Design Rack For Pipes With Robot Structural 2012

Autodesk Robot Structural Analysis Professional 2012
Auteur : A. FERCHICHI
Adresse : HALWANY COMPANY
Fichier : rack for pipes.rtd

Projet : Rack for pipes CTF
SOMMAIRE
1. Prambule
2. Codes et standards
3. Matriaux et coefficients de scurit
4. Charges considres
5. Principaux critres de dimensionnements
CRITERES DE RESISTANCE DES PROFILES
FLECHES ET DEPLACEMENTS ADMISSIBLES
ELANCEMENTS DES BARRES
6. Combinaisons des calculs
7. Modlisation
8. Donnes Nuds
9. Donnes Barres
10. Donnes Nuance Matriaux
11. Familles
12. Charges
13. Attributs
14- Vrification des familles llu
Page : 1


1. Prambule
Le but de cette spcification est dtudier la rsistance dun Rack pour
Pipes dans le cadre du projet pour la socit ptrolire CTF .
2. Codes et standards
Dune manire gnrale, les normes, codes et standards franais dans
leurs rvisions sont applicables et, en particuliers:
o CM66 Additif 1980 : Projet de structures en acier.
3. Matriaux et coefficients de scurit

Nuance dacier
Limite lastique
Rsistance la rupture
: S235JR
: fy = 235 N/mm
: fu = 360 N/mm
Visserie
Limite lastique (boulon)
Rsistance la rupture (boulon)
: classe 8-8
: fyb = 640 N/mm
: fub = 800 N/mm
4. Charges considres
Charges permanentes:
Poids de la structure
(Inclut les poids des tles noirs p. 6mm)
Charges dexploitations:
Surcharge des Tubes
: 3080 daN/m
5. Principaux critres de dimensionnements

5.1 CRITERES DE RESISTANCE DES PROFILES
Les sections retenues seront vrifies vis vis des conditions de
rsistance (compression, traction, cisaillement, stabilit de forme, etc.)
conformment aux rgles CM66.
5.2 FLECHES ET DEPLACEMENTS ADMISSIBLES
Les flches verticales admissibles seront comme suit :
Plancher
: L/200
Plancher supportant des quipements
: L/400
Console
: L/400
Poteau de portiques
: H/200
5.3 ELANCEMENT DES BARRES
Page : 2


Les lancements des pices comprimes seront limites :

Poteaux et ossatures
: 200
Les lancements des pices tendues seront limites
: 280
6. Combinaisons de calculs
Les combinaisons de charges cites ci-dessous seront considres dans le
dimensionnement et justification de la structure et ce conformment au
CM66.
Page : 3


RESULTATS
DE CALCULS
Page : 4


7. Modlisation :
VUE EN 3D
VUE DE GAUCHE
8. Donnes-Nuds :
Node
X (m)
Y (m)
Z (m)
3
4
5
6
7
8
9
0.59
0.81
0.59
0.81
5.19
5.41
5.19
0.08
0.08
2.48
2.48
0.08
0.08
2.48
1.22
1.22
1.22
1.22
1.22
1.22
1.22
Page : 5
Support code
Support

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
5.41
1.40
0.0
0.70
0.70
0.0
1.40
0.70
0.70
5.30
5.30
4.60
6.00
6.00
4.60
5.30
5.30
5.30
5.30
5.30
5.30
0.70
0.70
0.70
0.70
0.70
5.30
0.70
0.70
5.30
5.30
2.00
2.00
2.00
4.00
4.00
4.00
0.70
0.70
5.30
5.30
2.48
0.08
0.08
0.08
0.52
2.48
2.48
2.48
2.04
2.48
2.04
2.48
2.48
0.08
0.08
0.08
0.52
0.08
0.08
2.48
2.48
0.08
0.08
2.48
2.48
1.28
1.28
0.0
2.56
0.0
2.56
2.48
1.28
0.08
2.48
1.28
0.08
0.08
2.48
2.48
0.08

1.22
0.0
0.0
0.66
0.0
0.0
0.0
0.66
0.0
0.66
0.0
0.0
0.0
0.0
0.0
0.66
0.0
1.22
0.0
1.22
0.0
1.22
0.0
1.22
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1.33
1.33
1.33
1.33
Page : 6
xxxfff
xxxfff
xxxfff
xxxfff
Rotule
Rotule
Rotule
Rotule


9. Donnes-Barres :
Bar
Node
1
Node
2
Section
UPN 100
UPN 100
UPN 100
10
UPN 100
11
UPN 100
12
UPN 100
13
14
UPN 100
10
15
UPN 100
11
16
UPN 100
12
17
18
UPN 100
13
19
20
UPN 100
14
21
UPN 100
15
10
22
UPN 100
16
23
UPN 100
17
24
UPN 100
18
25
26
UPN 100
20
29
30
UPN 100 0
21
31
32
UPN 100 0
22
33
34
UPN 100 0
23
35
36
UPN 100 0
24
12
23
HEB 220
25
15
22
HEB 220
26
32
30
HEB 220
27
37
38
HEB 220
28
36
34
HEB 220
33
43
44
34
44
45
RECF
300x100x6
RECF
Material
Length
(m)
Gamma
(Deg)
Type
Structure
object
0.22
-90.0
Simple bar
Bar
0.22
-90.0
Simple bar
Bar
0.22
-90.0
Simple bar
Bar
0.22
-90.0
Simple bar
Bar
1.36
-90.0
1.36
-90.0
0.79
-90.0
1.36
-90.0
1.36
-90.0
0.79
-90.0
0.79
-90.0
1.36
-90.0
1.36
-90.0
1.36
-90.0
1.36
-90.0
0.79
-90.0
1.22
0.0
1.22
0.0
1.22
0.0
1.22
0.0
6.00
0.0
Beam
Bar
6.00
0.0
Beam
Bar
2.40
0.0
Beam
Bar
4.60
0.0
Beam
Bar
2.40
0.0
Beam
Bar
1.20
90.0
Beam
Bar
1.20
90.0
Beam
Bar
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
Page : 7
Diagonale_
CM66
Diagonale_
CM66
Diagonale_
CM66
Diagonale_
CM66
Diagonale_
CM66
Diagonale_
CM66
Diagonale_
CM66
Diagonale_
CM66
Diagonale_
CM66
Diagonale_
CM66
Diagonale_
CM66
Diagonale_
CM66
Montant_C
M66
Montant_C
M66
Montant_C
M66
Montant_C
M66
Bar
Bar
Bar
Bar
Bar
Bar
Bar
Bar
Bar
Bar
Bar
Bar
Bar
Bar
Bar
Bar

300x100x6
RECF
300x100x6
RECF
300x100x6
ROND 4"
SCH80
ROND 4"
SCH80
ROND 4"
SCH80
ROND 4"
SCH80
35
46
47
36
47
48
37
32
42
38
30
41
39
34
39
40
36
40
42
35
50
PL 220x10
43
33
49
PL 220x10
44
29
52
PL 220x10
45
31
51
PL 220x10

E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
ACIER
E24
1.20
90.0
Beam
Bar
1.20
90.0
Beam
Bar
0.08
0.0
Beam
Bar
0.08
0.0
Beam
Bar
0.08
0.0
Beam
Bar
0.08
0.0
Beam
Bar
0.11
90.0
Beam
Bar
0.11
90.0
Beam
Bar
0.11
90.0
Beam
Bar
0.11
90.0
Beam
Bar
10. Donnes-Nuance matriaux :
Material
E (daN/m2)
G (daN/m2)
NI
LX (1/C)
RO
(daN/m3)
Re
(daN/m2)
ACIER E24
21000000000.00
8080000000.00
0.30
0.00
7701.00
23500000.00
11. Familles :
Famille
Nom
Composants
HEB220
24A28
TOLE EP6
33A36
UPN100
3A18 20A23
ROND 4" SCH80
37A40
TOLE EP10
15A20 22A26
Page : 8


12. Charges :
Case
Load type
List
Load values
self-weight
3A18 20A28 33A40

42A46 48A51
PZ Negative Factor=1.00
nodal force
self-weight
self-weight
(FE) uniform
(FE) uniform
(FE) uniform
(FE) uniform
FX=0.0(daN) FZ=0.0(daN) CX=0.0(daNm)

CY=0.0(daNm)
3A18 20A28 33A40
42A46 48A51
3A18 20A28 33A40
42A46 48A51
PZ=-48.00(daN/m2) projected
46 48A50
51
13. Attributs :
Combinaisons
Cases: 4 7 [ CM66 Avril 2000 ]
Combinations/
Comp.
EFF/
EFF/
EFF/
EFF/
DEP/
DEP/
Definition
1
2
3
4
1
2
1*1.33 + 2*1.33 + 3*1.50

1*1.33 + 2*1.33
1*1.00 + 2*1.00 + 3*1.50
1*1.00 + 2*1.00
1*1.00 + 2*1.00 + 3*1.00
1*1.00 + 2*1.00
Ractions : Extrmes globaux

in the coordinate system: global - Cases: 1A3 5 6 8 9
FX (daN)
FY (daN)
FZ (daN)
MX (daNm)
MY (daNm)
MZ (daNm)
MAX
Node
Case
516.37
51
EFF/1
19.99
50
EFF/1
1888.91
49
EFF/1
0.00
52
EFF/1
0.00
50
EFF/1
0.00
51
EFF/1
MIN
Node
Case
-516.37
49
EFF/1
-19.99
52
EFF/1
0.0
49
2
-0.00
50
EFF/1
-0.00
52
EFF/1
-0.00
49
EFF/1
Page : 9


Dplacements : Extrmes globaux

Cases: 1A3 5 6 8 9
UX (mm)
UY (mm)
UZ (mm)
RX (Rad)
RY (Rad)
RZ (Rad)
MAX
Node
Case
0.0
25
EFF/1
0.2
25
EFF/1
0.0
8
EFF/1
0.001
46
EFF/1
0.001
4
EFF/1
0.000
10
EFF/1
MIN
Node
Case
-0.0
17
EFF/1
-0.2
17
EFF/1
-0.7
44
EFF/1
-0.001
48
EFF/1
-0.001
9
EFF/1
-0.000
5
EFF/1
Efforts : Extrmes globaux

Cases: 1A3 5 6 8 9
FX (daN)
FY (daN)
FZ (daN)
MX (daNm)
MY (daNm)
MZ (daNm)
MAX
Bar
Node
Case
71.04
15
22
EFF/1
915.15
6
9
EFF/1
559.59
26
32
EFF/1
21.58
36
47
EFF/1
27.63
22
33
EFF/1
56.80
45
31
EFF/1
MIN
Bar
Node
Case
-1888.91
43
49
EFF/1
-915.15
3
4
EFF/1
-559.59
26
30
EFF/1
-21.58
34
44
EFF/1
-27.63
21
31
EFF/1
-167.68
36
47
EFF/1
Contraintes : Extrmes globaux

Cases: 1A3 5 6 8 9
S max
(daN/m2)
S min
(daN/m2)
S max(My)
(daN/m2)
S max(Mz)
(daN/m2)
S min(My)
(daN/m2)
S min(Mz)
(daN/m2)
Fx/Ax
(daN/m2)
MAX
Bar
Node
Case
1019577.74
35
47
EFF/1
0.0
3
3
2
670571.25
21
31
EFF/1
1465431.93
14
21
EFF/1
0.0
3
3
2
0.0
3
3
2
52620.81
15
22
EFF/1
MIN
-858593.93
0.0
0.0
-670571.25
Bar
Node
Case
43
49
EFF/1
3
3
2
3
3
2
21
31
EFF/1
2298382.94
14
9
EFF/1
Page : 10
1517731.86
14
9
EFF/1
-858593.93
43
49
EFF/1


14. VERIFICATION DES FAMILLES A LELU

STEEL DESIGN
---------------------------------------------------------------------------------------------------------------------------------------CODE: CM66
ANALYSIS TYPE: Code Group Verification
---------------------------------------------------------------------------------------------------------------------------------------CODE GROUP: 1 HEB220
MEMBER: 27 Beam_27
POINT: 2
COORDINATE: x = 0.50 L = 2.30 m
---------------------------------------------------------------------------------------------------------------------------------------LOADS:
Governing Load Case: 4 EFF /1/ 1*1.33 + 2*1.33 + 3*1.50
---------------------------------------------------------------------------------------------------------------------------------------MATERIAL:
ACIER E24
fy = 23500000.00 daN/m2
---------------------------------------------------------------------------------------------------------------------------------------SECTION PARAMETERS: HEB 220
ht=220.0 mm
bf=220.0 mm
Ay=70.40 cm2
Az=20.90 cm2
Ax=91.04 cm2
tw=9.5 mm
Iy=8090.97 cm4
Iz=2843.27 cm4
Ix=76.84 cm4
tf=16.0 mm
Wely=735.54 cm3
Welz=258.48 cm3
---------------------------------------------------------------------------------------------------------------------------------------STRESSES:
SigN = -40.93/91.04 = -4495.57 daN/m2
SigFY = -535.28/735.54 = -727732.51 daN/m2
---------------------------------------------------------------------------------------------------------------------------------------LATERAL BUCKLING PARAMETERS:
z=1.00
B=1.00
D=1.69
Sig D=21969733.14
daN/m2
lD_sup=4.60 m
C=1.00
kD=1.00
---------------------------------------------------------------------------------------------------------------------------------------BUCKLING PARAMETERS:
About Y axis:
About Z axis:
---------------------------------------------------------------------------------------------------------------------------------------VERIFICATION FORMULAS:
SigN + kD*SigFY = -4495.57 + 1.00*-727732.51 = | -732228.08 | < 23500000.00 daN/m2 (3.731)
----------------------------------------------------------------------------------------------------------------------------------------
Section OK !!!
Page : 11


STEEL DESIGN
---------------------------------------------------------------------------------------------------------------------------------------CODE: CM66
---------------------------------------------------------------------------------------------------------------------------------------CODE GROUP: 2 UPN100
MEMBER: 3 Simple bar_3
POINT: 1
---------------------------------------------------------------------------------------------------------------------------------------LOADS:
---------------------------------------------------------------------------------------------------------------------------------------MATERIAL:
ACIER E24
fy = 23500000.00 daN/m2
---------------------------------------------------------------------------------------------------------------------------------------SECTION PARAMETERS: UPN 100
ht=100.0 mm
bf=50.0 mm
Ay=8.50 cm2
Az=6.00 cm2
Ax=13.50 cm2
tw=6.0 mm
Iy=206.00 cm4
Iz=29.30 cm4
Ix=2.81 cm4
tf=8.5 mm
Wely=41.20 cm3
Welz=8.49 cm3
---------------------------------------------------------------------------------------------------------------------------------------STRESSES:
SigN = -449.71/13.50 = -333119.66 daN/m2
SigFY = 0.04/41.20 = 1064.36 daN/m2
SigFZ = 88.03/8.49 = 10365087.30 daN/m2
About Y axis:
About Z axis:
SigN + SigFY + SigFZ = -333119.66 + 1064.36 + 10365087.30 = 10033031.99 < 23500000.00 daN/m2
(3.731)
1.54*TauY = |1.54*-1082026.11| = |-1666320.20| < 23500000.00 daN/m2 (1.313)
1.54*TauZ = |1.54*-6628.07| = |-10207.23| < 23500000.00 daN/m2 (1.313)
----------------------------------------------------------------------------------------------------------------------------------------
Section OK !!!
Page : 12


STEEL DESIGN
---------------------------------------------------------------------------------------------------------------------------------------CODE: CM66
---------------------------------------------------------------------------------------------------------------------------------------CODE GROUP: 3 TOLE EP6
MEMBER: 35 Beam_35
POINT: 3
---------------------------------------------------------------------------------------------------------------------------------------LOADS:
---------------------------------------------------------------------------------------------------------------------------------------MATERIAL:
ACIER E24
fy = 23500000.00 daN/m2
---------------------------------------------------------------------------------------------------------------------------------------SECTION PARAMETERS: RECF 300x100x6
ht=300.0 mm
bf=100.0 mm
Ay=11.40 cm2
Az=34.20 cm2
Ax=45.60 cm2
tw=6.0 mm
Iy=4772.00 cm4
Iz=841.00 cm4
Ix=2403.00 cm4
tf=6.0 mm
Wely=318.13 cm3
Welz=168.20 cm3
---------------------------------------------------------------------------------------------------------------------------------------STRESSES:
SigN = -6.63/45.60 = -1454.39 daN/m2
SigFY = -7.68/318.13 = -24148.87 daN/m2
SigFZ = -167.68/168.20 = -996883.26 daN/m2
About Y axis:
About Z axis:
SigN + kD*SigFY + SigFZ = -1454.39 + 1.00*-24148.87 + -996883.26 = | -1022486.52 | < 23500000.00
daN/m2 (3.731)
1.54*TauY = 1.54*52550.48 = 80927.75 < 23500000.00 daN/m2 (1.313)
1.54*TauZ = |1.54*-3194.68| = |-4919.80| < 23500000.00 daN/m2 (1.313)
----------------------------------------------------------------------------------------------------------------------------------------
Section OK !!!
Page : 13


STEEL DESIGN
---------------------------------------------------------------------------------------------------------------------------------------CODE: CM66
---------------------------------------------------------------------------------------------------------------------------------------CODE GROUP: 4 ROND 4" SCH80
MEMBER: 39 Beam_39
POINT: 1
---------------------------------------------------------------------------------------------------------------------------------------LOADS:
---------------------------------------------------------------------------------------------------------------------------------------MATERIAL:
ACIER E24
fy = 23500000.00 daN/m2
---------------------------------------------------------------------------------------------------------------------------------------SECTION PARAMETERS: ROND 4" SCH80
ht=114.3 mm
Ay=17.06 cm2
Az=17.06 cm2
Ax=28.44 cm2
tw=8.6 mm
Iy=400.03 cm4
Iz=400.03 cm4
Ix=800.05 cm4
Wely=70.00 cm3
Welz=70.00 cm3
---------------------------------------------------------------------------------------------------------------------------------------STRESSES:
SigFY = -0.28/70.00 = -4004.40 daN/m2
About Y axis:
About Z axis:
kD*SigFY = 1.00*-4004.40 = | -4004.40 | < 23500000.00 daN/m2 (3.611)
1.54*TauZ = 1.54*4107.10 = 6324.93 < 23500000.00 daN/m2 (1.313)
----------------------------------------------------------------------------------------------------------------------------------------
Section OK !!!
Page : 14


STEEL DESIGN
---------------------------------------------------------------------------------------------------------------------------------------CODE: CM66
---------------------------------------------------------------------------------------------------------------------------------------CODE GROUP: 5 TOLE EP10
MEMBER: 42 Beam_42
POINT: 1
---------------------------------------------------------------------------------------------------------------------------------------LOADS:
---------------------------------------------------------------------------------------------------------------------------------------MATERIAL:
ACIER
fy = 23500000.00 daN/m2
---------------------------------------------------------------------------------------------------------------------------------------SECTION PARAMETERS: PL 220x10
ht=10.0 mm
bf=220.0 mm
Ay=21.04 cm2
Az=0.96 cm2
Ax=22.00 cm2
tw=5.0 mm
Iy=1.83 cm4
Iz=887.33 cm4
Ix=7.12 cm4
tf=5.0 mm
Wely=3.67 cm3
Welz=80.67 cm3
---------------------------------------------------------------------------------------------------------------------------------------STRESSES:
SigN = -1881.45/22.00 = -855205.57 daN/m2
SigFY = -2.20/3.67 = -599583.65 daN/m2
SigFZ = -56.80/80.67 = -704134.98 daN/m2
About Y axis:
About Z axis:
SigN + kD*SigFY + SigFZ = -855205.57 + 1.00*-599583.65 + -704134.98 = | -2158924.21 | <
23500000.00 daN/m2 (3.731)
1.54*TauY = |1.54*-245380.37| = |-377885.77| < 23500000.00 daN/m2 (1.313)
1.54*TauZ = 1.54*208945.82 = 321776.56 < 23500000.00 daN/m2 (1.313)
----------------------------------------------------------------------------------------------------------------------------------------
Section OK !!!
Page : 15

Design Rack For Pipes With Robot Structural 2012

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Autodesk Robot Structural Analysis Professional 2012

Fichier : rack for pipes.rtd

Autodesk Robot Structural Analysis Professional 2012

Fichier : rack for pipes.rtd

3. Matriaux et coefficients de scurit

5. Principaux critres de dimensionnements

Autodesk Robot Structural Analysis Professional 2012

Fichier : rack for pipes.rtd

Les lancements des pices comprimes seront limites :

Autodesk Robot Structural Analysis Professional 2012

Fichier : rack for pipes.rtd

Autodesk Robot Structural Analysis Professional 2012

Fichier : rack for pipes.rtd

Autodesk Robot Structural Analysis Professional 2012

Fichier : rack for pipes.rtd

Autodesk Robot Structural Analysis Professional 2012

Fichier : rack for pipes.rtd

Autodesk Robot Structural Analysis Professional 2012

Fichier : rack for pipes.rtd

10. Donnes-Nuance matriaux :

ROND 4" SCH80

Autodesk Robot Structural Analysis Professional 2012

Fichier : rack for pipes.rtd

3A18 20A28 33A40

FX=0.0(daN) FZ=0.0(daN) CX=0.0(daNm)

1*1.33 + 2*1.33 + 3*1.50

Ractions : Extrmes globaux

Autodesk Robot Structural Analysis Professional 2012

Fichier : rack for pipes.rtd

Dplacements : Extrmes globaux

Efforts : Extrmes globaux

Contraintes : Extrmes globaux

Autodesk Robot Structural Analysis Professional 2012

Fichier : rack for pipes.rtd

14. VERIFICATION DES FAMILLES A LELU

Autodesk Robot Structural Analysis Professional 2012

Fichier : rack for pipes.rtd

Autodesk Robot Structural Analysis Professional 2012

Fichier : rack for pipes.rtd

Autodesk Robot Structural Analysis Professional 2012

Fichier : rack for pipes.rtd

Autodesk Robot Structural Analysis Professional 2012

Fichier : rack for pipes.rtd

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11.33 + 21.33 + 3*1.50