = = = = = = 6.00 MM 6.00 MM 0.17 Rad 9.46 Deg. 5.00 M 15.00 mm 10.178 M 4024.08 KGS.
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Page 4 of 17
NEWTON ENGINEERING & CHEMICALS LTD. OWNER : PROJECT : CONSULTANT : PROJECT NO.: PREP. BY AAG Siemens Ltd. 1100 MW SUGEN CCPP PROJECT A-191 CHKD. BY ASG DATE 18.07.2007 CAL # REV. APPD. BY A.S.G. A191-44-01 2 DATE 18.07.2007

IT. NO. GHC 01/02

Rafter Type Roof Supporting structure is provided. 3. Calculation of Wind Velocity & Wind Pressure : As per IS 875 Part 3, Basic Wind Speed Vb for this site is Design Wind Speed Vz is calculated as follows: Vz As per IS 875, k1 k2 k3 Vz = = = = = 1 1 1 44 M/s 158.4 Kmph = 98.45 MPH As per Table 1 As per Table 2 for Terrain Cat. 2 Cl. A = Vb x k1 x k2 x k3 44 M/Sec.

And, Design Wind Pressure "Pz" is calculated as follows;

2 = 0.6 x Vz = As per API 650, the wind velocity considered for design is,

Pz Vz

118.41

Kg/Sq.M

160 Kmph

And for this velocity the design wind pressure is, Pz Pz = = 1.72 kPa 175.39 Kg/Sq.M 158.40 160 1 1 Kmph Kmph

Wind Velocity as per site conditions Wind Velocity for Design purpose Correction factor for section Modulus is (On velocity basis) And correction factor for Vertical Dist. H1 is (On velocity basis) 4. Sizing of Top Curb angle: As per API 650 Cl. 3.1.5.9.e, min. curb angle of size is Provided curb angle of size

L 51 x 51 x 4.8 Thk. L 65 x 65 x 6 Thk.

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Page 5 of 17
NEWTON ENGINEERING & CHEMICALS LTD. OWNER : PROJECT : CONSULTANT : PROJECT NO.: PREP. BY AAG Siemens Ltd. 1100 MW SUGEN CCPP PROJECT A-191 CHKD. BY ASG DATE 18.07.2007 CAL # REV. APPD. BY A.S.G. A191-44-01 2 DATE 18.07.2007

IT. NO. GHC 01/02

5. Design of Bottom Plate Thickness : As per API 650 Cl. 3.4.1, the minimum required thickness shall be 6 mm + C.A. Requird thickness Provided thickness Bottom Slope 1 : Tank Radius Projection of Bottom Plate Developed Diameter Provided Annular Plate Thickness Wt. of Sketch Plate Wt. of Annular Plate Surface Area of Bottom 6. Check for Stability of Shell : As per API 650 Cl. 3.9.7.1, the maximum height of unstiffened shell is 100 H1 Where, D H1 t H1 t uniform Shell Course No. 1st 2nd 3rd 4th 5th 6th 7th Shell Co. Width `W' in MM. 2000 1500 1500 1500 1500 1500 1500 = = = = = = = t actual mm 6 4 3 3 3 3 3 MM 353.6 730.7 1500.0 1500.0 1500.0 1500.0 1500.0 Calculation of Transposed Width : 3.00 Wtr mm Cumm. Wtr MM 8584.26 8230.71 7500.00 6000.00 4500.00 3000.00 1500.00 Nominal Diameter of tank 10.008 Mtrs. Vertical distance between the intermediate wind girder and top angle. As ordered thickness of the top shell 3 4.66 MM Mtrs. = 9.47 x t x t/D
3

= = 50 = = = = = = = = =

8.00 8.00 0.02 1.15 5.00 65.00 10.148 0.00 0.00

MM MM Rad Deg. M mm M MM KGS.

5079.406 KGS. 83.30873 Sq.M.

-----VZ

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Page 6 of 17
NEWTON ENGINEERING & CHEMICALS LTD. OWNER : PROJECT : CONSULTANT : PROJECT NO.: PREP. BY AAG Siemens Ltd. 1100 MW SUGEN CCPP PROJECT A-191 CHKD. BY ASG 8.584 DATE 18.07.2007 Mtrs. CAL # REV. APPD. BY A.S.G. A191-44-01 2 DATE 18.07.2007

IT. NO. GHC 01/02

The height of transformed shell 'H'=

H1<H, UNSAFE HENCE PROVIDE WIND STIFFENER AS SPECIFIED BELOW 1st Intermediate Wind Stiffener is provided at Location of WG w.r.t. tank height Thickness at WG location Shell Course No. 1st 2nd 3rd 4th 5th 6th Shell Co. Width `W' in MM. 2000 1500 1500 1500 1500 250 8250 t actual mm 6 4 3 3 3 3 MM 353.6 730.7 1500.0 1500.0 1500.0 250.0 Wtr 2.75 8.25 3.00 Cumm. Wtr MM 5834.26 5480.71 4750.00 3250.00 1750.00 250.00 5.834 Mtrs. Mtrs. From Top Curb Angle Mtrs. mm

Check for unstiffened height below Int. W.G. at this level Thk. of shell at 1st wind girder Thk. of shell at 1st wind girder H2 Wtr2 = = = = 5.000 mm 3.000 mm 4.663 Mtrs. 5.834 Mtrs. Corroded

H1<H, UNSAFE HENCE PROVIDE WIND STIFFENER AS SPECIFIED BELOW Sizing of 1st Intermediate Wind Girder : As per API 650, Cl.3.9.7.6 the required min. section modulus is, D2 x H1 Zreq. H1 Zreq. = = = = ------------- x 17 2.75 Mtrs. 15.914 Cu.Cm. Vz -----100
2

Dist. of Intermediate W.G. from Top Wind Girder

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Page 7 of 17
NEWTON ENGINEERING & CHEMICALS LTD. OWNER : PROJECT : CONSULTANT : PROJECT NO.: PREP. BY AAG Siemens Ltd. 1100 MW SUGEN CCPP PROJECT A-191 CHKD. BY ASG DATE 18.07.2007 CAL # REV. APPD. BY A.S.G. A191-44-01 2 DATE 18.07.2007

IT. NO. GHC 01/02

Provided size for wind girder as below :

100

ANGLE SECTION L 75 x 75 x 6 Thk. AREA 7.44 29.1 1.81

99 ts

100

99 ts

IXX d

PLATE FAB. GIRDER Shell Course thickness Corroded Thickness PLATE FAB. GIRDER SECT. SIZE Width Cm 1 2 3 9.9 10 10 Thk. Cm 0.3 0.6 0.6 AREA Cm2 2.97 5.68 6 14.65 Moment of Inertia @ N.A. Inn = = Position of N.A. fm. Ref.Axis is given by = = Y Section Modulas provided Zp = = M ---A 5.19 Inn --------Y 64.40 Cu.Cm. Cm. Iyy + Ig 334.24 d Cm 0.15 2.11 10.6 = = 0.5 CM 0.3 CM

READY MADE ANGLE SECTION

M = Axd Cm3 0.4455 11.9848 63.6 76.0303 M2 - ----------A Cm4

Iyy = Axd2 Cm4 0.07 25.29 674.16 699.51

Ig Cm4 0.0223 29.1 0.18 29.302

OR

5.71 Cm.

OR

58.53 Cu.Cm.

Zprovided > Zreqd.Hence Provided Section is Adquate

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Page 8 of 17
NEWTON ENGINEERING & CHEMICALS LTD. OWNER : PROJECT : CONSULTANT : PROJECT NO.: PREP. BY AAG 7. Weight Calculation : Shell Course 1st 2nd 3rd 4th 5th 6th 7th Thk. MM 2 1.5 1.5 1.5 1.5 1.5 1.5 8 6 5 5 5 5 5 Thk. MM (CORR.) 6 4 3 3 3 3 3 TOTAL : 1. Weight of Shell (Uncorr.) 2. Weight of Shell (Corr.) 3. Weight Wind Girder 4. Weight of Staircase 5. Weight of Roof Plates 6. Weight of Annular Plates 7. Weight of Sketch Plates 8. Weight of Shell Nozzles 9. Weight of Roof Nozzles 10.Weight of roof structure 11. Weight of of Insulation & Accs. (includes heating coil, supports etc) Total Empty Wt (Uncorr) Total Empty Wt (Corr) Weight of Product Weight of Water = = = = 28142.36 22711.75 857454.2804 863937.9797 Kgs Kgs Kgs Kgs 275982.3 N 222726.2 N
8408754.0 N 8472337.4 N

Siemens Ltd. 1100 MW SUGEN CCPP PROJECT A-191 CHKD. BY ASG DATE 18.07.2007 CAL # REV. APPD. BY A.S.G. A191-44-01 2 DATE 18.07.2007

IT. NO. GHC 01/02

Width

Weight in Kgs. Unc. 3949.00 2220.87 1850.54 1850.54 1850.54 1850.54 1850.54 15422.55 15422.55 9991.94 191 1375 4024.08 0.00 5079.41 500 300 1250 0.00

Weight in Kgs. Corr. 2961.16 1480.28 1110.10 1110.10 1110.10 1110.10 1110.10 9991.941 Kgs Kgs Kgs Kgs Kgs Kgs Kgs Kgs Kgs Kgs Kgs 151243.6 N 97987.5 N 1876.24 N 13484.14 N 39462.76 N 0.00 N 49811.96 N 4903.33 N Assumed 2942.00 N Assumed 12258.31 N 0.00 N

= = = = = = = = = = =

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Page 9 of 17
NEWTON ENGINEERING & CHEMICALS LTD. OWNER : PROJECT : CONSULTANT : PROJECT NO.: PREP. BY AAG Weight carried by shell i.e. roof plt + structure C.G. of shell From Top of Shell C.G. of shell From Bot. of Shell Weight in Operating Condition Weight in Hydrotest Condition Height of Sloshing Wave = = = = = = = 626.85 599.800 473.15 500.200 885596.6 892080.3 0.096 Cm. Cm. Cm. Cm. Kgs. Kgs. M Corroded Uncorroded Corroded Uncorroded Uncorroded Uncorroded Siemens Ltd. 1100 MW SUGEN CCPP PROJECT A-191 CHKD. BY ASG = DATE 18.07.2007 7640.40 Kgs. CAL # REV. APPD. BY A.S.G. 74926.77 N A191-44-01 2 DATE 18.07.2007

IT. NO. GHC 01/02

8. CHECK FOR SEISMIC DESIGN AS PER APP. E OF API 650 : Diameter of Tank "D" Max. Design Liq. Height "H" Max. Design Liq. Height "H" (Min. of Max. oper. Level or Tank Height Sloshing Wave Height) Total Weight of Tank Shell (Sum of Sr. 1,3,4,8 & 11) Height from Bottom of tank shell to shell C.G. Total Weight of Tank Roof & Imposed Loads If Any, (Sum of Sr. 5,9,10 & 12) Total Height of Tank shell Total Weight of Tank contents in Product Condition Computation of W1,W2,X1 & X2 : D --------------H W1 From Fig "E 2" --------------WT
file name :10MDIAX11MHT

= = =

10.008 10.900 10.900

Mtrs. Mtrs. Mtrs.

WS

171507.27

XS

5.002

Mtrs.

WR HT

= =

54663.06 11.000

N Mtrs.

WT

8408754.0

0.9174

0.80

Page 10 of 17
NEWTON ENGINEERING & CHEMICALS LTD. OWNER : PROJECT : CONSULTANT : PROJECT NO.: PREP. BY AAG Siemens Ltd. 1100 MW SUGEN CCPP PROJECT A-191 CHKD. BY ASG DATE 18.07.2007 W2 --------------WT X1 From Fig "E 3" --------------H X2 --------------H Weight effective mass of tank contents that moves in unision with the shell is determined per "E 3.2.1" Height from the bottom of the tank shell to the centroid of lateral seismic force applied to W1 is deterimned as per "E 3.2.2" Weight effective mass of tank contents that moves in the 1st sloshing mode is determined per "E 3.2.1" Height from the bottom of the tank shell to the centroid of lateral seismic force applied to W2 is deterimned as per "E 3.2.2" Seismic Coeff. As per IS 1893 : For Zone III Importance Factor Sa / g for T as calculated below R (on the basis I/R shall not be greater than 1) Z I Sa /g Ah = --------------2R Seismic Coeff. for API 650 (Assumed on Safer Side) Importance Factor I = 1.00 Z = 0.0750 = 0.033 Z I = = = = 0.1600 1.50 0.41 1.50 X2 = 8.27 Mtrs. W2 =
1773134.92

CAL # REV. APPD. BY A.S.G.

A191-44-01 2 DATE 18.07.2007

IT. NO. GHC 01/02

0.21

0.41

0.76

W1

6727003.2

X1

4.51

Mtrs.

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Page 11 of 17
NEWTON ENGINEERING & CHEMICALS LTD. OWNER : PROJECT : CONSULTANT : PROJECT NO.: PREP. BY AAG Lateral Earthquake Coeff. as per "E 3.3" C2 Site Amplification Factor as per Table "E-3" Factor K from Fig. "E-4" Natural Period Therefore, C2 = 0.34 T = = 0.58 3.31 S = = As calculated below 1.50 Siemens Ltd. 1100 MW SUGEN CCPP PROJECT A-191 CHKD. BY ASG C1 DATE 18.07.2007 = CAL # REV. APPD. BY A.S.G. 0.60 A191-44-01 2 DATE 18.07.2007

IT. NO. GHC 01/02

The overturning moment due to seismic forces applied to bottom of the shell is given by, M= M ZI [ C1 x WS x XS + C1 x W R x HT + C1 x W1 x X1 + C2 x W2 x X2] = = 1804651.091 183960.3558 N - Mtrs Kg - Mtrs

Shear Force due to seismic action Fs = = = As per Cl. E 4.1, wL Where, wL tb : : : Fby : : Maximum Wt. of tank contents that resists the shell overturning moment in N/m Thickness of bottom plate under the shell in Corroded Condition 6 MM = 99 x tb Fby x G x H ZI [ C1 x WS+ C1 x W R + C1 x W1+ C2 x W2] 358067.9919 36500.30498 N Kg.

Min. Y.S. of bottom plate under the shell 250 Mpa

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Page 12 of 17
NEWTON ENGINEERING & CHEMICALS LTD. OWNER : PROJECT : CONSULTANT : PROJECT NO.: PREP. BY AAG wL Or 196 x G x H x D However, wL shall be Min. of Above, Therefore wL = 21364.0 N/Mtrs 1462.2 Lb/Ft. = 21364 N/Mtrs 1462.16 Lb/Ft. Siemens Ltd. 1100 MW SUGEN CCPP PROJECT A-191 CHKD. BY ASG = DATE 18.07.2007 31007.71033 N/Mtrs CAL # REV. APPD. BY A.S.G. 2122.18 Lb/Ft. A191-44-01 2 DATE 18.07.2007

IT. NO. GHC 01/02

Check for Width of Annular Plate : Check for Allowable Stress : Wt. of portion of fixed roof wt = = = M ---------------D x ( wL + wt ) As per Cl. E.5.1,
b = wt + 1.273x M /D^2
2

NOT APPLICABLE

54663.06348 Weight of tank shell + portion of fixed roof supported by shell. 7193.470531

0.6309

< <

0.785 1.5 / 1.57

Calculating for b by substituting the values, b b -----------1000 x t Maximum allowable Shell Compression : G x H x D2 ------------t As per E.5.2 if, G x H x D2 ------------t
2 2

30130 N/Mtrs.

5.0217 Mpa

tcorr.

6 mm

30.326

<

44

>

44

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Page 13 of 17
NEWTON ENGINEERING & CHEMICALS LTD. OWNER : PROJECT : CONSULTANT : PROJECT NO.: PREP. BY AAG Fa (Min. of ) = G x H x D2 ------------t Fa (Min. of ) Therefore, Fa (Min. of ) = = 44.665 44.665 Mpa OR 125.00
2

Siemens Ltd. 1100 MW SUGEN CCPP PROJECT A-191 CHKD. BY ASG 83 x t ---------------D DATE 18.07.2007 OR 0.5Fy CAL # REV. APPD. BY A.S.G. A191-44-01 2 DATE 18.07.2007

IT. NO. GHC 01/02

Else,

<

44

83 x t ---------------- + 7.5 2.5 x D

GxH

or 0.5Fy

b/1000t < Fa HENCE SAFE 9. CHECK UPLIFT OF TANK FOR WIND LOADING : (Condition : Tank Empty) Design Wind Pressure = 175.39 Kg./Sq.M

As per Cl. 3.11.1, following wind pressures are considered. Wind Pressure for shell Wind Pressure for cone roof Corrected Design Wind Pressure for shell Corrected Design Wind Pressure for cone roo Correction factor for projections Tank Diameter Tank Height Roof Height Total Height Total Wind Force "Fws" on Shell C.F. D H Hr Ht = = = = = = = = = = = This force will act at a dist. Total Wind Force "Fwr" on Roof H/2 = = = 87.70 73.42 85.95 71.96 1.15 10.00 11.00 0.83 11.83 Meters Meters Meters Meters Kg./Sq.M Kg./Sq.M Kg./Sq.M Kg./Sq.M

C.F. x Pw x D x H 10872.73 Kgs. 5.5 Meters

C.F. x Pw x Projected Area 344.80 Kgs.

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Page 14 of 17
NEWTON ENGINEERING & CHEMICALS LTD. OWNER : PROJECT : CONSULTANT : PROJECT NO.: PREP. BY AAG Height at which this force acts Siemens Ltd. 1100 MW SUGEN CCPP PROJECT A-191 CHKD. BY ASG H1 DATE 18.07.2007 = = Overturning Moment due wind Mw Weight of tank shell including weight carried by shell Upward Force due to Int. Presure Net Weight resisting Uplift Resisting Moment as per 3.11.2 of API 650 MR = 58774.48 Kgs.M. W = = = 0 Kgs. 17632.34 2/3 x (Ws x D / 2) Kgs. = = = 11 11.278 + Meters CAL # REV. APPD. BY A.S.G. 0.2778 A191-44-01 2 DATE 18.07.2007

IT. NO. GHC 01/02

Fws x H / 2 + Fwr x H1 63688.62 17632.34 Kgs.M. Kgs.

Mw>MR, Provide Anchors under Wind Condition Check for Anchor Size due to Uplift during WIND LOAD : Provide Anchor bolts as indicated below: No. of Anchor Bolts - Wind Cond. No. of Anchor Bolts - Seismic Cond. No. of Anchor Bolts provided Size Root Area in Corroded Condition P.C.D. d = = = = = = = Load per Bolt 4 x M TB = --------------dN = Allowable stress for anchor bolts Area of Anchor Bolt required = = W --------N 1356.6 Lbs. 10.47 0.00 12 M 5.3 10180 33.40 Nos. Nos. Nos. 30.00 Sq.Cm. MM Ft. SAFE

As per Cl. 3.11 of API 650, the design Tension Load for Anchors is calculated as follows:

616.0544 Kgs. = 1072.26 Kgs. / Sq.Cm

0.574538 Sq.Cm.

Ap > Ar, PROVIDED SIZE & QTY. IS ADEUQATE

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Page 15 of 17
NEWTON ENGINEERING & CHEMICALS LTD. OWNER : PROJECT : CONSULTANT : PROJECT NO.: PREP. BY AAG Allowable anchor bolt stress Allowable compressive stress for concrete Sizing of Anchor Chairs: B(l) a R = Do/2 Tt Db ha Ts + Tp = Tb w Design Parameters: Width of Top Plate Projection of Top plate Height of Chair A B (l) ha hp Height of Gusset plate Dist. between the gussets Projection of base plate outside Projection of base plate inside Width of base plate Load / Anchor hg b w1 w2 w Pw Ps Governing Load P = = = = = = = = = = = = = = = = = = = = = = = 300 11.81 150 5.91 300 11.81 300 284 11.18 100 3.94 65 2.56 104 4.09 169 6.65 616.0544 1356.552 4204.701 9258.751 4204.701 9258.751 mm Inch mm Inch mm Inch mm mm Inch mm Inch mm Inch mm Inch mm Inch Kgs. Lbs. Kgs. Lbs. Kgs. Lbs. (Assumed for design) Provided Provided Assumed b 6 Tg e d A Siemens Ltd. 1100 MW SUGEN CCPP PROJECT A-191 CHKD. BY ASG Fs Fc DATE 18.07.2007 = = 10000 Psi 800 Psi CAL # REV. APPD. BY A.S.G. A191-44-01 2 DATE 18.07.2007

IT. NO. GHC 01/02

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Page 16 of 17
NEWTON ENGINEERING & CHEMICALS LTD. OWNER : PROJECT : CONSULTANT : PROJECT NO.: PREP. BY AAG Allow. Stress (0.66 fy x 1.33) Allow. Stress (0.66 fy x 1.33) P.C.D. of Anchor Chairs O. D. of tank Tank Shell Thickness Bottom plate Thickness Thickness of Gusset Plates Eccentricity m Diameter of hole e Number of Gusset plates Thickness of Tank shell required: ts = 1.76 2/3 1/3 ------------------ x R m h fb = = Provided thickness of shell Provided thickness of pad plate Total Thickness at anchor chair Hence Safe Minimum Thickness of Top Plate P tt = = = tp Hence Safe
file name :10MDIAX11MHT

Siemens Ltd. 1100 MW SUGEN CCPP PROJECT A-191 CHKD. BY ASG fbot fa Db Do Ts Tb Tg a 2xA db = = = = = = = = = = = = = = = = = = n = DATE 18.07.2007 2238.39 31836.62 1835.48 26106.03 10180 400.79 10012 394.17 6 0.24 6 0.24 10 0.39 84 3.31 600 23.62 42 1.65 45 1.77 24 Psi Kg. / Sq.Cm. Psi mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch Nos. CAL # REV. APPD. BY A.S.G. Kg. / Sq.Cm. A191-44-01 2 DATE 18.07.2007

IT. NO. GHC 01/02

P a

0.2337 5.9367 6.00 0.00 6.00 0.24

Inch mm mm mm mm Inch

= = = =

0.375 b -0.22 db 0.4508 11.4497 16 Inch mm mm

-----------------e fb

Page 17 of 17
NEWTON ENGINEERING & CHEMICALS LTD. OWNER : PROJECT : CONSULTANT : PROJECT NO.: PREP. BY AAG Siemens Ltd. 1100 MW SUGEN CCPP PROJECT A-191 CHKD. BY ASG DATE 18.07.2007 CAL # REV. APPD. BY A.S.G. A191-44-01 2 DATE 18.07.2007

IT. NO. GHC 01/02

Check for minimum height of anchor chair: 0.9 P a (R ts)0.25 hmin = = = hp Hence Safe Check for Gusset thickness Load on gusset = = Thickness of Gusset = = = Provided thickness Hence Safe = fc x l x b 18600.04 Lbs. P ---------------18000 x l 0.174978 Inch 4.4444 10.0000 mm mm = ---------------------------------fb A0.5 ( ts2 + tb2) 10.48805 Inch 266.3964 mm 300 mm

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