Beruflich Dokumente
Kultur Dokumente
Mahindra THAR
2010
2010 Mahindra & Mahindra Ltd. All rights reserved. This Manual may be reproduced or copied, in whole or part without the written permission of Mahindra & Mahindra Ltd
Table of Content
Vehicle Dismantling Manual .................................................................................... 1 Airbag Deployment in End-of-Life Vehicles ........................................................... 2 Component Parts Deemed to be Non Reusable ..................................................... 4 Introduction ............................................................................................................... 5 Vehicles Activity Area .............................................................................................. 7 Activity Area - Doors and Glazing ........................................................................... 9 Activity Area - Exterior.............................................................................................. 12 Activity Area - Instrumental Panel ........................................................................... 16 Activity Area - Seat ................................................................................................... 18 Activity Area - Interior ............................................................................................... 20 Activity Area - Engine ............................................................................................... 22 Abbreviation .............................................................................................................. 27
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Any modification of airbag module, like; incorrect mounting, airbag size, inflator module output, airbag vent size, airbag folding method or painting the cover surface could have adverse effect on protection offered by airbag.
Removal or deployment of airbags before scrapping a vehicle eliminates the potential for hazardous reactions during processing. A live airbag initiator can potentially discharge even after it is separated from airbag assembly during processing. Airbags that have not been fully deployed can cause human injury, damage of equipment. If special handling procedures are followed, airbags can be safely deployed and then recycled with the rest of the vehicle or shipped separately to a recycling facility.
Deployment of Airbags
Situations may arise that require the disposal of a live (undeployed/partially deployed) air bag. If the entire vehicle is to be scrapped, the air bag must be deployed within the vehicle.
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Note: Always disconnect the wires to avoid static electricity. Static electricity can deployed the airbags system.
6. 7.
Cut the wires leading to the air bags, leaving at least 4 inches to splice into the jumper. Connect the ends of the jumper-wiring harness to the ends of the wires leading to the air bag modules. Alligator clips may be used. Use tape or other insulating material to make sure that the two leads do not make contact with each other. Both stages of a two-stage air bag may be deployed at the same time by twisting together the corresponding wires from each stage, or the two stages may be wired and deployed separately.
Make sure that all air bag modules are properly mounted and secure in the vehicle. 9. Clear all loose items from the path of the air bag's deployment (for example, clear the front seat for driver air bag deployment). 10.Notify all the people in the area that air bag deployment is about to occur, and move everyone at least 30 feet from the vehicle. 11. Separate the leads on the wiring harness (from step 4) and touch the leads to the terminals of a 12-volt automotive battery. Once the contact is made, airbag deployment will occur. Make certain that both stages of a two-stage air bag have deployed. 12.Leave the fully deployed air bag(s) in the vehicle, or remove for separate recycling. 13.Some air bag modules may be hot. Allow the air bag to cool for approximately 20 minutes and the dust to settle before approaching the vehicle. Keep water and other liquids away from the air bags. If powder from the air bag contacts the skin, wash with water.
8.
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Introduction
This manual contain the Dismantling procedures of the following vehicle. MODEL Thar MAKE Mahindra ENGINE NEF - CRDe TRANSMISSION NGT 530 R
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0.04 FR RH - TIRE
ma hin
0.10 FRONT AXLE OIL
dra
0.05 TRANSFER CASE OIL 0.04 RR LH - TIRE 0.06 TRANSMISSION OIL 0.04 FR LH - TIRE 0.09 STEERING OIL
Thar
Thar
Thar
ma hin dra
1.01 Glass 1.02 EPDM 1.08 RH 1.08 LH EPDM EPDM 1.05 RH PVCX 1.11 RH PVCX 1.09 EPDM 1.05 LH PVCX 1.06 LH PVCX 1.11 LH PVCX 1.06 RH PVCX 1.10 RH PVCX 1.07 RH EPDMX 1.10 LH PVCX 1.07 LH EPDMX 1.03 RH EPDM 1.03 LH EPDM
1.01
Glass
7.65 kg
1.02
EPDM
1.30 kg
Manually
1.03
EPDM
0.60 kg
Manually
1.04
Glass
5.96 kg
2 2 2 2
Thar
10
1.11
PVCX
0.43 kg
1.12
PVCX
0.48 kg
Manually
Thar
11
2.16 FRP 2.09 MULTIPLE 2.10 RH MULTIPLE 2.06 RH FRP 2.03 RH MULTIPLE 2.02 RH MULTIPLE 2.04 RH 2.12 FR-RH FRP PP 2.03 LH MULTIPLE 2.11 RH NR 2.05 RH PP 2.02 LH MULTIPLE 2.11 LH NR 2.01 LH MULTIPLE 2.05 LH PP 2.08 RH MULTIPLE 2.13 RH PVCX
2.14 RH MULTIPLE
2.14 LH MULTIPLE
2.13 LH PVCX
2.01 RH MULTIPLE
2.15 PVCX
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12
2.01
Multiple
Remove the front turn signal lamp assembly mounting nuts (M60.508 kg 2nos) and disconnect the front turn signal lamp harness connection. Remove the head lamp assembly mounting bolts (M6-3nos) and disconnect the front lamp harness connection. Remove the lamp assembly side marker assembly mounting screws (M4-2nos). Remove the front fender extension mounting screws (M4-5nos). Remove the front fender mud flap mounting bolts (M6-2nos). Remove the rear wheel arch mounting screws (M4-4nos). Remove the rear wheel mud flap mounting bolts (M8-2nos).
2.02
Multiple
2.25 kg
2.03
Lamp assembly side marker Front fender extension Mud flap front fender Rear wheel arch Mud flap rear wheel
Multiple
0.11 kg
9 Thin bladed screw driver 9 Star headed screw driver 10mm Socket, Ratchet with 4 extension 9 Star headed screw driver 13mm Socket, Ratchet with 4 extension
FRP PP FRP NR
2 2 2 2
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13
2.08
Multiple
1.04 kg
2.09
Multiple
0.34 kg
10mm Socket, Ratchet with 4 extension 8mm Socket, Ratchet with 4 extension 12 Thin bladed screw driver 8mm Socket, Ratchet and 12 Thin bladed screw driver Manually 9 Star headed screw driver Manually
2.10
Multiple
0.09 kg
2.11
NR
0.56 kg
2.12
PP
0.33 kg
2.13
PVCX
0.48 kg
2.14
Multiple
0.71 kg
2.15
PVCX
0.54 kg
2.16
FRP
3.40 kg
Manually
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14
Thar
15
3.02 EPDM
3.03 PP
3.01 MULTIPLE
EPDM PP MULTIPLE
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16
Thar
17
Thar
ma
PUR
hin
PP
dra
4.06 PP 4.06 PP 4.06 PP 4.01 FR-RH PUR 4.05 RH PP 4.04 RH PP 4.02 FR-RH PUR 4.02 FR-LH PUR
4.06 PP
4.05 LH PP
4.04 LH PP
18
4.01
PUR
2.06 kg
4.02
PUR
1.94 kg
4.03
Seat head rester (LH and RH) Front seat recliner knob (LH and RH) Front seat recliner cover (L H and RH) Head rester adjuster
PUR
0.36 kg
Wire cutter
4.04
PP
0.03 kg
4.05
PP
0.10 kg
4.06
PP
0.07 kg
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19
5.02 PP
Thar
dra hin ma
5.01 RH PP
PP
5.03 RH PP
5.01 LH PP
5.03 LH PP
20
Thar
21
6.26 LH EPDMX
6.21 EPDM 6.13 ABS 6.22 EPDM 6.15 NBRX 6.12 NBRX 6.16 PAX
6.24 HDPE
ABSX PVC PE HDPE EPDMX PAX FRP NBRX SR ABS EPDM AEM MULTIPLE
6.08 MULTIPLE
6.06 HDPE
6.09 EPDM
6.17 AEM
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22
6.04
EPDM
6.05
EPDM
0.09 kg
Snap fit
Manually
HDPE PE Multiple
1 1 1
Snap fit Remove the engine oil filler cap with its O-ring. Remove the Air filter assembly mounting bolts (M8-3nos). Remove the air cleaner inlet hose, by loosing the hose grapple studs (1no).
Manually Manually 13mm Socket, Ratchet and extension 7mm Socket, Ratchet and 8 extension
6.09
EPDM
0.18 kg
Thar
23
6.11
EPDM
0.19 kg
1 1 1
6.15
Multiple
0.55 kg
6.16
PAX
0.09 kg
6.17
AEM
0.18 kg
13mm Socket, Ratchet and 8 extension 7mm Socket, Ratchet and 8 extension
6.18
SR
0.21 kg
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24
6.20
EPDM
0.24 kg
6.21
EPDM
0.16 kg
Clip plier
6.22
EPDM
0.04 kg
Clip plier
6.23
EPDM
0.19 kg
7mm Socket, Ratchet and 8 extension 10mm Socket and Ratchet 10mm Socket and Ratchet Manually 7mm Socket, Ratchet and 8 extension
1 1 2
6.27
EPDM
0.43 kg
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25
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26
Abbreviation
1. 2. 3. 4. 5. 6. 7. 8. 9. PE PEX PP PPX PVC PVCX ABS ABSX PA Poly Ethylene Poly Ethylene Blend Poly Propylene Poly Propylene Blend Poly Vinyl Chloride Poly Vinyl Chloride Blend Acrylonitrille Butadiene Styrene Acrylonitrille Butadiene Styrene Blend Poly Amide Poly Amide Blend Poly Ethylene Terephthalate Poly Ethylene Terephthalate Blend Poly Butylene Terephthalate Poly Butylene Terephthalate Blend Polyethersulfone Polycarbonate Polycarbonate Blend Thermoplastic Polyurethane Thermoplastic Polyurethane Blend Natural Rubber Natural Rubber Blend Ethylene Propylene(Diene) Monomer Ethylene Propylene(Diene) Monomer Blend Acrylonitrile Butadiene Rubber Acrylonitrile Butadiene Rubber Blend Chloro Sulphonyl Polyethylene Chloro Sulphonyl Polyethylene Blend Acrylic Rubber Acrylic Rubber Blend Vamac Rubber Vamac Rubber Blend Silicone Rubber Silicone Rubber Blend Polyurethane Rubber Polyurethane Rubber Blend High Density Polyehtylene Supplemental Restraint System Noise Vibration Harshness
10. PAX 11. PET 12. PETX 13. PBT 14. PBTX 15. PES 16. PC 17. PCX 18. TPU 19. TPUX 20. NR 21. NRX 22. EPDM 24. NBR 25. NBRX 26. CSM 27. CSMX 28. ACM 29. ACMX 30. AEM 31. AEMX 32. SR 33. SRX 34. PUR 35. PURX 36. HDPE 37. SRS 38. NVH
23. EPDMX -
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27
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28
Mahindra THAR
2010
Vehicle Dismantling Manual