Design Problem: volumetric flowrate = 150 L/min pipeline pressure = 100 psi outlet pressure = atmospheric pressure

height of faucet = 3 ft depth of water table = 17 ft storage time, = 16 hours liquid : clean water

Design Calculations: Assume that the temperature of the water flowing through the pipes is 36C or 309.15 K, such that the density of the fluid is 55.07024012 kmol/m or 993.684 kg/m or 61.9036 lb/ft as calculated from constants for water and given equation for density calculation in Table 2-30 of Perry, 7 Edition. The mass flowrate in 1000 lb/hr, W, of the fluid flowing through the pipes is determined. ( )
th 3 3 3

1.

Pipes, Tubing and Fittings The typical diameter based on typical fluid velocity is calculated by Eq. 2-37 of handout. Thus,

( *

The wall thickness of the pipe is indicated by the schedule number which is a function of internal pressure and allowable stress. From Table 28-2 of Perry 7 Edition, use Stainless Steel, austenitic 18Cr, 8Ni type for the material of construction of pipes from the pump discharge up to the faucet. The allowable stress for this type of material at T<100F is 20000 psi (Table 10-49, Perry 7 Edition). Thus,
th th

Use Schedule No. 40 pipe for it is commercially available. On the other hand, from Table 2-4 of handout, use steel pipe with nominal pipe size of 2 Schedule no. 40 for the pump suction. From Appendix C-6a, p. 724 of Foust, the inside diameter of the pipe for pump suction is 2.067 in. Thus, the velocity of the liquid computed via continuity equation is

Also from Table 2-4 of handout, the computed velocity is above the required minimum velocity of 1 to 2 ft/s. Thus, steel pipe with nominal pipe size of 2 Schedule no. 40 can be used as pump suction.

2.

Storage Tank From Table 28-32, p. 28-30 of Perry 7 Edition, use 18Cr 8Ni seamless austenitic Stainless Steel as material for construction on storage tank. From Table 10-49, p. 10-110 of Perry 7 Edition, the allowable stress, S, for such material is 30 kip/in .
th 2 th

Since VL > 90m , the tank should be field-erected. Since VL > 10,000 gal, the tank should be vertically mounted on a concrete foundation. Using API-650 for standards and from Table 2-10 of handout,

Thus,

Since the tank is never more than 90% filled:

a.

Shell Thickness i. One-Foot Thickness

Thickness of the Lower-Course: ( )

Assume that the corrosion allowance is zero since the liquid to be used is clean water. ( )

Since 0.04159944738 < 0.1875, use 0.1875 in. as the lower course thickness. Thickness of the Upper-Course: ( )

Assume that the corrosion allowance is zero since the liquid to be used is clean water. ( *

Since 0.01957621053 < 0.1875, use 0.1875 in. as the upper course thickness. ii. Variable Point Method Thickness of the First Course ( )( *

)(

Since 0.04601964546 < 0.1875, use 0.1875 in. as the lower course thickness. Thickness of the Second Course

Since , thus, where

( )

Comparing the computed values of x1, x2, and x3, it is apparent that x3is the minimum. ( ) ( )

Second Iteration

Comparing the computed values of x1, x2, and x3, it is apparent that x3is the minimum. ( )

Third Iteration

Comparing the computed values of x1, x2, and x3, it is apparent that x3is the minimum. ( )

Thus, use 0.0434933548in as t2. However, since 0.0434933548 < 0.1875, use 0.1875 in as the upper course thickness. iii. Tank Elevation Since liquid water is considered to be an incompressible fluid, use Eq. 2-23 of handout for the energy balance from the tank and faucet. ( ) ( *

Considering the liquid surface of the storage tank as point 2 and the outlet of the faucet as point 1, the energy balance would reduce to ( ) ( *

since the pressure in the two points are both ambient pressure. Note: Surface of the storage tank is assumed to have ambient conditions. Refer to Figure 1 for the illustration and values of individual parameters for each point. Since the computed diameter of the pipe that will be used from pump discharge through faucet is 1.585239121in., from Appendix C-6a of Foust, use Steel pipe with nominal pipe of 1 , Schedule No. 40. The inside diameter of which is 1.610 in. while the outside diameter and the wall thickness is 1.9 in. and 0.145in., respectively. Thus, the velocity of the fluid flowing out of the faucet is ( )

Then, ( )( )

From Eq. 2-26, the total fluid friction can be calculated by, From Appendix C-2a, C-2c and C-2d (Foust, 1980), For standard 90-elbow, , thus,

For fully open globe valve,

, thus,

For fully open gate valve,

For sharp-edged entrance, K=0.5, thus,

For sharp-edged exit, K=1.0, thus,

( To compute for the f, calculate the NRe of the fluid flowing through the pipe. The viscosity of the fluid at 36C or 96.8F, determined through Appendix 14, p. 1102, McCabe, is interpolated to be 0.70824cp or 4.7593728x10 lb/ft-s.
-4

From Appendix C-1, the

ft for commercial steel pipes. Thus,

From Appendix C-3, at

iv.

Roof Design (Roof Thickness)

v.

Stiffeners and Annular Plate ( )( *

)(

Thus, there is no need for stiffener. From Table 2-11 of handout, the minimum annular plate thickness is 0.25in since the thickness of the lower course is 0.1875in. Use 0.25in as the annular plate thickness.

Since L should not be less than 24in, use 24 in for the length of annular plate.

3.

Pump Since liquid water is considered to be an incompressible fluid, use Eq. 2-23 of handout for the energy balance from the surface of water in the water table (pt.3) to the surface of the water in the storage tank (pt. 2). Refer to Figure 1. ( ( ) )( * ( *

The pressure in point 2 is ambient. However, the pressure in point 2 is determined using the Boltzman equation with the assumption that air is an ideal gas.

Then, ( ( )) ( )

From Eq. 2-26, the total fluid friction can be calculated by, Consider pt. 4 to pt. 2. From Appendix C-2a, C-2c and C-2d (Foust, 1980), For standard 90-elbow, , thus,

For sharp-edged entrance, K=0.5, thus,

For sharp-edged exit, K=1.0, thus,

To compute for the f, calculate the NRe of the fluid flowing through the pipe. The viscosity of the fluid at 36C or 96.8F, determined through Appendix 14, p. 1102, McCabe, is interpolated to be 0.70824cp or 4.7593728x10 lb/ft-s.
-4

From Appendix C-1, the

ft for commercial steel pipes. Thus,

From Appendix C-3, at

Consider pt. 5 to pt. 3. From Appendix C-2a, C-2c and C-2d (Foust, 1980), For standard 90-elbow, , thus,

For sharp-edged entrance, K=0.5, thus,

For sharp-edged exit, K=1.0, thus,

( To compute for the f, calculate the NRe of the fluid flowing through the pipe. The viscosity of the fluid at 36C or 96.8F, determined through Appendix 14, p. 1102, McCabe, is interpolated to be 0.70824cp or 4.7593728x10 lb/ft-s.
-4

From Appendix C-1, the

ft for commercial steel pipes. Thus,

From Appendix C-3, at

Thus, at a basis of 1hr operation,