KIV

WastetoEnergy

CeljeWtECHPPlant
January2010

WasteManagmentStrategy g gy
Wastemanagementstrategyinaccordancewith Waste management strategy in accordance with Europeandirective 91/156/EEC:

1. 1 2. 3. 4. 5.

Reductionatsource R d i Reuse Recycle Energyrecovery Disposal

RegionalWasteManagment g g
Sewage treatment plant MUNICIPALSOLIDWASTE(MSW)
Residual Waste Biodegradable Waste Sorted Recyclabe Waste Sorting

Waste

MBT

Composting

Sewage Sludge

Light fraction

Heavy fraction Metals

Landfill

Sorted materials

ECHP WtE CHP Plant

Ash&Slag

Processing g

POWER

HEAT

MARKET

Energy

KIVWtETechnology gy
ELECTRICITY STEAM / HEAT CONTINUOUS EMMISION MONITORING AND SYSTEM CONTROL C H I M N E Y

FUEL PREPARATION

1st STAGE: GASIFICATION

d 2nd STAGE:

OXIDATION

STEAM GENERATION

FLUE GAS SCRUBBING/ CLEANING

ASH & SLAG FROM GRATE

FLUE GAS RESIDUE TREATMENT

Weighing,inspectionandstorageofRDFandSS Fuelmixing,transport anddosingintothegasification chamber WIDcomplianttwostage gasificationandthermaltreatmentprocess Heatrecovery/utilization andpower/heatproduction Fluegastreatment,emissionmonitoringandsystemcontrol

CeljeWastetoEnergyCHPPlant j gy
Plantpriorities: Plant priorities: 1. 2. 3. Disposal ofwaste Heatrecovery fordistrictheating Powerproduction

TechnicalData
Throughput: g p DesignpointfuelCV: Boilerthermaloutput: Steamparameters: Steamturbineoutput: Operationmodes: Operation: 35.000t/a / 13,6MJ/kg 15MWth 20t/h,30bara,360C 2,1MWe 13MWth (110C)+2MWe 15MWth (130C)+0MWe 24h/day;8.000hours/year / / Compliantwith: EUDirectives (WID,IPPC) &Local legislation EUBestAvailableTechniquesReference(BREF)document BestAvailableTechnology(BAT) B t A il bl T h l (BAT)

ProcessScheme

1 Fuelstorage 1 Fuel storage 2 Crane 3 Airfromstorage 4 Interm.storage+dosingunits 5 5 Furnace 6 Deashingsystem 7 Superheater

8 8 Economiser 9 Evaporator 10 Supplywater 11 Activatedcarbon 12 Sodiumbicarbonate 12 Sodium bicarbonate 13 Grindingandmixingunit 14 Ceramicfilter

15 Flyashsilo 15 Fly ash silo 16 Activatedcarbonfilter 17 Fluegasfan 18 Stack 19 Controlsystem 19 Control system 20 Continuousemission monitoring

FuelStorage g
Fueldelivery: Fuel delivery: RDF:40times/week / SS:5times/week

Fuelstoragecap.: Fuel storage cap : RDF:1400m3 SS:85m SS: 85 m3 Sufficientfor4days. Interm.storage: Volume:25m3 Intermediate(mixing)storage

Boiler
Fuelinputcapacity:18MW Fuel input capacity: 18 MW Boilercapacity:15MWth (watertubeboiler)

Boilerroom

Fluegasscrubbing g g
SNCR Ammoniasolution: reductionofNOX Dryfluegasscrubbing Sodiumbicarb.powderfor reductionofacidgases: SO2,HClandHF HCl d HF Activatedcarbonpowder: p eliminationofheavymetals &dioxins/furans Filters Ceramicfilter Activatedcarbonfilter Activatedcarbonfilter,CEMSandstack

Ceramicfilter
Ceramicfilter: Ceramic filter: Particlereduction:~99,9% p No.ofpods:12 No.ofelements:4800

Flyashsilo: Volume:85m Volume: 85 m3 Storagecap.for57days.

Ceramicfilterandflyashsilo

ActivatedCarbonFilter
Activatedcarbonfilter : Activated carbon filter*: ReductionofTOC,dioxins, furansandheavymetals includingHg. No.ofpods:21

*KIVpatentedtechnology

Activatedcarbonfilter

CEMSandStack
FlueGasFan: Flue Gas Fan: Volumeflow:cca.33.000Nm3/h ContinuousEmissionMonitoring(CEM): Continuous Emission Monitoring (CEM): CO,NO,NO2,O2,SO2,HCl,HF,TOC, Hg,NH3,moisture,dust,temperature, pressure,massflow Stack: Height:25m H i ht 25

CEMSandstack

EmissionLimits
LowerthanWIDemissionlimits! Lower than WID emission limits!
Parameter Dust Totalorganiccarbon(TOC) Hydrochloricacid(HCl) Hydrofluoricacid(HF) Sulphurdioxide(SO2) nitrogenoxides(NO2) Carbonmonoxide(CO) Heavymetals: Hg CdandTl(total) Sb,As,Pb,Cr,Co, Cu,Mn,Ni,V,Sn(total) As,Cd,Co,CrorAs,Cd, Co,Cr(total) Dioxinsandfurans Halfhourmeanvalues (mg/Nm3) WIDlimits Celjelimits 30 20 20 20 60 50 4 2 200 150 400 350 100 100

WID limits Celje limits C lj li it

Dailymeanvalues (mg/Nm3) WIDlimits Celjelimits 10 5 10 10 10 8 1 1 50 40 200 180 50 30

0,05

0,05 0,05 0,5 0,05

0,1ngTE /Nm3

Input/Output p p

35.000t/a 35 000 t/a RDF 5.000t/a SS

2stage gasification/oxidation process

13MWth 2,1MWe

~500kW

Birds y Birdseyeview
CeljeWtECHPPlant: j MunicipalSolidWaste(MSW)from220.000citizensforCombined HeatandPower(CHP)productionfortheMunicipalityofCelje.

Locationoftheplant

Satelliteview
ProximityofCelje centre: minimiseddistributionlosses andtransportcosts!!
CeljeWtECHPplant

MBTplant MBT plant Celjecentre

Locationoftheplant

Benefits
Positiveenvironmentalandeconomicalbenefits: Positive environmental and economical benefits: Reductionoflandfilledwaste:~65% 100%disposaloflocalsewagesludge(40%ash residual) 100% di l fl l l d (40% h id l) Wastefromlocalpopulationgivenbackaselectricity/heat Minimisedwaste transport Netfossilfuelsavings (heating): ~4.000.000Sm3/year (naturalgas) Reductionofgreenhousegases Optimalutilizationofheatandelectricity(proximityofCelje)

AlocalWtE CHPsolutionfor AlocalW everytown/smallcity.

Contact

Vransko66 SI3305Vransko SLOVENIA Tel.:+38637034100 Fax.:+38637034150 WWW:www.kiv.si Email:info@kiv.si Email: info@kiv si