Pressure Vessel Calculation Report

Cover Page
DESIGN CALCULATION
In Accordance with ASME Section VIII Div. 1
ASME Code Version
: 2004
Analysis Performed by : USER

Job File
: C:\DOCUMENTS AND SETTINGS\NFK\DESKTOP\VESSEL2\2.
Date of Analysis
: Nov 20,2012
PVElite 2005,
January 2005
Title Page
Note: PVElite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The customary Imperial database is
used for consistency. The finalized results are reflected to show
the users set of selected units.
PVElite 2005 Licensee: USER

FileName : 2F ----------------------------------------------- Page 1 of 1
Warnings and Errors
STEP:
0
1:36a Nov 20,2012
Class From To : Basic Element Checks.
==========================================================================
Class From To: Check of Additional Element Data
==========================================================================
There were no geometry errors or warnings.
PVElite 2005 1993-2005 by COADE Engineering Software

Input Echo
STEP:
1
1:36a Nov 20,2012
PVElite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest)

Design Internal Temperature
Type of Hydrotest
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Type of Construction
Special Service
Degree of Radiography
Miscellaneous Weight Percent
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Use Hydrotest Allowable Unmodified
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Wind Design Code

ASCE Design Wind Speed
ASCE Exposure Constant
ASCE Importance Factor
ASCE Roughness Factor
ASCE Base Elevation
ASCE Percent Wind for Hydrotest
Use Wind Profile (Y/N)
Damping Factor (Beta) for Wind (Ope)
Damping Factor (Beta) for Wind (Empty)
Damping Factor (Beta) for Wind (Filled)
Seismic Design Code
UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4)
UBC Importance Factor
10.000
60.0
UG99-b Note [33]
Horizontal
0.0000
0.0000
-28.9
Welded
None
RT 1
0.
Y
N
N
N
N
Y
N
N
No
0.0000
bars
C
mm.
mm.
C
bars
NP+EW+WI+FW+BW
NP+EW+EQ+FS+BS
NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+OW
IP+VF+CW
ASCE-7 93
110.00
C
1.
1
0.0000
33.
N
0.0100
0.0000
0.0000
UBC 94
1.000
1.000
Km/hr
mm.

Input Echo
STEP:
1
1:36a Nov 20,2012
UBC Soil Type
UBC Horizontal Force Factor
UBC Percent Seismic for Hydrotest
Design Nozzle for Des. Press. + St. Head
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Consider Code Case 2168 for Nozzle Des.
Material Database Year
S1
3.000
0.000
Y
N
Y
N
Current w/Addenda or Code Year
Complete Listing of Vessel Elements and Details:
Element From Node

Element To Node
Element Type
Description
Distance "FROM" to "TO"
Element Outside Diameter
Element Thickness
Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
UCS-66 Chart Curve Designation
External Pressure Chart Name
UNS Number
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
Tori Head Crown Radius
Tori Head Knuckle Radius
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
Element From Node
Element To Node
Element Type
10
20
Torisphe.
50.000
1500.0
15.000
1.5000
0.0000
0.0000
10.000
60.0
0.0000
60.0
1.2
SA-283 C
108.25
108.25
140.73
0.007833
31.750
196.92
A
CS-2
K02401
1.
1.
1500.0
90.000
10
Nozzle
n6
0.0000
2.5
None
0
0.
N
0.0000
None
SA-106 B
20
30
Cylinder
mm.
mm.
mm.
mm.
mm.
mm.
bars
C
bars
C
N./mm
N./mm
N./mm
kg./cm
mm.
N./mm
mm.
mm.
mm.
in.
Kgf

Input Echo
STEP:
1
1:36a Nov 20,2012
Description
Element Thickness
Corrosion Allowance
Nominal Thickness
Material Name
4500.0
1500.0
12.000
1.5000
0.0000
0.0000
10.000
60.0
0.0000
60.0
1.2
SA-283 C
1.
1.
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
20
Nozzle
n5
3500.0
1.75
None
0
270.
N
0.0000
None
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
20
Nozzle
n10
1218.0
1.75
None
0
0.
N
0.0000
None
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
20
Nozzle
n9
1080.0
1.5
None
0
0.
N
0.0000
None
SA-105
Element From Node

Detail Type
Detail ID
20
Nozzle
n8
818.00
mm.
mm.
mm.
mm.
mm.
mm.
bars
C
bars
C
mm.
in.
Kgf
mm.
in.
Kgf
mm.
in.
Kgf
mm.

Input Echo
STEP:
1
1:36a Nov 20,2012
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
1.5
None
0
0.
N
0.0000
None
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
20
Nozzle
n4
998.00
1.75
None
0
270.
N
0.0000
None
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
20
Nozzle
n1
518.00
3.
80
150
0.
N
0.0000
GR 1.1
SA-106 A
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
20
Nozzle
n3
518.00
16.
40
150
270.
Y
0.0000
GR 1.1
SA-106 A
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
20
Nozzle
n2
3970.0
3.
80
150
180.
N
0.0000
GR 1.1
in.
Kgf
mm.
in.
Kgf
mm.
in.
Kgf
mm.
in.
Kgf
mm.
in.
Kgf

Input Echo
STEP:
1
1:36a Nov 20,2012
Nozzle Matl
SA-106 A
Element From Node

Detail Type
Detail ID
Diameter at Leg Centerline
Leg Orientation
Number of Legs
AISC Section Identifier
Length of Legs
20
Leg
LEGS
300.00
1550.0
3
3
L100X100X8
860.00
Element From Node

Detail Type
Detail ID
Number of Lugs
Dist. from OD to Lug Cntrline(dlug)
Height of Gusset Plates (hgp)
Force Bearing Width (wfb)
Weight of Lug
Lug Start Angle (degrees)
20
Lug
LUG
4200.0
2
130.00
304.80
203.20
13.608
90.
Element From Node

Element To Node
Element Type
Description
Element Thickness
Corrosion Allowance
Nominal Thickness
Material Name
Tori Head Crown Radius
Tori Head Knuckle Radius
Element From Node
Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
mm.
mm.
mm.
mm.
mm.
mm.
mm.
Kgf
30
40
Torisphe.
80.000
1500.0
15.000
1.5000
0.0000
0.0000
10.000
60.0
0.0000
60.0
1.2
SA-283 C
1.
1.
1500.0
90.000
30
Nozzle
n7
0.0000
1.75
None
0
0.
N
0.0000
None
SA-106 B
mm.
mm.
mm.
mm.
mm.
mm.
bars
C
bars
C
mm.
mm.
mm.
in.
Kgf

XY Coordinate Calculations
STEP:
2
1:36a Nov 20,2012
XY Coordinate Calculations
|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
|
X (Horiz.)|
mm. |
0.00000 |
0.00000 |
0.00000 |
Y (Vert.)
mm.
50.0000
4550.00
4630.00
|
|
|
| DX (Horiz.)| DY (Vert.) |
|
mm. |
mm. |
|
0.00000 |
50.0000 |
|
0.00000 |
4500.00 |
|
0.00000 |
80.0000 |

Internal Pressure Calculations
STEP:
3
1:36a Nov 20,2012
Element Thickness, Pressure, Diameter and Allowable Stress :
|
| Int. Press
From| To | + Liq. Hd
|
|
bars
10| 20|
10.0000
20| 30|
10.0000
30| 40|
10.0000
|
|
|
|
|
|
Given
Thickness
mm.
15.0000
12.0000
15.0000
|
|
|
|
|
|
Corrosion
Allowance
mm.
1.50000
1.50000
1.50000
|
|
|
|
|
|
Element
Diameter
mm.
1500.00
1500.00
1500.00
|
|
|
|
|
|
Allowable |
Stress(SE)|
N./mm |
108.252 |
108.252 |
108.252 |
|
M.A.P. |
| New & Cold |
|
bars |
|
12.2130 |
|
17.4308 |
|
12.2130 |
12.213
Actual
Thickness
mm.
15.0000
12.0000
15.0000
|
|
|
|
|
|
Required
Thickness
mm.
13.7472
8.40320
13.7472
Element Required Thickness and MAWP :
|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
Minimum
Design
Pressure
bars
10.0000
10.0000
10.0000
|
|
|
|
|
|
M.A.W.P.
Corroded
bars
11.0311
15.2397
11.0311
11.031
MAWP: 11.03 bars , limited by Torispherical Head.

Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2004 Code
Torispherical Head From 10 To 20 SA-283 C , UCS-66 Crv. A at 60 C
M factor for Torispherical Heads ( Corroded ):

= (3+sqrt((L+CA)/(r+CA)))/4 per Appendix 1-4 (b & d)
= (3+sqrt((1500.000 +1.5000 )/(90.000 +1.5000 )))/4
= 1.7627
Thickness Due to Internal Pressure [Tr]:
= (P*(L+T)*M)/(2*S*E+P*(M-0.2)) per Appendix 1-4 (d)

= (10.00*1515.0000*1.7627)/(2*108.25*1.00+10.00*(1.7627-0.2))
= 12.2472 + 1.5000 = 13.7472 mm.
Max. All. Working Pressure at Given Thickness [MAWP]:
= (2*S*E*(T-Ca))/(M*(L+T)-(T-Ca)*(M-0.2)) per Appendix 1-4 (d)

= (2*108.25*1.00*(13.5000))/(1.7627*1515.0000-(13.5000)*(1.76-0.2))
= 11.03 bars
M factor for Torispherical Heads ( New & Cold ):

= (3+sqrt(L/r))/4 per Appendix 1-4 (b & d)
= (3+sqrt(1500.000/90.000))/4
= 1.7706
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (2*Sa*E*T)/(M*(L+T)-T*(M-0.2)) per Appendix 1-4 (d)

= (2*108.25*1.00*15.0000)/(1.7706*1515.0000-2*15.0000*(1.77-0.2))
= 12.21 bars
Actual stress at given pressure and thickness [Sact]:
= (P*(M*L-(T-Ca)*(M-0.2)))/(2*E*(T-Ca))
= (10.00*(1.7627*1515.0000-(13.5000)*(1.7627-0.2)))/(2*1.00*(13.5000))
= 98.13 N./mm
Percent Elongation per UCS-79 ( 75*tnom / Rf(1-Rf/Ro) )
11.538 %
|
|
|
|
|
|

STEP:
3
1:36a Nov 20,2012
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.91]
4
-1
C
C
Cylindrical Shell From 20 To 30 SA-283 C , UCS-66 Crv. A at 60 C

= (P*D/2)/(S*E+0.4*P) per Appendix 1-1 (a)(1)

= (10.00*1500.0000/2)/(108.25*1.00+0.4*10.00)
= 6.9032 + 1.5000 = 8.4032 mm.
= (S*E*(T-Ca))/(D/2-0.4*(T-Ca)) per Appendix 1-1 (a)(1)

= (108.25*1.00*(10.5000))/(1500.0000/2-0.4*10.5000)
= 15.24 bars
= (SA*E*T)/(D/2-0.4*T) per Appendix 1-1 (a)(1)

= (108.25*1.00*12.0000)/(1500.0000/2-0.4*12.0000)
= 17.43 bars
= (P*(D/2-0.4*(T-Ca)))/(E*(T-Ca))
= (10.00*((1500.0000/2-0.4*(10.5000)))/(1.00*(10.5000))
= 71.03 N./mm

Min Metal Temp. w/o impact per UG-20(f)
0.806 %
-3
-22
-29
C
C
C
Torispherical Head From 30 To 40 SA-283 C , UCS-66 Crv. A at 60 C
M factor for Torispherical Heads ( Corroded ):

= (3+sqrt((L+CA)/(r+CA)))/4 per Appendix 1-4 (b & d)
= (3+sqrt((1500.000 +1.5000 )/(90.000 +1.5000 )))/4
= 1.7627
= (P*(L+T)*M)/(2*S*E+P*(M-0.2)) per Appendix 1-4 (d)

= (10.00*1515.0000*1.7627)/(2*108.25*1.00+10.00*(1.7627-0.2))
= 12.2472 + 1.5000 = 13.7472 mm.
= (2*S*E*(T-Ca))/(M*(L+T)-(T-Ca)*(M-0.2)) per Appendix 1-4 (d)

= (2*108.25*1.00*(13.5000))/(1.7627*1515.0000-(13.5000)*(1.76-0.2))
= 11.03 bars
M factor for Torispherical Heads ( New & Cold ):

= (3+sqrt(L/r))/4 per Appendix 1-4 (b & d)
= (3+sqrt(1500.000/90.000))/4
= 1.7706
= (2*Sa*E*T)/(M*(L+T)-T*(M-0.2)) per Appendix 1-4 (d)

= (2*108.25*1.00*15.0000)/(1.7706*1515.0000-2*15.0000*(1.77-0.2))
= 12.21 bars

STEP:
3
1:36a Nov 20,2012
= (P*(M*L-(T-Ca)*(M-0.2)))/(2*E*(T-Ca))
= (10.00*(1.7627*1515.0000-(13.5000)*(1.7627-0.2)))/(2*1.00*(13.5000))
= 98.13 N./mm
11.538 %

4
-1
C
C
4.
-1.
-29.
C
C
C
MINIMUM METAL DESIGN TEMPERATURE RESULTS :
Minimum Metal Temp. w/o impact per UCS-66

Minimum Metal Temp. at Required thickness
Minimum Design Metal Temperature ( Entered by User )
Hydrostatic Test Pressure Results:
Hydrotest
Hydrotest
Hydrotest
Pneumatic
Pressure
Pressure
Pressure
Pressure
per
per
per
per
UG99b
UG99b
UG99c
UG100
1.3
1.3
1.3
1.1
*
*
*
*
M.A.W.P.
P Design
M.A.P. M.A.W.P.
* Sa/S
(Note 35)
Head(Hyd)
* Sa/S
14.34
13.00
15.73
12.13
bars
bars
bars
bars
Horizontal Hydrotest performed in accordance with: UG-99b (Note 35).

Stresses on Elements due to Hydrostatic Test Pressure:
From
10
20
30
To
20
30
40
Stress
116.5
81.6
116.5
Allowable
140.7
140.7
140.7
Elements Suitable for Internal Pressure.

Ratio
0.828
0.580
0.828
Pressure
13.15
13.15
13.15

External Pressure Calculations
STEP:
4
1:36a Nov 20,2012
External Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2004 Code
Torispherical Head From 10 to 20 Ext. Chart: CS-2 at 60 C
Results for Maximum Allowable Pressure (EMAP):

Tca
Sph. Rad
Ro/t
Factor A
B
13.5000
1515.00
112.22
0.0011139
88.54
EMAP = B/(Ro/t) = 88.5361 /112.2222 = 7.8889 bars
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 60 C

Tca
OD
SLEN
D/t
L/D
Factor A
B
10.5000
1500.00
4794.12
142.86
3.1961 0.0002411
24.10
EMAP = (4*B)/(3*(D/t)) = (4*24.1003 )/(3*142.8571 ) = 2.2492 bars
Results for Maximum Stiffened Length (SLEN):
Tca
OD
SLEN
D/t
L/D
Factor A
B
10.5000
1500.00 0.12E+35
142.86 .8103E+31 0.0000539
5.39
EMAP = (4*B)/(3*(D/t)) = (4*5.3888 )/(3*142.8571 ) = 0.5029 bars
Torispherical Head From 30 to 40 Ext. Chart: CS-2 at 60 C

Tca
Sph. Rad
Ro/t
Factor A
B
13.5000
1515.00
112.22
0.0011139
88.54
EMAP = B/(Ro/t) = 88.5361 /112.2222 = 7.8889 bars
|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
Section
Length
mm.
No Calc
4794.12
No Calc
|
|
|
|
|
|
Outside
Diameter
mm.
1515.00
1500.00
1515.00
|
|
|
|
|
|
Corroded
Thickness
mm.
13.5000
10.5000
13.5000
|
Factor |
|
A
|
|
|
| 0.0011139 |
| 0.00024106 |
| 0.0011139 |
|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
Minimum
External
Actual T.
mm.
15.0000
12.0000
15.0000
|
External |
External |
| Required T.| Des. Press.|
|
mm. |
bars |
|
No Calc |
0.00000 |
|
No Calc |
0.00000 |
|
No Calc |
0.00000 |
External
M.A.W.P.
bars
7.88890
2.24923
7.88890
2.249
|
|
|
|
|
|
|
| Actual Len.| Allow. Len.|
From| To | Bet. Stiff.| Bet. Stiff.|
|
|
mm. |
mm. |
10| 20|
No Calc |
No Calc |
20| 30|
4794.12 | 12.15E+33 |
30| 40|
No Calc |
No Calc |
Ring Iner.| Ring Iner. |

Required | Available |
cm**4 |
cm**4 |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
Factor
B
N./mm
88.5361
24.1003
88.5361
|
|
|
|
|
|

STEP:
4
1:36a Nov 20,2012
Elements Suitable for External Pressure.

Element and Detail Weights
STEP:
5
1:36a Nov 20,2012
|
|
Element |
Element |
Corroded |
Corroded | Extra due |
From| To | Metal Wgt. | ID Volume | Metal Wgt. | ID Volume | Misc %
|
|
|
kg. |
Cm. |
kg. |
Cm. |
kg. |
10| 20|
270.378 |
340957. |
243.968 |
344329. |
0.00000 |
20| 30|
1977.45 | 7.701E+06 |
1732.01 | 7.732E+06 |
0.00000 |
30| 40|
286.823 |
391881. |
258.784 |
395461. |
0.00000 |
--------------------------------------------------------------------------Total
2534
8433942
2234
8472230
0
Weight of Details
|
|
From|Type|
|
|
10|Nozl|
20|Nozl|
20|Nozl|
20|Nozl|
20|Nozl|
20|Nozl|
20|Nozl|
20|Nozl|
20|Nozl|
20|Legs|
20|Lugs|
30|Nozl|
Weight of
Detail
kg.
0.83177
0.31925
0.31925
0.29195
0.29195
0.31925
7.39770
193.563
7.10074
31.3263
27.2160
0.23458
| X Offset,
| Dtl. Cent.
|
mm.
|
0.00000
|
760.225
|
760.225
|
757.050
|
757.050
|
760.225
|
776.100
|
941.200
|
776.100
|
0.00000
|
880.000
|
0.00000
| Y Offset,
| Dtl. Cent.
|
mm.
|
20.5147
|
3500.00
|
1218.00
|
1080.00
|
818.000
|
998.000
|
518.000
|
518.000
|
3970.00
|
-130.000
|
4352.40
|
20.5147
|
| Description
|
| n6
| n5
| n10
| n9
| n8
| n4
| n1
| n3
| n2
| LEGS
| LUG
| n7
Total Weight of Each Detail Type
Total Weight of Nozzles

210.7
Total Weight of Legs
31.3
Total Weight of Lugs
27.2
--------------------------------------------------------------Sum of the Detail Weights
269.2 kg.
Fabricated Wt. - Bare Weight W/O Removable Internals
Shop Test Wt. - Fabricated Weight + Water ( Full )
Shipping Wt.
- Fab. Wt + Rem. Intls.+ Shipping App.
Erected Wt.
- Fab. Wt + Rem. Intls.+ Insul. (etc)
Empty Wt.
- Fab. Wt + Intls. + Details + Wghts.
Operating Wt. - Empty Wt. + Operating Liquid (No CA)
Field Test Wt. - Empty Weight + Water (Full)
Mass of the Upper 1/3 of the Vertical Vessel
Outside Surface Areas of Elements
|
|
Surface
From| To |
Area
|
|
cm |
10| 20|
23210.5
20| 30|
212058.
30| 40|
24624.2
---------------------------Total
259892.281 cm
2803.9
11232.7
2803.9
2803.9
2803.9
2803.9
11232.7
829.7
kg.
kg.
kg.
kg.
kg.
kg.
kg.
kg.

STEP:
5
1:36a Nov 20,2012
| To |
From| To |
|
|
10| 20|
20|Lugs|
Lugs| 30|
30| 40|
Total Ele.| Total. Ele.| Total. Ele.| Total Dtl.| Oper. Wgt.
Empty Wgt.| Oper. Wgt.| Hydro. Wgt.| Offset Mom.| No Liquid
kg. |
kg. |
kg. |
Kg-m. |
kg.
271.209 |
271.209 |
611.958 |
0.00000 |
271.209
2066.65 |
2066.65 |
9249.96 |
203.988 |
2066.65
147.618 |
147.618 |
660.712 |
14.5706 |
147.618
287.058 |
287.058 |
678.700 |
0.00000 |
287.058
Cumulative Vessel Weight
|
| Cumulative | Cumulative | Cumulative |
From| To | Empty Wgt. | Oper. Wgt. | Hydro. Wgt.|
|
|
kg. |
kg. |
kg. |
10| 20|
-271.209 |
-271.209 |
-611.958 |
20|Lugs|
-2337.86 |
-2337.86 |
-9861.92 |
Lugs| 30|
434.675 |
434.675 |
1339.41 |
30| 40|
287.058 |
287.058 |
678.700 |
Cumulative Vessel Moment
|
| Cumulative | Cumulative | Cumulative |
From| To | Empty Mom. | Oper. Mom. | Hydro. Mom.|
|
|
Kg-m. |
Kg-m. |
Kg-m. |
10| 20|
0.00000 |
0.00000 |
0.00000 |
20|Lugs|
203.988 |
203.988 |
203.988 |
Lugs| 30|
14.5706 |
14.5706 |
14.5706 |
30| 40|
0.00000 |
0.00000 |
0.00000 |
|
|
|
|
|
|
|

ANSI Flange MAWP
STEP:
6
1:36a Nov 20,2012
ANSI Flange MAWP Results :
ANSI Flange Pressure Rating for: n1 : Class 150 : Grade GR 1.1
Pressure Rating for B16.5 Flange at 60.00 C is 18.960 bars

Pressure Rating for B16.5 Flange at 21.11 C is 19.650 bars
Note: ANSI Ratings are per B16.5 1996
Lowest Flange Pressure Rating was (ope) :

Lowest Flange Pressure Rating was (Amb) :
18.960
19.650
bars
bars

Natural Frequency Calculation
STEP:
7
1:36a Nov 20,2012
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 18.2916 Hz.
The Natural Frequency for the Vessel (Ope...) is 18.2916 Hz.

Wind Load Calculation
STEP:
8
1:36a Nov 20,2012
Wind Analysis Results
User Entered Importance Factor is

ASCE-7 Gust Factor (Gh, Gbar) Static
ASCE-7 Shape Factor (Cf) for the Vessel is
User Entered Basic Wind Speed
Exposure Category
Table Lookup Value Alpha from Table C6
Table Lookup Value Zg from Table C6
Table Lookup Value Do from Table C6
1.000
1.313
0.538
110.0
C
7.0000
900.0000
0.0050
Wind Load Results per ASCE-7 93:

Sample Calculation for the First Element:
Rougness Factor = 1.000
Values [cf1] and [cf2]
Because RoughFact = 1 and DQZ > 2.5 and H/D < 7.0
Interpolating to find the final cf:
Because H / D < 7.0
CF = CF1 + (CF2-CF1)*( H/D - 1) / (7 - 1)
= 0.500 + (0.600 -0.500 )*( 3.299 - 1) / (7 - 1)
= 0.538
Value of Alpha, Zg is taken from Table 6-2 [Alpha, Zg]
For Exposure Category C:

Alpha = 7.000 , Zg = 274320.000 mm.
height of Interest for First Element [z]
= Centroid Hgt + Base Height

= 176.953 + 0.000 = 176.953 mm.
but: z = Max(4572.000 , 176.953 ) = 4572.000 mm.
Velocity Pressure Coefficient [kZ]:

= 2.58( z/zg )^(2/Alpha) : z is Elevation of First Element
= 2.58( 4572.000 /900 )^(2/7.0 )
= 0.801
Determine is Static or Dynamic Gust Factor Applies
Average Dia. = Total Wind Area / Vessel Height

= 503.659 / 16.047 = 3.299 mm.
Vibration Frequency = 18.292 Hz
Because H/D < 5 And Frequency > 1.0: Static Analysis Implemented
The following two calculations allow for any user units

Compute [tz]
= 2.35 * Sqrt(DO / VesselHtg/30(feet)^(1/Alpha)

= 2.35 * Sqrt(0.005 / 4891.176 )^(1/9144.000 )
= 0.182
Compute [Gh]
= 0.65 + 3.65 * tz
= 0.65 + 3.65 * 0.182 = 1.313
Wind Pressure - (performed in Imperial Units) [qz]
Importance Factor: I = 1.000
Km/hr

STEP:
8
1:36a Nov 20,2012
Wind Speed =
qz = 0.00256
= 0.00256
Converts to:
110.000 Km/hr Converts to 68.353 mph

* kZ * (I * Vr)
* 0.801 *(1.000 * 68.353 ) = 9.579 psf
46.770 Kgs/m
Force on the First Element [Fz]
= qz * Gh * CF * Wind Area
= 46.770 * 1.313 * 0.538 * 31.891
= 15.184 Kgf
Element
z
GH
Area
qz
Force
mm.
mm.
Kgs/m
Kgf
-----------------------------------------------------------------------Node 10 to 20
177.0
1.313
31.9
46.8
15.2
Node 20 to 30
2546.2
1.313
562.5
46.8
267.8
Node 30 to 40
4944.7
1.313
35.6
47.8
17.4
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla

Nomenclature
Cf
D
Df
Dr
f
f1
L
Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30
Correction factor for natural frequency

Average internal diameter of vessel mm.
Damping Factor < 0.75 Unstable, > 0.95 Stable
Average internal diameter of top half of vessel mm.
Natural frequency of vibration (Hertz)
Natural frequency of bare vessel based on a unit value of (D/L)(10^(4))
Total height of structure mm.
Total length of conical section(s) of vessel mm.
Uncorroded plate thickness at bottom of vessel mm.
Design Wind Speed provided by user Km/hr
Critical wind velocity Km/hr
Maximum wind speed at top of structure Km/hr
Total corroded weight of structure Kgf
Cor. vessel weight excl. weight of parts which do not effect stiff. Kgf
Maximum amplitude of vibration at top of vessel mm.
Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vibration Possibility, <= 0.000 (High); 0.000 < 0.000 (Probable)
wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
0.000 / 4630.000 = 0.000
#2 - ( D / L ) * 10^(4) < 8.0 (English Units)

- ( 4.92 / 15.19 ) * 10^(4) = 213.277 [Geometry Violation]
Compute the vib possibility. If Vp > 0.000000400468366 no chance.
Vp = W / ( L * Dr)
Vp = 2503 / ( 4630.00 * 1478.793 ) = 0.000000247305508
Compute the damping factor Df which is a measure of instability:
Df = W * Dl/ ( L * Dr )
Df = 2503 * 0.03 / ( 4630.00 * 1478.793 ) = 0.463
Compute the critical wind velocity:

STEP:
8
1:36a Nov 20,2012
Vc = 3.4 * f * Dr
Vc = 3.4 * 18.292 * 1478.793 = 485.580 Km/hr
Compute the velocity at the top of the tower:
Vw = V30 * ( L / ( 30 + BaseHeight ))^(0.143)
Vw = 110.00 * ( 4630.00 / ( 30 + 0.0 ))^0.143 = 99.799 Km/hr
Compute the maximum gust velocity using the gust response factor Gh
Vg = Vw * Gh
Vg = 99.799 * 1.313 = 131.060 Km/hr
Since Vc is greater than Vg the dynamic deflection Z, does not
need to be computed.
|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
Wind
Height
mm.
176.953
2546.18
4944.70
|
|
|
|
|
|
Wind
Diameter
mm.
1800.00
1800.00
1800.00
|
|
|
|
|
|
Wind
Area
cm
4592.29
81000.0
5132.29
|
|
|
|
|
|
Height
Factor
Kgs/m
46.7703
46.7703
47.8293
|
|
|
|
|
|
Element
Wind Load
Kgf
15.1835
267.811
17.3531
|
|
|
|
|
|

Earthquake Load Calculation
STEP:
9
1:36a Nov 20,2012
Earthquake Analysis Results
The
The
The
The
The
The
The
UBC Zone Factor for the Vessel is .............

Importance Factor as Specified by the User is .
UBC Frequency and Soil Factor (C) is .........
UBC Force Factor as Specified by the User is ..
UBC Total Weight (W) for the Vessel is ........
UBC Total Shear (V) for the Vessel is .........
UBC Top Shear (Ft) for the Vessel is ..........
0.0750
1.000
2.750
3.000
2772.5
190.6
0.0
Kgf
Kgf
Kgf

Earthquake Load Calculation
|
| Earthquake | Earthquake |
From| To |
Height |
Weight |
|
|
mm. |
Kgf |
10| 20|
25.0000 |
271.209 |
20|Lugs|
2300.00 |
2066.65 |
Lugs| 30|
2300.00 |
147.618 |
30| 40|
4590.00 |
287.058 |
Top Load
4876.18
Element
Ope Load
Kgf
0.20140
141.188
10.0849
39.1369
0
|
|
|
|
|
|
|
Element
Emp Load
Kgf
0.20140
141.188
10.0849
39.1369
0
|
|
|
|
|
|
|

Wind/Earthquake Shear, Bending
STEP:
10
1:36a Nov 20,2012
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending
|
| Distance to| Cummulative| Earthquake |
From| To |
Support| Wind Shear|
Shear |
|
|
mm. |
Kgf |
Kgf |
10| 20|
4334.22 |
15.1835 |
0.20140 |
20|Lugs|
2100.00 |
-35.2072 |
-49.2218 |
Lugs| 30|
150.000 |
35.2072 |
49.2218 |
30| 40|
368.523 |
17.3531 |
39.1369 |
Wind
Bending
Kg-m.
1.27883
589.971
580.898
1.18911
| Earthquake |
|
Bending |
|
Kg-m. |
|
0.016963 |
|
297.364 |
|
281.428 |
|
2.68182 |

Wind Deflection
STEP:
11
1:36a Nov 20,2012
Wind Deflection Calculations:
The following table is for the Operating Case.
Wind Deflection
|
| Cumulative |
Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection | Deflection | Rotation |
|
|
Kgf |
mm. |
mm. |
|
10| 20|
15.1835 |
0.082736 |
0.082738 | 0.00014439 |
20|Lugs|
-35.2072 |
0.082736 |
0.082736 | 0.00014431 |
Lugs| 30|
35.2072 |
0.16547 |
0.16547 | 0.00028862 |
30| 40|
17.3531 |
0.16547 |
0.16547 | 0.00028862 |
Critical Wind Velocity for Tower Vibration
|
| 1st Crit. | 2nd Crit. |
From| To | Wind Speed | Wind Speed |
|
|
Km/hr |
Km/hr |
10| 20|
591.052 |
3694.08 |
20| 30|
591.052 |
3694.08 |
30| 40|
591.052 |
3694.08 |
All. Deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)
All. Deflection :
23.150 Actual Deflection :
0.165
mm.

Longitudinal Stress Constants
STEP:
12
1:36a Nov 20,2012
Longitudinal Stress Constants
|
| Metal Area | Metal Area
From| To | New & Cold |
Corroded
|
|
cm |
cm
10| 20|
699.790 |
630.447
20| 30|
560.963 |
491.337
30| 40|
699.790 |
630.447
| New & Cold

| Sect. Mod.
|
mm.
| 25.72E+06
| 20.70E+06
| 25.72E+06
| Corroded |
| Sect. Mod. |
|
mm. |
| 23.22E+06 |
| 18.17E+06 |
| 23.22E+06 |

Longitudinal Allowable Stresses
STEP:
13
1:36a Nov 20,2012
Longitudinal Allowable Stresses
|
| All. Str.
From| To | Long. Ten.
|
|
N./mm
10| 20|
129.902
20|Lugs|
129.902
Lugs| 30|
129.902
30| 40|
129.902
| All. Str.
| Hydr. Ten.
|
N./mm
|
140.727
|
140.727
|
140.727
|
140.727
| All. Str.
| Long. Com.
|
N./mm
|
-127.579
|
-120.762
|
-120.762
|
-127.579
| All. Str. |
| Hyr. Comp. |
|
N./mm |
|
-162.710 |
|
-155.620 |
|
-155.620 |
|
-162.710 |

Longitudinal Stresses Due to . . .
STEP:
14
1:36a Nov 20,2012
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the
corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.
|
| Long. Str. | Long. Str. | Long. Str. |
From| To | Int. Pres. | Ext. Pres. | Hyd. Pres. |
|
|
N./mm |
N./mm |
N./mm |
10| 20|
27.0793 |
0.00000 |
31.6695 |
20| 30|
35.0163 |
0.00000 |
39.8150 |
30| 40|
27.0793 |
0.00000 |
31.6695 |
|
| Wght. Str.
From| To |
Empty
|
|
N./mm
10| 20| -0.042188
20|Lugs|
-0.46662
Lugs| 30|
0.086759
30| 40|
0.044653
| Wght. Str.
| Operating
|
N./mm
| -0.042188
|
-0.46662
|
0.086759
|
0.044653
| Wght. Str.
| Hydrotest
|
N./mm
|
0.00000
|
0.00000
|
0.00000
|
0.00000
| Wght. Str. | Wght. Str. |

| Emp. Mom. | Opr. Mom. |
|
N./mm |
N./mm |
|
0.00000 |
0.00000 |
|
0.11010 |
0.11010 |
| 0.0078644 | 0.0078644 |
|
0.00000 |
0.00000 |
|
| Wght. Str. | Bend. Str. | Bend. Str. | Bend. Str.
From| To | Hyd. Mom. | Oper. Wind | Oper. Equ. | Hyd. Wind
|
|
N./mm |
N./mm |
N./mm |
N./mm
10| 20|
0.00000 | 0.00054009 |
0.00001 |
0.00000
20|Lugs|
0.00000 |
0.31843 |
0.16050 |
0.00000
Lugs| 30|
0.00000 |
0.31354 |
0.15190 |
0.00000
30| 40|
0.00000 | 0.00050220 | 0.0011326 |
0.00000
| Bend. Str. |
| Hyd. Equ. |
|
N./mm |
|
0.00000 |
|
0.00000 |
|
0.00000 |
|
0.00000 |
|
| Long. Str. | Long. Str. | Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.| Vortex Tst.|
Empty |
|
|
N./mm |
N./mm |
N./mm |
N./mm |
10| 20|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
20|Lugs|
0.00000 |
0.00000 |
0.00000 |
0.00001 |
Lugs| 30|
0.00000 |
0.00000 |
0.00000 |
0.15190 |
30| 40|
0.00000 |
0.00000 |
0.00000 | 0.0011326 |
|
| Long. Str.
From| To | Y Forces W
|
|
N./mm
10| 20|
0.00000
20|Lugs|
0.00000
Lugs| 30|
0.00000
30| 40|
0.00000
| Long. Str.
| Y ForceS S
|
N./mm
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
|
|
|
|
|
|
Long. Stresses due to User Forces and Moments
|Wind For/Mom| Eqk For/Mom| Wnd For/Mom| Eqk For/Mom|

STEP:
14
1:36a Nov 20,2012
From| To | Corroded
|
|
N./mm
10| 20|
0.00000
20|Lugs|
0.00000
Lugs| 30|
0.00000
30| 40|
0.00000
| Corroded
|
N./mm
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
|
|
|
|
|
No Corr.
N./mm
0.00000
0.00000
0.00000
0.00000
|
|
|
|
|
|
No Corr.
N./mm
0.00000
0.00000
0.00000
0.00000
|
|
|
|
|
|

Stress due to Combined Loads
STEP:
15
1:36a Nov 20,2012
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Longitudinal Stress due to Internal Pressure

Longitudinal Stress due to External Pressure
Longitudinal Stress due to Hydrotest Pressure
No Pressure
Longitudinal Stress due to Weight (Empty)
Longitudinal Stress due to Weight (Operating)
Longitudinal Stress due to Weight (Hydrotest)
Bending Stress due to Wind Moment (Operating)
Bending Stress due to Earthquake Moment (Operating)
Bending Stress due to Earthquake Moment (Empty)
Bending Stress due to Wind Moment (Hydrotest)
Bending Stress due to Earthquake Moment (Hydrotest)
Bending Stress due to Wind Moment (Empty) (no CA)
Bending Stress due to Wind Moment (Filled) (no CA)
Longitudinal Stress due to Weight (Empty) (no CA)
Bending Stress due to Vortex Shedding Loads ( Ope )
Bending Stress due to Vortex Shedding Loads ( Emp )
Bending Stress due to Vortex Shedding Loads ( Test No CA. )
Axial Stress due to Vertical Forces for the Wind Case
Axial Stress due to Vertical Forces for the Seismic Case
Bending Stress due to Lat. Forces for the Wind Case, Corroded
Bending Stress due to Lat. Forces for the Seismic Case, Corroded
Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Un-Corroded condition.

Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analyzing Stresses for Load Case : NP+EW+WI+FW+BW Stress Units: N./mm
From
Node
10
20
20
30
Tensile
Stress
0.04
0.90
0.23
All. Tens.
Stress
129.90
129.90
129.90
129.90
Comp.
Stress
-0.41
-0.05
All. Comp.
Stress
-127.58
-120.76
-120.76
-127.58
Analyzing Stresses for Load Case : NP+EW+EQ+FS+BS Stress Units: N./mm
From
Node
10
20
20
30
Tensile
Stress
0.04
0.74
0.07
All. Tens.
Stress
129.90
129.90
129.90
129.90
Comp.
Stress
-0.25
-0.05
All. Comp.
Stress
-127.58
-120.76
-120.76
-127.58
Tens.
Ratio
0.0003
0.0069
0.0018
Tens.
Ratio
0.0003
0.0057
0.0006
Comp.
Ratio
0.0034
0.0004
Comp.
Ratio
0.0020
0.0004

STEP:
15
1:36a Nov 20,2012
Analyzing Stresses for Load Case : NP+OW+WI+FW+BW Stress Units: N./mm
From
Node
10
20
20
30
Tensile
Stress
0.04
0.90
0.23
All. Tens.
Stress
129.90
129.90
129.90
129.90
Comp.
Stress
-0.41
-0.05
All. Comp.
Stress
-127.58
-120.76
-120.76
-127.58
Analyzing Stresses for Load Case : NP+OW+EQ+FS+BS Stress Units: N./mm
From
Node
10
20
20
30
Tensile
Stress
0.04
0.74
0.07
All. Tens.
Stress
129.90
129.90
129.90
129.90
Analyzing Stresses for Load Case : NP+HW+HI
From
Node
10
20
20
30
Tensile
Stress
0.00
0.00
0.00
0.00
All. Tens.
Stress
129.90
129.90
129.90
129.90
Analyzing Stresses for Load Case : NP+HW+HE
From
Node
10
20
20
30
Tensile
Stress
0.00
0.00
0.00
0.00
All. Tens.
Stress
129.90
129.90
129.90
129.90
Comp.
Stress
-0.25
-0.05
All. Comp.
Stress
-127.58
-120.76
-120.76
-127.58
Stress Units: N./mm
Comp.
Stress
0.00
0.00
0.00
0.00
All. Comp.
Stress
-127.58
-120.76
-120.76
-127.58
Stress Units: N./mm
Comp.
Stress
0.00
0.00
0.00
0.00
All. Comp.
Stress
-127.58
-120.76
-120.76
-127.58
Analyzing Stresses for Load Case : IP+OW+WI+FW+BW Stress Units: N./mm
From
Node
10
20
20
30
Tensile
Stress
27.12
35.91
27.31
All. Tens.
Stress
129.90
129.90
129.90
129.90
Comp.
Stress
-0.05
All. Comp.
Stress
-127.58
-120.76
-120.76
-127.58
Analyzing Stresses for Load Case : IP+OW+EQ+FS+BS Stress Units: N./mm
From
Node
10
20
20
30
Tensile
Stress
27.12
35.75
27.15
All. Tens.
Stress
129.90
129.90
129.90
129.90
Comp.
Stress
-0.05
All. Comp.
Stress
-127.58
-120.76
-120.76
-127.58
Analyzing Stresses for Load Case : EP+OW+WI+FW+BW Stress Units: N./mm
From
Node
10
20
20
30
Tensile
Stress
0.04
0.90
0.23
All. Tens.
Stress
129.90
129.90
129.90
129.90
Comp.
Stress
-0.41
-0.05
All. Comp.
Stress
-127.58
-120.76
-120.76
-127.58
Analyzing Stresses for Load Case : EP+OW+EQ+FS+BS Stress Units: N./mm
From
Node
Tensile
Stress
All. Tens.
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Ratio
0.0003
0.0069
0.0018
Tens.
Ratio
0.0003
0.0057
0.0006
Comp.
Ratio
0.0034
0.0004
Comp.
Ratio
0.0020
0.0004
Tens.
Ratio
0.0000
0.0000
0.0000
0.0000
Comp.
Ratio
0.0000
0.0000
0.0000
0.0000
Tens.
Ratio
0.0000
0.0000
0.0000
0.0000
Comp.
Ratio
0.0000
0.0000
0.0000
0.0000
Tens.
Ratio
0.2088
0.2765
0.2103
Comp.
Ratio
Tens.
Ratio
0.2088
0.2752
0.2090
Tens.
Ratio
0.0003
0.0069
0.0018
Tens.
Ratio
0.0004
Comp.
Ratio
0.0004
Comp.
Ratio
0.0034
0.0004
Comp.
Ratio

STEP:
15
1:36a Nov 20,2012
10
20
20
30
0.04
0.74
0.07
129.90
129.90
129.90
129.90
Analyzing Stresses for Load Case : HP+HW+HI
From
Node
10
20
20
30
Tensile
Stress
31.67
39.81
31.67
0.00
All. Tens.
Stress
140.73
140.73
140.73
140.73
Analyzing Stresses for Load Case : HP+HW+HE
From
Node
10
20
20
30
Tensile
Stress
31.67
39.81
31.67
0.00
All. Tens.
Stress
140.73
140.73
140.73
140.73
Analyzing Stresses for Load Case : IP+WE+EW
From
Node
10
20
20
30
Tensile
Stress
27.12
35.59
27.00
All. Tens.
Stress
129.90
129.90
129.90
129.90
Analyzing Stresses for Load Case : IP+WF+CW
From
Node
10
20
20
30
Tensile
Stress
27.12
35.43
27.00
All. Tens.
Stress
129.90
129.90
129.90
129.90
Analyzing Stresses for Load Case : IP+VO+OW
From
Node
10
20
20
30
Tensile
Stress
27.12
35.59
27.00
All. Tens.
Stress
129.90
129.90
129.90
129.90
Analyzing Stresses for Load Case : IP+VE+OW
From
Node
10
20
20
30
Tensile
Stress
27.12
35.59
27.00
All. Tens.
Stress
129.90
129.90
129.90
129.90
Analyzing Stresses for Load Case : IP+VF+CW
From
Node
10
20
20
Tensile
Stress
27.12
35.43
27.00
All. Tens.
Stress
140.73
140.73
140.73
-127.58
-120.76
-120.76
-127.58
0.0003
0.0057
0.0006
All. Comp.
Stress
-162.71
-155.62
-155.62
-162.71
Tens.
Ratio
0.2250
0.2829
0.2250
0.0000
-0.25
-0.05
Stress Units: N./mm
Comp.
Stress
0.00
Stress Units: N./mm
Comp.
Stress
0.00
All. Comp.
Stress
-162.71
-155.62
-155.62
-162.71
Stress Units: N./mm
Comp.
Stress
-0.04
All. Comp.
Stress
-127.58
-120.76
-120.76
-127.58
Stress Units: N./mm
Comp.
Stress
-0.04
All. Comp.
Stress
-127.58
-120.76
-120.76
-127.58
Stress Units: N./mm
Comp.
Stress
-0.04
All. Comp.
Stress
-127.58
-120.76
-120.76
-127.58
Stress Units: N./mm
Comp.
Stress
-0.04
All. Comp.
Stress
-127.58
-120.76
-120.76
-127.58
Stress Units: N./mm
Comp.
Stress
All. Comp.
Stress
-162.71
-155.62
-155.62
Tens.
Ratio
0.2250
0.2829
0.2250
0.0000
Tens.
Ratio
0.2088
0.2740
0.2079
Tens.
Ratio
0.2088
0.2727
0.2079
Tens.
Ratio
0.2088
0.2740
0.2079
Tens.
Ratio
0.2088
0.2740
0.2079
Tens.
Ratio
0.1927
0.2517
0.1919
0.0020
0.0004
Comp.
Ratio
0.0000
Comp.
Ratio
0.0000
Comp.
Ratio
0.0004
Comp.
Ratio
0.0003
Comp.
Ratio
0.0004
Comp.
Ratio
0.0004
Comp.
Ratio

STEP:
15
1:36a Nov 20,2012
30
140.73
-0.04
Absolute Maximum of the all of the Stress Ratio's
-162.71
0.0002
0.2829

Center of Gravity Calculation
STEP:
16
1:36a Nov 20,2012
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Nozzles

Center of Gravity of Legs
Center of Gravity of Lugs
694.1 mm.
-80.0 mm.
4402.4 mm.
Center of Gravity of Bare Shell New and Cold

Center of Gravity of Bare Shell Corroded
2323.7 mm.
2324.3 mm.
Vessel CG in the Operating Condition

Vessel CG in the Fabricated (Shop/Empty) Condition
2179.6 mm.
2194.6 mm.

Leg Check, (Operating Case)
STEP:
17
1:36a Nov 20,2012
RESULTS FOR LEGS : Operating Case Description: LEGS
Section Properties : Single Angle L100X100X8
United Kingdom BS 4 - 1993 Steel Table
Leg Length from Attachment to Base

Distance Leg Up Side of Vessel
Number of Legs
Cross Sectional Area for L100X100X8
Section Inertia
( strong axis )
Section Inertia
( weak
axis )
Section Modulus
( strong axis )
Section Modulus
( weak
axis )
Radius of Gyration ( strong axis )
Radius of Gyration ( weak
axis )
860.000
300.000
3
15.500
144.998
144.998
19900.449
19900.449
30.599
30.599
mm.
mm.
cm
cm**4
cm**4
mm.
mm.
mm.
mm.
Leg Orientation - Diagonal
Overturning Moment at top of Legs

Weight Load at top of one Leg
Shear at top of one Leg
Additional force in Leg due to Bracing
Occasional Load Factor per AISC (H1-1)
Effective Leg End Condition Factor
580.9
924.2
199.1
0.0
1.333
1.000
C11P
C22P
Tpad
200.000
200.000
10.000
Fadd
Kg-m.
Kgf
Kgf
Kgf
Note: The Legs are Not Cross Braced

The Leg Shear Force includes Wind and Seismic Effects
Pad Width along Circumference

Pad Length along Vessel Axis
Pad Thickness
mm.
mm.
mm.
Axial Compression, Leg futhest from N.A. [Sma]
= ((W/Nleg)+(Mleg/(Nlegm*Rn)))/Aleg)
= ((2772 / 3 ) + (580 /( 1 * 822.93 )))/ 15.500 )
= 10.31 N./mm
Axial Compression, Leg closest to N.A. [Sva]
= ( W / Nleg ) / Aleg
= ( 2772 / 3 ) / 15.500
= 5.85 N./mm
Computing Principal Axis and Inertias for Angle.

Leg lengths and thickness:
100.00
100.00
Distance to geometric centroid:
27.399
27.399
Arm about YY:
23.398
26.601
Arm about ZZ:
22.601
23.398
Leg areas:
8.0010
7.3608
Geometric inertia components YY: 44.231
104.00
Geometric inertia components ZZ: 107.54
40.692
Geometric inertias Iy & Iz:
148.24
148.24
Product of inertia:
0.88128E+06
Mohrs Radius:
53.779
Average Inertia:
148.24
QFACT =
1.0000
FBZ
Principal Axis Inertias (Z&W)
=
=
0.14893
60.109
8.0010
236.36

STEP:
17
1:36a Nov 20,2012
Angle to Principal Axis
=
Distances to extreme fibers CW & CZ =
FOB from Eq 5-5
=
Bending allowables Fby & Fbz
=
45.000
70.711
1.8122
0.16383
31.963
0.14893
Shear Center Coordinates Wo & Zo:

32.622
0.0000
Values for Elastic Flexural-Torsional Buckling Stress:
E,
G,
J,
R0:
29500.
11346.
0.79463E-01
AREA, LENGTH, Kw, Kz:
2.4025
33.858
1.0000
H,
Few,
Fez, Fej:
0.64252
600.31
152.66
Fe computed from C4-1:
77.251
Initial (Kl/r)max, & (Kl/r)equiv
Final (Kl/r)max, & Cc
Fa based on Eq 4-1
Weak Axis Bending
Strong Axis Bending
Axial Compression
:
:
:
UNITY CHECKS ARE: H1-1

H1-2
H1-3
AISC Unity Check :
Actual
63.13
35.52
10.31
=
=
=
43.671
61.392
0.11960
4.6143
1.0000
81.329
Allowable
198.58
218.43
159.47
61.392
127.18
N./mm
N./mm
N./mm
0.000
0.000
0.545
0.545 Should be <= to 1
WRC 107 Stress Analysis for Leg to Shell Junction
Rectangular Attachment Parameter

Rectangular Attachment Parameter
C11
C22
WRC 107 Stress Calculation for SUStained loads:

Radial Load
P
Circumferential Shear
VC
Longitudinal Shear
VL
Circumferential Moment
MC
Longitudinal Moment
ML
Torsional Moment
MT
141.421
300.000
0.00
0.00
924.18
0.00
-23.10
0.00
mm.
mm.
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.
Dimensionless Parameters used :

Gamma =
36.57
Stress Concentration Factors Kn = 1.00,
Kb = 1.00
Stresses in the Vessel at the Attachment Junction
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
0
0
0
0
0
0
0
0
Circ. Bend. ML |
1
-1
-1
1
0
0
0
0
|
Tot. Circ. Str.|
1.5
-0.7
-1.5
0.7
0.0
0.0
0.0
0.0
------------------------------------------------------------------------

STEP:
17
1:36a Nov 20,2012
Long.
Long.
Long.
Long.
Long.
Long.
Memb.
Bend.
Memb.
Bend.
Memb.
Bend.
P
P
MC
MC
ML
ML
|
0
0
0
0
0
0
0
0
|
0
0
0
0
0
0
0
0
|
0
0
0
0
0
0
0
0
|
0
0
0
0
0
0
0
0
|
0
0
0
0
0
0
0
0
|
1
-1
-1
1
0
0
0
0
|
Tot. Long. Str.|
1.4
-1.0
-1.4
1.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
0
0
0
0
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-0.7
-0.7
0.7
0.7
-----------------------------------------------------------------------Str. Int. |
1.54
0.96
1.54
0.96
1.47
1.47
1.47
1.47
-----------------------------------------------------------------------Dimensionless Parameters used :
Gamma =
70.79
Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
2
2
-2
-2
0
0
0
0
Circ. Bend. ML |
3
-3
-3
3
0
0
0
0
|
Tot. Circ. Str.|
5.8
-1.3
-5.8
1.3
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
0
0
0
0
0
0
0
0
Long. Bend. ML |
4
-4
-4
4
0
0
0
0
|
Tot. Long. Str.|
5.6
-4.0
-5.6
4.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-2
-2
2
2
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-2.2
-2.2
2.2
2.2
-----------------------------------------------------------------------Str. Int. |
5.83
3.96
5.83
3.96
4.32
4.32
4.32
4.32
-----------------------------------------------------------------------WRC 107 Stress Calculation for OCCasional loads:
Radial Load
P
Circumferential Shear
VC
Longitudinal Shear
VL
199.09
0.00
924.18
Kgf
Kgf
Kgf

STEP:
17
1:36a Nov 20,2012
Circumferential Moment
Longitudinal Moment
Torsional Moment
MC
ML
MT
0.00
-108.71
0.00
Kg-m.
Kg-m.
Kg-m.
Dimensionless Parameters used :

Gamma =
36.57
Kb = 1.00
Stresses in the Vessel at the Attachment Junction
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
-2
2
-2
2
-2
2
-2
2
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
2
2
-2
-2
0
0
0
0
Circ. Bend. ML |
5
-5
-5
5
0
0
0
0
|
Tot. Circ. Str.|
4.6
-1.9
-9.9
4.6
-3.4
2.5
-3.4
2.5
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
-2
2
-2
2
-1
1
-1
1
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
1
1
-1
-1
0
0
0
0
Long. Bend. ML |
5
-5
-5
5
0
0
0
0
|
Tot. Long. Str.|
3.6
-2.6
-9.6
6.4
-2.2
0.7
-2.2
0.7
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
0
0
0
0
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-0.7
-0.7
0.7
0.7
-----------------------------------------------------------------------Str. Int. |
4.58
2.64
9.95
6.43
3.73
2.72
3.73
2.72
-----------------------------------------------------------------------Dimensionless Parameters used :
Gamma =
70.79
Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
-2
-2
-2
-2
-1
-1
-1
-1
Circ. Bend. P |
-4
4
-4
4
-8
8
-8
8
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
10
10
-10
-10
0
0
0
0
Circ. Bend. ML |
16
-16
-16
16
0
0
0
0
|
Tot. Circ. Str.|
20.1
-4.3 -34.8
8.4 -10.1
6.4 -10.1
6.4

STEP:
17
1:36a Nov 20,2012
-----------------------------------------------------------------------Long. Memb. P |
-1
-1
-1
-1
-2
-2
-2
-2
Long. Bend. P |
-8
8
-8
8
-4
4
-4
4
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
3
3
-3
-3
0
0
0
0
Long. Bend. ML |
22
-22
-22
22
0
0
0
0
|
Tot. Long. Str.|
16.0 -12.0 -36.6
25.3
-7.3
2.1
-7.3
2.1
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-2
-2
2
2
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-2.2
-2.2
2.2
2.2
-----------------------------------------------------------------------Str. Int. | 20.13 11.97 36.57 25.28 11.26
7.32 11.26
7.32
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Nozzle Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
35
36
35
36
35
36
35
36
Circ. Pl (SUS) |
0
0
0
0
0
0
0
0
Circ. Q (SUS) |
1
-1
-1
1
0
0
0
0
Circ. Q (EXP) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
17
17
17
17
17
17
17
17
Long. Pl (SUS) |
0
0
0
0
0
0
0
0
Long. Q (SUS) |
1
-1
-1
1
0
0
0
0
Long. Q (EXP) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
0
0
0
0
Shear Q (SUS) |
0
0
0
0
0
0
0
0
Shear Q (EXP) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Pm (SUS)
|
35.6
36.6
35.6
36.6
35.6
36.6
35.6
36.6
-----------------------------------------------------------------------Pm+Pl (SUS)
|
36.0
37.0
35.2
36.2
35.6
36.6
35.6
36.6
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
37.1
35.9
34.0
37.3
35.6
36.6
35.6
36.6
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
(N./mm
)
|
---------------|-------------------------------------------------------Pm (SUS)
|
36.58
108.25
|
Passed
Pm+Pl (SUS)
|
37.01
162.38
|
Passed
Pm+Pl+Q (TOTAL)|
37.27
324.75
|
Passed
------------------------------------------------------------------------

STEP:
17
1:36a Nov 20,2012
WRC 107 Stress Summations:
Vessel Stress Summation at Reinforcing Pad Edge
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
69
70
69
70
69
70
69
70
Circ. Pl (SUS) |
2
2
-2
-2
0
0
0
0
Circ. Q (SUS) |
3
-3
-3
3
0
0
0
0
Circ. Q (EXP) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
34
34
34
34
34
34
34
34
Long. Pl (SUS) |
0
0
0
0
0
0
0
0
Long. Q (SUS) |
4
-4
-4
4
0
0
0
0
Long. Q (EXP) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
-2
-2
2
2
Shear Q (SUS) |
0
0
0
0
0
0
0
0
Shear Q (EXP) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Pm (SUS)
|
69.9
70.9
69.9
70.9
69.9
70.9
69.9
70.9
-----------------------------------------------------------------------Pm+Pl (SUS)
|
72.2
73.2
67.7
68.7
70.1
71.1
70.1
71.1
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
75.8
69.6
64.1
72.3
70.1
71.1
70.1
71.1
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
(N./mm
)
|
---------------|-------------------------------------------------------Pm (SUS)
|
70.94
108.25
|
Passed
Pm+Pl (SUS)
|
73.18
162.38
|
Passed
Pm+Pl+Q (TOTAL)|
75.77
324.75
|
Passed
-----------------------------------------------------------------------PVElite 2005 1993-2005 by COADE Engineering Software

Support Lug Calculations
LUGS:
1
1:36a Nov 20,2012
INPUT ECHO OF SUPPORT LUG INPUT
Type of Geometry : Gussets with Top Plate

Number of Support Lugs
Nlug
Distance from Vessel OD to Lug Contact Point Dlug
Lug Support Force Bearing Width
Wfb
Lug Material
Lug Yield Stress
Radial Width of bottom Support Lug Plate
Wpl
Circum. Length of Bottom Support Lug Plate
Lpl
Thickness of bottom Support Lug Plate
Tpl
Distance between Gussets
Dgp
Mean Width of Gusset Plate
Wgp
Height of Gusset Plate
Hgp
Thickness of Gusset Plate
Tgp
Radial Width of Top Bar Plate
Wtp
Thickness of Top Plate
Ttp
Results for Support Lugs:
2
130.0000 mm.
203.2000 mm.
SA-283 C
196.92 N./mm
254.0000 mm.
304.8000 mm.
19.0500 mm.
152.4000 mm.
101.6000 mm.
304.8000 mm.
12.7000 mm.
127.0000 mm.
19.0500 mm.
Description:LUG
Overturning Moment at Support Lug

Weight Load at the top of one Lug
581.
1402.
Kg-m.
Kgf
Force on one Lug:

Flug = ( W/Nlug + Mlug/( Rlug * Nlug/2 ) ) Operating Condition
Flug = ( 2803 /2 + 580 /( 880.00 * 2 /2 ))
Flug = 2062.03 Kgf
Top Bar Plate Stress per Bednar p.154:
Stpl = 0.75*( Flug*Dlug*Lpl )/( Ttp*Wtp*Hgp )

Stpl = 0.75*( 2062 *130.000 *304.800 )/( 19.0500 *127.000 *304.800 )
Stpl = 6.42 N./mm
Required Thickness of Top Plate
1.5875
mm.
Bending Stress in bottom Support Plate (Unif. Load) Per Bednar p.156:
Spl2 = Beta1 * (Flug/(Lpl*Wfb)) * Wfb / Tpl per Roark & Young 5th Ed.
Spl2 = 0.727 * (2062.0 /619.354 ) * 203.200 / 19.050
Spl2 = 27.01 N./mm
Bottom Plate Required Thickness (Uniform Load)
8.6403
mm.
5.2538
mm.
Bottom Support Plate Allowable Stress:
Spa = 2/3 * Ylug

Spa = 2/3 * 196
Spa = 131.28 N./mm
Gusset Plate Axial Stress ( Force / Gusset Plate Area ):
Sgp = ( Flug/2 )/( Wgp * Tgp )

Sgp = ( 2062 /2 ) / ( 101.600 *12.7000 )
Sgp = 7.84 N./mm
Required Thickness of Gussets per AISC
Gusset Plate Allowable Stress:
Sga = (
(
Sga = (
(
1-(Klr)/(2*Cc))*Fy /
5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
1-( 96.00 )/(2 * 140.91 )) * 196 /
5/3+3*(96.00 )/(8* 140.91 )-( 96.00 )/(8*140.91 )

Support Lug Calculations
LUGS:
1
1:36a Nov 20,2012
Sga = 80.33 N./mm
Maximum Compressive Gusset Plate Stress per Bednar:
SgpB = Flug*( 3*Dlug-Wpl )/( Tgp* Wpl * (Sin(Alph_G)) )

SgpB = 2062 *( 3*130.000 -254.000 )/( 12.7000 *254.000 *(Sin(45.00 ))
SgpB = 6.71 N./mm
Gusset Plate Allowable Compressive Stress:
SgaB = 18000/(1+(1/18000)*( Hgp/Sin(Alph_G)/(0.289*Tgp)) )

SgaB = 18000/(1+(1/18000)* (304.800 /Sin(45.00 )/(0.289*12.7000 )) )
SgaB = 70.27 N./mm

Nozzle Calcs. n6
NOZL:
1
1:36a Nov 20,2012
INPUT VALUES, Nozzle Description: n6
From : 10
Pressure for Nozzle Reinforcement Calculations P

Temperature for Internal Pressure
Temp
Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient
S
Sa
Inside Crown
Radius of Torispherical Head
Inside Knuckle Radius of Torispherical Head
Head Actual Thickness
Head Corrosion Allowance
L
r
T
Cas
User Entered Minimum Design Metal Temperature

Nozzle Material
Nozzle Allowable Stress at Temperature
Nozzle Allowable Stress At Ambient
Inbase
Nozzle Size and Thickness Basis

Actual Thickness of Nozzle
Nozzle Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
Dia
Idbn
Thk
bars
C
SA-283 C
108.25 N./mm
108.25 N./mm
1500.0000
90.0000
15.0000
1.5000
-28.89
Sn
Sna
Nozzle Diameter Basis (for tr calc only)

Layout Angle
Nozzle Diameter
10.00
60.00
mm.
mm.
mm.
mm.
C
SA-106 B
117.90 N./mm
117.90 N./mm
OD
0.00
2.5000
deg
in.
Actual
7.6200 mm.
Can
Es
En
1.5000
1.00
1.00
mm.
Nozzle OutSide Projection

Ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
ASME Code Weld Type per UW-16
79.3750
9.5250
10.0000
None
mm.
mm.
mm.
The Nozzle Pressure Design option was Design Pressure + static head
NOZZLE CALCULATION, Description: n6
ASME Code, Section VIII, Division 1, 2004, UG-37 to UG-45

Actual Nozzle Diameter Used in Calculation
2.500
Actual Nozzle Thickness Used in Calculation
0.300
in.
in.
Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Torispherical Head, Tr [Int. Press]
= (P*(L+CA)*M)/(2*S*E-0.2*P) App. 1-4 (d)

= ( 10.00 * ( 1500.0000 + 1.5000 ) * 1.00 ) /( 2*108*1.00-0.2*10.00)
= 6.9421 mm.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (10.00 *63.5000 /2.0)/(117 *1.00 +0.4*10.00 )
= 0.2684 mm.
UG-40, Thickness and Diameter Limit Results : [Int. Press]
Effective material diameter limit,

Effective material thickness limit, no pad
Dl
Tlnp
102.5200
15.3000
mm.
mm.

Nozzle Calcs. n6
NOZL:
1
1:36a Nov 20,2012
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
Area Required
Ar
Area in Shell
A1
Area in Nozzle Wall
A2
Area in Inward Nozzle
A3
Area in Welds
A4
Area in Pad
A5
TOTAL AREA AVAILABLE
Atot
Design
3.558
3.362
1.791
0.000
0.907
0.000
6.059
External
NA
NA
NA
NA
NA
NA
NA
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations

The area available without a pad is Sufficient.
Reinforcement Area Required for Nozzle [Ar]:
= (Dlr*Tr+2*Thk*Tr*(1-fr1)) UG-37(c)
= (51.2600*6.9421+2*(7.6200-1.5000)*6.9421*(1-1.0000))
= 3.558 cm
Areas per UG-37.1 but with DL = Diameter Limit, DLR = Corroded ID:
Area Available in Shell [A1]:

= (DL-Dlr)*(ES*(T-Cas)-Tr)-2*(Thk-Can)*(ES*(T-Cas)-Tr)*(1-fr1)
= (102.520-51.260)*(1.00*(15.0000-1.500)-6.942)-2*(7.620-1.500)
*(1.00*(15.0000-1.5000)-6.9421)*(1-1.0000)
= 3.362 cm
Area Available in Nozzle Wall, no Pad [A2np]:
= ( 2 * min(Tlnp,ho) ) * ( Thk - Can - Trn ) * fr2
= ( 2 * min(15.30 ,79.38 ) ) * ( 7.62 - 1.50 - 0.27 ) * 1.0000 )
= 1.791 cm
Area Available in Welds, no Pad [A4np]:
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 9.5250 * 1.0000 + ( 0.0000 ) * 1.0000
= 0.907 cm
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
= Max( Min(Max(Max(UG45B1,UG16B),Max(UG45B2,UG16B)),UG45B4), UG45A )
= Max(Min(Max(Max(13.7369,3.0875),Max(1.5000,3.0875)),6.0117),1.7684)
= 6.0117 < Minimum Nozzle Thickness 7.6200 mm. OK
M.A.W.P. Results for this Nozzle Geometry (Based on Areas)
Approximate M.A.W.P. for given geometry
Minimum Design Metal Temperature (Nozzle Neck), Curve: B
Minimum Temp. w/o impact per UCS-66

Minimum Temp. at required thickness
AMAP
-29
-104
Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te), Curve: B

Minimum Temp. w/o impact per UG-20(f)
The Drop for this Nozzle is
-29
-104
-29
13.474
bars
C
C
C
C
C
0.3295
mm.

Nozzle Calcs. n6
NOZL:
1
1:36a Nov 20,2012
Weld Size Calculations, Description: n6
Intermediate Calc. for nozzle/shell Welds

Results Per UW-16.1, Required Thickness
Nozzle Weld
4.2840 = 0.7 * TMIN
Tmin
6.1200
Actual Thickness
6.7342 = 0.7 * WO
mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= ( Ar - A1 )* S
= ( 3.5585 - 3.3616 ) * 108
= 217.34 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 1.7906 + 0.0000 + 0.9073 - 0.0000 * 1.00 ) * 108
= 2977.99 Kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw

= ( 3.1416 / 2.0 ) * 63.5000 * 9.5250 * 0.49 * 108
= 5139. Kgf
Shear, Nozzle Groove Weld [Sngw]:
= (pi/2) * (Dlr+Wgnva) * (Wgnva-Can) * 0.60 * Sng

= (3.14 /2)*(51.260 +10.000 )*(10.000 -1.5000 )*0.6*108
= 5417. Kgf
Strength of Failure Paths:
PATH11 = ( SONW + SNGW )= ( 5138 + 5417 ) = 10555 Kgf

Summary of Failure Path Calculations:
Path 1-1 = 10555 Kgf, must exceed W = 217 Kgf or W1 = 2977 Kgf
, mm.

Nozzle Calcs. n6
NOZL:
1
1:36a Nov 20,2012
From : 10

Temp
Shell Material
S
Sa
Inside Crown
L
r
T
Cas

Nozzle Material
Inbase

Dia
Idbn
Thk
bars
C
SA-283 C
108.25 N./mm
108.25 N./mm
1500.0000
90.0000
15.0000
1.5000
-28.89
Sn
Sna

Layout Angle
Nozzle Diameter
10.00
60.00
mm.
mm.
mm.
mm.
C
SA-106 B
117.90 N./mm
117.90 N./mm
OD
0.00
2.5000
deg
in.
Actual
7.6200 mm.
Can
Es
En
1.5000
1.00
1.00
mm.

Ho
Wo
79.3750
9.5250
10.0000
None
mm.
mm.
mm.

2.500
0.300
in.
in.

= (P*(L+CA)*M)/(2*S*E-0.2*P) App. 1-4 (d)

= ( 10.00 * ( 1500.0000 + 1.5000 ) * 1.00 ) /( 2*108*1.00-0.2*10.00)
= 6.9421 mm.

= (10.00 *63.5000 /2.0)/(117 *1.00 +0.4*10.00 )
= 0.2684 mm.

Dl
Tlnp
102.5200
15.3000
mm.
mm.

Nozzle Calcs. n6
NOZL:
1
1:36a Nov 20,2012
Area Required
Ar
Area in Shell
A1
Area in Nozzle Wall
A2
A3
Area in Welds
A4
Area in Pad
A5
Atot
Design
3.558
3.362
1.791
0.000
0.907
0.000
6.059
External
NA
NA
NA
NA
NA
NA
NA
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.

= (51.2600*6.9421+2*(7.6200-1.5000)*6.9421*(1-1.0000))
= 3.558 cm

= (102.520-51.260)*(1.00*(15.0000-1.500)-6.942)-2*(7.620-1.500)
*(1.00*(15.0000-1.5000)-6.9421)*(1-1.0000)
= 3.362 cm
= ( 2 * min(15.30 ,79.38 ) ) * ( 7.62 - 1.50 - 0.27 ) * 1.0000 )
= 1.791 cm
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 9.5250 * 1.0000 + ( 0.0000 ) * 1.0000
= 0.907 cm

AMAP
-29
-104

-29
-104
-29
13.474
bars
C
C
C
C
C
0.3295
mm.

Nozzle Calcs. n6
NOZL:
1
1:36a Nov 20,2012

Nozzle Weld
4.2840 = 0.7 * TMIN
Tmin
6.1200
Actual Thickness
6.7342 = 0.7 * WO
mm.
Weld Load [W]:
= ( Ar - A1 )* S
= ( 3.5585 - 3.3616 ) * 108
= 217.34 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 1.7906 + 0.0000 + 0.9073 - 0.0000 * 1.00 ) * 108
= 2977.99 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw

= ( 3.1416 / 2.0 ) * 63.5000 * 9.5250 * 0.49 * 108
= 5139. Kgf

= (3.14 /2)*(51.260 +10.000 )*(10.000 -1.5000 )*0.6*108
= 5417. Kgf

, mm.

Nozzle Calcs. n5
NOZL:
2
1:36a Nov 20,2012
From : 20

Temp
Shell Material
S
Sa
Inside Diameter of Cylindrical Shell

Shell Actual Thickness
Shell Corrosion Allowance
D
T
Cas
Distance from Bottom/Left Tangent

Nozzle Material
Layout Angle
Nozzle Diameter
Inbase

Dia
Idbn
Thk
bars
C
SA-283 C
108.25 N./mm
108.25 N./mm
1476.0000
12.0000
1.5000
mm.
mm.
mm.
3550.0000
mm.
-28.89
Sn
Sna

10.00
60.00
SA-106 B
117.90 N./mm
117.90 N./mm
OD
270.00
1.7500
deg
in.
Actual
5.5245 mm.
Can
Es
En
1.5000
1.00
1.00
mm.

Ho
Wo
60.3250
10.0000
0.0000
None
mm.
mm.
mm.

1.750
0.218
in.
in.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)

= (10.00 *(1476.0000 /2+1.5000 ))/(108 *1.00 -0.6*10.00 )
= 6.8698 mm.

= (10.00 *44.4500 /2.0)/(117 *1.00 +0.4*10.00 )
= 0.1879 mm.
Dl
72.8020
mm.

Nozzle Calcs. n5
NOZL:
2
1:36a Nov 20,2012
Area Required
Ar
Area in Shell
A1
Area in Nozzle Wall
A2
A3
Area in Welds
A4
Area in Pad
A5
Atot
Design
2.501
1.321
0.772
0.000
1.000
0.000
3.093
Tlnp
10.0612
mm.
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.
External
NA
NA
NA
NA
NA
NA
NA

= (36.4010*6.8698+2*(5.5245-1.5000)*6.8698*(1-1.0000))
= 2.501 cm

= (72.802-36.401)*(1.00*(12.0000-1.500)-6.870)-2*(5.524-1.500)
*(1.00*(12.0000-1.5000)-6.8698)*(1-1.0000)
= 1.321 cm
= ( 2 * min(10.06 ,60.33 ) ) * ( 5.52 - 1.50 - 0.19 ) * 1.0000 )
= 0.772 cm
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 10.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.000 cm

AMAP
-29
-104

-29
-104
-29
11.176
bars
C
C
C
C
C
0.3294
mm.

Nozzle Calcs. n5
NOZL:
2
1:36a Nov 20,2012

Nozzle Weld
2.8171 = 0.7 * TMIN
Tmin
4.0245
Actual Thickness
7.0700 = 0.7 * WO
mm.
Weld Load [W]:
= ( Ar - A1 )* S
= ( 2.5007 - 1.3214 ) * 108
= 1301.69 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 0.7720 + 0.0000 + 1.0000 - 0.0000 * 1.00 ) * 108
= 1956.03 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw

= ( 3.1416 / 2.0 ) * 44.4500 * 10.0000 * 0.49 * 108
= 3777. Kgf

, mm.

Nozzle Calcs. n10
NOZL:
3
1:36a Nov 20,2012
From : 20

Temp
Shell Material
S
Sa

D
T
Cas

Nozzle Material
Layout Angle
Nozzle Diameter
Inbase

Dia
Idbn
Thk
bars
C
SA-283 C
108.25 N./mm
108.25 N./mm
1476.0000
12.0000
1.5000
mm.
mm.
mm.
1268.0000
mm.
-28.89
Sn
Sna

10.00
60.00
SA-106 B
117.90 N./mm
117.90 N./mm
OD
0.00
1.7500
deg
in.
Actual
5.5245 mm.
Can
Es
En
1.5000
1.00
1.00
mm.

Ho
Wo
60.3250
10.0000
0.0000
None
mm.
mm.
mm.

1.750
0.218
in.
in.

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)

= (10.00 *(1476.0000 /2+1.5000 ))/(108 *1.00 -0.6*10.00 )
= 6.8698 mm.

= (10.00 *44.4500 /2.0)/(117 *1.00 +0.4*10.00 )
= 0.1879 mm.
Dl
72.8020
mm.

Nozzle Calcs. n10
NOZL:
3
1:36a Nov 20,2012
Area Required
Ar
Area in Shell
A1
Area in Nozzle Wall
A2
A3
Area in Welds
A4
Area in Pad
A5
Atot
Design
2.501
1.321
0.772
0.000
1.000
0.000
3.093
Tlnp
10.0612
mm.
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.
External
NA
NA
NA
NA
NA
NA
NA

= (36.4010*6.8698+2*(5.5245-1.5000)*6.8698*(1-1.0000))
= 2.501 cm

= (72.802-36.401)*(1.00*(12.0000-1.500)-6.870)-2*(5.524-1.500)
*(1.00*(12.0000-1.5000)-6.8698)*(1-1.0000)
= 1.321 cm
= ( 2 * min(10.06 ,60.33 ) ) * ( 5.52 - 1.50 - 0.19 ) * 1.0000 )
= 0.772 cm
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 10.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.000 cm

AMAP
-29
-104

-29
-104
-29
11.176
bars
C
C
C
C
C
0.3294
mm.

Nozzle Calcs. n10
NOZL:
3
1:36a Nov 20,2012

Nozzle Weld
2.8171 = 0.7 * TMIN
Tmin
4.0245
Actual Thickness
7.0700 = 0.7 * WO
mm.
Weld Load [W]:
= ( Ar - A1 )* S
= ( 2.5007 - 1.3214 ) * 108
= 1301.69 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 0.7720 + 0.0000 + 1.0000 - 0.0000 * 1.00 ) * 108
= 1956.03 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw

= ( 3.1416 / 2.0 ) * 44.4500 * 10.0000 * 0.49 * 108
= 3777. Kgf

, mm.

Nozzle Calcs. n9
NOZL:
4
1:36a Nov 20,2012
From : 20

Temp
Shell Material
S
Sa

D
T
Cas
10.00
60.00
bars
C
SA-283 C
108.25 N./mm
108.25 N./mm
1476.0000
12.0000
1.5000
mm.
mm.
mm.
1130.0000
mm.
-28.89
Nozzle Material
SA-105
137.90 N./mm
137.90 N./mm

Layout Angle
Nozzle Diameter
Sn
Sna
Inbase

OD
0.00
1.5000
Dia
Idbn
Thk

deg
in.
Actual
8.3820 mm.
Can
Es
En
1.5000
1.00
1.00
mm.

Ho
Wo
47.6250
7.0000
2.7686
None
mm.
mm.
mm.

1.500
0.330
in.
in.

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)

= (10.00 *(1476.0000 /2+1.5000 ))/(108 *1.00 -0.6*10.00 )
= 6.8698 mm.
Reqd thk per App. 1 of Nozzle Wall, Trn
[Int. Press]
= Ro * ( Z^() - 1 ) / Z^() per Appendix 1-2 (a)(1)

= 27.432 * (1.0146 ^() - 1 )/1.0146 ^()
= 0.1982 mm.
Dl
59.1000
mm.

Nozzle Calcs. n9
NOZL:
4
1:36a Nov 20,2012
Area Required
Ar
Area in Shell
A1
Area in Nozzle Wall
A2
A3
Area in Welds
A4
Area in Pad
A5
Atot
Design
1.672
1.262
2.300
0.000
0.490
0.000
4.052
Tlnp
17.2050
mm.
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.
External
NA
NA
NA
NA
NA
NA
NA

= (24.3360*6.8698+2*(8.3820-1.5000)*6.8698*(1-1.0000))
= 1.672 cm

= (59.100-24.336)*(1.00*(12.0000-1.500)-6.870)-2*(8.382-1.500)
*(1.00*(12.0000-1.5000)-6.8698)*(1-1.0000)
= 1.262 cm
= ( 2 * min(17.20 ,47.62 ) ) * ( 8.38 - 1.50 - 0.20 ) * 1.0000 )
= 2.300 cm
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 7.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 0.490 cm

AMAP
-29
-104

-29
-104
-29
15.765
bars
C
C
C
C
C
0.2420
mm.

Nozzle Calcs. n9
NOZL:
4
1:36a Nov 20,2012

Nozzle Weld
4.8174 = 0.7 * TMIN
Tmin
6.8820
Actual Thickness
4.9490 = 0.7 * WO
Weld Load [W]:
= ( Ar - A1 )* S
= ( 1.6718 - 1.2620 ) * 108
= 452.38 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 2.2999 + 0.0000 + 0.4900 - 0.0000 * 1.00 ) * 108
= 3079.58 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw

= ( 3.1416 / 2.0 ) * 38.1000 * 7.0000 * 0.49 * 108
= 2266. Kgf

= (3.14 /2)*(24.336 +2.769 )*(2.769 -1.5000 )*0.6*108
= 358. Kgf

mm.
, mm.

Nozzle Calcs. n8
NOZL:
5
1:36a Nov 20,2012
From : 20

Temp
Shell Material
S
Sa

D
T
Cas
10.00
60.00
SA-283 C
108.25 N./mm
108.25 N./mm
1476.0000
12.0000
1.5000
mm.
mm.
mm.
867.9999
mm.

Nozzle Material
Layout Angle
Nozzle Diameter
-28.89
Sn
Sna
OD
0.00
1.5000
Dia
Idbn
Thk

SA-106 B
117.90 N./mm
117.90 N./mm
Inbase

bars
C
deg
in.
Actual
8.3820 mm.
Can
Es
En
1.5000
1.00
1.00
mm.

Ho
Wo
47.6250
9.5250
10.0000
None
mm.
mm.
mm.

1.500
0.330
in.
in.

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)

= (10.00 *(1476.0000 /2+1.5000 ))/(108 *1.00 -0.6*10.00 )
= 6.8698 mm.
Reqd thk per App. 1 of Nozzle Wall, Trn
[Int. Press]
= Ro * ( Z^() - 1 ) / Z^() per Appendix 1-2 (a)(1)

= 27.432 * (1.0171 ^() - 1 )/1.0171 ^()
= 0.2317 mm.
Dl
59.1000
mm.

Nozzle Calcs. n8
NOZL:
5
1:36a Nov 20,2012
Area Required
Ar
Area in Shell
A1
Area in Nozzle Wall
A2
A3
Area in Welds
A4
Area in Pad
A5
Atot
Design
1.672
1.262
2.288
0.000
0.907
0.000
4.458
Tlnp
17.2050
mm.
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.
External
NA
NA
NA
NA
NA
NA
NA

= (24.3360*6.8698+2*(8.3820-1.5000)*6.8698*(1-1.0000))
= 1.672 cm

= (59.100-24.336)*(1.00*(12.0000-1.500)-6.870)-2*(8.382-1.500)
*(1.00*(12.0000-1.5000)-6.8698)*(1-1.0000)
= 1.262 cm
= ( 2 * min(17.20 ,47.62 ) ) * ( 8.38 - 1.50 - 0.23 ) * 1.0000 )
= 2.288 cm
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 9.5250 * 1.0000 + ( 0.0000 ) * 1.0000
= 0.907 cm

AMAP
-29
-104

-29
-104
-29
16.729
bars
C
C
C
C
C
0.2420
mm.

Nozzle Calcs. n8
NOZL:
5
1:36a Nov 20,2012

Nozzle Weld
4.8174 = 0.7 * TMIN
Tmin
6.8820
Actual Thickness
6.7342 = 0.7 * WO
Weld Load [W]:
= ( Ar - A1 )* S
= ( 1.6718 - 1.2620 ) * 108
= 452.38 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 2.2884 + 0.0000 + 0.9073 - 0.0000 * 1.00 ) * 108
= 3527.45 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw

= ( 3.1416 / 2.0 ) * 38.1000 * 9.5250 * 0.49 * 108
= 3083. Kgf

= (3.14 /2)*(24.336 +10.000 )*(10.000 -1.5000 )*0.6*108
= 3036. Kgf

mm.
, mm.

Nozzle Calcs. n4
NOZL:
6
1:36a Nov 20,2012
From : 20

Temp
Shell Material
S
Sa

D
T
Cas

Nozzle Material
Layout Angle
Nozzle Diameter
Inbase

Dia
Idbn
Thk
bars
C
SA-283 C
108.25 N./mm
108.25 N./mm
1476.0000
12.0000
1.5000
mm.
mm.
mm.
1048.0000
mm.
-28.89
Sn
Sna

10.00
60.00
SA-106 B
117.90 N./mm
117.90 N./mm
OD
270.00
1.7500
deg
in.
Actual
5.5245 mm.
Can
Es
En
1.5000
1.00
1.00
mm.

Ho
Wo
60.3250
10.0000
6.3500
None
mm.
mm.
mm.

1.750
0.218
in.
in.

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)

= (10.00 *(1476.0000 /2+1.5000 ))/(108 *1.00 -0.6*10.00 )
= 6.8698 mm.

= (10.00 *44.4500 /2.0)/(117 *1.00 +0.4*10.00 )
= 0.1879 mm.
Dl
72.8020
mm.

Nozzle Calcs. n4
NOZL:
6
1:36a Nov 20,2012
Area Required
Ar
Area in Shell
A1
Area in Nozzle Wall
A2
A3
Area in Welds
A4
Area in Pad
A5
Atot
Design
2.501
1.321
0.772
0.000
1.000
0.000
3.093
Tlnp
10.0612
mm.
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.
External
NA
NA
NA
NA
NA
NA
NA

= (36.4010*6.8698+2*(5.5245-1.5000)*6.8698*(1-1.0000))
= 2.501 cm

= (72.802-36.401)*(1.00*(12.0000-1.500)-6.870)-2*(5.524-1.500)
*(1.00*(12.0000-1.5000)-6.8698)*(1-1.0000)
= 1.321 cm
= ( 2 * min(10.06 ,60.33 ) ) * ( 5.52 - 1.50 - 0.19 ) * 1.0000 )
= 0.772 cm
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 10.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.000 cm

AMAP
-29
-104

-29
-104
-29
11.176
bars
C
C
C
C
C
0.3294
mm.

Nozzle Calcs. n4
NOZL:
6
1:36a Nov 20,2012

Nozzle Weld
2.8171 = 0.7 * TMIN
Tmin
4.0245
Actual Thickness
7.0700 = 0.7 * WO
mm.
Weld Load [W]:
= ( Ar - A1 )* S
= ( 2.5007 - 1.3214 ) * 108
= 1301.69 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 0.7720 + 0.0000 + 1.0000 - 0.0000 * 1.00 ) * 108
= 1956.03 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw

= ( 3.1416 / 2.0 ) * 44.4500 * 10.0000 * 0.49 * 108
= 3777. Kgf

= (3.14 /2)*(36.401 +6.350 )*(6.350 -1.5000 )*0.6*108
= 2157. Kgf

, mm.

Nozzle Calcs. n1
NOZL:
7
1:36a Nov 20,2012
From : 20

Temp
Shell Material
S
Sa

D
T
Cas

Nozzle Material
10.00
60.00
bars
C
SA-283 C
108.25 N./mm
108.25 N./mm
1476.0000
12.0000
1.5000
mm.
mm.
mm.
568.0000
mm.
-28.89
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Nominal Thickness of Nozzle
Idbn
Thknom
Dia
SA-106 A
94.46 N./mm
94.46 N./mm
OD
0.00
3.0000
deg
in.
Nominal
80
Nozzle Flange Material

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
1.5000
1.00
1.00
mm.

Ho
Wo
150.0000
10.0000
5.4864
mm.
mm.
mm.
Pad Material
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient
Diameter of Pad along vessel surface
Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
Reinforcing Pad Width
SA-283 C
108.25
108.25
133.0000
10.0000
10.0000
9.0000
22.0500
None
N./mm
N./mm
mm.
mm.
mm.
mm.
mm.
Sp
Spa
Dp
Tp
Wp
Wgpn

3.500
0.300
in.
in.

Nozzle Calcs. n1
NOZL:
7
1:36a Nov 20,2012
= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)

= (10.00 *(1476.0000 /2+1.5000 ))/(108 *1.00 -0.6*10.00 )
= 6.8698 mm.

= (10.00 *88.9000 /2.0)/(94 *1.00 +0.4*10.00 )
= 0.4686 mm.

Dl
Tlnp
Effective material thickness limit, pad side Tlwp
Area Required
Ar
Area in Shell
A1
Area in Nozzle Wall
A2
A3
Area in Welds
A4
Area in Pad
A5
Atot
Design
5.266
2.783
2.495
0.000
1.873
4.410
11.561
153.3200
15.3000
25.3000
mm.
mm.
mm.
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.
External
NA
NA
NA
NA
NA
NA
NA

The area available without a pad is Insufficient.
The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS:

Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
Diameter
88.9000
133.0000
88.9000
Thickness
10.0000 mm.
0.0000 mm.
7.9375 mm.
= (76.6600*6.8698+2*(7.6200-1.5000)*6.8698*(1-1.0000))
= 5.266 cm

= (153.320-76.660)*(1.00*(12.0000-1.500)-6.870)-2*(7.620-1.500)
*(1.00*(12.0000-1.5000)-6.8698)*(1-1.0000)
= 2.783 cm
= ( 2 * min(15.30 ,150.00 ) ) * ( 7.62 - 1.50 - 0.47 ) * 0.8726 )
= 1.509 cm
Area Available in Nozzle Wall, with Pad [A2wp]:
= ( 2 * Tlwp)*( Thk - Can - Trn )* fr2
= ( 2 * 25.3000 ) * ( 7.6200 - 1.5000 - 0.4686 ) * 0.8726 )
= 2.495 cm

Nozzle Calcs. n1
NOZL:
7
1:36a Nov 20,2012
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 10.0000 * 0.8726 + ( 0.0000 ) * 0.8726
= 0.873 cm
Area Available in Welds, with Pad [A4wp]:
= Wo*fr3+(Wi-Can/0.707)*Fr2+Wp*Fr4
= 10.0000 *0.87 + (0.0000 ) *0.87 + 10.0000 * 1.00
= 1.873 cm
Area Available in Pad [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(Tp,Tlwp,Te))*fr4
= ( 133.0000 - 88.9000 ) * 10.0000 * 1.00
= 4.410 cm

Minimum
Minimum
Minimum
Minimum
AMAP
Design Metal Temperature Results:

Temp. w/o impact per UCS-66
Temp. at required thickness
Temp. w/o impact per UG-20(f)
15.861
Nozzle
-29
-104
-29
Pad
-8
-27
-29

-29
-104
-29
bars
C
C
C
C
C
C
1.3184
mm.
6.1200
10.0000
mm.
mm.

Tmin
Intermediate Calc. for pad/shell Welds
TminPad
Nozzle Weld
4.2840 = 0.7 * TMIN
Pad Weld
5.0000 = 0.5*TminPad
Actual Thickness
7.0700 = 0.7 * WO
7.0700 = 0.7 * WP
Weld Load [W]:
= ( Ar - A1 )* S
= ( 5.2664 - 2.7829 ) * 108
= 2741.34 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 2.4953 + 4.4100 + 1.8726 - 0.0000 * 0.87 ) * 108
= 9689.42 Kgf
, mm.
, mm.

Nozzle Calcs. n1
NOZL:
7
1:36a Nov 20,2012
= (pi/2) * Dlo * Wo * 0.49 * Snw

= ( 3.1416 / 2.0 ) * 88.9000 * 10.0000 * 0.49 * 94
= 6591. Kgf
Shear, Pad Element Weld [Spew]:
= (pi/2) * DP * WP * 0.49 * SEW

= ( 3.1416 / 2.0 ) * 133.0000 * 10.0000 * 0.49 * 108
= 11300. Kgf
Tension, Pad Groove Weld [Tpgw]:
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg

= (3.1416 / 2 ) * 88.9000 * 9.0000 * 0.74 * 94
= 8958. Kgf

= (3.14 /2)*(76.660 +5.486 )*(5.486 -1.5000 )*0.6*94
= 2973. Kgf
PATH11 = ( SPEW + SNGW ) = ( 11299 + 2972 ) = 14272 Kgf


Nozzle Calcs. n3
NOZL:
8
1:36a Nov 20,2012
From : 20

Temp
Shell Material
S
Sa

D
T
Cas

Nozzle Material
bars
C
SA-283 C
108.25 N./mm
108.25 N./mm
1476.0000
12.0000
1.5000
mm.
mm.
mm.
568.0000
mm.
-28.89
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia

Nozzle Flange Type
10.00
60.00
SA-106 A
94.46 N./mm
94.46 N./mm
OD
270.00
16.0000
deg
in.
Minimum
40
SA-105
Slip on
Can
Es
En
1.5000
1.00
1.00
mm.

Ho
Wo
150.0000
10.0000
0.0000
mm.
mm.
mm.
Pad Material
Thickness of Pad
This is a Manway or Access Opening.
SA-283 C
108.25
108.25
711.0000
10.0000
8.0000
7.0000
152.3000
None
N./mm
N./mm
mm.
mm.
mm.
mm.
mm.
Sp
Spa
Dp
Tp
Wp
Wgpn

16.000
0.438
in.
in.

Nozzle Calcs. n3
NOZL:
8
1:36a Nov 20,2012
= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)

= (10.00 *(1476.0000 /2+1.5000 ))/(108 *1.00 -0.6*10.00 )
= 6.8698 mm.

= (10.00 *406.4000 /2.0)/(94 *1.00 +0.4*10.00 )
= 2.1422 mm.

Dl
Tlnp
Area Required
Ar
Area in Shell
A1
Area in Nozzle Wall
A2
A3
Area in Welds
A4
Area in Pad
A5
Atot
Design
26.598
14.055
3.422
0.000
1.513
30.460
49.450
External
NA
NA
NA
NA
NA
NA
NA
774.3500
24.0312
26.2500
mm.
mm.
mm.
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.


Diameter
482.6000
711.0000
476.2500
Thickness
10.0000 mm.
3.1750 mm.
11.1125 mm.
= (387.1750*6.8698+2*(11.1125-1.5000)*6.8698*(1-1.0000))
= 26.598 cm

= (774.350-387.175)*(1.00*(12.0000-1.500)-6.870)-2*(11.113-1.500)
*(1.00*(12.0000-1.5000)-6.8698)*(1-1.0000)
= 14.055 cm
= ( 2 * min(24.03 ,150.00 ) ) * ( 11.11 - 1.50 - 2.14 ) * 0.8726 )
= 3.133 cm
= ( 2 * 26.2500 ) * ( 11.1125 - 1.5000 - 2.1422 ) * 0.8726 )

Nozzle Calcs. n3
NOZL:
8
1:36a Nov 20,2012
= 3.422 cm
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 10.0000 * 0.8726 + ( 0.0000 ) * 0.8726
= 0.873 cm
= 10.0000 *0.87 + (0.0000 ) *0.87 + 8.0000 * 1.00
= 1.513 cm
= ( 711.0000 - 406.4000 ) * 10.0000 * 1.00
= 30.460 cm

Minimum
Minimum
Minimum
Minimum
AMAP

14.218
Nozzle
-26
-103
-29
Pad
-5
-24
-29

-29
-104
-29
bars
C
C
C
C
C
C
28.0514
mm.
9.6125
10.0000
mm.
mm.

Tmin
TminPad
Nozzle Weld
6.7287 = 0.7 * TMIN
Pad Weld
5.0000 = 0.5*TminPad
Actual Thickness
7.0700 = 0.7 * WO
5.6560 = 0.7 * WP
Weld Load [W]:
= ( Ar - A1 )* S
= ( 26.5981 - 14.0553 ) * 108
= 13845.27 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 3.4223 + 30.4600 + 1.5126 - 0.0000 * 0.87 ) * 108
= 39070.25 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw

= ( 3.1416 / 2.0 ) * 406.4000 * 10.0000 * 0.49 * 94
= 30130. Kgf
, mm.
, mm.

Nozzle Calcs. n3
NOZL:
8
1:36a Nov 20,2012
= (pi/2) * DP * WP * 0.49 * SEW

= ( 3.1416 / 2.0 ) * 711.0000 * 8.0000 * 0.49 * 108
= 48326. Kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg

= (3.1416 / 2 ) * 406.4000 * 7.0000 * 0.74 * 94
= 31851. Kgf


Nozzle Calcs. n2
NOZL:
9
1:36a Nov 20,2012
From : 20

Temp
Shell Material
S
Sa

D
T
Cas

Nozzle Material
10.00
60.00
bars
C
SA-283 C
108.25 N./mm
108.25 N./mm
1476.0000
12.0000
1.5000
mm.
mm.
mm.
4019.9998
mm.
-28.89
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
SA-106 A
94.46 N./mm
94.46 N./mm
OD
180.00
3.0000
deg
in.
Minimum
80

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
1.5000
1.00
1.00
mm.

Ho
Wo
150.0000
6.0000
7.6200
mm.
mm.
mm.
Pad Material
Thickness of Pad
SA-283 C
108.25
108.25
133.0000
10.0000
8.0000
9.0000
22.0500
None
N./mm
N./mm
mm.
mm.
mm.
mm.
mm.
Sp
Spa
Dp
Tp
Wp
Wgpn

3.500
0.263
in.
in.

Nozzle Calcs. n2
NOZL:
9
1:36a Nov 20,2012
= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)

= (10.00 *(1476.0000 /2+1.5000 ))/(108 *1.00 -0.6*10.00 )
= 6.8698 mm.

= (10.00 *88.9000 /2.0)/(94 *1.00 +0.4*10.00 )
= 0.4686 mm.

Dl
Tlnp
Area Required
Ar
Area in Shell
A1
Area in Nozzle Wall
A2
A3
Area in Welds
A4
Area in Pad
A5
Atot
Design
5.397
0.000
1.879
0.000
0.954
4.410
7.244
157.1300
12.9188
22.9187
mm.
mm.
mm.
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.
External
NA
NA
NA
NA
NA
NA
NA


Diameter
117.4750
133.0000
122.2375
Thickness
10.0000 mm.
6.3500 mm.
7.9375 mm.
= (78.5650*6.8698+2*(6.6675-1.5000)*6.8698*(1-1.0000))
= 5.397 cm
Area 1 has not been Calculated by User Request.

= ( 2 * min(12.92 ,150.00 ) ) * ( 6.67 - 1.50 - 0.47 ) * 0.8726 )
= 1.059 cm
= ( 2 * 22.9187 ) * ( 6.6675 - 1.5000 - 0.4686 ) * 0.8726 )
= 1.879 cm
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 6.0000 * 0.8726 + ( 0.0000 ) * 0.8726
= 0.314 cm

Nozzle Calcs. n2
NOZL:
9
1:36a Nov 20,2012
= 6.0000 *0.87 + (0.0000 ) *0.87 + 8.0000 * 1.00
= 0.954 cm
= ( 133.0000 - 88.9000 ) * 10.0000 * 1.00
= 4.410 cm

Minimum
Minimum
Minimum
Minimum
AMAP

13.306
Nozzle
-29
-104
-29
Pad
-8
-27
-29

-29
-104
-29
bars
C
C
C
C
C
C
1.3184
mm.
5.1675
10.0000
mm.
mm.

Tmin
TminPad
Nozzle Weld
3.6173 = 0.7 * TMIN
Pad Weld
5.0000 = 0.5*TminPad
Actual Thickness
4.2420 = 0.7 * WO
5.6560 = 0.7 * WP
Weld Load [W]:
= ( Ar - A1 )* S
= ( 5.3973 - 0.0000 ) * 108
= 5957.69 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 1.8795 + 4.4100 + 0.9541 - 0.0000 * 0.87 ) * 108
= 7995.78 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw

= ( 3.1416 / 2.0 ) * 88.9000 * 6.0000 * 0.49 * 94
= 3955. Kgf
, mm.
, mm.

Nozzle Calcs. n2
NOZL:
9
1:36a Nov 20,2012
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 133.0000 * 8.0000 * 0.49 * 108
= 9040. Kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg

= (3.1416 / 2 ) * 88.9000 * 9.0000 * 0.74 * 94
= 8958. Kgf

= (3.14 /2)*(78.565 +7.620 )*(7.620 -1.5000 )*0.6*94
= 4788. Kgf


Nozzle Calcs. n7
NOZL:
10
1:36a Nov 20,2012
From : 30

Temp
Shell Material
S
Sa
Inside Crown
L
r
T
Cas

Nozzle Material
Layout Angle
Nozzle Diameter
Inbase

Dia
Idbn
Thk
bars
C
SA-283 C
108.25 N./mm
108.25 N./mm
1500.0000
90.0000
15.0000
1.5000
-28.89
Sn
Sna

10.00
60.00
mm.
mm.
mm.
mm.
C
SA-106 B
117.90 N./mm
117.90 N./mm
OD
0.00
1.7500
deg
in.
Actual
5.5245 mm.
Can
Es
En
1.5000
1.00
1.00
mm.

Ho
Wo
Nozzle Inside Projection
H
Weld leg size, Inside Nozzle to Shell
Wi
44.3250
9.5250
15.0000
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.

1.750
0.218
in.
in.

= (P*(L+CA)*M)/(2*S*E-0.2*P) App. 1-4 (d)

= ( 10.00 * ( 1500.0000 + 1.5000 ) * 1.00 ) /( 2*108*1.00-0.2*10.00)
= 6.9421 mm.

= (10.00 *44.4500 /2.0)/(117 *1.00 +0.4*10.00 )
= 0.1879 mm.

Nozzle Calcs. n7
NOZL:
10
1:36a Nov 20,2012
Area Required
Ar
Area in Shell
A1
Area in Nozzle Wall
A2
A3
Area in Welds
A4
Area in Pad
A5
Atot
Design
2.527
2.387
0.772
0.000
0.907
0.000
4.066
Dl
Tlnp
72.8020
10.0612
mm.
mm.
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.
External
NA
NA
NA
NA
NA
NA
NA

= (36.4010*6.9421+2*(5.5245-1.5000)*6.9421*(1-1.0000))
= 2.527 cm

= (72.802-36.401)*(1.00*(15.0000-1.500)-6.942)-2*(5.524-1.500)
*(1.00*(15.0000-1.5000)-6.9421)*(1-1.0000)
= 2.387 cm
= ( 2 * min(10.06 ,44.33 ) ) * ( 5.52 - 1.50 - 0.19 ) * 1.0000 )
= 0.772 cm
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 9.5250 * 1.0000 + ( 0.0000 ) * 1.0000
= 0.907 cm

AMAP
-29
-104

-29
-104
-29
13.023
C
C
C
C
C
bars

Nozzle Calcs. n7
NOZL:
10
1:36a Nov 20,2012
0.1614
mm.
4.0245
mm.

Nozzle Weld
2.8171 = 0.7 * TMIN
Tmin
Actual Thickness
6.7342 = 0.7 * WO
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (2.5270 - 2.3872 + 2 * ( 5.5245 - 1.5000 ) * 1.0000 *
(1.00 * ( 15.0000 - 1.5000 ) - 6.9421 ) ) * 108
= 737.00 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 0.7720 + 0.0000 + 0.9073 - 0.0000 * 1.00 ) * 108
= 1853.65 Kgf
Weld Load [W2]:
= ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 0.7720 + 0.0000 + 0.9073 + 1.0866 ) * 108
= 3053.10 Kgf
Weld Load [W3]:
= ((A2+A6)+A3+A4+A5+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 0.7720 + 0.0000 + 0.9073 + 0.0000 + 1.0866 ) * 108
= 3053.10 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw

= ( 3.1416 / 2.0 ) * 44.4500 * 9.5250 * 0.49 * 108
= 3597. Kgf
Shear, Nozzle Wall [Snw]:
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn

= (3.1416 * 20.2127 ) * ( 5.5245 - 1.5000 ) * 0.7 * 117
= 2151. Kgf
Tension, Nozzle Groove Weld [Tngw]:
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng

= ( 3.1416 / 2.0 ) * 44.4500 * ( 15.0000 - 1.5000 ) * 0.74 * 108
= 7699. Kgf
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
SONW
Sonw
3597
Sonw
3597
+
+
+
+
+
SNW ) = ( 3597 + 2150 ) = 5747 Kgf

Tpgw + Tngw + Sinw )
0 + 7699 + 0 ) = 11296 Kgf
Tngw + Sinw )
7699 + 0 ) = 11296 Kgf
, mm.

Nozzle Calcs. n7
NOZL:
10
1:36a Nov 20,2012

Nozzle Schedule
STEP:
29
1:36a Nov 20,2012
Nozzle Schedule:
Nom.
Flange
Noz.
Wall
Re-Pad
Description
Size
Schd
Type
O/Dia
Thk
ODia
Thick
-----------------------------------------------------------------------------n9
- 0 None
38.100 8.382
n8
- 0 None
38.100 8.382
n5
- 0 None
44.450 5.524
n10
- 0 None
44.450 5.524
n4
- 0 None
44.450 5.524
n7
- 0 None
44.450 5.524
n6
- 0 None
63.500 7.620
n1
3.000 80
WNF
88.900 7.620
133.00 10.000
n2
3.000 80
WNF
88.900 7.620
133.00 10.000
n3
16.000 40
SlipOn 406.400 12.700
711.00 10.000
Please Note: In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
Nozzle Material and Weld Fillet Leg Size Details:
Noz Shl/Pad Pad/Shl Inside

Nozzle
Material
Weld
Weld
Weld
-----------------------------------------------------------------------------n9
SA-105
7.000
n8
SA-106 B
9.525
n5
SA-106 B
10.000
n10
SA-106 B
10.000
n4
SA-106 B
10.000
n7
SA-106 B
9.525
n6
SA-106 B
9.525
n1
SA-106 A
10.000
10.000
n2
SA-106 A
6.000
8.000
n3
SA-106 A
10.000
8.000
-
Nozzle Miscellaneous Data:
Elevation/Distance
Layout
Projection
Installed In
From Datum
Angle
Outside
Inside
Component
mm.
deg.
mm.
mm.
---------------------------------------------------------------------------n9
1080.000
0.00
47.6
0.0
Node: 20
n8
818.000
0.00
47.6
0.0
Node: 20
n5
3500.000
270.00
60.3
0.0
Node: 20
n10
1218.000
0.00
60.3
0.0
Node: 20
n4
998.000
270.00
60.3
0.0
Node: 20
n7
4867.500
0.00
44.3
0.0
Node: 30
n6
-417.500
0.00
79.4
0.0
Node: 10
n1
518.000
0.00
150.0
0.0
Node: 20
n2
3970.000
180.00
150.0
0.0
Node: 20
n3
518.000
270.00
150.0
0.0
Node: 20
Nozzle

Nozzle Summary
STEP:
30
1:36a Nov 20,2012
Nozzle Calculation Summary
Description
Internal
Ext
MAPNC
UG45 [tr] Weld
Areas
bars
bars
Path
--------------------------------------------------------------------------n6
13.47
...
...
OK 6.01
OK
Passed
n5
11.18
...
...
OK 4.72
OK
Passed
n10
11.18
...
...
OK 4.72
OK
Passed
n9
15.77
...
...
OK 4.61
OK
Passed
n8
16.73
...
...
OK 4.61
OK
Passed
n4
11.18
...
...
OK 4.72
OK
Passed
n1
15.86
...
...
OK 6.30
OK
Passed
n3
14.22
...
...
...
OK
Passed
n2
13.31
...
...
OK 6.30
OK
Passed
n7
13.02
...
...
OK 4.72
OK
Passed
--------------------------------------------------------------------------Min. - Nozzles
11.18 n4
Min. Shell&Flgs
11.03 10
20
12.21
Computed Vessel M.A.W.P.
11.03
bars
Check the Spatial Relationship between the Nozzles
From Node
10
20
20
20
20
20
20
20
20
30
Nozzle Description
n6
n5
n10
n9
n8
n4
n1
n3
n2
n7
Y Coordinate,
0.000
3550.000
1268.000
1130.000
868.000
1048.000
568.000
568.000
4020.000
0.000
The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected !

Layout Angle,
0.000
270.000
0.000
0.000
0.000
270.000
0.000
270.000
180.000
0.000
Dia. Limit
102.520
72.802
72.802
59.100
59.100
72.802
153.320
774.350
157.130
72.802

Vessel Design Summary
STEP:
31
1:36a Nov 20,2012
Design Code: ASME Code Section VIII Division 1, 2004
Diameter Spec : 1476.000 mm.

Vessel Design Length, Tangent to Tangent
Distance of Bottom Tangent above Grade
Distance of Base above Grade
Specified Datum Line Distance
4630.00
mm.
0.00
0.00
50.00
mm.
mm.
mm.
Shell/Head Matl
Lug Matl
Nozzle Matl
Nozzle Matl
Nozzle Matl
Re-Pad Matl
SA-283 C
SA-283 C
SA-106 B
SA-105
SA-106 A
SA-283 C
Vessel Design Temperature

Vessel Design Pressure
60.00
10.00
C
bars
Maximum Allowable Working Pressure

External Max. Allowable Working Pressure
Hydrostatic Test Pressure
11.03
2.25
13.00
bars
bars
bars
Computed Vessel MDMT per

Specified Minimum Design
UCS 66
UCS 66.1
UG-20F
Metal Temperature
4
-1
-29
-29
Wind Design Code

Earthquake Design Code
C
C
C
C
ASCE-93
UBC-94
Element Pressures and MAWP: bars
Element Desc
Torisph
Cylinder
Torisph
Element
Type
Torisph
Cylinder
Torisph
Internal
10.000
10.000
10.000
"To" Elev
mm.
0.0
4500.0
4580.0
Length
mm.
50.0
4500.0
80.0
External
0.000
0.000
0.000
Actual Thk
mm.
15.0
12.0
15.0
M.A.W.P
11.031
15.240
11.031
Corr. All.
1.5000
1.5000
1.5000
R e q d
T h k
Int.
Ext.
L
13.7
No Calc 1.00
8.4
No Calc 1.00
13.7
No Calc 1.00
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Bare W/O Removable Internals

Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
2803.9
11232.7
2803.9
2803.9
2803.9
kg.
kg.
kg.
kg.
kg.
J.E.
C
1.00
1.00
1.00

Vessel Design Summary
STEP:
31
1:36a Nov 20,2012
Operating - Empty + Operating Liquid (No CA)
Field Test - Empty Weight + Water (Full)
2803.9
11232.7
kg.
kg.

Pressure Vessel Calculation Report

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Cover Page

Analysis Performed by : USER

: C:\DOCUMENTS AND SETTINGS\NFK\DESKTOP\VESSEL2\2.

Note: PVElite performs all calculations internally in Imperial Units

PVElite 2005 Licensee: USER

PVElite 2005 Licensee: USER

Design Internal Pressure (for Hydrotest)

Wind Design Code

PVElite 2005 Licensee: USER

Current w/Addenda or Code Year

Complete Listing of Vessel Elements and Details:

Element From Node

PVElite 2005 Licensee: USER

Element From Node

Element From Node

Element From Node

Element From Node

PVElite 2005 Licensee: USER

Element From Node

Element From Node

Element From Node

Element From Node

PVElite 2005 Licensee: USER

Element From Node

Element From Node

Element From Node

PVElite 2005 Licensee: USER

PVElite 2005 1993-2005 by COADE Engineering Software

PVElite 2005 Licensee: USER

Element Required Thickness and MAWP :

MAWP: 11.03 bars , limited by Torispherical Head.

M factor for Torispherical Heads ( Corroded ):

= (P*(L+T)*M)/(2*S*E+P*(M-0.2)) per Appendix 1-4 (d)

Max. All. Working Pressure at Given Thickness [MAWP]:

= (2*S*E*(T-Ca))/(M*(L+T)-(T-Ca)*(M-0.2)) per Appendix 1-4 (d)

M factor for Torispherical Heads ( New & Cold ):

= (2*Sa*E*T)/(M*(L+T)-T*(M-0.2)) per Appendix 1-4 (d)

Actual stress at given pressure and thickness [Sact]:

Percent Elongation per UCS-79 ( 75*tnom / Rf(1-Rf/Ro) )

PVElite 2005 Licensee: USER

Cylindrical Shell From 20 To 30 SA-283 C , UCS-66 Crv. A at 60 C

= (P*D/2)/(S*E+0.4*P) per Appendix 1-1 (a)(1)

Max. All. Working Pressure at Given Thickness [MAWP]:

= (S*E*(T-Ca))/(D/2-0.4*(T-Ca)) per Appendix 1-1 (a)(1)

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (SA*E*T)/(D/2-0.4*T) per Appendix 1-1 (a)(1)

Actual stress at given pressure and thickness [Sact]:

Percent Elongation per UCS-79 ( 50*tnom / Rf(1-Rf/Ro) )

Torispherical Head From 30 To 40 SA-283 C , UCS-66 Crv. A at 60 C

M factor for Torispherical Heads ( Corroded ):

= (P*(L+T)*M)/(2*S*E+P*(M-0.2)) per Appendix 1-4 (d)

Max. All. Working Pressure at Given Thickness [MAWP]:

= (2*S*E*(T-Ca))/(M*(L+T)-(T-Ca)*(M-0.2)) per Appendix 1-4 (d)

M factor for Torispherical Heads ( New & Cold ):

= (2*Sa*E*T)/(M*(L+T)-T*(M-0.2)) per Appendix 1-4 (d)

PVElite 2005 Licensee: USER

Percent Elongation per UCS-79 ( 75*tnom / Rf(1-Rf/Ro) )

Min Metal Temp. w/o impact per UCS-66

MINIMUM METAL DESIGN TEMPERATURE RESULTS :

Minimum Metal Temp. w/o impact per UCS-66

Horizontal Hydrotest performed in accordance with: UG-99b (Note 35).

Elements Suitable for Internal Pressure.

= (P(L+T)M)/(2SE+P*(M-0.2)) per Appendix 1-4 (d)

= (2SE*(T-Ca))/(M(L+T)-(T-Ca)(M-0.2)) per Appendix 1-4 (d)

= (2SaE*T)/(M(L+T)-T(M-0.2)) per Appendix 1-4 (d)

= (PD/2)/(SE+0.4*P) per Appendix 1-1 (a)(1)

= (SE(T-Ca))/(D/2-0.4*(T-Ca)) per Appendix 1-1 (a)(1)

= (SAET)/(D/2-0.4*T) per Appendix 1-1 (a)(1)

= (P(L+T)M)/(2SE+P*(M-0.2)) per Appendix 1-4 (d)

= (2SE*(T-Ca))/(M(L+T)-(T-Ca)(M-0.2)) per Appendix 1-4 (d)

= (2SaE*T)/(M(L+T)-T(M-0.2)) per Appendix 1-4 (d)