Beruflich Dokumente
Kultur Dokumente
CS80
CS480 Amplifier/Subwoofer
SERVICE MANUAL
JBL Consumer Products 250 Crossways Park Dr. Woodbury, New York 11797 Rev0 4/2007
PACKAGING.........................4 CONTROLS & CONNECTIONS. .......5 OPERATION ....6 EXPLODED VIEW/PARTS LIST...............................7 TEST SET-UP AND PROCEDURE....8 BLOCK DIAGRAM..9 BASIC TROUBLESHOOTING...........11 120V ELECTRICAL PARTS LIST ....12 PCB DRAWINGS.....16 INTEGRATED CIRCUIT/TRANSISTOR PINOUTS..22 120V SCHEMATICS...... 23 BASIC SPECIFICATIONS CS80 Subwoofer
Frequency Response ( 6dB): Amplifier Output: Driver: Dimensions (H x W x D, including feet): Weight: 35Hz 160Hz 125W RMS/250W Peak 8" (203mm) 16-1/4" x 12" x 13-5/8" (413mm x 305mm x 346mm) 29 lb (13.2kg)
The Peak Dynamic Power is measured by recording the highest center-to-peak voltage measured across the output of a resistive load equal to minimum impedance of the transducer, using a 50Hz sine wave burst, 3 cycles on, 17 cycles off.
Occasional refinements may be made to existing products without notice but will always meet or exceed original specifications unless otherwise stated
1
QA Test Limits Conditions N/A N/A N/A N/A N/A 95 100 Reference
Minimum Reference 10-500 Hz @ Nominal input voltage @ Nominal input voltage @ Nominal input voltage 3/20 50 Hz Burst unit driven 6dB above the sensitivity to drive it into max power, measured value is the average of the 4 first consecutive peaks Highest RMS of the first 4 consecutive peaks
Watts % % mV-DC DF
Measured at amplifier board speaker out terminals, Output power 90 Watts THD < 0.1 %
Input Sensitivity Input Frequency Line Input (L&R) LFE Input System Gain-LR input Signal to Noise SNR-A-Weighted SNR-unweighted SNR @ 1W-unweighted Residual Noise Floor
50 14.4 9 42.85
Hz mVrms mVrms dB
Single input driven 1 input driven LFE input driven only Single input driven L or R
90 85 65 1
85 80 60 1.5
To Rated power To Rated power To 1 Watt Volume @max, w/ A/P Swept Bandpass Measurement (Line freq.+ harmonics)
Refer to AP Graph
Input Impedance Line input L&R , LFE Filters Low Pass (fixed or variable) Subsonic filter (HPF)
>10
K ohms
N/A
Reference only
Variable
-Hz
2dB 2dB
Limiter (yes/no) Features LFE Input Volume pot Taper (lin/log) ATO Input Configuration Line In (L,R) Line level in LFE Signal Sensing (ATO) Auto-Turn-On (yes/no) ATO Input Frequency ATO Level Line Level in (L,R, LF ATO Turn-on time Auto Mute/ Turn-OFF Time Power on Delay time
YES
--
N/A
L ,R LFE
--
Functional Functional
Functional Functional Functional Functional Functional Functional 2mV@50Hz into Line Input w/ 1 ch. driven Amp connected and AC on, then input signal applied T before muting, after signal is removed AC Power Applied Auto turn of time (T) must be 5 > T <15
5 50 50
10 100 100
---Amps Amps
Direct short at output @1/8 max unclipped Power DC present at Speaker Out leads Type-T or Slo Blo Type-T or Slo Blo Temperature rise should not exceed 35K rise Relay or crowbar (for driver/fire protection) External fuse with UL/SEMKO rated holder External fuse with UL/SEMKO rated holder
PHASE
If your receiver/processor does not contain a Dolby Digital or DTS processor but has a subwoofer output:
RECEIVER/PROCESSOR
CS80SUB
TSS-Sub800/230
120V60Hz 200Watts
Subwoofer-Level Control Phase Switch LFE Input Line-Level Inputs Power Indicator LED Power Switch Important!
Whenever changing cables, pulling plugs, etc., ALWAYS TURN OFF ALL EQUIPMENT, including the subwoofer.
TSS-Sub800/230
NOTE: If your receiver/processor has only one sub out, you may use either the L or R input.
Turn on your entire audio system and start a CD or movie soundtrack at a moderate level. Auto On/Standby With the Power Switch in the ON position, the LED on the rear panel will remain lit in green or red to indicate the ON or STANDBY mode of the subwoofer. RED = STANDBY (No signal detected, Amp Off) GREEN = ON (Signal detected, Amp On) The subwoofer will automatically enter the Standby mode after approximately 10 minutes when no signal is detected from your system. The subwoofer will then power on instantly when a signal is detected. During periods of normal use, the Power Switch can be left on. You may turn off the Power Switch for extended periods of nonoperation, e.g., when you are away on vacation. Adjust Level Turn the Subwoofer-Level Control up about halfway. If no sound emanates from the subwoofer, check the AC-line cord and input cables. Are the connectors on the cables making proper contact? Is the AC plug connected to a live receptacle? Has the Power Switch been pressed to the ON position? Once you have confirmed that the subwoofer is active, proceed by playing a CD or DVD. Use a selection that has ample bass information. Set the overall volume control of the receiver/processor to a comfortable level. Adjust the Subwoofer-Level Control until you obtain a pleasing blend of bass. Bass response should not overpower the room but rather be adjusted so there is a harmonious blend across the entire musical range. Many users have a tendency to set the subwoofer volume too loud, adhering to the belief that a subwoofer is there to produce lots of bass. This is not entirely true. A subwoofer is there to enhance bass, extending the response of the entire system so the bass can be felt as well as heard. However, overall balance must be maintained or the music will not sound natural. An experienced listener will set the volume of the subwoofer so its impact on bass response is always there but never obtrusive.
Equipment needed: Function/signal generator/sweep generator Integrated Amplifier Multimeter Speaker cables
General Unit Function (UUT = Unit Under Test) 1) From the signal generator, connect one line level (RCA) cable to the Subwoofer Line Level Input jacks L/R on the UUT. Use a Y-cable from a mono source if necessary to connect to both inputs. Do not connect to the single LFE input. 2) Turn the LEVEL control on the UUT to completely counterclockwise (MIN). 3) Turn on generator; adjust to 75mV, 50 Hz. 4) Plug in UUT; turn the power switch ON. LED should switch from Red to Green. Turn LEVEL control full clockwise (MAX) 5) LED should Green; immediate and vigorous bass response should be heard and felt from port tube opening. 6) Turn off generator, turn LEVEL control full counterclockwise (MIN), and disconnect RCA cable. Sweep Function 1) Follow steps 1-5 above, using a sweep generator as a signal source. 2) Sweep generator from 20Hz to 300Hz. Listen to the cabinet and drivers for any rattles, clicks, buzzes or any other noises. If any unusual noises are heard, remove woofers and test. Driver Function 1) Remove woofer from cabinet; detach + and - wire clips. 2) Check DC resistance of woofer; it should be 3.4 ohms 10% 3) Connect a pair of speaker cables to driver terminals. Cables should be connected to an integrated amplifier fed by a signal generator. Turn on generator and adjust so that speaker level output is 5.0V. 4) Sweep generator from 20Hz to 1kHz. Listen to driver for any rubbing, buzzing, or other unusual noises.
8
10
Check,Q206,Q207,U203 etc
yes
no
yes yes Test R121,R122 signal yes Check RY101,D102,Q113,Q114 etc yes no Check U101,Q115,Q116,R138 etc yes yes Check P102 signal The Amp Assy OK, END Set R138 to R140S Voltage is 0.51VDC yes Check ,+VCC& -VCC no DC voltage no yes Check Q107,Q108,Q105, Q106,Q103,Q104,U101,etc Check J123,J124 etc
11
110-14472j26-E 110-14681j26-E 110-16101j26-E 110-16102j26-E 110-16103j26-E 110-16105j26-E 110-16123j26-E 110-16152j26-E 110-16153j26-E 110-16154j26-E 110-16181j26-E 110-16182j26-E 110-16223j26-E 110-16332j26-E 110-16392j26-E 110-16393j26-E 110-16470j26-E 110-16471j26-E 110-16472j26-E 110-16473j26-E 110-16560j26-E 110-16563j26-E 110-16682j26-E 110-122r2j15-E 110-20331jk2-E 113-50r10j10-E 114-03302m0-E 110-10821jk2-E
Capacitors
RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR
4.7K 1/4W 5% CF 26mm (RoHS) 680 1/4W 5% CF26mm (RoHS) 100 1/6W 5% CF26mm (RoHS) 1K 1/6W 5% CF 26m (RoHS) 10K 1/6W 5% CF 26 (RoHS) 1M 1/6W 5% CF 26mm (RoHS) 12K 1/6W 5% CF 26mm (RoHS) 1.5K 1/6W 5% CF 26mm (RoHS) 15K 1/6W 5% CF 26mm (RoHS) 150K 1/6W 5% CF 26mm (RoHS) 180 1/6W 5% CF26mm (RoHS) 1.8K 1/6W 5% CF 26mm (RoHS) 22K 1/6W 5% CF 26mm (RoHS) 3.3K 1/6W 5% CF 26mm (RoHS) 3.9K 1/6W 5% CF 26mm (RoHS) 39K 1/6W 5% CF 26mm (RoHS) 47 1/6W 5% CF 26mm (RoHS) 470 1/6W 5% CF26mm (RoHS) 4.7K 1/6W 5% CF 26mm (RoHS) 47K 1/6W 5% CF 26mm (RoHS) 56 1/6W 5% CF 26mm (RoHS) 56K 1/6W 5% CF 26mm (RoHS) 6.8K 1/6W 5% CF 26mm (RoHS) 2.2 1/2W 5% 15mm (RoHS) 330 2W 5% 5mm(RoHS) 0.1 5W 5% stand (RoHS) 3K 0.3W 20%(RoHS) 820 1W 5% 10mm (RoHS)
2 2 1 1 1 1 2 6 4 1 2 1 3 3 2 1 4 1 3 1 1 1 1 1 2 2 1 1
R147,R150, R148,R151, R120, R124, R134, R143, R135,R139, R103,R123,R136,R137,R141,R142, R118,R145,R152,R154 R131, R111,R114, R153, R128,R129,R133, R106,R107,R144, R105,R108, R126, R112,R113,R115,R116 R140, R110,R125,R130, R101, R117, R104, R109, R127, R146,R149 R121,R122 R138, R132,
130-2b102k503-E 130-3f104z503-E 130-3f473m503-E 130-sl101k503-E 132-104j503-E 132-223ja03-E 135-3105m50-E 135-3107m16-E 135-3226m50-E 135-3227m10-E 135-3227m16-E 135-3476m25-E 132-223ja03-E 135-3107m16-E 135-4688m50-E
Semiconductors
DISC CAPACITOR 1000P 50V 10% (RoHS) DISC CAPACITOR 0.1U 50V +80/-20% (RoHS) DISC CAPACITOR 0.047U 50V 20% (RoHS) DISC CAPACITOR 100P 50V SL 10% (RoHS) MYLAR CAPACITOR 0.1U 50V 5% (RoHS) MYLAR CAPACITOR 0.022uF 100V 5% (RoHS) ELECTROYTIC CAP.1U 50V 20% (RoHS) ELECTROYTIC CAP.100uF 16V 20% (RoHS) ELECTROYTIC CAP.22U 50V 20% (RoHS) ELECTROYTIC CAP.220U 10V 20% (RoHS) ELECTROYTIC CAP.220U 16V 20% (RoHS) ELECTROYTIC CAP.47U 25V 20% (RoHS) MYLAR CAPACITOR 0.022uF 100V 5% (RoHS) ELECTROYTIC CAP.100uF 16V 20% (RoHS) ELECTROYTIC CAP.6800U/50V 20%D25X45mm (RoHS)
1 4 1 2 1 4 2 3 2 2 1 1 2 1 2
C116, C108,C113,C115,C119 C106, C139,C140, C107, C124,C125,C126,C128 C105,C112, C109,C117,C120, C114,C118, C129,C130, C111, C103, C123,C127 C110, C121,C122
TRANSISTOR 2SC1815GR TOSHIBA(RoHS) NPN TRANSISTOR 2SA1015GR TOSHIBA (RoHS) PNP *TRANSISTOR FSC 2N5551 (RoHS) NPN TRANSISTOR FSC 2N5401 AI-PNP350V 500mA TO-92 DIODE 500mW 75V 1N4148 Panjit (RoHS) ZENER Diode GDZJ3.3A 500mW 3.3V 2% 26mm (RoHS) ZENER DIODE GDZJ6.2B 500mW 6.2V 26mm 2% (RoHS) ZENER DIODE GDZJ16C 500mW 16V 26mm 2% (RoHS) TRANSISTOR TIP35C (RoHS) NPN
5 2 2 2 4 1 2 1 1
12
TRANSISTOR TIP36C (RoHS) PNP TRANSISTOR 2SC1815GR TOSHIBA(RoHS) TRANSISTOR KSD882Y PNP TRANSISTOR KSB772Y PNP TRANSISTOR HI-SINCERITY HSD669A NPN TRANSISTOR HSB649T PNP Bridge Diode 4A 500V KBL405(RoHS) DIODE 1N4002TB (RoHS) IC OPA 4558D DUAL OP-AMP
1 2 1 1 1 1 1 1 1
*mica piece TO-3P 25x20mm (RoHS) HEAT SINK 65*32*31 aluminium 351-AM03014A094-E M3*14 MACHINE SCREW crossover BLACK (RoHS) 352-AM03008D040-E 3*8 B TYPE PING SCREW Crossover, BLACK (RoHS) 361-FE-00051-0LAE TRANSISTOR holder 14.2*8.0*5.2t=1.6mm (RoHS) 361-NYL-00054-0LAE TRANSISTOR sheet (SW06002) (RoHS)
26AWG 1007 200mm RED 3mm (RoHS) *relay 5A 24V UDH-SS124D(RoHS) COUPLER 7PIN PITCH=2.5mm(RoHS) COUPLER 2PIN PITCH=3.96mm(RoHS)
COUPLER 3 PIN PITCH=3.96mm JST-VH peel off PIN (RoHS)
1 1 1 1 1 2 1 1 4 1 2
Input/Preamp PCB
Resistors
110-16102j26-E 110-16103j26-E 110-16104j26-E 110-16105j26-E 110-16122j26-E 110-16124j26-E 110-16153j26-E 110-16154j26-E 110-16183j26-E 110-16205j26-E 110-16223j26-E 110-16273j26-E 110-16333j26-E 110-16334j26-E 110-16472j26-E 110-16473j26-E 110-16512j26-E 110-16513j26-E 115-h503a104-E
Capacitors
RESISTOR 1K 1/6W 5% CF 26mm (RoHS) RESISTOR 10K 1/6W 5% CF 26mm (RoHS) RESISTOR 100K 1/6W 5% CF 26mm (RoHS) RESISTOR 1M 1/6W 5% CF 26mm (RoHS) RESISTOR 1.2K 1/6W 5% CF 26mm (RoHS) RESISTOR 120K 1/6W 5% CF 26mm (RoHS) RESISTOR 15K 1/6W 5% CF 26mm (RoHS) RESISTOR 150K 1/6W 5% CF 26mm (RoHS) RESISTOR 18K 1/6W 5% CF 26mm (RoHS) RESISTOR 2M 1/6W 5% CF 26m m (RoHS) RESISTOR 22K 1/6W 5% CF 26mm (RoHS) RESISTOR 27K 1/6W 5% CF 26mm (RoHS) RESISTOR 33K 1/6W 5% CF 26mm (RoHS) RESISTOR 330K 1/6W 5% CF 26mm (RoHS) RESISTOR 4.7K 1/6W 5% CF 26mm (RoHS) RESISTOR 47K 1/6W 5% CF 26mm (RoHS) RESISTOR 5.1K 1/6W 5% CF 26mm (RoHS) RESISTOR 51K 1/6W 5% CF 26mm (RoHS) Variable RESISTOR D16 50K/1 A (RoHS)
5 12 2 1 1 1 1 1 2 1 3 2 1 1 2 1 3 1 1
R213,R214,R215,R254,R253, R212,R216,R217,R220,R221,R222,R225,R2 28,R226,R232,R235,R240, R231,R266, R259, R264, R233, R234, R251, R262,R227, R257, R238,R250,R255, R223,R237, R249, R252, R258,R260, R219, R211,R229,R230, R224, VR201,
DISC CAPACITOR 220P 50V 10% (RoHS) DISC CAPACITOR 0.1U 50V +80/-20% (RoHS) DISC CAPACITOR 22PF CH 50V10 % (RoHS) MYLAR CAPACITOR 0.01uF 50V 5% (RoHS) MYLAR CAPACITOR 0.1U 50V 5% (RoHS) MYLAR CAPACITOR 0.022uF 100V 5% (RoHS) MYLAR CAPACITOR 0.047U 50V 5% (RoHS) ELECTROYTIC CAP.1U 50V 20% (RoHS) ELECTROYTIC CAP.10uF 50V 20% (RoHS)
9 7 1 2 3 1 2 1 8
C207,C208,C210,C211,C212,C214,C220,C2 30,C249, C232,C242,C244,C245,C246,C252,C254, C229, C223,C224, C218,C221,C222, C215, C216,C217, C228, C206,C213,C219,C231,C241,C243,C251, C253,
13
Input/Preamp PCB
135-3107m16-E 135-3226m50-E
Semiconductors
ELECTROYTIC CAP.100uF 16V 20% (RoHS) ELECTROYTIC CAP.22U 50V 20% (RoHS)
2 1
C233,C234, C225,
TRANSISTOR 2SC1815GR TOSHIBA (RoHS) NPN DIODE 500mW 75V 1N4148 Panjit (RoHS) ZNR DIODE GDZJ5.1B 500mW 5.1V 2% 26mm 1N5231B IC OPA 4558D DUAL OP-AMP I.C TL074CN ST (RoHS) QUAD OP-AMP LED 204HGW 3(RoHS) DUAL COLOR
2 7 1 1 2 1
WIRE ASS'Y 2PIN 150mm white/red (RoHS) JACK RCA-326 (RoHS) SWITCH SLIDE 6PIN MS7210V(RoHS) PHASE PCB bracket 11.75*8.5*12.5H(RoHS)
1 1 1 1
Limiter PCB
110-16103j26-E 162-50289001-E 162-80098201-E 175-9f40hr2-E 190-16tl074cn-E 197-631n4148-E 110-16103j26-E 110-16183j26-E 110-16223j26-E 110-16273j26-E 110-16333j26-E 110-16472j26-E 110-16474j26-E 110-16751j26-E 110-16755j26-E 130-3f104z503-E 132-103j503-E 135-3226m50-E 135-3476m25-E 192-027c1815gr-E 197-631n4148-E MISCELLANEOUS 123-14j70d-E 130-3f472md00-E 150-E8604107-E 152-u602015-E 154-u25006t0-E 155-520020-E 156-h200040-E 156-h200050-E 162-10151001-E 166-a045a4bf-E 176-wjcE1-E 180-prf1003s-E 302-AL-05090-1LCE Ferrite Core U-16.3*8.2*13 (J70)+CASE (RoHS) DISC CAPACITOR 4700P 400V 20% (RoHS) TRANSFORMER EI-86 60Hz 120V TT0869906580
POWER CORD JOINT HETEROPOLARITY SVT FT-2 6FT (RoHS)
RESISTOR 10K 1/6W 5% CF 26mm (RoHS) CABLE ASS'Y 280mm AWG26 WHT (RoHS) WIRE 90mm grey 28AWG (RoHS) COUPLER 40PIN PITCH=2.54mm HR2*40 (RoHS) I.C TL074CN ST (RoHS) QUAD OP-AMP DIODE 500mW 75V 1N4148 Panjit (RoHS) RESISTOR 10K 1/6W 5% CF 26mm (RoHS) RESISTOR 18K 1/6W 5% CF 26mm (RoHS) RESISTOR 22K 1/6W 5% CF 26mm (RoHS) RESISTOR 27K 1/6W 5% CF 26mm (RoHS) RESISTOR 33K 1/6W 5% CF 26mm (RoHS) RESISTOR 4.7K 1/6W 5% CF 26mm (RoHS) RESISTOR 470K 1/6W 5% CF 26mm (RoHS) RESISTOR 750 1/6W 5% CF 26mm (RoHS) RESISTOR 7.5M 1/6W 5% CF 26mm (RoHS) DISC CAPACITOR 0.1U 50V +80/-20% (RoHS) MYLAR CAPACITOR 0.01uF 50V 5% (RoHS) ELECTROYTIC CAP.22U 50V 20% (RoHS) ELECTROYTIC CAP.47U 25V 20% (RoHS) TRANSISTOR 2SC1815GR TOSHIBA (RoHS) NPN DIODE 500mW 75V 1N4148 Panjit (RoHS)
1 1 1 1 1 8 1 2 1 1 2 1 2 1 2 2 2 1 2 2
R320 to SW301, P301, U301, D303 R301,R303,R304,R308,R309,R314,R340, R344, R302, R310,R312, R341, R305, R342,R343, R307, R311,R313, R306, C305,C306, C302,C303, C301,C340, C304, Q301,302 D301,D302,
FUSE 2.5A 250V 20mm (RoHS) FUSE HOLDER R3-11 (RoHS) THERMAL SHRINKABLE SLEEVING 20*40mm (RoHS) THERMAL SHRINKABLE SLEEVING 20 50mm (RoHS) WIRE UL1617 150mm 22AWG BROWN 6:6 (RoHS)
HORN WIRE 450mm RED=205# 0.5T BLK=110#0.5T UL1015 18AWG
WIRE CONNECTOR PIN CE-1 (RoHS) POWER SWITCH ROCK RF-1003-BB2-OHA (RoHS) REAR BOARD 300*200*2.5T CSC80 120V USE (RoHS) 306-ABS-00177-0BAE REAR HOUSING 198*298*102mm (RoHS)
311-ABS-00028-0BAE PLASTIC KNOB 46077-W SOFT MATERIAL P.V.C. (RoHS) LEVEL 320-RUB-00033-0BAE RUBBER GASKET 25*21*4t GLUE ON BACK (RoHS)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4
C001
14
15
16
17
18
19
20
21
22
23
24
25