S.No.

Component / Operation 2

Characteristics Checked 3

Classification

Method / Type of Check 5

Acceptance Norm 6

Format of Record 7

Agency

QUALITY ASSURANCE PLAN ITEM : MOTOR CONTROL CENTER, POWER CONTROL CENTRE , DISTRIBUTION BOARD, AMF PANEL , LT PANEL ETC. MATERIAL INSPECTION MILD STEEL FOR FABRICATION (SHEET STEEL & CHANNEL CRCA '0' GRADE)

1A

A) Surface Finish

Major

Visual

IS:513/1973

Krypton Inspection Record - do - do Krypton

Krypton

B ) Sheet Metal Thickness C) Dimensions 1B Busbar Support SMC/ DMC A) Type Of Support B) Dimensions C) Surface Finish D) H.V. Test A) Size & Cross Section

- do - do Major

Measurement - do Visual

Apprd Drgs IS:513/1973 - do As per Application Drgs - do - do - do Apprd. Drwgs & Specifications IS : 5082/ 1897 - do - do -

- do - do Krypton

1C

BUSBAR

do do do do

Measurement Visual Electrical Measurement

- do - do - do Krypton Inspection Record

- do - do - do Krypton

Main Busbar (Ver. & Hor.) Al / Cu Control Busbar Al/ Cu 1D 1 Hardware Bolt / Nuts / Plain Washer / Spring Washer

B) Resistivity / Conductivity C) Tensile Strength A) Dimensional Confirmity

- do - do -

- do Mechanical

- do - do -

Krypton - do -

Major

Measurement

IS : 1364/3063

Krypton Inspection Record

Krypton

Page 1 of 11

S.No.

Component / Operation 2

Characteristics Checked 3

Classification

Method / Type of Check 5

Acceptance Norm 6

Format of Record 7

Agency

1E

Drawout Contact Assembly (Power & Aux. Contacts) Paint

B) Plating : Zinc / Cd A) Surface Finish

- do - do -

- do Visual

- do - do -

- do - do -

- do - do -

1F

B) Rating Size A) Finish (Shade ) Viscosity B ) Routine Test C) Tape Test A) Dimensional Confirmity A) Verification of Cross Section make, Colour Code , Grade etc. B) Thickness of Insulation

- do - do -

Measurement Visual

- do IS : 101/ IS : 5 & Shade no.631 - do - do Internal Std.

- do Krypton Inspection Record - do - do Krypton Inspection Record - do -

- do Krypton

1G

Neoprene Rubber Gasket Conductor / Wire

- do - do - do -

- do Putting Tape - do -

- do - do Krypton

1H

Major

Physical Verification / Measurement Physical Verification / Measurement Visual - do Measurement

- do -

- do -

- do -

IS : 694

- do -

- do -

1I

Air Ckt Breaker (ACB)

A) Verification of Current rating B) Verification of Voltage Grade C) Mounting Arrangement & Dimensions D) Setting Of Releases

Major - do - do -

Approved Drg - do - do -

- do - do - do -

- do - do - do -

- do -

Electrical

- do -

- do -

- do -

Page 2 of 11

S.No.

Component / Operation 2

Characteristics Checked 3

Classification

Method / Type of Check 5

Acceptance Norm 6

Format of Record 7

Agency

E) Voltage Rating of Closing Coil / Shunt / Trip / Under Voltage F) Anti Pumping / Trip Free Feature G) Slow Costing H) Routine / Type Test A) Size / Current rating B ) Connecting Arrangement A) Verification Of Voltage Grade B) Current Rating C) Operating & Interlocking Arrangement 1L HRC Fuses A) Verification of Make , current rating, rupturing current A) Mounting Detail Setting range Aux. Contact Pos. B) Operation

- do -

Visual

- do -

- do -

- do -

- do -

Electrical

- do -

- do -

- do -

- do - do Major

1J

Terminal for Power & Control

- do Electrical / Mechanical Visual

- do As per IS : 2516 Approved Drg. - do IS : 4064 Approved Drg - do - do -

- do Manufacturer TC Krypton Inspection Record - do Krypton Inspection Record - do - do -

- do Manufacturer Krypton

- do Major

- do Verification

- do Krypton

1K

Air Break Switch

- do - do -

- do - do -

- do - do -

Major

Verification

IS : 9224

Krypton Inspection Record Krypton Inspection Record - do -

Krypton

1M

Protective Relays

Major

Physical verification

Approved Drg

Krypton

Critical

Test

- do -

- do -

Page 3 of 11

S.No.

Component / Operation 2

Characteristics Checked 3

Classification

Method / Type of Check 5

Acceptance Norm 6

Format of Record 7

Agency

1N

Air Break Contactors / Timers / Time switches

A) Mounting Detail & Mechanical operation B) Current Rating / Make C) No. Of Contacts A) Mounting Detail & Dimensions B) CT Ratio , Class Of Accuracy

Major

Physical verification

Approved Drg / IS : 2959

Krypton Inspection Record - do - do Krypton Inspection Record Manufacturer TC Manufacturer TC

Krypton

- do - do Minor

- do - do Physical Verification Test

- do - do Approved Drg

- do - do Krypton

1O

Current Transformer

Critical

- do -

Manufacturer

1P

Indicating Instruments(Voltmeter, Ammeter, Frequency, KW, KWH, Meter etc.)

A) Mounting Detail & Dimensions B) Accuracy Class

Minor

Physical Verification

Approved Drg

Manufacturer

Major

Visual

Approved drg IS : 1248 IS : 2419 Approved drg IS : 6875 Approved Drg

- do -

- do -

1Q

Control Switch

C) Routine / Type Test A) Visual

Major Minor

Electrical Physical verification Visual Functional test

Manufacturer TC Krypton Inspection Record - do - do -

Manufacturer Krypton

B) Contact Rating AC / DC C) Operational Test

Major - do -

- do - do -

- do - do -

Page 4 of 11

S.No.

Component / Operation 2

Characteristics Checked 3

Classification

Method / Type of Check 5

Acceptance Norm 6

Format of Record 7

Agency

1R

Space Heater

A) Mounting Detail B) Verification of Volt / Watt Rating

Minor

Visual / Physical inspection TEDT

Approved Drg

Krypton Inspection Record - do -

Krypton

Major

- do -

- do -

1S

Indicating Light

A) Verification Of Voltage Grade B) Series Resistance Value / TRF, ratio

Major

Verification

Approved Drg / IS : 4795 - do -

Krypton Inspection Record - do -

Krypton

- do -

- do -

- do -

1T

Voltage Transformer

A) Mounting Detail & Dimensions B) PT Ratio, Class of Accuracy C) Verification of polarity D) Routine / Type test A) Verification of Rating & Contact Arrangement B) Current Setting C) Mounting Arrangement D) Re Setting arrangement

Major

Measurement

Manufacturer Std - do - do - do Approved drg

Krypton Inspection Record - do - do Manufacturer TC Krypton Inspection Record - do - do - do -

Krypton

- do - do - do Major

Visual Electrical - do Electrical

- do - do Manufacturer Krypton

1U

Thermal Overload Relay

- do - do - do -

- do - do - do -

- do - do - do -

- do - do - do -

Page 5 of 11

S.No.

Component / Operation 2

Characteristics Checked 3

Classification

Method / Type of Check 5

Acceptance Norm 6

Format of Record 7

Agency

1V

MCB / MCCB

A) Verification of rating & Make A) Verification of Rating & Contact Arrangement B) Mounting Arrangement C) Operational / Functional

Major

Electrical

Approved drg

Krypton Inspection Record Krypton Inspection Record - do - do -

Krypton

1W

Push Button

Major

Electrical

Approved drg

Krypton

- do - do -

- do - do -

- do - do -

- do - do -

2A

INPROCESS INSPECTION PANEL FABRICATION

A) Visual check for weld, dressing, deburing, straightness & dimensional control B) Checking of Frame with Std. Trolley C) Checking of Trollies with standard fixtures D) Dimensions

Minor

Physical Verification

Internal Std.

Internal Inspection record

Krypton

- do -

Physical

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

Process ( Physical check before assembly) - do - do -

- do -

- do -

- do -

E) Lifting Facilities F) Cable Entry

- do - do -

- do - do -

- do - do -

- do - do -

Page 6 of 11

S.No.

Component / Operation 2

Characteristics Checked 3

Classification

Method / Type of Check 5

Acceptance Norm 6

Format of Record 7

Agency

2B

PRE- TREATMENT / PAINTING

G) Waviness H) Gasket Arrangement A) Pre- Treatment of sheet steel B) Final Painting - Paint Thickness - Adhesiveness - Finish A) Alignment of Panel & Busbar b) Check for Busbar Mounting 1) Tightness of Busbar Joints 2) Busbar Mounting on Insulators 3) Busbar jointing Arrangement & Overlapping 4) Busbar bending & Drilling 5) Phase Identification & Clearance

- do - do Minor

- do - do Physical Visual - do Measurement Physical Visual Physical verification

- do - do Internal Std./ IS : 6005 - do - do - do - do IS : 101

- do - do Krypton Inspection Record - do - do - do - do Internal Inspection record

- do - do Krypton

- do - do - do - do Major

- do - do - do - do Krypton

2C

Assembly

- do -

Physical test by Torque Wrench - do -

Internal Std.

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

Critical

Physical

- do -

- do -

- do -

Page 7 of 11

S.No.

Component / Operation 2

Characteristics Checked 3

Classification

Method / Type of Check 5

Acceptance Norm 6

Format of Record 7

Agency

6) Busbar Sleeving & Colour Bends C) Check for CT Mounting 1) Mounting & Adequate Supports of CT 2) Provision for Shorting link on CT terminal D) Mechanical Interlocking Arrangement E) Check for Arrangement of Gasketing & Sealing by torch test F) Arrangement of Components & Terminations G) Check for Interchangeability H) Check for Smooth Movement of Trolley During Withdrawal / Insertion operation

Minor

Visual Check

- do -

- do -

- do -

Major

Physical verification - do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

Functional check test

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

Physical Verification Functional check Functional Check

- do -

- do -

- do -

- do -

- do -

- do -

- do -

Major

Internal Std

Internal Inspection record

Krypton

Page 8 of 11

S.No.

Component / Operation 2

Characteristics Checked 3

Classification

Method / Type of Check 5

Acceptance Norm 6

Format of Record 7

Agency

I) Check Trollies for isolate test service position 2D Wiring A) Proper Wire Clamping B) Continuity & Ferruling as per wiring diagram C) Proper crimping of lugs / connections tightening at terminals & components 3A Final Inspection A) Verification of Component, Rating, Arrangement as per GA Drg make B) Mounting Arrangement of name plate covers interchangeability of Modules C) Wiring Cubicle & Ckt. Function test , operation of indicating instruments wiring completeness D) Continuity test

- do -

Physical

- do -

- do -

- do -

Minor - do -

Visual Visual / test

Internal Std - do -

Internal records - do -

Krypton - do -

- do -

- do -

- do -

- do -

- do -

Major

Physical Verification

Approved Drg IS : 8625/ IS : 4237/ IS : 2127 - do -

Internal records

Krypton

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

Routine test

- do -

- do -

- do -

Page 9 of 11

S.No.

Component / Operation 2

Characteristics Checked 3

Classification

Method / Type of Check 5

Acceptance Norm 6

Format of Record 7

Agency

E) HV / IR Test on both Power / Control Ckt F) Phase Indication

Critical

- do -

- do -

- do -

- do -

Major

Visual

Approved Drg IS : 8623 / IS : 4237 / IS : 2127 - do -

Internal Records

Krypton

G ) Check for Busbar clearance , Tightness pf electrical / mechanical interlock H ) Degree of protection by insertion of thin paper / light test I ) Final Painting 1) Shade 2) Surface Finish 3) Thickness 4) Adhesion J) Space Heater 1) Function 2) HV / IR test 3) Contact Resistance of D/O Components K ) Degree of protection

- do -

Visual / Physical verification of torque wrench Test

- do -

- do -

- do -

- do -

- do -

- do -

- do Minor Major - do Major - do - do -

Visual - do Physical Verification - do Physical verification Routine test Visual

- do - do - do - do Internal Specs - do - do -

- do - do - do - do Inspection Record - do - do -

- do - do - do - do Krypton - do - do -

- do -

Mechanical

- do -

- do -

- do -

Page 10 of 11

S.No.

Component / Operation 2

Characteristics Checked 3

Classification

Method / Type of Check 5

Acceptance Norm 6

Format of Record 7

Agency

L) Temp. Rise Test M) Short Circuit Test

- do - do -

Electrical Visual

- do - do -

Test Certificate - do -

- do - do -

Page 11 of 11